A lightweight loading system

Abstract

The application discloses a light loading system, and belongs to the technical field of loading and unloading equipment. The light loading system comprises a feeding buffer assembly, a stand column rack assembly, a buffer pushing assembly, a side lifting assembly, a discharging lifting assembly and a discharging assembly. The feeding buffer assembly is used for receiving, conveying, buffering and positioning materials. The stand column rack assembly, the side lifting assembly and the discharging lifting assembly are used for adjusting the horizontal and vertical positions of the discharging assembly. The buffer pushing assembly is used for pushing the materials from the buffer roller line to the material buffer areas on both sides and pushing the buffered materials into the discharging assembly. The discharging assembly is used for stacking materials. The application has the advantages of compact equipment, large stacking range, high stacking efficiency and high precision, and can realize automatic stacking.

Description

Technical Field

[0001] This invention belongs to the field of loading and unloading equipment technology, and specifically relates to a lightweight loading system. Background Technology

[0002] When handling and palletizing cardboard boxes or similar rectangular materials, manual palletizing suffers from problems such as high labor costs, low production efficiency, fatigue among manual palletizers, and uncontrollable palletizing quality. Therefore, mechanical equipment to assist manual labor or automated loading systems have emerged. However, current loading systems suffer from several drawbacks: lack of buffering functions leading to low efficiency; no adjustable material alignment devices, limiting their application to fixed-size materials; manual adjustment required after material changes; and inability to automatically align multiple materials based on changes in their dimensions. Furthermore, the material arrangement logic cannot automatically select the placement position and method based on the orientation of incoming materials. Summary of the Invention

[0003] The purpose of this invention is to provide an intelligent and efficient loading system with buffering and palletizing functions, which can automatically center and position materials of different specifications, achieve accurate palletizing, reduce work errors, and improve work efficiency. This invention provides a lightweight loading system, including:

[0004] The feeding buffer assembly 1 includes a feeding frame 11 and a buffer frame 12, and also includes a feeding roller line 12 and a buffer roller line 15 respectively disposed on the feeding frame 11 and the buffer frame 12 for conveying materials along a first direction, a feeding centering clamp 13 disposed on the feeding frame 11 for placing and positioning the conveyed materials, and two buffer centering clamps 17 disposed on the buffer frame 12 for centering and positioning the materials in the buffer area.

[0005] The buffer pusher assembly 3 is used to push and distribute materials to the buffer areas on both sides of the buffer roller line 15, and push the buffered materials that have been aligned and positioned by the buffer centering clamp 17 in the first direction.

[0006] The column frame assembly 2, which is installed on the buffer frame 12, is used to install and support the buffer pusher assembly 3. It includes a column frame 21 and a lifting chain 26. Side lifting assemblies 4 are provided on both sides of the column frame 21 perpendicular to the second direction. The lifting chain 26 is used to drive the side lifting assemblies 4 to rise and fall. A translation beam 45 that can move horizontally is provided on the side lifting assemblies 4.

[0007] The discharge lifting assembly 5 is located at the front end of the translation beam 45 and includes a lifting slide 53 that can be lifted.

[0008] The discharge assembly 6 is used to receive the material pushed out by the buffer pusher assembly 3. It includes two discharge centering clamps 62 for centering and positioning the material, a discharge sluice assembly 63 and a discharge plate assembly 65 for pushing out and stacking the centered material, and a discharge assembly frame 61 for installing the various components of the discharge assembly 6. The two ends of the discharge assembly frame 61 are fixedly connected to the lifting sluice 53.

[0009] In one specific embodiment, the feed centering clamp 13 includes:

[0010] The feeding centering clamp frame 131 is fixedly connected to both sides of the feeding frame 11;

[0011] The feed clamp assembly 132 includes a forward lead screw 1322, a forward and reverse lead screw drive device 1324, a reverse lead screw 1323, and a feed clamp straight guide rail 1326, all mounted on a feed clamp frame 1325. The forward and reverse lead screw drive device 1324 drives the forward lead screw 1322 and the reverse lead screw 1323 to rotate, causing a first lead screw seat 1327 mounted on the forward lead screw 1322 and a second lead screw seat 1328 mounted on the reverse lead screw 1323 to move synchronously in opposite directions. A feed clamp plate 1321 is connected below both the first lead screw seat 1327 and the second lead screw seat 1328, and the top of the feed clamp plate 1321 is fixedly connected to the slider of the feed clamp straight guide rail 1326.

[0012] The feed clamp translation assembly 133 includes a feed clamp translation cylinder 1331 and a feed clamp translation guide rail 1332 disposed on the upper part of the feed frame 11. The feed clamp frame 1325 is connected to the slider of the feed clamp translation guide rail 1332. The piston rod of the feed clamp translation cylinder 1331 is connected to the feed clamp frame 1325 and is used to push the feed clamp assembly 132 to translate as a whole along the feed clamp translation guide rail 1332.

[0013] In one specific embodiment, the column frame assembly 2 further includes:

[0014] The column drive motor 22 and the column transmission assembly 23 are both located on the top of the column frame 21;

[0015] The upper sprocket seat 27 is located on both sides of the top of the column frame 21;

[0016] The lower sprocket seat 28 is located on both sides of the bottom of the buffer frame 12 and corresponds to the upper sprocket seat 27 in the vertical direction. The lifting chain 26 is movably connected to the upper sprocket seat 27 and the lower sprocket seat 28.

[0017] The drive shaft 24 is lifted, with one end connected to the column drive assembly 23 and the other end connected to the upper sprocket seat 27;

[0018] The column guide rails 25 are vertically installed in the four corner areas of the column frame 21.

[0019] In one specific implementation, the buffer pusher component 3 includes:

[0020] The pusher frame 31 includes a pusher fixing seat 37 disposed on the pusher frame (31), and the pusher frame 31 is mounted on the column frame 21 through the pusher fixing seat 37;

[0021] The pusher slide guide rail 38 is set on the top of the two pusher frames 31 of the pusher frame 31;

[0022] The pusher slide 34 is movably mounted on the pusher slide guide rail 38. The pusher slide 34 is provided with a material feeding component 35 for feeding and distributing material to the buffer areas on both sides of the buffer roller line 15, and a front pusher component 36 for pushing the buffered material that has been centered and positioned out in the first direction.

[0023] The pusher motor assembly 32 is located at the rear of the pusher frame 31;

[0024] The pusher drive shaft 39 is connected at one end to the pusher motor assembly 32, and the other end is rotatably disposed between the two pusher frames 31;

[0025] The pusher drive chain 33 is connected at one end to the sprocket of the pusher drive shaft 39 and at the other end to the sprocket of the pusher frame 31, and is connected to the drive pusher slide 34 to drive the pusher slide 34 to translate.

[0026] In one specific embodiment, the feeding assembly 35 includes:

[0027] The material feeding drive device guide rails 353 are two in number and are set on the top of the pusher slide 34 parallel to the second direction;

[0028] The rack 354 of the feeding drive device is arranged parallel to the second direction on the top of the pusher slide 34 and is located inside one of the feeding drive device guide rails 353.

[0029] The material feeding drive device 351 is driven by a drive motor to rotate the gear and cooperate with the rack 354 of the material feeding drive device, so that the material feeding drive device 351 is movably mounted on two material feeding drive device guide rails 353, and the bottom of the material feeding drive device 351 is connected to the material feeding plate 352.

[0030] In one specific embodiment, the number of front-end pusher components 36 is two, and each front-end pusher component 36 includes:

[0031] The pusher plate lifting cylinder bracket 365 is vertically installed on the front side of the pusher slide 34.

[0032] Two pusher plate bracket guide rails 364 are vertically mounted on the pusher plate lifting cylinder bracket 365.

[0033] The pusher plate lifting cylinder 361 is vertically mounted on the pusher plate lifting cylinder bracket 365;

[0034] The pusher plate bracket 363 is movably mounted on the pusher plate bracket guide rail 364, and its top is connected to the piston rod of the pusher plate lifting cylinder 361.

[0035] The pusher plate 362 is mounted on the pusher plate bracket 363.

[0036] In one specific embodiment, the side lifting component 4 further includes:

[0037] There are two translation guide rails 46, which are set at the upper and lower ends of the translation beam 45;

[0038] The side lifting slide plate 41 has a chain clamp assembly 42 for fixed connection with the lifting chain 26 on its inner side, and also includes a translation motor 44 and a plurality of vertically arranged guide wheels 43; the side lifting slide plate 41 has a translation transmission gear 47 connected to the translation motor 44 and a plurality of guide wheels (43) for sliding on the translation guide rail 46 on its outer side.

[0039] The translation transmission rack 48 is located on the inner side of the translation beam 45 and is used to cooperate with the translation transmission gear 47.

[0040] Limiting block 49 is located inside the translation beam 45.

[0041] In one specific embodiment, the discharge lifting assembly 5 includes:

[0042] The lifting component housing 51 is fixedly connected to the vertical structure at the front end of the translation beam 45;

[0043] The lifting drive motor assembly 52 is located on the top of the lifting assembly housing 51;

[0044] There are two lifting slide guide rails 54, which are vertically arranged on both sides of the lifting component box 51;

[0045] The ball screw 55 is installed inside the lifting assembly housing 51, and its upper end is connected to the lifting drive motor assembly 52;

[0046] The lifting slide 53 is movably mounted on the lifting slide guide rail 54, and the body of the lifting slide 53 is fixedly connected to the screw seat of the ball screw (55).

[0047] In one specific embodiment, the discharge centering clamp 62 includes a discharge centering clamp cylinder bracket 625 and a discharge centering clamp straight track 623 disposed on the discharge assembly frame 61. A discharge centering clamp cylinder 621 is disposed on the discharge centering clamp cylinder bracket 625. The discharge centering clamp bracket 622 is movably disposed on the discharge centering clamp straight track 623. The discharge centering clamp bracket 622 is fixedly connected to the piston rod of the discharge centering clamp cylinder 621. A discharge centering clamp plate 624 is also disposed below the discharge centering clamp bracket 622.

[0048] The discharge assembly 6 also includes a plurality of discharge slide guide rails 66 disposed below the top crossbeam of the discharge assembly frame 61 and a discharge slide transmission rack 633 disposed on the top of the discharge assembly frame 61.

[0049] The discharge chute assembly 63 includes a discharge chute frame 631, which is movably mounted on the discharge chute guide rail 66. A discharge chute drive motor 64 is also mounted on the discharge chute frame 631, and a discharge chute drive gear 632 is mounted on the discharge chute drive motor 64 to cooperate with the discharge chute drive rack 633.

[0050] The discharge plate assembly 65 includes a discharge plate lifting cylinder 651 vertically mounted on the discharge chute frame 631. A discharge plate 653 is mounted on the piston rod of the discharge plate lifting cylinder 651. Two discharge plate lifting cylinder guide rods 652 are vertically mounted on the top of the discharge plate 653. The discharge plate lifting cylinder guide rods 652 pass through guide holes provided on the discharge chute frame 631. The guide holes radially limit the discharge plate lifting cylinder guide rods 652 and guide the lifting of the piston rod of the discharge plate lifting cylinder 651.

[0051] In one specific embodiment, the feed buffer assembly 1 is further provided with a photoelectric switch for detecting the position and orientation of the material, and the buffer area is provided with a plurality of omnidirectional balls 16.

[0052] Compared with the prior art, the present invention has the following beneficial effects:

[0053] 1) This invention is equipped with a buffer area and a palletizing area, which improves the efficiency of the palletizing process;

[0054] 2) By setting up a side lifting component that can provide vertical and horizontal displacement and a material discharge lifting component that provides vertical displacement, the palletizing range of the present invention is increased while the equipment is more compact.

[0055] 3) The feeding centering clamp can quickly center and position materials from different directions, and can identify the length and width of the materials. Through PLC automatic control, it can realize diverse palletizing.

[0056] 4) Both the discharge component and the buffer pusher component can center and position materials of different specifications and quantities, and can be used for different palletizing requirements. Attached Figure Description

[0057] Figure 1 This is an isometric view of a lightweight vehicle loading system according to an embodiment of the present invention from one angle.

[0058] Figure 2 This is an isometric view of a lightweight vehicle mounting system according to an embodiment of the present invention from another angle;

[0059] Figure 3 This is a side view of a lightweight vehicle loading system according to an embodiment of the present invention;

[0060] Figure 4 This is an isometric view of a feed buffer assembly according to an embodiment of the present invention;

[0061] Figure 5 This is an isometric view of the feed centering clamp according to an embodiment of the present invention;

[0062] Figure 6 This is a front view of a feed centering clamp according to an embodiment of the present invention;

[0063] Figure 7 This is a top view of a feed centering clamp according to an embodiment of the present invention;

[0064] Figure 8 This is a cross-sectional view of a forward lead screw and a reverse lead screw according to an embodiment of the present invention;

[0065] Figure 9 This is an axonometric view of a column frame assembly according to an embodiment of the present invention;

[0066] Figure 10 This is an isometric view of a buffer pusher assembly according to an embodiment of the present invention;

[0067] Figure 11 This is a top view of a buffer pusher component according to an embodiment of the present invention;

[0068] Figure 12 This is a front view of a side lifting and lowering slide according to an embodiment of the present invention;

[0069] Figure 13 This is a top view of a side lifting slide according to an embodiment of the present invention;

[0070] Figure 14 This is a front view of a translation beam according to an embodiment of the present invention;

[0071] Figure 15 This is a front view of a discharge lifting assembly according to an embodiment of the present invention;

[0072] Figure 16 This is a side view of a discharge lifting assembly according to an embodiment of the present invention;

[0073] Figure 17 This is an isometric view of the discharge assembly according to an embodiment of the present invention;

[0074] Figure 18 This is a front view of the discharge assembly according to an embodiment of the present invention;

[0075] Figure 19 This is a top view of the discharge assembly according to an embodiment of the present invention;

[0076] Figure 20 This is an isometric view of the discharge alignment at an angle according to an embodiment of the present invention;

[0077] Figure 21 This is an isometric view of the discharge alignment at another angle according to one embodiment of the present invention.

[0078] The component names corresponding to each number in the diagram are as follows:

[0079]

[0080] Detailed Implementation

[0081] The technical solution of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only for illustration and explanation of this disclosure and are not intended to limit the present invention.

[0082] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0083] In this invention, the first direction is always the X direction, and the second direction is always the Y direction.

[0084] like Figures 1-19 As shown, the present invention provides a lightweight vehicle mounting system, comprising:

[0085] The feeding buffer assembly 1 includes a feeding frame 11 and a buffer frame 12, and also includes a feeding roller line 12 and a buffer roller line 15 respectively disposed on the feeding frame 11 and the buffer frame 12 for conveying materials along the first direction X, a feeding centering clamp 13 disposed on the feeding frame 11 for placing and positioning the conveyed materials, and two buffer centering clamps 17 disposed on the buffer frame 12 for centering and positioning the materials in the buffer area.

[0086] The buffer pusher assembly 3 is used to push and distribute materials to the buffer areas on both sides of the buffer roller line 15, and push the buffered materials that have been aligned and positioned by the buffer centering clamp 17 in the first direction X; the buffer area is provided with multiple universal balls 16 to reduce the friction between the materials and the buffer area platform.

[0087] The column frame assembly 2, which is installed on the buffer frame 12, is used to install and support the buffer pusher assembly 3. It includes a column frame 21 and a lifting chain 26. Side lifting assemblies 4 are provided on both sides of the column frame 21 perpendicular to the second direction Y. The lifting chain 26 is connected to the side lifting assembly 4 to drive the side lifting assembly 4 to rise and fall. A horizontally movable translation beam 45 is provided on the side lifting assembly 4.

[0088] The discharge lifting assembly 5 is located at the front end of the translation beam 45 and includes a lifting slide 53 that can be lifted.

[0089] The discharge assembly 6 is used to receive the material pushed out by the buffer push assembly 3. It includes two discharge centering clamps 62 for centering and positioning the material, a discharge sluice assembly 63 and a discharge plate assembly 65 for pushing out and stacking the centered material, and a discharge assembly frame 61 for installing the various components in the discharge assembly 6. The two ends of the discharge assembly frame 61 are fixedly connected to the lifting sluice 53.

[0090] As a preferred embodiment of the present invention, such as Figures 5-7 As shown, the feed centering clamp 13 includes:

[0091] The feeding centering clamp frame 131 is fixedly connected to both sides of the feeding frame 11 by supports set at the bottom, and is used to support the various components of the feeding centering clamp 13.

[0092] The feed clamp assembly 132 includes a forward lead screw 1322, a forward / reverse lead screw drive device 1324, a reverse lead screw 1323, and a feed clamp straight guide rail 1326, all mounted on a feed clamp frame 1325. The forward / reverse lead screw drive device 1324 drives the forward lead screw 1322 and the reverse lead screw 1323 to rotate. The forward lead screw 1322 and the reverse lead screw 1323 rotate in the same direction but have opposite external thread directions, causing the first lead screw seat 1327 mounted on the forward lead screw 1322 and the second lead screw seat 1328 mounted on the reverse lead screw 1323 to rotate synchronously in opposite directions. In operation, a feeding clamp 1321 is connected below both the first lead screw seat 1327 and the second lead screw seat 1328. The top of the feeding clamp 1321 is fixedly connected to the slider of the feeding clamp straight guide rail 1326. When it is necessary to center and position the material, the first lead screw seat 1327 and the second lead screw seat 1328 move towards the center at the same time, driving the feeding clamp 1321 to translate along the feeding clamp straight guide rail 1326 to center and position the material. After the centering and positioning is completed, the first lead screw seat 1327 and the second lead screw seat 1328 move to both sides at the same time, driving the feeding clamp 1321 to release the material.

[0093] The feed clamp translation assembly 133 includes a feed clamp translation cylinder 1331 and a feed clamp translation guide rail 1332 disposed on the upper part of the feed frame 11. The feed clamp frame 1325 is connected to the slider of the feed clamp translation guide rail 1332. The piston rod of the feed clamp translation cylinder 1331 is connected to the feed clamp frame 1325 and is used to push the feed clamp assembly 132 to translate along the feed clamp translation guide rail 1332 as a whole. A photoelectric switch for detecting the position and orientation of the material is also provided on the feed buffer assembly 1. The extension and retraction of the feed clamp translation cylinder 1331 is used to drive the feed clamp assembly 132 to slide back and forth along the second direction Y on the feed clamp translation guide rail 1332. This is used to achieve compatibility with the position and direction of the conveyed material. Regardless of whether the material is centered on the feed roller line 12, the photoelectric switch sends a signal to guide the feed clamp assembly 132 to translate to the corresponding position and perform centering positioning. At the same time, after centering positioning is completed, the length, width and orientation of the material can be determined according to the distance between the photoelectric switch and the two feed clamp plates 1321. Then, the PLC system can automatically determine and control the buffer push assembly 3 to move the material to the material buffer area on the left or right side of the buffer roller line 15 according to the palletizing requirements.

[0094] As a preferred embodiment of the present invention, such as Figure 9 and Figure 4 As shown, the column frame assembly 2 further includes:

[0095] The column drive motor 22 and the column transmission assembly 23 are both located on the top of the column frame 21;

[0096] The upper sprocket seat 27 is located on both sides of the top of the column frame 21;

[0097] The lower sprocket seat 28 is located on both sides of the bottom of the buffer frame 12 and corresponds to the upper sprocket seat 27 in the vertical direction. The lifting chain 26 is movably connected to the upper sprocket seat 27 and the lower sprocket seat 28.

[0098] The drive shaft 24 is lifted, with one end connected to the column drive assembly 23 and the other end connected to the upper sprocket seat 27;

[0099] The column guide rails 25 are vertically installed in the four corner areas of the column frame 21.

[0100] The column drive motor 22 and the column transmission assembly 23 are used to drive the lifting transmission shaft 24 to rotate in a specified direction and speed, thereby driving the lifting chain 26 to move between the upper sprocket seat 27 and the lower sprocket seat 28.

[0101] As a preferred embodiment of the present invention, such as Figures 10-11 As shown, the buffer pusher component 3 includes:

[0102] The pusher frame 31 includes a pusher fixing seat 37 disposed on the pusher frame (31), and the pusher frame 31 is mounted on the column frame 21 through the pusher fixing seat 37;

[0103] The pusher slide guide rail 38 is set on the top of the two pusher frames 31 of the pusher frame 31;

[0104] The pusher slide 34 is movably mounted on the pusher slide guide rail 38. The pusher slide 34 is provided with a material feeding component 35 for feeding and distributing material to the buffer areas on both sides of the buffer roller line 15, and a front pusher component 36 for pushing the buffered material that has been centered and positioned out in the first direction.

[0105] The pusher motor assembly 32 is located at the rear of the pusher frame 31;

[0106] The pusher drive shaft 39 is connected at one end to the pusher motor assembly 32, and the other end is rotatably disposed between the two pusher frames 31;

[0107] The pusher drive chain 33 is connected at one end to the sprocket of the pusher drive shaft 39 and at the other end to the sprocket of the pusher frame 31, and is connected to the drive pusher slide 34 for driving the pusher slide 34 to translate.

[0108] Among them, the pusher slide 34 can be translated back and forth along the first direction X, and the feeding component 35 disposed on the pusher slide 34 can be translated back and forth along the second direction.

[0109] The feeding assembly 35 includes:

[0110] The material feeding drive device guide rails 353, numbered in the form of two, are set on the top of the pusher slide 34 parallel to the second direction Y;

[0111] The rack 354 of the feeding drive device is arranged parallel to the second direction Y on the top of the pusher slide 34 and is located inside one of the feeding drive device guide rails 353.

[0112] The material feeding drive device 351 is driven by a drive motor to rotate the gear and cooperate with the rack 354 of the material feeding drive device, so that the material feeding drive device 351 is movably mounted on two material feeding drive device guide rails 353, and the bottom of the material feeding drive device 351 is connected to the material feeding plate 352.

[0113] The material feeding assembly 35 is used to move the material on the buffer roller line (15) to the material buffer areas on both sides for buffering. After buffering, two buffer centering clamps 17 are used to center and position the material. The buffer centering clamps 17 are driven by a cylinder to move the clamping plates of the buffer centering clamps 17 along a linear guide rail. The two buffer centering clamps 17 move synchronously towards the center to clamp and center the material. The two buffer centering clamps 17 can realize the simultaneous centering and positioning of multiple materials side by side.

[0114] The number of the front-end pushing components 36 is two, and each front-end pushing component 36 includes:

[0115] The pusher plate lifting cylinder bracket 365 is vertically installed on the front side of the pusher slide 34.

[0116] Two pusher plate bracket guide rails 364 are vertically mounted on the pusher plate lifting cylinder bracket 365.

[0117] The pusher plate lifting cylinder 361 is vertically mounted on the pusher plate lifting cylinder bracket 365;

[0118] The pusher plate bracket 363 is movably mounted on the pusher plate bracket guide rail 364, and its top is connected to the piston rod of the pusher plate lifting cylinder 361.

[0119] Pusher plate 362 is mounted on pusher plate bracket 363;

[0120] The front-end pushing component 36 can move back and forth along the first direction X following the pushing slide 34. The pushing plate 362 on the front-end pushing component 36 is set to move up and down under the drive of the pushing plate lifting cylinder 361, so that when the material is buffered, the two pushing plates 362 are in the low position at the front of the material, which has a limiting effect on the material. After the material buffering and centering is completed, the two pushing plates 362 rise and move to the low position behind the buffered material in the material direction and push out the buffered material.

[0121] As a preferred embodiment of the present invention, such as Figures 12-14 As shown, the side lifting component 4 also includes:

[0122] There are two translation guide rails 46, which are set at the upper and lower ends of the translation beam 45;

[0123] The side lifting slide plate 41 has a chain clamp assembly 42 for fixed connection with the lifting chain 26 on its inner side, and also includes a translation motor 44 and a plurality of vertically arranged guide wheels 43; the side lifting slide plate 41 has a translation transmission gear 47 connected to the translation motor 44 and a plurality of guide wheels 43 for sliding on the translation guide rail 46 on its outer side.

[0124] The translation transmission rack 48 is located on the inner side of the translation beam 45 and is used to cooperate with the translation transmission gear 47.

[0125] Limiting block 49 is set on the inner side of translation beam 45;

[0126] Among them, the side lifting component 4 can move up and down under the drive of the lifting chain 26, and the translation beam 45 can translate back and forth along the first direction X.

[0127] As a preferred embodiment of the present invention, such as Figure 15 and 16 As shown, the discharge lifting assembly 5 includes:

[0128] The lifting component housing 51 is fixedly connected to the vertical structure at the front end of the translation beam 45;

[0129] The lifting drive motor assembly 52 is located on the top of the lifting assembly housing 51;

[0130] There are two lifting slide guide rails 54, which are vertically arranged on both sides of the lifting component box 51;

[0131] The ball screw 55 is installed inside the lifting assembly housing 51, and its upper end is connected to the lifting drive motor assembly 52;

[0132] The lifting slide 53 is movably mounted on the lifting slide guide rail 54, and the body of the lifting slide 53 is fixedly connected to the screw seat of the ball screw (55).

[0133] The discharge lifting assembly 5 is fixedly connected to the front end of the translation beam 45 and can move up and down and back and forth along the first direction X under the drive of the side lifting assembly 4. In addition, the lifting slide 53 set on the discharge lifting assembly 5 can move up and down along the lifting slide guide rail 54 under the drive of the lifting drive motor assembly 52 and the ball screw 55.

[0134] As a preferred embodiment of the present invention, such as Figures 17-19 As shown, the discharge centering clamp 62 includes a discharge centering clamp cylinder bracket 625 and two discharge centering clamp straight tracks 623 mounted on the discharge assembly frame 61. A discharge centering clamp cylinder 621 is mounted on the discharge centering clamp cylinder bracket 625. The discharge centering clamp bracket 622 is movably mounted on the discharge centering clamp straight tracks 623. The slider of the discharge centering clamp straight track 623 is fixedly connected to the discharge centering clamp bracket 622. The discharge centering clamp bracket 622 is fixedly connected to the piston rod of the discharge centering clamp cylinder 621. A discharge centering clamp plate 624 is also mounted below the discharge centering clamp bracket 622.

[0135] The discharge assembly 6 also includes a plurality of discharge slide guide rails 66 disposed below the top crossbeam of the discharge assembly frame 61 and a discharge slide transmission rack 633 disposed on the top of the discharge assembly frame 61.

[0136] The discharge chute assembly 63 includes a discharge chute frame 631, which is movably mounted on the discharge chute guide rail 66. A discharge chute drive motor 64 is also mounted on the discharge chute frame 631, and a discharge chute drive gear 632 is mounted on the discharge chute drive motor 64 to cooperate with the discharge chute drive rack 633.

[0137] The discharge plate assembly 65 includes a discharge plate lifting cylinder 651 vertically mounted on the discharge chute frame 631. A discharge plate 653 is mounted on the piston rod of the discharge plate lifting cylinder 651. Two discharge plate lifting cylinder guide rods 652 are vertically mounted on the top of the discharge plate 653. The discharge plate lifting cylinder guide rods 652 pass through guide holes provided on the discharge chute frame 631. The guide holes radially limit the discharge plate lifting cylinder guide rods 652 and guide the lifting of the piston rod of the discharge plate lifting cylinder 651.

[0138] The discharge centering clamp 624, which is set on the discharge centering clamp 62, can be moved horizontally under the drive of the discharge centering clamp cylinder 621. It is used to center and position the material on the discharge assembly frame 61. The horizontal movement of the two discharge centering clamps 624 can realize the centering and positioning of materials of different specifications and quantities. The discharge plate 653 is used to limit the material on the discharge assembly frame 61. After the centering and positioning is completed, the discharge plate 653 rises and moves to the lower position behind the material. At this time, the discharge plate 653 moves horizontally in the first direction X to push the material to the unloading area. The discharge assembly 6 can realize the simultaneous centering, positioning and stacking of multiple materials side by side.

[0139] This loading system is generally installed on a gantry crane and can achieve efficient palletizing. One palletizing process of this loading system is as follows: 1) The feeding roller conveyor 12 receives the material and drives the material to run along the first direction X; 2) The photoelectric switch identifies the position of the material and guides the feeding clamp assembly 132 to the front of the material to clamp and center the material; 3) After centering and positioning, the material runs along the first direction X to the buffer roller conveyor 15 and is pushed by the material feeding assembly 35 to the material buffer area on both sides of the buffer roller conveyor 15 for buffering; 4) The buffer centering clamp 17 performs centering and positioning processing on the material in the buffer area. At this time, the pusher plate 362 is in front of the material to limit the material in the first direction X; 5) After the material in the buffer area is aligned and positioned, the pusher plate 362 rises and moves to a low position behind the material, pushing the material as a whole onto the discharge assembly frame 61; 6) The discharge alignment clamp 62 positions the material on the discharge assembly frame 61, at which time the discharge plate 653 is in front of the material to limit the material in the first direction X; 7) According to the specific position of the material stacking, the system adjusts the position of the discharge assembly frame 61 in the first direction X and the vertical direction through the side lifting assembly 4 and the discharge lifting assembly 5, so that the discharge assembly frame 61 is at the front end of the stacking area; 8) The discharge plate 653 rises and moves to a low position behind the material, pushing the material as a whole onto the unloading area.

[0140] It should be noted that the material mentioned in this invention refers to cubic or cuboid box material; synchronous motion in this invention refers to the simultaneous movement of two components at the same speed; the equipment used for centering and limiting the material in this loading system is equipped with sensors for detecting whether the material has been centered and positioned and for preventing excessive compression of the material; and an anti-collision sensor strip is also provided on the outside of the discharge component frame 61 to prevent the discharge component 6 from colliding with other equipment.

[0141] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions and substitutions can be made without departing from the inventive concept, and all such modifications and substitutions should be considered within the scope of protection of the present invention.

Claims

1. A lightweight vehicle loading system, characterized in that, include: The feeding buffer assembly (1) includes a feeding frame (11) and a buffer frame (14), and also includes a feeding roller line (12) and a buffer roller line (15) respectively disposed on the feeding frame (11) and the buffer frame (14) for conveying materials along a first direction, a feeding centering clamp (13) disposed on the feeding frame (11) for placing and positioning the conveyed materials, and two buffer centering clamps (17) disposed on the buffer frame (14) for centering and positioning the materials in the buffer area; the feeding centering clamp (13) includes: a feeding centering clamp frame (131) fixedly connected to both sides of the feeding frame (11); The feed clamp assembly (132) includes a forward lead screw (1322), a forward and reverse lead screw drive device (1324), a reverse lead screw (1323), and a feed clamp straight guide rail (1326) mounted on a feed clamp frame (1325). The forward and reverse lead screw drive device (1324) is used to drive the forward lead screw (1322) and the reverse lead screw (1323) to rotate, so that the first lead screw seat (1327) mounted on the forward lead screw (1322) and the second lead screw seat (1328) mounted on the reverse lead screw (1323) move synchronously in opposite directions. Each part is connected to a feeding clamp plate (1321) at the bottom. The top of the feeding clamp plate (1321) is fixedly connected to the slider of the feeding clamp straight guide rail (1326). The feeding clamp translation assembly (133) includes a feeding clamp translation cylinder (1331) and a feeding clamp translation straight guide rail (1332) set on the upper part of the feeding frame (11). The feeding clamp frame (1325) is connected to the slider of the feeding clamp translation straight guide rail (1332). The piston rod of the feeding clamp translation cylinder (1331) is connected to the feeding clamp frame (1325) and is used to push the feeding clamp assembly (132) to translate along the feeding clamp translation straight guide rail (1332) as a whole. The buffer pusher assembly (3) is used to push and distribute the material to the buffer areas on both sides of the buffer roller line (15), and push the buffer material that has been aligned and positioned by the buffer centering clamp (17) in the first direction. The column frame assembly (2) is set on the buffer frame (14) for installing and supporting the buffer push assembly (3), including the column frame (21) and the lifting chain (26). Side lifting assemblies (4) are provided on both sides of the column frame (21) perpendicular to the second direction. The lifting chain (26) is used to drive the side lifting assembly (4) to rise and fall. A horizontally movable translation beam (45) is provided on the side lifting assembly (4). The discharge lifting assembly (5) is located at the front end of the translation beam (45) and includes a lifting slide (53) that can be lifted. The discharge assembly (6) is used to receive the material pushed out by the buffer push assembly (3), including two discharge centering clamps (62) for centering and positioning the material, a discharge sluice assembly (63) and a discharge plate assembly (65) for pushing out and stacking the centered material, and also includes a discharge assembly frame (61) for installing the various parts of the discharge assembly (6), the two ends of which are fixedly connected to the lifting sluice (53).

2. The lightweight vehicle loading system according to claim 1, characterized in that, The column frame assembly (2) also includes: The column drive motor (22) and the column transmission assembly (23) are both located on the top of the column frame (21); The upper sprocket seat (27) is located on both sides of the top of the column frame (21); The lower sprocket seat (28) is located on both sides of the bottom of the buffer frame (14) and corresponds to the position of the upper sprocket seat (27) in the vertical direction. The lifting chain (26) is movably connected to the upper sprocket seat (27) and the lower sprocket seat (28). The lifting drive shaft (24) is connected at one end to the column drive assembly (23) and at the other end to the upper sprocket seat (27); The column guide rails (25) are vertically installed in the four corner areas of the column frame (21).

3. The lightweight vehicle loading system according to claim 1, characterized in that, The cache push component (3) includes: The pusher frame (31) includes a pusher fixing seat (37) set on the pusher frame (31), and the pusher frame (31) is mounted on the column frame (21) through the pusher fixing seat (37); The pusher slide guide (38) is set on the top of the two pusher frames (31) of the pusher frame (31); The pusher slide (34) is movably mounted on the pusher slide guide rail (38). The pusher slide (34) is provided with a material feeding component (35) for feeding material to the buffer areas on both sides of the buffer roller line (15) and a front pusher component (36) for pushing the buffered material that has been centered and positioned to the first direction. The pusher motor assembly (32) is located at the rear of the pusher frame (31); The pusher drive shaft (39) is connected at one end to the pusher motor assembly (32), and the other end is rotatably disposed between the two pusher frames (31); The pusher drive chain (33) is connected at one end to the sprocket of the pusher drive shaft (39) and at the other end to the sprocket of the pusher frame (31), and is connected to the drive pusher slide (34) to drive the pusher slide (34) to move.

4. The lightweight vehicle loading system according to claim 3, characterized in that, The feeding assembly (35) includes: The material feeding drive device guide rail (353) consists of two rails, which are set on top of the pusher slide (34) in parallel with the second direction; The rack (354) of the feeding drive device is arranged parallel to the second direction on the top of the pusher slide (34) and is located inside one of the feeding drive device guide rails (353); The material feeding drive device (351) is driven by a drive motor to rotate the gear and cooperate with the rack (354) of the material feeding drive device, so that the material feeding drive device (351) is movably mounted on two material feeding drive device guide rails (353). The bottom of the material feeding drive device (351) is connected to the material feeding plate (352).

5. A lightweight vehicle loading system according to claim 3, characterized in that, The number of the front-end pusher components (36) is two, and each front-end pusher component (36) includes: The pusher plate lifting cylinder bracket (365) is vertically installed on the front side of the pusher slide (34); There are two pusher plate bracket guide rails (364), which are vertically installed on the pusher plate lifting cylinder bracket (365); The pusher plate lifting cylinder (361) is vertically mounted on the pusher plate lifting cylinder bracket (365); The pusher plate bracket (363) is movably mounted on the pusher plate bracket guide rail (364), and its top is connected to the piston rod of the pusher plate lifting cylinder (361). The pusher plate (362) is mounted on the pusher plate bracket (363).

6. The lightweight vehicle loading system according to claim 1, characterized in that, The side lifting assembly (4) also includes: There are two translation guide rails (46), which are set at the upper and lower ends of the translation beam (45); The side lifting slide (41) has a chain clamp assembly (42) for fixed connection with the lifting chain (26) on its inner side, and also includes a translation motor (44) and a plurality of guide wheels (43) for sliding on the column guide rail (25) in a vertical manner; and a translation transmission gear (47) connected to the translation motor (44) and a plurality of guide wheels (43) for sliding on the translation guide rail (46) are provided on the outer side of the side lifting slide (41). The translation transmission rack (48) is located on the inner side of the translation beam (45) and is used to cooperate with the translation transmission gear (47); The limiting block (49) is set on the inside of the translation beam (45).

7. A lightweight vehicle loading system according to claim 1, characterized in that, The discharge lifting assembly (5) includes: The lifting component box (51) is fixedly connected to the vertical structure at the front end of the translation beam (45); The lifting drive motor assembly (52) is located on the top of the lifting assembly housing (51); There are two lifting slide guide rails (54), which are vertically set on both sides of the lifting component box (51); The ball screw (55) is installed inside the lifting assembly housing (51), and its upper end is connected to the lifting drive motor assembly (52); The lifting slide (53) is movably mounted on the lifting slide guide rail (54), and the body of the lifting slide (53) is fixedly connected to the screw seat of the ball screw (55).

8. A lightweight vehicle loading system according to claim 1, characterized in that, The discharge centering clamp (62) includes a discharge centering clamp cylinder bracket (625) and a discharge centering clamp straight track (623) mounted on the discharge assembly frame (61). A discharge centering clamp cylinder (621) is mounted on the discharge centering clamp cylinder bracket (625). A discharge centering clamp bracket (622) is movably mounted on the discharge centering clamp straight track (623). The discharge centering clamp bracket (622) is fixedly connected to the piston rod of the discharge centering clamp cylinder (621). A discharge centering clamp plate (624) is also mounted below the discharge centering clamp bracket (622). The discharge assembly (6) also includes multiple discharge slide guide rails (66) disposed below the top crossbeam of the discharge assembly frame (61) and a discharge slide transmission rack (633) disposed on the top of the discharge assembly frame (61). The discharge chute assembly (63) includes a discharge chute frame (631), which is movably mounted on the discharge chute guide rail (66). A discharge chute drive motor (64) is also mounted on the discharge chute frame (631), and a discharge chute drive gear (632) is mounted on the discharge chute drive motor (64) to cooperate with the discharge chute drive rack (633). The discharge plate assembly (65) includes a discharge plate lifting cylinder (651) vertically mounted on the discharge chute frame (631). A discharge plate (653) is mounted on the piston rod of the discharge plate lifting cylinder (651). Two discharge plate lifting cylinder guide rods (652) are vertically mounted on the top of the discharge plate (653). The discharge plate lifting cylinder guide rods (652) pass through guide holes provided on the discharge chute frame (631). The guide holes radially limit the discharge plate lifting cylinder guide rods (652) and guide the lifting of the piston rod of the discharge plate lifting cylinder (651).

9. A lightweight vehicle loading system according to claim 1, characterized in that, The feed buffer assembly (1) is also provided with a photoelectric switch for detecting the position and orientation of the material, and a plurality of omnidirectional balls (16) are provided in the buffer area.

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