Design method of tobacco thickness equalizer for feeding uniform tobacco into flavoring machine

Abstract

The application relates to a design method of a tobacco thickness distributor for uniform feeding of a flavoring machine. The design method of the tobacco thickness distributor for uniform feeding of the flavoring machine comprises the following steps: obtaining three-dimensional space cloud data of a feeding end of the flavoring machine; establishing a three-dimensional model of the feeding end of the flavoring machine; designing a tobacco thickness distributor of the feeding end of the flavoring machine; performing simulation experiment by using computer-aided design software; verifying the accuracy of the model by comparing simulation data, and improving the designed tobacco thickness distributor in combination with an actual production process, thereby providing a theoretical basis for development. The design of the tobacco thickness distributor of the feeding end of the flavoring machine is based on 3D modeling technology, simulation simulation and comparison experiment method, the tobacco feeding amount on the vibrating trough of the feeding end of the flavoring machine can be controlled by adjusting the height of the tobacco thickness distributor of the feeding end of the flavoring machine, the tobacco feeding amount is uniform, the feeding end is not blocked, the feeding amount is uniform, the flavoring is uniform, and the tobacco quality is improved.

Description

Technical Field

[0001] This application relates to the field of tobacco processing technology, and in particular to a design method for a tobacco shred thickness distributor that provides uniform feeding for a flavoring machine. Background Technology

[0002] Existing tobacco flavoring processes generally employ roller-type equipment. Its main characteristic is the use of rollers and rakes to disperse, mix, and tumble the tobacco pile. The spacing, height, and number of rakes affect the distribution, mixing, and tumbling of the tobacco. Furthermore, the thickness of the tobacco feed affects the uniformity and utilization rate of flavoring. The uniformity and utilization rate of the flavoring process are directly related to the tobacco feed thickness, the tumbling position, and the mixing time. Improving the uniformity of the tobacco flavoring process requires optimizing and adjusting multiple parameters (tobacco feed thickness, tumbling position, and mixing time) to meet requirements. This poses a significant challenge to on-site operators in setting these parameters appropriately to further improve the uniformity of tobacco flavoring.

[0003] As the principle of a flavoring machine shows, flavoring tobacco involves evenly spraying a prepared flavoring solution onto the tobacco shreds to be rolled. Adding appropriate amounts of tobacco flavoring to cigarette tobacco can mellow the aroma, modify the smoky flavor, and correct the taste. Therefore, the uniformity of the tobacco feeding amount is crucial for flavoring. However, existing technologies still have some problems; the tobacco feeding amount is not very uniform, resulting in uneven flavoring amount and poor aroma quality. Furthermore, the tobacco thickness distributor for even feeding in the flavoring machine needs to be designed specifically to match the machine's feeding device, and existing design methods still have shortcomings. Summary of the Invention

[0004] To address or partially address the problems existing in the related technologies, this application provides a design method for a uniform tobacco thickness distributor for a flavoring machine, which can ensure uniform tobacco feeding without causing blockage at the feeding end. At the same time, uniform feeding ensures uniform flavoring and improves the quality of the tobacco.

[0005] This application provides a design method for a uniform tobacco thickness distributor for a flavoring machine, comprising the following steps:

[0006] Step 1: Measure the external dimensions of the vibrating groove 4 at the feed end of the fragrance dispenser and the box 1 at the feed end of the fragrance dispenser, and obtain the three-dimensional spatial cloud data of the feed end of the fragrance dispenser.

[0007] Step 2: Based on the data obtained in Step 1, establish a 3D model of the feed end of the fragrance adding machine.

[0008] Step 3: Design the tobacco thickness distributor 8 at the feeding end of the flavoring machine based on the 3D model of the feeding end of the flavoring machine.

[0009] Step 4: Based on the results of the model 8 of the tobacco shred thickness equalizer at the feed end of the flavoring machine designed in Step 3, conduct simulation experiments using computer-aided design software.

[0010] Step 5: Verify the accuracy of the model by comparing simulation data, and improve the designed tobacco thickness distributor in combination with the actual production process, providing a theoretical basis for development.

[0011] Optionally, in some embodiments, step one involves using equipment scanning technology and on-site surveying and mapping to measure the external dimensions of the vibrating groove 4 at the feed end of the fragrance dispenser and the box 1 at the feed end of the fragrance dispenser.

[0012] Optionally, in some embodiments, step four, which involves conducting simulation experiments using computer-aided design software, is as follows:

[0013] Prepare the model: Import the model using computer-aided design software, and ensure that the model's dimensions and geometry match the actual situation.

[0014] Determine material parameters: Determine the physical and mechanical properties of the tobacco to be simulated, and input these parameters into the computer-aided design software.

[0015] Set up the simulation environment: Select the simulation environment and set its parameters.

[0016] Add boundary conditions.

[0017] Define initial conditions: Set the initial position, velocity, and state of the material at the start of the simulation.

[0018] Run the simulation: Run the simulation and observe the movement and behavior of the materials.

[0019] Optionally, in some embodiments, the simulation data comparison in step five includes the optimization of material distribution and the analysis of the motion trajectory of tobacco shreds on the vibrating groove 4 at the feed end of the flavoring machine.

[0020] Optionally, in some embodiments, the tobacco thickness distributor 8 is a “∧” shaped structural plate formed by two arc-shaped plates with their convex surfaces linked together, which is installed on the vibrating groove 4 at the feed end of the flavoring machine through an installation mechanism.

[0021] Optionally, in some embodiments, the vibrating groove 4 at the feed end of the aroma-adding machine is provided with vibrating groove baffles 3 on both sides. The mounting mechanism includes a linear guide rail 5, a slider 6, and a connecting rod 7. The linear guide rail 5 is symmetrically and vertically mounted on the vibrating groove baffles 3 on both sides of the vibrating groove 4 at the feed end of the aroma-adding machine. The slider 6 is slidably mounted on the linear guide rail 5, and the linear guide rail 5 is provided with a positioning pin for fixing the position of the slider 6. The slider 6 and the outer side of the tobacco thickness distributor 8 are connected by the connecting rod 7.

[0022] The technical solution provided in this application may include the following beneficial effects:

[0023] This application presents a design for a tobacco thickness distributor at the feed end of a flavoring machine, based on 3D modeling technology, simulation, and comparative experiments. This design provides a novel approach to solving the problem of flavoring uniformity, offering advantages such as low measurement workload, accurate measurement results, simple structure, and ease of implementation. The designed device can control the amount of smoke fed into the vibrating trough at the feed end of the flavoring machine by adjusting the height of the tobacco thickness distributor, ensuring uniform smoke intake without causing blockage at the feed end. Simultaneously, the uniform feed volume leads to uniform flavoring and improves the quality of the tobacco.

[0024] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0025] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0026] Figure 1 This is a schematic diagram of the installation structure of the tobacco thickness distributor shown in the embodiments of this application;

[0027] Figure 2 This is a schematic diagram of another installation structure of the tobacco thickness distributor shown in the embodiments of this application;

[0028] Figure 3 This is a top view schematic diagram of the tobacco thickness equalizer shown in the embodiments of this application;

[0029] Figure 4-7 This is a simulation diagram shown in the embodiments of this application.

[0030] Figure label:

[0031] 1-Flavoring machine feed end housing; 2-Fan-shaped groove; 3-Vibration groove baffle; 4-Flavoring machine feed end vibration groove; 5-Linear guide rail; 6-Slider; 7-Connecting rod; 8-Tobacco shred thickness distributor; 9-Feed inlet. Detailed Implementation

[0032] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.

[0033] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0034] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0035] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0036] To address the aforementioned issues, this application provides a design method for a uniform tobacco thickness distributor for a flavoring machine. This method ensures uniform tobacco feeding without causing blockage at the feeding end, while the uniform feeding ensures even flavoring and improves tobacco quality.

[0037] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.

[0038] Implementation Column 1

[0039] Figure 4-7 The simulation diagram of the tobacco thickness distributor at the feed end of the flavoring machine designed by this method is shown.

[0040] like Figure 4-7 As shown, the design method of the tobacco thickness distributor for the flavoring machine includes the following steps:

[0041] Step 1: Measure the external dimensions of the vibrating groove 4 at the feed end of the incense machine and the box 1 at the feed end of the incense machine to obtain three-dimensional spatial cloud data of the feed end of the incense machine; specifically, use equipment scanning technology and on-site survey drawing to measure the external dimensions of the vibrating groove 4 at the feed end of the incense machine and the box 1 at the feed end of the incense machine.

[0042] Step 2: Based on the data obtained in Step 1, establish a 3D model of the feed end of the fragrance adding machine.

[0043] Step 3: Design the tobacco thickness distributor 8 at the feeding end of the flavoring machine based on the 3D model of the feeding end of the flavoring machine.

[0044] Step 4: Based on the model results of the tobacco thickness equalizer at the feed end of the flavoring machine designed in Step 3, a simulation experiment was conducted using computer-aided design software. The computer-aided design software used in this embodiment is EDEM software.

[0045] The steps for conducting simulation experiments using computer-aided design software are as follows:

[0046] Prepare the model: Import the model using computer-aided design software, and ensure that the model's dimensions and geometry match the actual situation.

[0047] Determine material parameters: Determine the physical and mechanical properties of the tobacco to be simulated, such as density, particle shape, coefficient of friction, and elastic modulus, and input these parameters into the computer-aided design software.

[0048] Set up the simulation environment: Select the simulation environment (such as gravity field, gas medium, etc.) and set its parameters. Set the simulation time and simulation time step according to the actual situation.

[0049] Add boundary conditions: Add boundary conditions to simulate the limitations and constraints in the actual process.

[0050] Define initial conditions: Set the initial position, velocity, and state of the material at the start of the simulation. These initial conditions may be affected by the actual process and need to be selected appropriately.

[0051] Run the simulation: Run the simulation and observe the movement and behavior of the materials. You can select the simulation time step to adjust it as needed.

[0052] Step 5: Verify the accuracy of the model by comparing simulation data, and improve the designed tobacco thickness distributor in combination with the actual production process, providing a theoretical basis for development.

[0053] The simulation data comparison includes the optimization of material distribution and the analysis of the motion trajectory of tobacco shreds on the vibrating groove 4 at the feed end of the flavoring machine.

[0054] (1) Material distribution optimization: EDEM simulation provides a detailed distribution of tobacco shreds on the vibrating trough. Multiple simulation results show that by adjusting the height of the tobacco shred thickness distributor 8, we can effectively improve the uniformity of tobacco feeding on the belt, thereby reducing accumulation and tilting phenomena and improving production efficiency.

[0055] (2) Motion trajectory analysis: The simulation results show the motion trajectory of the tobacco shreds on the vibrating groove 4 at the feed end of the flavoring machine. The flow path of the tobacco shreds on the equipment can be changed by adjusting the height of the tobacco shred thickness distributor 8. This is crucial for identifying potential blockage points or unevenly distributed areas so as to carry out further optimization and improvement.

[0056] Implement column 2

[0057] Figure 1-3 The diagram shows the installation structure of the tobacco thickness distributor at the feed end of the flavoring machine designed using this method.

[0058] Figure 4-7 The simulation diagram of the tobacco thickness distributor at the feed end of the flavoring machine designed by this method is shown.

[0059] like Figure 1-7 As shown, the design method of the tobacco thickness distributor for the flavoring machine includes the following steps:

[0060] Step 1: Measure the external dimensions of the vibrating groove 4 at the feed end of the incense machine and the box 1 at the feed end of the incense machine to obtain three-dimensional spatial cloud data of the feed end of the incense machine; specifically, use equipment scanning technology and on-site survey drawing to measure the external dimensions of the vibrating groove 4 at the feed end of the incense machine and the box 1 at the feed end of the incense machine.

[0061] Step 2: Based on the data obtained in Step 1, establish a 3D model of the feed end of the fragrance adding machine.

[0062] Step 3: Design the tobacco thickness distributor 8 at the feeding end of the flavoring machine based on the 3D model of the feeding end of the flavoring machine.

[0063] Step 4: Based on the model results of the tobacco thickness equalizer at the feed end of the flavoring machine designed in Step 3, a simulation experiment was conducted using computer-aided design software. The computer-aided design software used in this embodiment is EDEM software.

[0064] The steps for conducting simulation experiments using computer-aided design software are as follows:

[0065] Prepare the model: Import the model using computer-aided design software, and ensure that the model's dimensions and geometry match the actual situation.

[0066] Determine material parameters: Determine the physical and mechanical properties of the tobacco to be simulated, such as density, particle shape, coefficient of friction, and elastic modulus, and input these parameters into the computer-aided design software.

[0067] Set up the simulation environment: Select the simulation environment (such as gravity field, gas medium, etc.) and set its parameters. Set the simulation time and simulation time step according to the actual situation.

[0068] Add boundary conditions: Add boundary conditions to simulate the limitations and constraints in the actual process.

[0069] Define initial conditions: Set the initial position, velocity, and state of the material at the start of the simulation. These initial conditions may be affected by the actual process and need to be selected appropriately.

[0070] Run the simulation: Run the simulation and observe the movement and behavior of the materials. You can select the simulation time step to adjust it as needed.

[0071] Step 5: Verify the accuracy of the model by comparing simulation data, and improve the designed tobacco thickness distributor in combination with the actual production process, providing a theoretical basis for development.

[0072] The simulation data comparison includes the optimization of material distribution and the analysis of the motion trajectory of tobacco shreds on the vibrating groove 4 at the feed end of the flavoring machine.

[0073] (1) Material distribution optimization: EDEM simulation provides a detailed distribution of tobacco shreds on the vibrating trough. Multiple simulation results show that by adjusting the height of the tobacco shred thickness distributor 8, we can effectively improve the uniformity of tobacco feeding on the belt, thereby reducing accumulation and tilting phenomena and improving production efficiency.

[0074] (2) Motion trajectory analysis: The simulation results show the motion trajectory of the tobacco shreds on the vibrating groove 4 at the feed end of the flavoring machine. The flow path of the tobacco shreds on the equipment can be changed by adjusting the height of the tobacco shred thickness distributor 8. This is crucial for identifying potential blockage points or unevenly distributed areas so as to carry out further optimization and improvement.

[0075] The tobacco thickness distributor 8 is a “∧” shaped structural plate formed by two arc-shaped plates with their convex surfaces connected to each other. It is installed on the vibrating groove 4 at the feed end of the flavoring machine through an installation mechanism, with the tip of the tobacco thickness distributor 8 facing the material feeding direction.

[0076] The vibrating groove 4 at the feed end of the aroma-adding machine is provided with vibrating groove baffles 3 on both sides. The mounting mechanism includes a linear guide rail 5, a slider 6, and a connecting rod 7. The linear guide rail 5 is symmetrically and vertically installed on the vibrating groove baffles 3 on both sides of the vibrating groove 4 at the feed end of the aroma-adding machine. The slider 6 is slidably installed on the linear guide rail 5, and a positioning pin for fixing the position of the slider 6 is provided on the linear guide rail 5. The slider 6 and the outer side of the tobacco thickness distributor 8 are connected by the connecting rod 7.

[0077] The feeding end of the vibrating trough 4 at the feeding end of the aroma-adding machine is connected to the feeding port 9 of the feeding end housing 1 of the aroma-adding machine. The upper side of the feeding port 9 is a fan-shaped groove 2. The height of the tobacco thickness distributor 8 at the feeding end of the aroma-adding machine can be adjusted by adjusting the height of the slider 6 on the linear guide rail 5, thereby controlling the amount of smoke entering the vibrating trough 4 at the feeding end of the aroma-adding machine, so that the amount of smoke entering is uniform and will not cause blockage at the feeding end. When adjusted to a suitable position, the position of the slider 6 is fixed by the positioning pin set on the linear guide rail 5. The opening width of the tobacco thickness distributor 8 matches the width of the vibrating trough 4 at the feeding end of the aroma-adding machine to prevent tobacco from passing through the gap between the tobacco thickness distributor 8 and the vibrating trough baffle 3, thus ensuring the uniformity of tobacco thickness. Figure 7 It can be seen that the uniformity of the tobacco shreds has been ensured.

[0078] This application designs a tobacco thickness distributor at the feed end of a flavoring machine based on 3D modeling technology, simulation, and comparative experiments. The designed tobacco thickness distributor 8 provides a new approach to solving the problem of flavoring uniformity. Its advantages include low measurement workload, accurate measurement results, simple structure, and ease of implementation. The designed device can control the amount of smoke fed into the vibrating groove 4 at the feed end of the flavoring machine by adjusting the height of the tobacco thickness distributor 8, ensuring uniform smoke feeding without causing blockage at the feed end. Simultaneously, uniform feeding results in uniform flavoring and improves the quality of the tobacco.

[0079] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0080] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A method for designing a tobacco thickness uniformizer for a flavoring machine, comprising the following steps: Step 1: Determine the dimensions of the flavoring machine feed end vibrating trough (4) and the flavoring machine feed end box (1) using device scanning technology and field surveying and mapping to obtain three-dimensional spatial cloud data of the flavoring machine feed end; Step 2: Establish a three-dimensional model of the flavoring machine feed end based on the data obtained in Step 1; Step 3: Design a tobacco thickness uniformizer (8) for the flavoring machine feed end based on the three-dimensional model of the flavoring machine feed end; The designed model of the tobacco thickness uniformizer (8) for the flavoring machine feed end is an "A" shaped structure plate formed by two arc-shaped plate convex surfaces linked opposite to each other, which is installed on the flavoring machine feed end vibrating trough (4) through a mounting mechanism; Step 4: Perform a simulation experiment using computer-aided design software based on the model results of the tobacco thickness uniformizer (8) for the flavoring machine feed end designed in Step 3; the steps of the simulation experiment are as follows: Prepare the model: import the model into the computer-aided design software and ensure that the size and geometry of the model meet the actual situation; Determine the material parameters: determine the physical and mechanical properties of the tobacco to be simulated and input these parameters into the computer-aided design software; Set the simulation environment: select the simulation environment and set its parameters; Add boundary conditions; Define initial conditions: set the initial position, velocity, and state of the material at the start of the simulation; Run the simulation: run the simulation and observe the movement and behavior of the material; Step 5: Verify the accuracy of the model through simulation data comparison and improve the designed tobacco thickness uniformizer in combination with the actual production process to provide a theoretical basis for development; the simulation data comparison includes optimization of material distribution and analysis of the movement trajectory of tobacco on the flavoring machine feed end vibrating trough (4); The optimization method for material distribution is as follows: provide detailed distribution of tobacco on the vibrating trough through EDEM simulation, and through multiple simulation results, adjust the height of the tobacco thickness uniformizer (8) to effectively improve the uniformity of tobacco feeding on the belt, thereby reducing the accumulation and tilting phenomenon and improving production efficiency; The analysis method for the movement trajectory of tobacco on the flavoring machine feed end vibrating trough (4) is as follows: the simulation results show the movement trajectory of tobacco on the flavoring machine feed end vibrating trough (4), and by adjusting the height of the tobacco thickness uniformizer (8) to change the flow path of tobacco on the device, further optimization and improvement are carried out.

2. A method of designing a tobacco thickness uniformizer for a perfumed machine feed, according to claim 1, characterized in that: The flavoring machine feed end vibrating trough (4) is provided with vibrating trough baffles (3) on both sides, the mounting mechanism includes linear guides (5), sliding blocks (6), and connecting rods (7), the linear guides (5) are symmetrically and vertically installed on the vibrating trough baffles (3) on both sides of the flavoring machine feed end vibrating trough (4), the sliding blocks (6) are slidingly installed on the linear guides (5), and the linear guides (5) are provided with positioning pins for fixing the positions of the sliding blocks (6), and the outer sides of the sliding blocks (6) and the tobacco thickness uniformizer (8) are connected through the connecting rods (7).

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