A phosphorus vapor recovery device
By designing a phosphorus vapor recovery device with condenser tubes and a rotary box, utilizing a water distribution pipe and blade system for atomized cooling, and combining a fan and rotary tube recirculation system, the problem of phosphorus vapor exposure in water was solved, achieving efficient phosphorus vapor recovery and energy utilization.
Patent Information
- Application Number
- CN202311800780.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2043-12-26
AI Technical Summary
Existing phosphorus vapor recovery devices may cause bubbles to rise to the surface when introduced into water, resulting in phosphorus vapor being exposed to the air and causing air pollution. Existing technologies are difficult to effectively prevent phosphorus vapor from coming into contact with the air.
A phosphorus vapor recovery device including a condenser, a rotary box, and a water distribution pipe was designed. The water distribution pipe and a blade system are used for atomization cooling, and the recirculation system of the fan and the rotary box is combined to ensure the effective condensation and recovery of phosphorus vapor.
It achieves efficient condensation and liquefaction of phosphorus vapor, maximizes heat recovery, improves energy utilization efficiency, ensures continuous system operation and effective resource utilization, and reduces environmental pollution risks.
Smart Images

Figure CN117760229B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of phosphorus vapor recovery technology, specifically to a phosphorus vapor recovery device. Background Technology
[0002] A phosphorus vapor safe and efficient recovery device, authorized by announcement number CN202575982U, discloses a two-tank bottom-filled water system to prevent phosphorus from contacting air. During production, phosphorus vapor is directly introduced into the water layer, isolating it from air. Phosphorus sinks to the bottom of the tank and continuously enters the phosphorus storage tank, further isolating it from air. Residual phosphorus vapor enters the next phosphorus removal process, achieving full recovery and storage of phosphorus vapor. This invention features a simple structure, easy operation, no phosphorus vapor leakage, good condensation and phosphorus recovery effects, and effectively eliminates phosphorus fire hazards and environmental safety risks.
[0003] The aforementioned device achieves comprehensive phosphorus removal by directly introducing phosphorus vapor into the water layer. However, in actual operation, introducing phosphorus vapor into the water may cause bubbles to form in the water. These bubbles will float to the surface under water pressure, causing the phosphorus vapor to be exposed to the air and resulting in air pollution. In view of this situation, the present invention provides a novel solution. Summary of the Invention
[0004] The purpose of this invention is to provide a phosphorus vapor recovery device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a phosphorus vapor recovery device, comprising a condenser tube, a rotary box being provided at one end of the condenser tube, and a recovery device being provided above the rotary box and the condenser tube;
[0006] A water distribution pipe is installed inside the condenser tube. One end of the water distribution pipe is fixedly connected to a paddle. A drive device is installed at one end of the rotary box. A discharge pipe is fixed below the rotary box.
[0007] Preferably, one end of the condenser is fixedly connected to a water inlet pipe, the water inlet pipe extends inward to the inner wall of the condenser, and a sealing bearing is fixed to the inner wall of the water inlet pipe, the sealing bearing being disposed inside the condenser.
[0008] Preferably, one end of the blade is rotatably connected to the inner wall of one end of the slewing box, wherein the blade is sealed to one end of the water distribution pipe, and the other end of the water distribution pipe is fixedly connected to the inner wall of the sealed bearing.
[0009] Preferably, the surface of the water distribution pipe has a plurality of water distribution holes and a plurality of levers are fixedly connected to the surface of the water distribution pipe;
[0010] A ring of raised ribs is fixedly connected to the inner wall of the condenser tube.
[0011] Preferably, the recycling device includes a rotating pipe fixed to the top of the rotating box, and the rotating pipe is connected to the inside of the rotating box;
[0012] The top of one end of the condenser tube is fixed with a feed pipe, and the other end of the rotary tube is connected to the inside of the feed pipe. The rotary tube is right-angled.
[0013] Preferably, a convex tube is fixed to one end of the rotary tube, the convex tube being located near the end of the rotary box, wherein a fan is installed inside the convex tube.
[0014] Preferably, the drive device includes a brake shaft that rotates at one end of the rotary box, and the brake shaft is connected to the rotation shaft of the blade;
[0015] A connecting shaft is fixed at the fan blade shaft, and the connecting shaft is connected to the brake shaft by a transmission belt. A mounting plate is installed at one end of the rotary box, and the brake shaft is rotatably connected between the mounting plate and one end of the rotary box.
[0016] A drive source is provided on one side of the mounting plate, and the output end of the drive source is fixedly connected to one end of the brake shaft.
[0017] Preferably, a support is provided below the rotary box, and both the condenser pipe and the rotary box are installed above the support;
[0018] The condenser and the rotary box are on the same axis and are inclined, with an inclination angle between 5° and 15°.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] This phosphorus vapor recovery device, through a carefully designed water distribution pipe and impeller system, can rapidly cool and liquefy phosphorus vapor, maximizing the recovery of heat energy from the phosphorus vapor and improving energy utilization efficiency. The design of the water distribution holes and impellers on the water distribution pipe allows the condensate to form a water mist as it is thrown out, accelerating the cooling process through the atomization effect. This helps to more effectively convert phosphorus vapor into liquid phosphorus vapor. Furthermore, the inclined setting of the equipment helps to optimize the flow path of phosphorus vapor, improving the system efficiency and allowing phosphorus vapor to flow more smoothly through the condenser pipe, promoting the effective collection of liquid phosphorus vapor.
[0021] Meanwhile, the recovery device and recirculation system in this phosphorus vapor recovery unit ensure the recovery of residual phosphorus vapor. Through the synergistic action of the fan and rotary tube, the residual phosphorus vapor is effectively utilized, improving the overall efficiency of the system. The design of the drive unit, including the brake shaft, fan, and drive belt, ensures the stable rotation of the blades and guarantees the continuous operation of the system, enabling the unit to operate effectively under different working conditions. Moreover, through multiple design and structural advantages, this phosphorus vapor recovery unit achieves a highly efficient, stable, and continuous phosphorus vapor recovery process, making a positive contribution to improving energy utilization efficiency and reducing resource waste. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of the phosphorus vapor recovery device of the present invention;
[0023] Figure 2 This is a schematic diagram of the left axonometric structure of the phosphorus vapor recovery device of the present invention;
[0024] Figure 3 This is a schematic cross-sectional view of the phosphorus vapor recovery device of the present invention;
[0025] Figure 4 This is a partial cross-sectional structural diagram of the phosphorus vapor recovery device of the present invention;
[0026] Figure 5 This is a schematic diagram of the water inlet pipe structure of the phosphorus vapor recovery device of the present invention.
[0027] In the diagram: 1. Condenser; 2. Rotary box; 3. Rotary tube; 4. Feed pipe; 5. Discharge pipe; 6. Bracket; 7. Fan; 8. Connecting shaft; 9. Mounting plate; 10. Drive source; 11. Brake shaft; 12. Water distribution pipe; 13. Water distribution hole; 14. Raised rib; 15. Sealed bearing; 16. Water inlet pipe; 17. Paddle blade; 18. Paddle shifter. Detailed Implementation
[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] With increasing environmental awareness and the urgent need for resource utilization, the sustainable development of the phosphorus chemical industry faces new challenges. During the production of phosphorus vapor, a large amount of energy is wasted, posing a risk of negative environmental impact. To address this issue, an efficient method is needed to recover and utilize the energy in phosphorus vapor. Therefore, an innovative phosphorus vapor recovery device needs to be designed to maximize the energy recovery rate of phosphorus vapor. This device employs advanced condensation and liquefaction technologies, combined with atomization principles and a recirculation system, to quickly and efficiently cool and convert phosphorus vapor into a liquid state, achieving effective energy recovery. This device not only boasts superior performance in energy recovery but also considers material corrosion resistance, structural stability, and operational continuity. It utilizes high-quality materials and precise design to ensure long-term stable operation. The development and application of this new device will bring innovative solutions for sustainable development to the phosphorus chemical industry, improving energy efficiency and reducing adverse environmental impacts, and is expected to become an important technological support for the industry's development.
[0030] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined or described in one figure, it will not need to be discussed or described in detail in the description of the subsequent figures.
[0031] like Figures 1-5 As shown, the present invention provides a technical solution: a phosphorus vapor recovery device, including a condenser 1, a rotary box 2 is provided at one end of the condenser 1, and a recovery device is provided above the rotary box 2 and the condenser 1;
[0032] The condenser tube 1 is equipped with a water distribution pipe 12. One end of the water distribution pipe 12 is fixedly connected to a paddle 17. One end of the rotary box 2 is equipped with a drive device. The bottom of the rotary box 2 is fixed with a discharge pipe 5.
[0033] To ensure the smooth implementation of this embodiment, it is necessary to understand that a water inlet pipe 16 is fixedly connected to one end of the condenser pipe 1, the water inlet pipe 16 extends inward to the inner wall of the condenser pipe 1, and a sealing bearing 15 is fixed to the inner wall of the water inlet pipe 16. The sealing bearing 15 is disposed inside the condenser pipe 1.
[0034] To ensure the smooth implementation of this embodiment, it is necessary to understand that one end of the blade 17 is rotatably connected to the inner wall of one end of the rotary box 2, wherein the blade 17 is sealed to one end of the water distribution pipe 12, and the other end of the water distribution pipe 12 is fixedly connected to the inner wall of the sealed bearing 15.
[0035] To ensure the smooth implementation of this embodiment, it is necessary to understand that the surface of the water distribution pipe 12 has a number of water distribution holes 13 and a number of levers 18 are fixedly connected to the surface of the water distribution pipe 12.
[0036] A raised rib 14 is fixedly connected to the inner wall of the condenser tube 1.
[0037] To ensure the smooth implementation of this embodiment, it is necessary to understand that the recycling device includes a rotating pipe 3 fixed to the top of the rotating box 2, and the rotating pipe 3 is connected to the inside of the rotating box 2.
[0038] The top of one end of the condenser tube 1 is fixed with a feed pipe 4, and the other end of the rotary tube 3 is connected to the inside of the feed pipe 4. The rotary tube 3 is at a right angle.
[0039] To ensure the smooth implementation of this embodiment, it is necessary to understand that a section of convex tube is fixed at one end of the rotary tube 3. The convex tube is located at the end near the rotary box 2, and a fan 7 is installed inside the convex tube.
[0040] To ensure the smooth implementation of this embodiment, it is necessary to understand that the drive device includes a brake shaft 11 that rotates at one end of the rotary box 2, and the brake shaft 11 is connected to the rotation shaft of the blade 17.
[0041] A connecting shaft 8 is fixed at the fan blade shaft of the fan 7. The connecting shaft 8 is connected to the brake shaft 11 by a transmission belt. A mounting plate 9 is installed at one end of the rotary box 2. The brake shaft 11 is rotatably connected between the mounting plate 9 and one end of the rotary box 2.
[0042] A drive source 10 is provided on one side of the mounting plate 9, and the output end of the drive source 10 is fixedly connected to one end of the brake shaft 11.
[0043] To ensure the smooth implementation of this embodiment, it is necessary to understand that a support 6 is provided below the rotary box 2, and both the condenser pipe 1 and the rotary box 2 are installed above the support 6.
[0044] The condenser tube 1 and the rotary box 2 are on the same axis and are set at an angle between 5° and 15°.
[0045] When phosphorus vapor enters the condenser 1, it enters the system through the inlet pipe 16. The sealing bearing 15 ensures a tight seal between the inlet pipe 16 and the inner wall of the condenser 1, allowing the condensate to smoothly enter and spread in the water distribution pipe 12. The drive device rotates the blade 17, causing the water distribution pipe 12 to rotate. During the rotation, the water distribution pipe 12 throws the condensate out. After being thrown out, the water distribution holes 13 on the surface of the water distribution pipe 12 contact the agitator 18, impacting the condensate to form a water mist, creating an atomization effect that rapidly disperses the phosphorus vapor. Rapid cooling causes partial condensation into liquid. The cooled liquid phosphorus vapor flows into the discharge pipe 5 for recovery. At the same time, phosphorus vapor may still remain after reacting with the condensate. The residual phosphorus vapor needs to be recycled through the recovery device. The drive source 10 drives the fan 7 to rotate through the transmission belt. The airflow generated by the operation of the fan 7 helps to return the phosphorus vapor to the feed pipe 4. The drive device ensures the stable rotation of the blade 17, enabling steam circulation and atomization, thereby ensuring the continuous operation of the system. The discharge pipe 5 below the rotary box 2 is used to discharge waste liquid.
[0046] To ensure the smooth implementation of this embodiment, it is necessary to understand that both the condenser tube 1 and the rotary box 2 are made of corrosion-resistant materials, such as stainless steel or titanium alloy, to resist the corrosive effect of phosphorus vapor. At the same time, the surfaces of the condenser tube 1 and the rotary box 2 should be smooth to reduce the adhesion of phosphorus vapor to the inner wall of the pipe and prevent blockage and corrosion.
[0047] To ensure the smooth implementation of this embodiment, it is necessary to understand that the inner wall of the water inlet pipe 16 should be equipped with a filter device to prevent impurities from entering the condenser pipe 1 and affecting the recovery effect of phosphorus vapor. At the same time, the inlet of the water inlet pipe 16 should be located above the condenser pipe 1 to facilitate the entry of phosphorus vapor.
[0048] To ensure the smooth implementation of this embodiment, it is necessary to understand that the sealing bearing 15 should be a high-precision bearing to ensure a tight seal with the inner wall of the condenser tube 1. At the same time, the sealing bearing 15 should be lubricated and maintained regularly to extend its service life.
[0049] To ensure the smooth implementation of this embodiment, it is necessary to understand that the blade 17 should be made of corrosion-resistant materials, such as stainless steel or titanium alloy, to resist the corrosive effect of phosphorus vapor. At the same time, the surface of the blade 17 should be smooth to reduce the adhesion of phosphorus vapor to the surface of the blade 17.
[0050] To ensure the smooth implementation of this embodiment, it is necessary to understand that the water distribution pipe 12 should be made of corrosion-resistant materials, such as stainless steel or titanium alloy, to resist the corrosive effect of phosphorus vapor. At the same time, the water distribution holes 13 on the surface of the water distribution pipe 12 should be evenly distributed to facilitate the smooth discharge of condensate.
[0051] To ensure the smooth implementation of this embodiment, it is necessary to understand that the paddle 18 should be made of corrosion-resistant materials, such as stainless steel or titanium alloy, to resist the corrosive effect of phosphorus vapor. At the same time, the paddle 18 should have a certain thickness and elasticity to facilitate the impact of condensate to form water mist.
[0052] To ensure the smooth implementation of this embodiment, it is necessary to understand that the rotary tube 3 should be made of corrosion-resistant materials, such as stainless steel or titanium alloy, to resist the corrosive effect of phosphorus vapor. At the same time, the rotary tube 3 should have a certain curvature and sealing performance to facilitate the recovery and discharge of phosphorus vapor.
[0053] To ensure the smooth implementation of this embodiment, it is necessary to understand that the fan 7 should be made of corrosion-resistant materials, such as stainless steel or titanium alloy, to resist the corrosive effect of phosphorus vapor. At the same time, the airflow of the fan 7 should be adjustable to adapt to phosphorus vapor recovery under different conditions.
[0054] To ensure the smooth implementation of this embodiment, it is necessary to understand that the drive source 10 should use a stable and reliable power supply system to provide power, so as to ensure the stable operation of the transmission belt and the normal operation of the fan 7. At the same time, the drive source 10 should have an overload protection function to prevent equipment damage caused by overload.
[0055] To ensure the smooth implementation of this embodiment, it is necessary to understand that the discharge pipe 5 should be made of corrosion-resistant materials, such as stainless steel or titanium alloy, to resist the corrosive effect of phosphorus vapor. At the same time, the discharge pipe 5 should have good sealing properties to facilitate the discharge of waste liquid.
[0056] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A phosphorus vapor recovery device, comprising a condenser (1), characterized in that: A rotary box (2) is provided at one end of the condenser tube (1), and a recovery device is provided above the rotary box (2) and the condenser tube (1); A water distribution pipe (12) is provided inside the condenser tube (1). One end of the water distribution pipe (12) is fixedly connected to a paddle (17). A drive device is provided at one end of the rotary box (2). A discharge pipe (5) is fixed below the rotary box (2). The recycling device includes a rotating pipe (3) fixed to the top of the rotating box (2), and the rotating pipe (3) is connected to the inside of the rotating box (2); The top of one end of the condenser tube (1) is fixed with a feed pipe (4), and the other end of the rotary tube (3) is connected to the inside of the feed pipe (4). The rotary tube (3) is in the shape of a right angle. One end of the rotary tube (3) is fixed with a section of convex tube, which is located near the rotary box (2). A fan (7) is installed inside the convex tube. The drive device includes a brake shaft (11) that rotates at one end of the rotary box (2), and the brake shaft (11) is connected to the rotation shaft of the blade (17). A connecting shaft (8) is fixed at the fan blade shaft of the fan (7). The connecting shaft (8) is connected to the brake shaft (11) by a transmission belt. A mounting plate (9) is installed at one end of the rotary box (2). The brake shaft (11) is rotatably connected between the mounting plate (9) and one end of the rotary box (2). A drive source (10) is provided on one side of the mounting plate (9), and the output end of the drive source (10) is fixedly connected to one end of the brake shaft (11).
2. The phosphorus vapor recovery device according to claim 1, characterized in that: One end of the condenser tube (1) is fixedly connected to a water inlet pipe (16), the water inlet pipe (16) extends inward to the inner wall of the condenser tube (1) and a sealing bearing (15) is fixed on the inner wall of the water inlet pipe (16), the sealing bearing (15) is located inside the condenser tube (1).
3. The phosphorus vapor recovery device according to claim 1, characterized in that: One end of the blade (17) is rotatably connected to the inner wall of one end of the rotary box (2), wherein the blade (17) is sealed to one end of the water distribution pipe (12), and the other end of the water distribution pipe (12) is fixedly connected to the inner wall of the sealed bearing (15).
4. A phosphorus vapor recovery device according to claim 1, characterized in that: The surface of the water distribution pipe (12) has a number of water distribution holes (13) and a number of levers (18) are fixedly connected to the surface of the water distribution pipe (12). A ring of raised ribs (14) is fixedly connected to the inner wall of the condenser tube (1).
5. A phosphorus vapor recovery device according to claim 1, characterized in that: A bracket (6) is provided below the rotary box (2), and the condenser (1) and the rotary box (2) are both installed above the bracket (6); The condenser (1) and the rotary box (2) are on the same axis and are inclined, with an inclination angle between 5° and 15°.
Citation Information
Patent Citations
Safe, efficient recycling device of phosphorus steam
CN202575982U
Yellow phosphorus steam condensation efficient recovery device
CN213543267U
Steam curing device for phosphogypsum concrete prefabricated product
CN219255945U