An injection molding machine for producing polyurethane shells

By introducing hot air fans, block removal components, drying components and scraping components into the injection molding machine, the clumping and adhesion problems caused by moisture in raw materials are solved, and the efficiency and raw material utilization of the injection molding machine are improved.

CN117799116BActive Publication Date: 2024-12-24DONGGUAN HOWE TECH CO LTD
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Patent Information

Application Number
CN202311586916.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-25
Publication Date
2024-12-24
Estimated Expiration
2043-11-25

AI Technical Summary

Technical Problem

During use, existing injection molding machines are prone to clumping, blocking or adhering to the inner wall of the container due to moisture in the raw materials, reducing the utilization efficiency of the equipment.

Method used

An injection molding machine including a hot air fan, a block removal assembly, a drying assembly and a scraping assembly is designed. The injection molding raw materials are dried through a hot air fan, the block removal assembly is dispersed, the drying assembly is strengthened and the scraping assembly is prevented. Adhesive to ensure that the raw materials are laminated and cleaned.

Benefits of technology

It effectively avoids the agglomeration of injection molding raw materials when waiting for feeding, prevents clogging and adhesion, improves the efficiency of the injection molding process and the utilization rate of raw materials, and extends the storage time of raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of injection molding machines, and discloses an injection molding machine for producing polyurethane shells, comprising a machine platform, wherein a heating mechanism is fixedly connected to the top of the machine platform, a molding mechanism is fixedly connected to the top of the machine platform away from the heating mechanism, a feeding mechanism is fixedly connected to the top of the heating mechanism, a feeding mechanism is arranged below the molding mechanism, an outer wall of the feeding mechanism is fixedly connected to the inner wall of the machine platform, and the device scatters large agglomerated blocks in injection molding raw materials and enters the interior of a drying component, and after the moisture on the surface of the injection molding raw materials is dried, it falls to the bottom of a storage tank, so as to realize layered feeding of the injection molding raw materials, and avoid the injection molding raw materials always piling up together, and the agglomeration phenomenon reappears in the process of waiting for feeding, which is easy to block and affect the feeding, resulting in delay of the injection molding process, and at the same time, a scraping component scrapes the bottom of the inner wall of the storage tank to make the feeding complete, and avoid the injection molding raw materials adhering to the inner wall of the storage tank, resulting in waste of raw materials.
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Description

Technical Field

[0001] The invention relates to the technical field of injection molding machines, in particular to an injection molding machine for producing polyurethane shells. Background Art

[0002] Injection molding is a manufacturing process for making parts from plastics and other materials, in which molten material (e.g., plastic, metal, ceramic) is injected into a mold under high pressure. Injection molding is performed by an injection molding machine, which clamps the mold parts together and injects the molten material into the mold. Typically, the mold is held together by mechanical forces applied to the mold by a platen. The molten material is injected into the mold by an injection device. Once the molten material cools in the mold, the mold is opened (e.g., the first mold part and the second mold part are separated from each other), and the molded part is removed.

[0003] When using existing injection molding machines, on the one hand, there is a lack of drying during the injection molding process, which makes the raw materials easy to become moist and cause them to clump together, which in turn causes material discharge blockage or adhesion to the inner wall of the container. On the other hand, after long-term use, there are many raw material attachments on the inner wall of the injection barrel, which wastes raw materials and is inconvenient to clean, thereby reducing the utilization efficiency of the injection molding machine. Summary of the invention

[0004] In view of the deficiencies of the prior art, the present invention solves the technical problems by adopting the following technical solutions: an injection molding machine for producing a polyurethane shell according to the present invention comprises a machine platform, a heating mechanism is fixedly connected to the top of the machine platform, a molding mechanism is fixedly connected to the top of the machine platform away from the heating mechanism, a loading mechanism is fixedly connected to the top of the heating mechanism, a unloading mechanism is arranged below the molding mechanism, and an outer wall of the unloading mechanism is fixedly connected to an inner wall of the machine platform;

[0005] The feeding mechanism comprises a hot air blower, the bottom of the hot air blower is fixedly connected to the top of the heating mechanism, the outer wall of the hot air blower is fixedly connected to a storage tank, the top of the storage tank is fixedly connected to a mounting plate, the top of the mounting plate is fixedly connected to a motor, the bottom of the mounting plate is fixedly connected to a fixed block, the outer wall of the fixed block is slidably connected to a block removal component, a drying component is arranged below the block removal component, the outer wall of the drying component is fixedly connected to the inner wall of the storage tank, a scraping component is arranged below the drying component, the outer wall of the scraping component is fixedly connected to the bottom of the block removal component, and the bottom of the storage tank is fixedly connected to a mounting plate, a motor is fixedly connected to the top of the mounting plate, a fixed block is fixedly connected to the bottom of the mounting plate, and a block removal component is slidably connected to the outer wall of the fixed block. The bottom of the material tank is fixedly connected with a discharge pipe. The hot air blower is turned on to introduce dry warm air into the storage tank. The motor drives the block removal component to rotate, and the large lumps of injection molding raw materials are broken up and enter the drying component. After the moisture on the surface of the injection molding raw materials is dried, it falls to the bottom of the storage tank, realizing the layered discharge of the injection molding raw materials, avoiding the injection molding raw materials from always piling up together. The agglomeration phenomenon will occur again while waiting for the loading, which is easy to block and affect the loading, resulting in delays in the injection molding process. At the same time, the scraping component scrapes the bottom of the inner wall of the storage tank to make it discharge completely, avoiding the injection molding raw materials from adhering to the inner wall of the storage tank, resulting in waste of raw materials.

[0006] Preferably, the block removing assembly includes a first slider, an outer wall of the first slider is slidably connected to the outer wall of the fixed block, the outer wall of the first slider is rotatably connected to the first support rod, the first support rod is fixedly connected to a stirring plate at one end away from the first slider, the bottom of the fixed block is fixedly connected to a pillar, the outer wall of the fixed block is slidably connected to the second slider at one end away from the first slider, the outer wall of the second slider is rotatably connected to the second support rod, and the second support rod is fixedly connected to the end away from the second slider. The bottom of the clapper board is evenly fixedly connected with a protrusion, and a screen plate is arranged below the stirring plate, and the outer wall of the sieve plate is fixedly connected to the inner wall of the storage tank to assist the injection molding raw material to pass through the screen plate. At the same time, the clapper board slaps and knocks large pieces of agglomerated raw material to make it break up and pass through the screen plate. The protrusions arranged on the clapper board can prevent the injection molding raw material from being stuck in the holes of the screen plate, so that the injection molding raw material remains dispersed, and prevents large pieces of injection molding raw material from being difficult to discharge, resulting in blockage of the discharge pipe.

[0007] Preferably, the drying component includes a ring, the inner wall of the ring is rotatably connected to the outer wall of the pillar, the outer wall of the ring is evenly fixedly connected with a scraper, a ventilation groove is arranged below the scraper, the outer wall of the ventilation groove is fixedly connected to the inner wall of the storage tank, the outer wall of the scraper contacts the inner wall of the ventilation groove, and the bottom of the ventilation groove is rotatably connected with a baffle to stir the scattered injection molding raw materials in the ventilation groove, and the spiral-shaped scraper is convenient for turning the raw materials up and down, thereby increasing the contact rate with the hot air, facilitating the rapid drying of the surface of the injection molding raw materials, and at the same time enhancing the hot melt effect and improving the working efficiency of the device, and a fan-shaped hole is provided at the bottom of the ventilation groove, which is the same shape as the baffle, and the baffle blocks the fan-shaped hole during drying. After drying is completed, the baffle rotates to allow the injection molding raw materials to enter the bottom of the storage tank from the fan-shaped hole, thereby enhancing the drying inside the storage tank, avoiding re-agglomeration, and extending the storage time of the injection molding raw materials.

[0008] Preferably, the scraping assembly includes a telescopic rod, the top of the telescopic rod is fixedly connected to the bottom of the pillar, the bottom of the telescopic rod is rotatably connected to a plug, the bottom of the plug is fixedly connected to a special-shaped column, the inner wall of the plug is fixedly connected to a first spring, the end of the first spring away from the plug is fixedly connected to a scraper rod, the outer wall of the scraper rod is in contact with the inner wall of the discharge pipe, and the rotation of the plug drives the scraper rod to scrape against the inner wall of the storage tank and the inner wall of the discharge pipe to prevent the injection molding raw material from adhering to the inner wall of the storage tank and causing incomplete discharge. When the plug descends, the scraper rod fits with the groove opened on the plug, which does not affect the plug in preventing the injection molding raw material from being discharged.

[0009] Preferably, the heating mechanism includes a driving motor, the bottom of the driving motor is fixedly connected to the top of the machine, the outer wall of the driving motor is fixedly connected to a shell, the inner wall of the shell is evenly fixedly connected to a heating ring, an injection molding tube is arranged inside the shell, the outer wall of the injection molding tube is in contact with the inner wall of the heating ring, a spiral blade is arranged inside the injection molding tube, one end of the spiral blade away from the molding mechanism is rotatably connected to the outer wall of the driving motor, and the outer wall of the spiral blade is in contact with the inner wall of the injection molding tube.

[0010] Preferably, the forming mechanism comprises a beam plate, the bottom of the beam plate is fixedly connected to the top end of the machine platform away from the heating mechanism, a fixed column is fixedly connected to the central axis of the inner wall of the beam plate away from the heating mechanism, the inner wall of the beam plate away from the heating mechanism is evenly fixedly connected to the first telescopic column, the first telescopic column is fixedly connected to the end of the fixed column, a push plate is fixedly connected to the push plate away from the fixed column, a movable plate is provided at the end of the push plate away from the fixed column, a fixed rod is evenly fixedly connected to the end of the movable plate away from the fixed column, a connecting column is fixedly connected to the end of the movable plate close to the fixed column, and a second spring is provided on the outer surface of the fixed rod. One end of the second spring close to the fixed column is fixedly connected to the outer wall of the movable plate, and the end of the fixed rod away from the movable plate is provided with a first mold, the inner wall of the first mold is sleeved with the outer wall of the fixed rod, and the end of the second spring away from the movable plate is fixedly connected to the outer wall of the first mold, and the end of the inner wall of the beam plate close to the heating mechanism is fixedly connected to the second mold, the outer wall of the first mold is sleeved with the inner wall of the second mold, and the end of the push plate away from the fixed column is evenly fixedly connected with a sliding rod, the outer wall of the sliding rod away from the push plate is sleeved with the inner wall of the second mold, and the outer wall of the sliding rod is sleeved with the inner wall of the movable plate.

[0011] Preferably, the unloading mechanism includes a column, the bottom of the column is fixedly connected to the bottom of the inner wall of the machine, the opposite side of the column is rotatably connected with a material trough, the bottom of the material trough is provided with a second telescopic column, the top of the second telescopic column is rotatably connected to the bottom of the material trough, the bottom of the second telescopic column is fixedly connected to the bottom of the inner wall of the machine, the inner wall of the material trough is provided with a reel, the outer wall of the reel is slidably connected to the outer wall of the material trough, the outer wall of the reel is provided with a receiving net, the inner wall of the receiving net is socketed with the outer wall of the reel, and the end of the receiving net away from the reel is fixedly connected to the inner wall of the material trough, which plays a buffering role for the fall of the workpiece, and then the reel descends, the second telescopic column contracts to drive the material trough to rotate, which will make the workpiece slide out for use, avoiding the workpiece falling directly into the machine, causing the newly formed workpiece to be easily deformed, affecting product quality.

[0012] The beneficial effects of the present invention are as follows:

[0013] 1. The present invention provides a feeding mechanism, pours the injection molding raw materials into the storage tank, turns on the hot air blower to pass dry warm air into the storage tank, and the motor drives the block removal component to rotate, so as to break up the large blocks of the injection molding raw materials and enter the drying component. After the moisture on the surface of the injection molding raw materials is dried, it falls to the bottom of the storage tank, thereby realizing the layered discharge of the injection molding raw materials, avoiding the injection molding raw materials from always piling up together, and the re-appearance of agglomeration in the process of waiting for the loading, which is easy to block and affect the loading, resulting in delays in the injection molding process. At the same time, the scraping component scrapes the bottom of the inner wall of the storage tank to make it discharge completely, thereby avoiding the injection molding raw materials from adhering to the inner wall of the storage tank, resulting in waste of raw materials.

[0014] 2. The present invention sets a block removal assembly, and the first slider and the second slider rotate on the outer wall of the fixed block. The angle between the first slider and the second slider is always maintained at 180 degrees, driving the stirring plate to stir the injection molding raw materials that have just been loaded, and assisting the injection molding raw materials to pass through the sieve plate. At the same time, the clapping plate slaps and knocks the large pieces of clumped raw materials to break them up and pass through the sieve plate. The protrusions set on the clapping plate can prevent the injection molding raw materials from being stuck in the holes of the sieve plate, so that the injection molding raw materials remain dispersed, and prevent large pieces of injection molding raw materials from being difficult to discharge, resulting in blockage of the discharge pipe.

[0015] 3. The present invention sets a drying component, the hot air blower is turned on, and dry hot air is introduced into the storage tank. The ring drives the scraper to rotate, and the scattered injection molding raw materials are stirred in the air permeable groove. The spiral scraper is convenient for turning the raw materials up and down, thereby increasing the contact rate with the hot air, facilitating the rapid drying of the surface of the injection molding raw materials, and at the same time enhancing the hot melt effect and improving the working efficiency of the device. A fan-shaped hole is provided at the bottom of the air permeable groove, which is the same shape as the baffle. The baffle blocks the fan-shaped hole during drying. After drying, the baffle rotates to allow the injection molding raw materials to enter the bottom of the storage tank from the fan-shaped hole, thereby enhancing the drying inside the storage tank, avoiding re-agglomeration, and extending the storage time of the injection molding raw materials.

[0016] 4. The present invention sets a scraping component, and uses a telescopic rod to control the telescopic plugging head to block and open the discharge pipe, so as to control the discharge speed. The special-shaped column is inserted into the interior of the discharge pipe and moves up and down with the plugging head, so as to stir the injection molding raw materials in the discharge pipe, further prevent blockage and control the discharge speed. When the injection molding raw materials are no longer added, the plugging head rotates to drive the scraper rod to scrape against the inner wall of the storage tank and the inner wall of the discharge pipe, so as to prevent the injection molding raw materials from adhering to the inner wall of the storage tank and causing incomplete discharge. When the plugging head descends, the scraper rod fits with the groove opened on the plugging head, which does not affect the plugging head to prevent the injection molding raw materials from being discharged.

[0017] 5. The present invention sets a feeding mechanism, and the fixed rod pushes the workpiece out and drops it downward. Initially, the reel is located above the material trough, and the receiving net catches the workpiece, which cushions the fall of the workpiece. Then the reel drops, and the second telescopic column contracts to drive the material trough to rotate, which will slide the workpiece out for use, preventing the workpiece from falling directly into the machine, causing the newly formed workpiece to be easily deformed and affecting product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view of the present invention as a whole;

[0019] Figure 2 is a cross-sectional view of the present invention as a whole;

[0020] Figure 3 It is a structural schematic diagram of the heating mechanism of the present invention;

[0021] Figure 4 It is a structural schematic diagram of the feeding mechanism of the present invention;

[0022] Figure 5 It is a structural schematic diagram of the forming mechanism of the present invention;

[0023] Figure 6 It is a structural schematic diagram of the blanking mechanism of the present invention;

[0024] Figure 7 It is a structural schematic diagram of the block removal assembly of the present invention;

[0025] Figure 8 It is a structural schematic diagram of the drying component of the present invention;

[0026] Fig. 9 It is a schematic diagram of the structure of the scraping assembly of the present invention;

[0027] In the figure: 1, machine; 2, heating mechanism; 201, driving motor; 202, shell; 203, heating ring; 204, injection tube; 205, spiral blade; 3, feeding mechanism; 301, hot air blower; 302, storage tank; 303, mounting plate; 304, motor; 305, fixing block; 306, block removal assembly; 3061, first slider; 3062, first support rod; 3063, stirring plate; 3064, sieve plate; 3065, second slider; 3066, second support rod; 3067, clapper; 3068, protrusion; 3069, pillar; 307, drying assembly; 3071, collar; 3072, scraper; 307 3. Breathing groove; 3074. Baffle; 308. Scraping assembly; 3081. Telescopic rod; 3082. Plug; 3083. Special-shaped column; 3084. First spring; 3085. Scraping rod; 309. Feeding pipe; 4. Forming mechanism; 401. Beam plate; 402. Fixed column; 403. First telescopic column; 404. Push plate; 405. Moving plate; 406. Connecting column; 407. Fixed rod; 408. Second spring; 409. First mold; 410. Second mold; 411. Sliding rod; 5. Feeding mechanism; 501. Column; 502. Material trough; 503. Second telescopic column; 504. Scroll; 505. Receiving net. DETAILED DESCRIPTION

[0028] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0029] Example 1, using Figure 1-Figure 6 An injection molding machine for producing a polyurethane housing according to one embodiment of the present invention is described as follows.

[0030] like Figure 1-Figure 6 As shown, an injection molding machine for producing a polyurethane shell according to the present invention comprises a machine table 1, a heating mechanism 2 is fixedly connected to the top of the machine table 1, a molding mechanism 4 is fixedly connected to the top of the machine table 1 away from the heating mechanism 2, a feeding mechanism 3 is fixedly connected to the top of the heating mechanism 2, a unloading mechanism 5 is arranged below the molding mechanism 4, and the outer wall of the unloading mechanism 5 is fixedly connected to the inner wall of the machine table 1. When working, the injection molding raw material is added to the feeding mechanism 3 for deblocking and drying, and then the heating mechanism 2 is turned on to heat the raw material until it is melted, and then it is injected into the molding mechanism 4 for shaping and cooling, and the completed workpiece falls into the unloading mechanism 5.

[0031] The feeding mechanism 3 includes a hot air blower 301, the bottom of the hot air blower 301 is fixedly connected to the top of the heating mechanism 2, the outer wall of the hot air blower 301 is fixedly connected to a storage tank 302, the top of the storage tank 302 is fixedly connected to a mounting plate 303, the top of the mounting plate 303 is fixedly connected to a motor 304, the bottom of the mounting plate 303 is fixedly connected to a fixed block 305, the outer wall of the fixed block 305 is slidably connected to a block removing assembly 306, a drying assembly 307 is arranged below the block removing assembly 306, the outer wall of the drying assembly 307 is fixedly connected to the inner wall of the storage tank 302, a scraping assembly 308 is arranged below the drying assembly 307, the outer wall of the scraping assembly 308 is fixedly connected to the bottom of the block removing assembly 306, the bottom of the storage tank 302 is fixedly connected to the bottom of the scraping assembly 308, and the bottom of the storage tank 302 is fixedly connected to the bottom of the scraping assembly 306. A discharge pipe 309 is fixedly connected, and the injection molding raw material is poured into the storage tank 302. The hot air blower 301 is turned on to pass dry warm air into the storage tank 302. The motor 304 drives the block removal component 306 to rotate, and the large lumps of the injection molding raw material are broken up and enter the drying component 307. After the moisture on the surface of the injection molding raw material is dried, it falls to the bottom of the storage tank 302, realizing the layered discharge of the injection molding raw material, avoiding the injection molding raw material from always piling up together, and the agglomeration phenomenon will occur again during the process of waiting for loading, which is easy to block and affect the loading, resulting in delays in the injection molding process. At the same time, the scraping component 308 scrapes the bottom of the inner wall of the storage tank 302 to make it completely discharged, avoiding the injection molding raw material from adhering to the inner wall of the storage tank 302, resulting in waste of raw materials.

[0032] The heating mechanism 2 includes a driving motor 201, the bottom of which is fixedly connected to the top of the machine 1, the outer wall of the driving motor 201 is fixedly connected to a shell 202, the inner wall of the shell 202 is evenly fixedly connected to a heating ring 203, an injection tube 204 is arranged inside the shell 202, the outer wall of the injection tube 204 is in contact with the inner wall of the heating ring 203, a spiral blade 205 is arranged inside the injection tube 204, one end of the spiral blade 205 away from the molding mechanism 4 is rotatably connected to the outer wall of the driving motor 201, the outer wall of the spiral blade 205 is in contact with the inner wall of the injection tube 204, the injection molding material enters the injection molding tube 204, and is driven forward by the spiral blade 205, and at the same time the heating ring 203 heats the injection molding material in the injection molding tube 204 to make it molten, so as to facilitate injection into the molding mechanism 4 for molding.

[0033] The forming mechanism 4 includes a beam plate 401, the bottom of the beam plate 401 is fixedly connected to the end of the top of the machine 1 away from the heating mechanism 2, a fixed column 402 is fixedly connected to the central axis of the inner wall of the beam plate 401 away from the heating mechanism 2, a first telescopic column 403 is evenly fixedly connected to the end of the inner wall of the beam plate 401 away from the heating mechanism 2, a push plate 404 is fixedly connected to the end of the first telescopic column 403 away from the fixed column 402, a moving plate 405 is provided at the end of the push plate 404 away from the fixed column 402, a fixed rod 407 is evenly fixedly connected to the end of the moving plate 405 away from the fixed column 402, and the moving plate 405 is close to the fixed column One end of the beam plate 402 is fixedly connected to a connecting column 406, an inner wall of the fixing rod 407 is provided with a second spring 408, an end of the second spring 408 close to the fixing column 402 is fixedly connected to the outer wall of the movable plate 405, an end of the fixing rod 407 away from the movable plate 405 is provided with a first mold 409, the inner wall of the first mold 409 is sleeved with the outer wall of the fixing rod 407, an end of the second spring 408 away from the movable plate 405 is fixedly connected to the outer wall of the first mold 409, an inner wall of the beam plate 401 close to the heating mechanism 2 is fixedly connected to a second mold 410, the outer wall of the first mold 409 is sleeved with the inner wall of the second mold 410 The outer wall of the sliding rod 411 away from the push plate 404 is sleeved with the inner wall of the second mold 410, and the outer wall of the sliding rod 411 is sleeved with the inner wall of the movable plate 405. When in use, the first telescopic column 403 extends to drive the push plate 404 and the first mold 409 on the movable plate 405 to approach the second mold 410 and press it tightly. The movable plate 405, the first mold 409, the second mold 410 and the beam plate 401 are all sleeved with the sliding rod 411, so that the push plate 404, the movable plate 405, the first mold 409 and the second mold 410 The moving direction is consistent with that of the first mold 409, and injection molding is performed in the mold. After cooling is completed, the first telescopic column 403 is retracted to drive the push plate 404 to move, thereby driving the first mold 409 and the second mold 410 to separate. During the movement, the connecting column 406 contacts the fixed column 402. At this time, the push plate 404 continues to move, and the connecting column 406 separates the movable plate 405 from the push plate 404. The push plate 404 drives the first mold 409 to gradually approach the movable plate 405, and the fixed rod 407 penetrates into the first mold 409 to push out the formed workpiece, and then the first telescopic column 403 continues to extend to merge the first mold 409 and the second mold 410 for continued injection molding.

[0034] The material unloading mechanism 5 includes a column 501, the bottom of the column 501 is fixedly connected to the bottom of the inner wall of the machine 1, the opposite side of the column 501 is rotatably connected to a material trough 502, a second telescopic column 503 is provided at the bottom of the material trough 502, the top of the second telescopic column 503 is rotatably connected to the bottom of the material trough 502, the bottom of the second telescopic column 503 is fixedly connected to the bottom of the inner wall of the machine 1, a reel 504 is provided on the inner wall of the material trough 502, the outer wall of the reel 504 is slidably connected to the outer wall of the material trough 502, and a receiving net 505 is provided on the outer wall of the reel 504. The inner wall of the receiving net 505 is socketed with the outer wall of the reel 504, and the end of the receiving net 505 away from the reel 504 is fixedly connected to the inner wall of the material trough 502. The fixed rod 407 pushes the workpiece out and drops it downward. Initially, the reel 504 is located above the material trough 502, and the receiving net 505 catches the workpiece to cushion the fall of the workpiece. Then the reel 504 descends, and the second telescopic column 503 contracts to drive the material trough 502 to rotate, sliding the workpiece out for use, thereby preventing the workpiece from falling directly into the machine 1, causing the newly formed workpiece to be easily deformed, affecting product quality.

[0035] The specific workflow is as follows:

[0036] During operation, the injection molding raw material is poured into the storage tank 302, and the hot air blower 301 is turned on to pass dry warm air into the storage tank 302. The motor 304 drives the block removal component 306 to rotate, and the large blocks of the injection molding raw material are broken up and enter the drying component 307. After the moisture on the surface of the injection molding raw material is dried, it falls to the bottom of the storage tank 302, realizing the layered discharge of the injection molding raw material. The injection molding raw material enters the injection molding tube 204 and is driven forward by the spiral blade 205. At the same time, the heating ring 203 heats the injection molding raw material in the injection molding tube 204 to make it molten, which is convenient for injection into the molding mechanism 4 for molding. The fixed rod 407 pushes the workpiece out and drops it downward. Initially, the reel 504 is located above the material trough 502, and the receiving net 505 catches the workpiece to cushion the fall of the workpiece. Then the reel 504 descends, and the second telescopic column 503 contracts to drive the material trough 502 to rotate, and the workpiece slides out for standby use.

[0037] Example 2, using Figure 1-Figure 9 An injection molding machine for producing a polyurethane housing according to one embodiment of the present invention is described as follows.

[0038] like Figure 1-Figure 9As shown, an injection molding machine for producing a polyurethane shell according to the present invention is based on the first embodiment, except that the block assembly 306 includes a first slider 3061, the outer wall of the first slider 3061 is slidably connected to the outer wall of the fixed block 305, the outer wall of the first slider 3061 is rotatably connected to a first support rod 3062, the end of the first support rod 3062 away from the first slider 3061 is fixedly connected to a stirring plate 3063, the bottom of the fixed block 305 is fixedly connected to a pillar 3069, the end of the outer wall of the fixed block 305 away from the first slider 3061 is slidably connected to a second slider 3065, the outer wall of the second slider 3065 is rotatably connected to a second support rod 3066, the end of the second support rod 3066 away from the second slider 3065 is fixedly connected to a clapper 3067, and the bottom of the clapper 3067 The protrusion 3068 is evenly fixedly connected, and a sieve plate 3064 is arranged below the stirring plate 3063. The outer wall of the sieve plate 3064 is fixedly connected to the inner wall of the storage tank 302. The first slider 3061 and the second slider 3065 rotate on the outer wall of the fixed block 305. The angle between the first slider 3061 and the second slider 3065 is always maintained at 180 degrees, driving the stirring plate 3063 to stir the injection molding material just loaded, and assisting the injection molding material to pass through the sieve plate 3064. At the same time, the clapping plate 3067 slaps and knocks the large pieces of agglomerated raw materials to break them up and pass through the sieve plate 3064. The protrusion 3068 arranged on the clapping plate 3067 can prevent the injection molding material from being stuck in the hole of the sieve plate 3064, so that the injection molding material remains dispersed, and prevents large pieces of injection molding material from being difficult to discharge, resulting in blockage of the discharge pipe 309.

[0039] The drying assembly 307 includes a collar 3071, the inner wall of the collar 3071 is rotatably connected to the outer wall of the support 3069, the outer wall of the collar 3071 is evenly fixedly connected to a scraper 3072, a ventilation groove 3073 is provided below the scraper 3072, the outer wall of the ventilation groove 3073 is fixedly connected to the inner wall of the storage tank, the outer wall of the scraper 3072 is in contact with the inner wall of the ventilation groove 3073, and the bottom of the ventilation groove 3073 is rotatably connected to a baffle 3074. The hot air blower 301 is turned on to introduce dry hot air into the storage tank 302, and the collar 3071 drives the scraper 3072 to rotate, thereby beating the hot air blower 301. The scattered injection molding materials are stirred in the ventilation groove 3073. The spiral scraper 3072 is convenient for turning the materials up and down, thereby increasing the contact rate with the hot air, making it convenient for the surface of the injection molding materials to dry quickly, and at the same time enhancing the hot melt effect and improving the working efficiency of the device. A fan-shaped hole is opened at the bottom of the ventilation groove 3073, which is the same shape as the baffle 3074. The baffle 3074 blocks the fan-shaped hole during drying. After drying, the baffle 3074 rotates to allow the injection molding materials to enter the bottom of the storage tank 302 from the fan-shaped hole, thereby enhancing the drying inside the storage tank 302, avoiding re-agglomeration, and extending the storage time of the injection molding materials.

[0040] The scraping assembly 308 includes a telescopic rod 3081, the top of the telescopic rod 3081 is fixedly connected to the bottom of the support 3069, the bottom of the telescopic rod 3081 is rotatably connected to a plugging head 3082, the bottom of the plugging head 3082 is fixedly connected to a special-shaped column 3083, the inner wall of the plugging head 3082 is fixedly connected to a first spring 3084, and the end of the first spring 3084 away from the plugging head 3082 is fixedly connected to a scraper rod 3085, the outer wall of the scraper rod 3085 is in contact with the inner wall of the discharge pipe 309, and the plugging head 3082 is controlled to block and open the discharge pipe 309 by the telescopic rod 3081, so as to control the discharge speed. The special-shaped column 3083 is inserted into the interior of the discharge pipe 309 and moves up and down with the plugging head 3082, so as to stir the injection molding raw materials in the discharge pipe 309, further prevent blockage and control the discharge speed. When the injection molding raw materials are no longer added, the plugging head 3082 rotates to drive the scraper rod 3085 to scrape the inner wall of the storage tank 302 and the inner wall of the discharge pipe 309 to prevent the injection molding raw materials from adhering to the inner wall of the storage tank 302 and causing incomplete discharge. When the plugging head 3082 descends, the scraper rod 3085 fits with the groove opened on the plugging head 3082, which does not affect the plugging head 3082 in preventing the injection molding raw materials from being discharged.

[0041] The specific workflow is as follows:

[0042] During operation, the first slider 3061 and the second slider 3065 rotate on the outer wall of the fixed block 305, and the angle between the first slider 3061 and the second slider 3065 is always maintained at 180 degrees, driving the stirring plate 3063 to stir the injection molding material just loaded, and assisting the injection molding material to pass through the sieve plate 3064. At the same time, the clapper 3067 claps and knocks the large pieces of agglomerated material to break them up and pass through the sieve plate 3064. The protrusions 3068 provided on the clapper 3067 can prevent the injection molding material from being stuck in the holes of the sieve plate 3064, so that the injection molding material remains dispersed. The hot air blower 301 is turned on to pass dry hot air into the storage tank 302, and the sleeve ring 3071 drives the scraper 3072 to rotate, so as to disperse the scattered injection molding material in the air permeable The raw materials are stirred in the groove 3073, and the spiral scraper 3072 is convenient for turning the raw materials up and down, so that the surface of the injection molding raw materials can be dried quickly. The telescopic rod 3081 is used to make the telescopic control plug 3082 block and open the discharge pipe 309, so as to control the discharge speed. The special-shaped column 3083 is inserted into the inside of the discharge pipe 309 and moves up and down with the plug 3082, so as to stir the injection molding raw materials in the discharge pipe 309, further prevent blockage and control the discharge speed. When the injection molding raw materials are no longer added, the plug 3082 rotates to drive the scraper 3085 to scrape against the inner wall of the storage tank 302 and the inner wall of the discharge pipe 309, so as to prevent the injection molding raw materials from adhering to the inner wall of the storage tank 302 and causing incomplete discharge.

[0043] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. An injection molding machine for producing a polyurethane housing, comprising a machine platform (1), characterized in that: The top of the machine (1) is fixedly connected to a heating mechanism (2); the top of the machine (1) away from the heating mechanism (2) is fixedly connected to a forming mechanism (4); the top of the heating mechanism (2) is fixedly connected to a loading mechanism (3); a unloading mechanism (5) is provided below the forming mechanism (4); the outer wall of the unloading mechanism (5) is fixedly connected to the inner wall of the machine (1); The feeding mechanism (3) comprises a hot air blower (301), the bottom of the hot air blower (301) is fixedly connected to the top of the heating mechanism (2), the outer wall of the hot air blower (301) is fixedly connected to a material storage tank (302), the top of the material storage tank (302) is fixedly connected to a mounting plate (303), the top of the mounting plate (303) is fixedly connected to a motor (304), the bottom of the mounting plate (303) is fixedly connected to a fixing block (305), and the fixing block (305) is fixedly connected to the motor (304). 5) is slidably connected to the outer wall of the block removing assembly (306), a drying assembly (307) is arranged below the block removing assembly (306), the outer wall of the drying assembly (307) is fixedly connected to the inner wall of the material storage tank (302), a scraping assembly (308) is arranged below the drying assembly (307), the outer wall of the scraping assembly (308) is fixedly connected to the bottom of the block removing assembly (306), and a feeding pipe (309) is fixedly connected to the bottom of the material storage tank (302); The block removing assembly (306) comprises a first sliding block (3061), the outer wall of the first sliding block (3061) is slidably connected to the outer wall of the fixed block (305), the outer wall of the first sliding block (3061) is rotatably connected to a first support rod (3062), one end of the first support rod (3062) away from the first sliding block (3061) is fixedly connected to a stirring plate (3063), and the bottom of the fixed block (305) is fixedly connected to a support column (3069); The outer wall of the fixed block (305) is slidably connected to the second slider (3065) at one end away from the first slider (3061), the outer wall of the second slider (3065) is rotatably connected to the second support rod (3066), the end of the second support rod (3066) away from the second slider (3065) is fixedly connected to the clapper (3067), the bottom of the clapper (3067) is evenly fixedly connected with a protrusion (3068), a sieve plate (3064) is arranged below the stirring plate (3063), the outer wall of the sieve plate (3064) is fixedly connected to the inner wall of the storage tank (302), the first slider (3061) and the second slider are rotatably connected to the second support rod (3066), the end of the second support rod (3066) away from the second slider (3065) is fixedly connected to the clapper (3067), the bottom of the clapper (3067) is evenly fixedly connected with a protrusion (3068), a sieve plate (3064) is arranged below the stirring plate (3063), the outer wall of the sieve plate (3064) is fixedly connected to the inner wall of the storage tank (302), the first slider (3061) and the second slider (3065) rotates on the outer wall of the fixed block (305), and the angle between the first slider (3061) and the second slider (3065) is always maintained at 180 degrees, driving the stirring plate (3063) to stir the injection molding material that has just been loaded, and assisting the injection molding material to pass through the sieve plate (3064). At the same time, the clapping plate (3067) claps and knocks the large pieces of agglomerated material to break them up and pass through the sieve plate (3064). The protrusions (3068) provided on the clapping plate (3067) can prevent the injection molding material from being stuck in the holes of the sieve plate (3064), so that the injection molding material remains dispersed, and prevents large pieces of injection molding material from being difficult to discharge, resulting in blockage of the discharge pipe (309); The drying component (307) comprises a collar (3071), the inner wall of the collar (3071) is rotatably connected to the outer wall of the support (3069), the outer wall of the collar (3071) is evenly and fixedly connected to a scraper (3072), a ventilation groove (3073) is arranged below the scraper (3072), the outer wall of the ventilation groove (3073) is fixedly connected to the inner wall of the material storage tank, the outer wall of the scraper (3072) is in contact with the inner wall of the ventilation groove (3073), and a baffle (3074) is rotatably connected to the bottom of the ventilation groove (3073). The hot air blower (301) is turned on to introduce dry hot air into the material storage tank (302), and the collar (3071) ) drives the scraper (3072) to rotate, and stirs the scattered injection molding raw materials in the ventilation groove (3073). The spiral-shaped scraper (3072) is convenient for turning the raw materials up and down, thereby increasing the contact rate with the hot air, making it convenient for the surface of the injection molding raw materials to dry quickly, while enhancing the hot melting effect and improving the working efficiency of the device. The bottom of the ventilation groove (3073) is provided with a fan-shaped hole, which is the same shape as the baffle (3074). During drying, the baffle (3074) blocks the fan-shaped hole. After drying is completed, the baffle (3074) rotates, so that the injection molding raw materials enter the bottom of the storage tank (302) from the fan-shaped hole, thereby enhancing the drying inside the storage tank (302), avoiding re-agglomeration, and extending the storage time of the injection molding raw materials; The scraping assembly (308) comprises a telescopic rod (3081), the top of the telescopic rod (3081) is fixedly connected to the bottom of the support (3069), the bottom of the telescopic rod (3081) is rotatably connected to a plugging head (3082), the bottom of the plugging head (3082) is fixedly connected to a special-shaped column (3083), the inner wall of the plugging head (3082) is fixedly connected to a first spring (3084), one end of the first spring (3084) away from the plugging head (3082) is fixedly connected to a scraping rod (3085), the outer wall of the scraping rod (3085) is in contact with the inner wall of the discharge pipe (309), and the plugging head (3082) is controlled by the telescopic rod (3081) to block and open the discharge pipe (309). 9), it is convenient to control the material discharge speed. The special-shaped column (3083) is inserted into the inside of the material discharge pipe (309) and moves up and down with the plugging head (3082), so as to stir the injection molding material in the material discharge pipe (309), further prevent blockage and control the material discharge speed. When the injection molding material is no longer added, the plugging head (3082) rotates to drive the scraper rod (3085) to scrape the inner wall of the storage tank (302) and the inner wall of the material discharge pipe (309), so as to prevent the injection molding material from adhering to the inner wall of the storage tank (302) and causing incomplete material discharge. When the plugging head (3082) descends, the scraper rod (3085) fits with the groove opened on the plugging head (3082), which does not affect the plugging head (3082) to prevent the injection molding material from being discharged.

2. The injection molding machine for producing a polyurethane housing according to claim 1, characterized in that: The heating mechanism (2) comprises a driving motor (201), the bottom of the driving motor (201) is fixedly connected to the top of the machine platform (1), the outer wall of the driving motor (201) is fixedly connected to a shell (202), the inner wall of the shell (202) is evenly fixedly connected to a heating ring (203), an injection tube (204) is arranged inside the shell (202), the outer wall of the injection tube (204) is in contact with the inner wall of the heating ring (203), a spiral blade (205) is arranged inside the injection tube (204), one end of the spiral blade (205) away from the molding mechanism (4) is rotatably connected to the outer wall of the driving motor (201), and the outer wall of the spiral blade (205) is in contact with the inner wall of the injection tube (204).

3. The injection molding machine for producing a polyurethane housing according to claim 1, characterized in that: The forming mechanism (4) comprises a beam plate (401), the bottom of the beam plate (401) being fixedly connected to the top of the machine platform (1) at one end away from the heating mechanism (2), a fixed column (402) being fixedly connected to the center axis of the inner wall of the beam plate (401) at one end away from the heating mechanism (2), a first telescopic column (403) being evenly fixedly connected to the inner wall of the beam plate (401) at one end away from the heating mechanism (2), a push plate (404) being fixedly connected to the end of the first telescopic column (403) away from the fixed column (402), a movable plate (405) being provided at the end of the push plate (404) away from the fixed column (402), a fixed rod (407) being evenly fixedly connected to the end of the movable plate (405) away from the fixed column (402), and a connecting column (406) being fixedly connected to the end of the movable plate (405) close to the fixed column (402).

4. The injection molding machine for producing a polyurethane housing according to claim 3, characterized in that: The outer surface of the fixed rod (407) is provided with a second spring (408), and one end of the second spring (408) close to the fixed column (402) is fixedly connected to the outer wall of the movable plate (405). The end of the fixed rod (407) away from the movable plate (405) is provided with a first mold (409), and the inner wall of the first mold is sleeved with the outer wall of the fixed rod. The end of the second spring (408) away from the movable plate (405) is fixedly connected to the outer wall of the first mold (409). The inner wall of the beam plate (401) is fixedly connected to the second mold (410) at one end close to the heating mechanism (2), the outer wall of the first mold (409) is sleeved with the inner wall of the second mold (410), the push plate (404) is evenly fixedly connected to the sliding rod (411) at one end away from the fixed column (402), the outer wall of the sliding rod (411) at one end away from the push plate (404) is sleeved with the inner wall of the second mold (410), and the outer wall of the sliding rod (411) is sleeved with the inner wall of the movable plate.

5. The injection molding machine for producing a polyurethane housing according to claim 1, characterized in that: The material unloading mechanism (5) comprises a column (501), the bottom of the column (501) is fixedly connected to the bottom of the inner wall of the machine platform (1), the opposite side of the column (501) is rotatably connected to a material trough (502), the bottom of the material trough (502) is provided with a second telescopic column (503), the top of the second telescopic column (503) is rotatably connected to the bottom of the material trough (502), and the bottom of the second telescopic column (503) is rotatably connected to the machine platform (1). The bottom of the inner wall is fixedly connected, the inner wall of the material holding trough (502) is provided with a reel (504), the outer wall of the reel (504) is slidably connected to the outer wall of the material holding trough (502), the outer wall of the reel (504) is provided with a receiving net (505), the inner wall of the receiving net (505) is sleeved with the outer wall of the reel (504), and one end of the receiving net (505) away from the reel (504) is fixedly connected to the inner wall of the material holding trough (502).