Physical shaping device and method for construction waste recycled aggregate
Through the coaxial acceleration reverse material selection and co-directional centrifugal discharging structure of the physical shaping device for construction solid waste recycled aggregates, combined with negative pressure dust extraction, the problem of falling off of old mortar and surface dust in construction solid waste aggregates is solved, and efficient shaping and discharging processing is achieved.
Patent Information
- Application Number
- CN202410085913.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-21
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-01-21
AI Technical Summary
When existing construction solid waste aggregates are reused for the second time, dust accumulates on the surface, causing the dressing to not stick or fall off during pouring, affecting its effective utilization.
A physical shaping device for recycled aggregates from construction solid waste is used. Through a coaxial accelerated reverse material shaping structure and a coaxial accelerated unidirectional centrifugal discharging structure, combined with negative pressure dust extraction and a closed discharge component, the old mortar and surface dust can be removed and collected.
Effectively remove old mortar and surface dust on construction solid waste aggregates to ensure smooth secondary utilization, avoid dust and improve shaping efficiency.
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Figure CN117816340B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of building solid waste treatment, and particularly relates to a building solid waste regenerated aggregate physical shaping device and method. BACKGROUND
[0002] Building waste is solid waste generated in the process of implementing new construction, reconstruction, expansion or demolition of buildings, and a large amount of waste mortar, waste concrete, broken red bricks, broken aerated blocks, ALC board slotting waste and the like are present in the building solid waste.
[0003] The prior art has the following problems: the above-mentioned waste can be completely reused, i.e., secondarily utilized, but the above-mentioned waste has the following problems in secondary utilization: a large amount of old mortar and surface area dust is attached to the waste, and if the waste is directly utilized, e.g., the presence of surface area dust, if the building solid waste aggregate attached with surface area dust is used for cement pouring or the like or surface reinforcement treatment, the aggregate may be not adhered or poured off, which may result in the building solid waste aggregate being scrapped and secondarily utilized, and therefore, the problem needs to be solved urgently. SUMMARY
[0004] To solve the problems in the background art, the application provides a building solid waste regenerated aggregate physical shaping device and method, which has the characteristics of convenient discharging and convenient shaping treatment.
[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme: a building solid waste regenerated aggregate physical shaping device, comprising a building solid waste aggregate shaping cylinder assembly, a aggregate shaping shaft rod assembly is arranged inside the building solid waste aggregate shaping cylinder assembly, and a closed discharging assembly is arranged at the top of the building solid waste aggregate shaping cylinder assembly, the aggregate shaping shaft rod assembly forms a coaxial acceleration reverse material stirring shaping structure or a coaxial acceleration same direction centrifugal discharging structure in the building solid waste aggregate shaping cylinder assembly, and the closed discharging assembly forms a directional transposition type closed discharging structure at the top of the building solid waste aggregate shaping cylinder assembly.
[0006] In a preferred scheme of the building solid waste recycled aggregate physical shaping device and method, the building solid waste aggregate shaping cylinder assembly comprises a shaping cylinder, a first vertical arm table, an L-shaped top frame, a fixed top rod and a second vertical arm table are arranged at the top of the shaping cylinder, a dust collecting cylinder and a supporting leg are arranged at the bottom of the shaping cylinder, a centrifugal discharge port and a sealing door for sealing the centrifugal discharge port are arranged on one side of the shaping cylinder, a driving air cylinder is arranged at the top of the sealing door, an air extractor and a dust collecting discharge pipe are arranged at the bottom of the dust collecting cylinder, a spiral conveying plate is rotatably arranged in the dust collecting cylinder, a semicircular filter screen is arranged at the bottom end of the dust collecting cylinder, a driving motor for driving the spiral conveying plate to rotate is arranged on one side of the dust collecting cylinder, a servo motor is arranged on the second vertical arm table, a shaping motor is arranged at one end of the top of the shaping cylinder, and a press switch and a limiting sliding groove seat are arranged at the top of the fixed top rod.
[0007] The aggregate shaping shaft rod assembly comprises a shaping shaft rod and a through shaft rod, a centrifugal bottom disc sieve is arranged at the bottom of the shaping shaft rod, limiting shaft rod grooves are formed at the top of the shaping shaft rod, second and first reversing cone gears are limitedly and slidably arranged in the limiting shaft rod grooves through limiting shaft rod protrusions, the second and first reversing cone gears are rotatably arranged on a toothed arm through a bearing seat between the second and first reversing cone gears, the toothed arm is in gear with a reversing gear, the other side of the reversing gear is in gear with a synchronous toothed arm, a T-shaped sliding block is fixedly arranged on the back of the synchronous toothed arm, a beating fan blade and a linkage cone gear are arranged on the outer wall of the through shaft rod, the linkage cone gear is in gear with a first driving cone gear, the second reversing cone gear is in gear with a second driving cone gear, and the second and first driving cone gears are rotatably connected through a belt wheel and a belt.
[0008] The closed feeding assembly comprises a closed feeding hopper, a feeding hopper and a feeding support arm are arranged at the top and bottom of the closed feeding hopper respectively, and a partitioned storage fin plate is rotatably arranged in the closed feeding hopper, a directional limiting wheel is fixedly arranged on the shaft rod at one end of the partitioned storage fin plate, a directional limiting arc groove and a directional limiting slot are arranged on the directional limiting wheel, a feeding motor is arranged on one side of the closed feeding hopper, a directional driving wheel is arranged on the output shaft of the feeding motor, a directional driving arm is arranged on the directional driving wheel, and the partitioned storage fin plate divides the closed feeding hopper into several partitioned storage cavities which are not communicated with each other.
[0009] In a preferred scheme of the building solid waste recycled aggregate physical shaping device and method, the second and first driving cone gears rotate on the first vertical arm table, the shaping motor drives the second driving cone gear to rotate, the servo motor drives the reversing gear to rotate, and the T-shaped sliding block on the synchronous toothed arm slides up and down in the limiting sliding groove seat.
[0010] In an embodiment of the physical shaping device and method for recycled aggregate of construction waste, the top of the shaping shaft is rotatably connected to the top of the L-shaped top frame through a bearing seat, the middle of the penetrating shaft is rotatably connected to the top of the shaping cylinder through a bearing seat, and the shaping shaft penetrates the penetrating shaft and rotates in the penetrating shaft.
[0011] In an embodiment of the physical shaping device and method for recycled aggregate of construction waste, the second reversing cone gear and the first reversing cone gear have the same diameter, the linkage cone gear has a smaller diameter than the second reversing cone gear, the second driving cone gear is in mesh with the second reversing cone gear or the first reversing cone gear, when the second driving cone gear is in mesh with the second reversing cone gear, the aggregate shaping shaft assembly forms a coaxial acceleration and same-direction centrifugal discharge structure in the construction waste aggregate shaping cylinder assembly, and when the second driving cone gear is in mesh with the first reversing cone gear, the aggregate shaping shaft assembly forms a coaxial acceleration and reverse material shifting shaping structure in the construction waste aggregate shaping cylinder assembly.
[0012] In an embodiment of the physical shaping device and method for recycled aggregate of construction waste, through the synchronous tooth movement of the reversing gear pair to the tooth movement arm and the synchronous tooth arm, when the tooth movement arm drives the second reversing cone gear to mesh with the second driving cone gear, the synchronous tooth arm moves downward to press the press switch to form a pressing action, and the pressing of the press switch drives the cylinder to drive the airtight door to move upward.
[0013] In an embodiment of the physical shaping device and method for recycled aggregate of construction waste, the directional limiting arc groove limits the rotation of the directional limiting wheel, the directional limiting wheel is directionally rotated and shifted by the directional limiting shift groove, and the partitioned material storage fin separates the feeding end and the discharging end of the airtight hopper and forms a construction waste feeding structure that avoids dust raising.
[0014] In an embodiment of the physical shaping device and method for recycled aggregate of construction waste, the down negative pressure dust extraction structure is formed in the shaping cylinder by the exhaust fan, and the top of the shaping cylinder is provided with an air inlet pipe.
[0015] A method for physical shaping of recycled aggregate of construction waste,
[0016] Method one: directional rotating airtight feeding mode of construction waste aggregate, the partitioned material storage fin separates the airtight hopper into multiple non-communicating partitioned material storage cavities, at this time, the feeding end and the discharging end of the airtight hopper are opposite to and separated from different partitioned material storage cavities, through the cooperation of the directional limiting wheel and the directional shift wheel, directional and accurate transposition rotation of multiple partitioned material storage cavities is realized, thereby realizing the opposite synchronous feeding and discharging of multiple partitioned material storage cavities and the feeding end and the discharging end of the airtight hopper.
[0017] Method two: building solid waste aggregate shaping mode, in this mode, the aggregate shaping shaft rod assembly forms a coaxial accelerated reverse stirring shaping structure in the building solid waste aggregate shaping cylinder assembly. At this time, the building solid waste is added into the shaping cylinder through the closed feeding assembly. The centrifugal base screen serves as the supporting screen of the building solid waste at this time. The beating fan blade and the centrifugal base screen form a coaxial reverse rotation structure. Through the friction between the building solid waste aggregates, the friction of the aggregates on the shaping cylinder and the centrifugal base screen, and the beating and stirring of the building solid waste aggregates by the beating fan blade, the old mortar and surface dust on the building solid waste aggregates are removed, and the shaping of the building solid waste aggregates is realized.
[0018] Method three: building solid waste aggregate old mortar and surface dust negative pressure collection mode. In the action process of method one, the suction fan forms a downward negative pressure dust extraction structure in the shaping cylinder. Through this structure design, the old mortar and surface dust on the building solid waste aggregates are removed and flow downward through the centrifugal base screen in the first time. In this process, the old mortar and surface dust are filtered and collected through the semi-circular filter screen, and are concentrated and transported to the dust collection discharge pipe through the spiral conveying plate.
[0019] Method four: building solid waste aggregate stirring type centrifugal discharge mode. In this mode, the aggregate shaping shaft rod assembly forms a coaxial accelerated same direction centrifugal discharge structure in the building solid waste aggregate shaping cylinder assembly. At this time, the second reversing cone tooth engages with the second driving cone tooth. The synchronous tooth arm realizes the unblocking of the centrifugal discharge port by the closed door through the press switch. At this time, the beating fan blade and the centrifugal base screen rotate in the same direction, and the rotating speed of the beating fan blade is greater than that of the centrifugal base screen. When the centrifugal base screen rotates, the building solid waste aggregates on the centrifugal base screen are thrown to the centrifugal discharge port by the centrifugal method to realize discharge. In this process, the acceleration of the beating fan blade relative to the centrifugal base screen realizes the accelerated rotation of the beating fan blade relative to the centrifugal base screen, so as to realize a stirring force for the discharge of the aggregates on the centrifugal base screen, and ensure that the aggregates on the centrifugal base screen can be smoothly discharged from the centrifugal discharge port.
[0020] Compared with the prior art, the building solid waste aggregate shaping device has the following beneficial effects: when the building solid waste aggregate is shaped, the beating fan blades on the aggregate shaping shaft rod assembly and the centrifugal base sieve form a coaxial reverse rotation structure, at this time, the building solid waste aggregate rotates on the centrifugal base sieve, and through the relative reverse rotation of the beating fan blades, the building solid waste aggregate is shaped by the friction between the building solid waste aggregates, the rolling friction between the aggregate and the cylinder, and the reverse high-efficiency rotation of the beating fan blades, so that the old mortar and surface dust on the building solid waste aggregate are removed, thereby realizing the shaping treatment; meanwhile, through the directional rotation of the closed feeding assembly, the feeding end and the discharging end of the closed feeding assembly are simultaneously fed and discharged, and the closed treatment of the feeding end of the building solid waste aggregate shaping cylinder assembly is realized without interference between the feeding and discharging, thereby avoiding dust raising; in the above process, through the cooperation of the exhaust fan, the spiral conveying plate and the semicircular filter screen at the bottom of the building solid waste aggregate shaping cylinder assembly, the removed old mortar and surface dust can be removed from the building solid waste aggregate in time, and the removed old mortar and surface dust can be collected and treated, and the semicircular filter screen is prevented from being blocked to cause poor negative pressure collection; after the building solid waste aggregate is shaped, the beating fan blades on the aggregate shaping shaft rod assembly and the centrifugal base sieve form a coaxial and same-direction rotation structure, the rotation speed of the beating fan blades is greater than that of the centrifugal base sieve, at this time, the building solid waste aggregate rotates on the centrifugal base sieve, and the centrifugal base sieve centrifugally throws the building solid waste aggregate to the centrifugal discharge port; in this process, because the rotation speed of the beating fan blades is greater than that of the centrifugal base sieve, the beating fan blades have a pushing force on the building solid waste aggregate, which is equivalent to accelerating the centrifugal discharge of the building solid waste aggregate. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a perspective view of the present application;
[0022] Figure 2 is a sectional view of the present application;
[0023] Figure 3 is an exploded view of the present application;
[0024] Figure 4 is a perspective view of the building solid waste aggregate shaping cylinder assembly of the present application;
[0025] Figure 5 is a sectional view of the building solid waste aggregate shaping cylinder assembly of the present application;
[0026] Figure 6 is a perspective view of the aggregate shaping shaft assembly of the present application;
[0027] Figure 7 is an exploded view of the top structure of the aggregate shaping shaft assembly of the present application;
[0028] Figure 8 is a perspective view of the closed charging assembly of the present application;
[0029] Figure 9 is an exploded view of the closed charging assembly of the present application;
[0030] In the figure: 100, building solid waste aggregate shaping cylinder assembly; 101, shaping cylinder; 102, first vertical arm table; 103, shaping motor; 104, L-shaped top frame; 105, second vertical arm table; 106, servo motor; 107, limit sliding groove seat; 108, press switch; 109, fixed top rod; 110, driving cylinder; 111, closed door; 112, centrifugal discharge port; 113, driving motor; 114, air extractor; 115, dust collecting cylinder; 116, dust collecting discharge pipe; 117, supporting leg; 118, spiral conveying plate; 119, semicircular filter screen; 200, aggregate shaping shaft assembly; 201, shaping shaft; 202, centrifugal bottom disc sieve; 203, beating fan blade; 204, through shaft; 205, first driving bevel gear; 206, belt; 207, belt pulley; 208, second driving bevel gear; 209, first reversing bevel gear; 210, toothed arm; 211, reversing gear; 212, T-shaped sliding block; 213, synchronous toothed arm; 214, second reversing bevel gear; 215, linkage bevel gear; 216, limit shaft recess; 217, limit shaft protrusion; 300, closed charging assembly; 301, closed charging hopper; 302, feeding hopper; 303, directional limit arc groove; 304, directional limit slot; 305, directional limit wheel; 306, charging motor; 307, directional slotting arm; 308, directional slotting wheel; 309, charging supporting arm; 310, partitioned storage fin plate; 311, partitioned storage cavity. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0032] Please refer toFigures 1-9 The building solid waste recycled aggregate physical shaping device provided by the application is shown in the figure, and comprises a building solid waste aggregate shaping cylinder assembly 100, an aggregate shaping shaft rod assembly 200 arranged inside the building solid waste aggregate shaping cylinder assembly 100, and a closed blanking assembly 300 arranged at the top of the building solid waste aggregate shaping cylinder assembly 100. The aggregate shaping shaft rod assembly 200 forms a coaxial acceleration reverse material pushing shaping structure or a coaxial acceleration same direction centrifugal discharging structure in the building solid waste aggregate shaping cylinder assembly 100, and the closed blanking assembly 300 forms a directional transposition type closed blanking structure at the top of the building solid waste aggregate shaping cylinder assembly 100.
[0033] In a preferred embodiment, referring to Figure 4 and Figure 5 the building solid waste aggregate shaping cylinder assembly 100 comprises a shaping cylinder 101, a first vertical arm table 102, an L-shaped top frame 104, a fixed top rod 109 and a second vertical arm table 105 arranged at the top of the shaping cylinder 101, a dust collecting cylinder 115 and a supporting leg 117 arranged at the bottom of the shaping cylinder 101, a centrifugal discharging port 112 and a closed door 111 for closing the centrifugal discharging port 112 arranged at one side of the shaping cylinder 101, a driving air cylinder 110 arranged at the top of the closed door 111, an air extractor 114 and a dust collecting discharging pipe 116 arranged at the bottom of the dust collecting cylinder 115, a spiral conveying plate 118 rotatably arranged inside the dust collecting cylinder 115, a semicircular filter screen 119 arranged at the bottom end inside the dust collecting cylinder 115, a driving motor 113 arranged at one side of the dust collecting cylinder 115 for driving the spiral conveying plate 118 to rotate, a servo motor 106 arranged on the second vertical arm table 105, a shaping motor 103 arranged at one end of the top of the shaping cylinder 101, and a press switch 108 and a limiting sliding groove seat 107 arranged at the top of the fixed top rod 109.
[0034] In this embodiment, the air extractor 114 forms a downward negative pressure dust extraction structure in the shaping cylinder 101, and an air inlet pipe is arranged at the top of the shaping cylinder 101.
[0035] The building solid waste aggregate on the top of the centrifugal base screen 202 has a negative pressure suction force by the air extractor 114, so that the old mortar and surface dust that fall off from the building solid waste aggregate on the top of the centrifugal base screen 202 can be timely extracted, and filtering is performed when passing through the semicircular filter screen 119. In this process, the old mortar and surface dust are scraped and conveyed by the rotation of the spiral conveying plate 118 on the semicircular filter screen 119, which can conveniently send the old mortar and surface dust to the dust collecting discharging pipe 116 and timely scrape the old mortar and surface dust filtered by the semicircular filter screen 119, so as to avoid blockage.
[0036] In a preferred embodiment, referring to Figure 6 and Figure 7, the aggregate shaping shaft rod assembly 200 includes a shaping shaft rod 201 and a through shaft 204, the bottom of the shaping shaft rod 201 is provided with a centrifugal bottom screen 202, and the top of the shaping shaft rod 201 is provided with a limiting shaft groove 216 on both sides, the second reversing cone gear 214 and the first reversing cone gear 209 are limitedly and slidably arranged in the limiting shaft groove 216 through a limiting shaft block 217, the second reversing cone gear 214 and the first reversing cone gear 209 are rotatably arranged on the toothed arm 210 through a bearing seat, the toothed arm 210 is in mesh with the reversing gear 211, the other side of the reversing gear 211 is in mesh with the synchronous tooth arm 213, the T-shaped sliding block 212 is fixedly arranged on the back of the synchronous tooth arm 213, the through shaft 204 is provided with a beating fan blade 203 and a linkage cone gear 215 on the outer wall, the linkage cone gear 215 is in mesh with the first driving cone gear 205, the second reversing cone gear 214 is in mesh with the second driving cone gear 208, and the second driving cone gear 208 and the first driving cone gear 205 are rotatably connected through the belt pulley 207 and the belt 206.
[0037] In this embodiment, the second driving cone gear 208 and the first driving cone gear 205 rotate on the first vertical arm table 102, the shaping motor 103 drives the second driving cone gear 208 to rotate, the servo motor 106 drives the reversing gear 211 to rotate, the T-shaped sliding block 212 on the synchronous tooth arm 213 slides up and down in the limiting sliding groove seat 107, the top of the shaping shaft rod 201 is rotatably connected with the top of the L-shaped top frame 104 through a bearing seat, the middle of the through shaft 204 is rotatably connected with the top of the shaping cylinder 101 through a bearing seat, and the shaping shaft rod 201 penetrates through the through shaft 204 and rotates in the through shaft 204.
[0038] Secondly, the second reversing cone gear 214 and the first reversing cone gear 209 have the same diameter, the linkage cone gear 215 has a smaller diameter than the second reversing cone gear 214, the second driving cone gear 208 is in mesh with the second reversing cone gear 214 or the first reversing cone gear 209, when the second driving cone gear 208 is in mesh with the second reversing cone gear 214, the aggregate shaping shaft rod assembly 200 forms a coaxial acceleration and same direction centrifugal discharging structure in the building solid waste aggregate shaping cylinder assembly 100, when the second driving cone gear 208 is in mesh with the first reversing cone gear 209, the aggregate shaping shaft rod assembly 200 forms a coaxial acceleration and reverse material shifting shaping structure in the building solid waste aggregate shaping cylinder assembly 100, through the synchronous tooth movement of the reversing gear 211 to the toothed arm 210 and the synchronous tooth arm 213, when the toothed arm 210 drives the second reversing cone gear 214 to mesh with the second driving cone gear 208, the synchronous tooth arm 213 moves downward to press the push switch 108 to form a pressing action, and the pressing of the push switch 108 drives the driving cylinder 110 to move the airtight door 111 upward.
[0039] The application is in the shaping treatment of building solid waste aggregate, at this time the first reversing cone gear 209 is in mesh with the second driving cone gear 208, at this time the first driving cone gear 205 is in mesh with the linkage cone gear 215, when rotating through the shaping motor 103, the second driving cone gear 208 and the first driving cone gear 205 are synchronous, at this time the above-mentioned meshing relationship is matched, at this time the shaping shaft 201 drives the centrifugal chassis screen 202 and the beating fan blade 203 on the penetrating shaft 204 to form a coaxial counter-rotating structure, the setting of the structure enables the beating fan blade 203 to process and agitate the building solid waste aggregate at a faster speed with the centrifugal chassis screen 202 as a reference, thereby accelerating the shaping process.
[0040] After the shaping of the building solid waste aggregate is completed, the shaping motor 103 is stopped at this time, the servo motor 106 drives the toothed arm 210 to move up through the meshing relationship at this time, the first reversing cone gear 209 is disengaged from the second driving cone gear 208, and the second reversing cone gear 214 is in mesh with the second driving cone gear 208, in this process, the reversing gear 211 synchronously drives the meshing force of the synchronous toothed arm 213, at this time the synchronous toothed arm 213 moves down to press the press switch 108 (the press switch 108 is electrically connected with the driving air cylinder 110), at this time the driving air cylinder 110 drives the airtight door 111 to move up and unblock the centrifugal discharge port 112, after the above-mentioned action is in place, the shaping motor 103 is restarted, at this time the second reversing cone gear 214 and the second driving cone gear 208 are in mesh, and the first driving cone gear 205 and the linkage cone gear 215 are in mesh, the beating fan blade 203 and the centrifugal chassis screen 202 are coaxial and accelerate the centrifugal discharge structure, that is, the centrifugal chassis screen 202 and the beating fan blade 203 rotate in the same direction, and because the diameter of the second reversing cone gear 214 is greater than the diameter of the linkage cone gear 215, at this time the rotating speed of the beating fan blade 203 is greater than the rotating speed of the centrifugal chassis screen 202, at this time the centrifugal chassis screen 202 rotates to centrifugally throw the building solid waste aggregate to the centrifugal discharge port 112, at this time the centrifugal discharge of the building solid waste aggregate is realized, and at the same time in this process the beating fan blade 203 rotates in the same direction and at a speed greater than the centrifugal chassis screen 202, at this time the beating fan blade 203 gives the building solid waste aggregate an outward pushing force relative to the centrifugal chassis screen 202, at this time the smooth and rapid discharge of the building solid waste aggregate is realized.
[0041] In a preferred embodiment, please refer to Figure 8 and Figure 9The closed material discharging assembly 300 comprises a closed material discharging hopper 301, the top and bottom of the closed material discharging hopper 301 are respectively provided with a feeding hopper 302 and a material discharging support arm 309, and a partitioned material storage fin plate 310 is rotatably arranged in the closed material discharging hopper 301, a directional limiting wheel 305 is fixedly arranged on the shaft rod at one end of the partitioned material storage fin plate 310, the directional limiting wheel 305 is provided with a directional limiting arc groove 303 and a directional limiting pushing groove 304, a material discharging motor 306 is arranged on one side of the closed material discharging hopper 301, a directional pushing wheel 308 is arranged on the output shaft of the material discharging motor 306, the directional pushing wheel 308 is provided with a directional pushing arm 307, and the partitioned material storage fin plate 310 divides the closed material discharging hopper 301 into several non-communicating partitioned material storage cavities 311.
[0042] In the embodiment, the directional pushing wheel 308 rotates and limits the directional limiting wheel 305 through the directional limiting arc groove 303, the directional pushing arm 307 directionally rotates and pushes the directional limiting wheel 305 through the directional limiting pushing groove 304, and the partitioned material storage fin plate 310 separates the feeding end and the discharging end on the closed material discharging hopper 301 and forms a building solid waste feeding structure capable of avoiding dust raising.
[0043] The closed material discharging assembly 300 can realize closed feeding of the feeding port of the building solid waste aggregate shaping cylinder assembly 100, and the specific implementation process is as follows: the partitioned material storage fin plate 310 is rotatably arranged in the closed material discharging hopper 301, the partitioned material storage fin plate 310 divides the closed material discharging hopper 301 into a plurality of non-communicating partitioned material storage cavities 311, and the feeding port and the discharging port of the closed material discharging assembly 300 are separated through the plurality of non-communicating partitioned material storage cavities 311, in this way, feeding into the closed material discharging assembly 300 and discharging of the closed material discharging assembly 300 are not affected and can be simultaneously performed, and the rotation of the partitioned material storage fin plate 310 of the application adopts a cooperation mode of the directional limiting wheel 305 and the directional pushing wheel 308, that is, when the partitioned material storage fin plate 310 needs to be rotated, the directional pushing wheel 308 drives the directional pushing arm 307 to rotate, the directional pushing arm 307 pushes the directional limiting wheel 305 through the directional limiting pushing groove 304, after each pushing is completed, the directional pushing wheel 308 limits the directional limiting wheel 305 in the directional limiting arc groove 303, and through the cooperation of the directional limiting wheel 305 and the directional pushing wheel 308, directional and angular rotation of the partitioned material storage fin plate 310 can be realized, and in this way, the partitioned material storage cavities 311 can face the feeding port and the discharging port of the closed material discharging assembly 300, so that the smoothness of feeding into the closed material discharging assembly 300 and discharging of the closed material discharging assembly 300 is ensured.
[0044] A method for physically shaping building solid waste regenerated aggregate,
[0045] Method one: the closed feeding mode of directional rotation of building solid waste aggregate, the partition storage fin plate 310 divides the closed lower hopper 301 into multiple non-communicating partition storage cavities 311, at this time the feeding end and the discharging end of the closed lower hopper 301 are opposite to and separated from different partition storage cavities 311, through the cooperation of the directional limiting wheel 305 and the directional poking wheel 308, the directional and accurate transposition rotation of multiple partition storage cavities 311 is realized, thereby realizing the opposite synchronous feeding and discharging of multiple partition storage cavities 311 and the feeding end and the discharging end of the closed lower hopper 301.
[0046] Method two: building solid waste aggregate shaping mode, in this mode, the aggregate shaping shaft assembly 200 forms a coaxial accelerated reverse stirring shaping structure in the building solid waste aggregate shaping cylinder assembly 100, at this time the building solid waste is added to the shaping cylinder 101 through the closed feeding assembly 300, at this time the centrifugal bottom disc screen 202 serves as a supporting screen disc for the building solid waste, the beating fan blade 203 and the centrifugal bottom disc screen 202 form a coaxial reverse rotation structure, through the friction between the building solid waste aggregates, the friction of the aggregates on the shaping cylinder 101 and the centrifugal bottom disc screen 202, and the beating and stirring of the building solid waste aggregates by the beating fan blade 203, the old mortar and surface dust on the building solid waste aggregates are removed, and the shaping of the building solid waste aggregates is realized.
[0047] Method three: negative pressure collection mode of old mortar and surface dust on building solid waste aggregate, in the action process of method one, the suction fan 114 forms a downward negative pressure dust extraction structure in the shaping cylinder 101, through this structure design, the old mortar and surface dust on the building solid waste aggregates are removed and first flow downward through the centrifugal bottom disc screen 202, in this process, the old mortar and surface dust are filtered and collected through the semicircular filter screen 119, and are concentrated and transported to the dust collection and discharging pipe 116 through the spiral conveying plate 118.
[0048] Method four: building solid waste aggregate pushing type centrifugal discharge mode, in this mode, the aggregate shaping shaft rod assembly 200 forms a coaxial acceleration and centrifugal discharge structure in the building solid waste aggregate shaping cylinder assembly 100, at this time, the second reversing cone gear 214 is engaged with the second driving cone gear 208, the synchronous gear arm 213 is pressed to press the switch 108 to realize the unblocking of the centrifugal discharge port 112 by the closed door 111, at this time, the beating fan blade 203 and the centrifugal bottom disc sieve 202 rotate in the same direction, and the rotating speed of the beating fan blade 203 is greater than that of the centrifugal bottom disc sieve 202, when the centrifugal bottom disc sieve 202 rotates, the building solid waste aggregate on the centrifugal bottom disc sieve 202 is thrown to the centrifugal discharge port 112 by centrifugal force to realize discharge, in this process, the acceleration of the beating fan blade 203 relative to the centrifugal bottom disc sieve 202 realizes the accelerated rotation of the beating fan blade 203 relative to the centrifugal bottom disc sieve 202, so that the aggregate on the centrifugal bottom disc sieve 202 realizes a discharging pushing force, and the aggregate on the centrifugal bottom disc sieve 202 can be smoothly discharged from the centrifugal discharge port 112.
[0049] In order to ensure the reliability of the rotation of the shaping shaft 201, the bottom of the shaping cylinder 101 can be provided with a supporting arm, and the bottom rod body of the shaping shaft 201 can be rotatably arranged on the supporting arm.
[0050] In order to ensure the effective falling of the old mortar and surface accumulated dust on the building solid waste aggregate, the centrifugal bottom disc sieve 202 and the inner wall of the shaping cylinder 101 can be provided with friction protrusions, and the beating fan blade 203 can be provided with reinforced ribs.
[0051] In another embodiment of the application, a re-friction shaping and screening structure for aggregate can be arranged at the centrifugal discharge port 112, and the specific structure can be arranged as an inclined lower rectangular processing chamber, a plurality of conveying rollers are arranged in the processing chamber, gaps are arranged between the conveying rollers, friction protrusions are arranged on the conveying rollers, the upper conveying gap is greater than the lower conveying gap, and a conveying roller plane structure is formed between each layer of conveying rollers, aggregate smaller than the size of this layer falls to the lower layer for screening through the conveying gap, and auxiliary friction shaping of the aggregate is realized in the conveying process through the friction protrusions on the conveying rollers.
[0052] The working principle of the application is that: when the building solid waste aggregate is processed, the aggregate shaping shaft rod assembly 200 forms a coaxial accelerated reverse material stirring shaping structure or a coaxial accelerated same direction centrifugal discharging structure in the building solid waste aggregate shaping cylinder assembly 100, the closed material discharging assembly 300 forms a directional transposition type closed material discharging structure at the top of the building solid waste aggregate shaping cylinder assembly 100, and the bottom of the building solid waste aggregate shaping cylinder assembly 100 forms a negative pressure dust collection structure for timely extracting and collecting old mortar and surface dust, in short, when the building solid waste aggregate is shaped, the beating fan blade 203 on the aggregate shaping shaft rod assembly 200 and the centrifugal base plate sieve 202 form a coaxial reverse rotation structure, at this time, the building solid waste aggregate rotates on the centrifugal base plate sieve 202, through the relative reverse rotation of the beating fan blade 203, in this process, through the friction between the building solid waste aggregates, the rolling friction between the aggregate and the cylinder body and the reverse high-efficiency rotation of the beating fan blade 203, the old mortar and surface dust on the building solid waste aggregate are removed, thereby realizing shaping processing, at the same time, in this process, through the directional rotation transposition of the closed material discharging assembly 300, synchronous feeding and discharging processing of the feeding end and the discharging end of the closed material discharging assembly 300 is realized, at the same time, this process realizes closed processing of the feeding end of the building solid waste aggregate shaping cylinder assembly 100 without dust raising, in the above process, through the cooperation of the exhaust fan 114, the spiral conveying plate 118 and the semicircular filter screen 119 at the bottom of the building solid waste aggregate shaping cylinder assembly 100, on the one hand, the removed old mortar and surface dust can be extracted from the building solid waste aggregate in time, on the other hand, the removed old mortar and surface dust can be collected and processed, at the same time, the semicircular filter screen 119 can avoid negative pressure collection caused by blockage, after the building solid waste aggregate is shaped, through the reverse tooth engagement between the gears, the aggregate shaping shaft rod assembly 200 forms a coaxial accelerated same direction centrifugal discharging structure in the building solid waste aggregate shaping cylinder assembly 100, that is, when the shaping is completed, the beating fan blade 203 on the aggregate shaping shaft rod assembly 200 and the centrifugal base plate sieve 202 form a coaxial same direction rotation structure, the rotation speed of the beating fan blade 203 is greater than that of the centrifugal base plate sieve 202, at this time, the building solid waste aggregate rotates on the centrifugal base plate sieve 202, the centrifugal base plate sieve 202 centrifugally throws the building solid waste aggregate to the centrifugal discharging port 112, in this process, because the rotation speed of the beating fan blade 203 is greater than that of the centrifugal base plate sieve 202, at this time, taking the centrifugal base plate sieve 202 as a reference, the beating fan blade 203 has a pushing force on the building solid waste aggregate, which is equivalent to accelerating the centrifugal discharging of the building solid waste aggregate.
[0053] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application being defined by the appended claims and their equivalents.
Claims
1. A physical shaping device for recycled aggregates from construction solid waste, comprising a construction solid waste aggregate shaping cylinder assembly (100), characterized in that: An aggregate shaping shaft assembly (200) is provided inside the construction solid waste aggregate shaping cylinder assembly (100), and a closed discharge assembly (300) is provided on the top of the construction solid waste aggregate shaping cylinder assembly (100); the aggregate shaping shaft assembly (200) forms a coaxial accelerated reverse material shaping structure or a coaxial accelerated unidirectional centrifugal discharge structure inside the construction solid waste aggregate shaping cylinder assembly (100); and the closed discharge assembly (300) forms a directional transposition type closed discharge structure on the top of the construction solid waste aggregate shaping cylinder assembly (100); The construction solid waste aggregate shaping cylinder assembly (100) comprises a shaping cylinder (101), wherein the top of the shaping cylinder (101) is provided with a first vertical arm platform (102), an L-shaped top frame (104), a fixed top rod (109) and a second vertical arm platform (105), and the bottom of the shaping cylinder (101) is provided with a dust collecting cylinder (115) and a supporting leg (117), and one side of the shaping cylinder (101) is provided with a centrifugal discharge port (112) and a sealed door (111) for sealing the centrifugal discharge port (112), the top of the sealed door (111) is provided with a driving cylinder (110), and the bottom of the dust collecting cylinder (115) is provided with a An exhaust fan (114) and a dust collecting discharge pipe (116) are provided, and a spiral conveying plate (118) is provided inside the dust collecting barrel (115) for rotation. A semicircular filter screen (119) is provided at the bottom end of the dust collecting barrel (115), and a driving motor (113) for driving the spiral conveying plate (118) to rotate is provided on one side of the dust collecting barrel (115). A servo motor (106) is provided on the second vertical arm platform (105), a shaping motor (103) is provided at one end of the top of the shaping barrel (101), and a push switch (108) and a limit slide seat (107) are provided on the top of the fixed top rod (109); The aggregate shaping shaft assembly (200) comprises a shaping shaft (201) and a through shaft (204), wherein a centrifugal bottom plate screen (202) is provided at the bottom of the shaping shaft (201), and both sides of the top of the shaping shaft (201) are provided with a limiting shaft groove (216), wherein a second reversing conical tooth (214) and a first reversing conical tooth (209) are provided in the limiting shaft groove (216) for limited sliding by a limiting shaft protrusion (217), and the second reversing conical tooth (214) and the first reversing conical tooth (209) are rotatably provided on a tooth movable arm (210) via a bearing seat, and the tooth movable arm (210) is connected to the reversing shaft. The first drive conical teeth (205) are engaged with the first drive conical teeth (205), and the second reversing conical teeth (214) are engaged with the second drive conical teeth (208). The second drive conical teeth (208) and the first drive conical teeth (205) are engaged in a rotational linkage via a pulley (207) and a belt (206). The enclosed material discharging assembly (300) comprises an enclosed material discharging hopper (301), wherein the top and bottom of the enclosed material discharging hopper (301) are respectively provided with a feed hopper (302) and a material discharging support arm (309), and a partition material storage fin (310) is rotatably provided inside the enclosed material discharging hopper (301), and a directional limiting wheel (305) is fixedly provided on a shaft at one end of the partition material storage fin (310), and a directional limiting wheel (305) is provided on the directional limiting wheel (305). A limiting arc groove (303) and a directional limiting shifting groove (304); a material discharge motor (306) is provided on one side of the closed material discharge hopper (301); a directional shifting wheel (308) is provided on the output shaft of the material discharge motor (306); a directional shifting arm (307) is provided on the directional shifting wheel (308); and the partitioning material storage fin (310) divides the closed material discharge hopper (301) into several mutually incommunicable partitioning material storage chambers (311); The second reversing conical teeth (214) and the first reversing conical teeth (209) have the same diameter, the linkage conical teeth (215) have a diameter smaller than the diameter of the second reversing conical teeth (214), the second driving conical teeth (208) mesh with the second reversing conical teeth (214) or the first reversing conical teeth (209), when the second driving conical teeth (208) mesh with the second reversing conical teeth (214), the aggregate shaping shaft assembly (200) forms a coaxial acceleration and codirectional centrifugal discharge structure in the construction solid waste aggregate shaping cylinder assembly (100), and when the second driving conical teeth (208) mesh with the first reversing conical teeth (209), the aggregate shaping shaft assembly (200) forms a coaxial acceleration and reverse material shaping structure in the construction solid waste aggregate shaping cylinder assembly (100); When the reversing gear (211) synchronizes the toothed arm (210) and the synchronous toothed arm (213), the toothed arm (210) drives the second reversing conical tooth (214) to engage with the second driving conical tooth (208), and the synchronous toothed arm (213) moves downward to press the push switch (108), and the pressing of the push switch (108) drives the driving cylinder (110) to move the sealed door (111) upward; A downward negative pressure dust extraction structure is formed in the shaping cylinder (101) by the exhaust fan (114), and an air inlet pipe is provided at the top of the shaping cylinder (101).
2. The physical shaping device for recycled aggregate from construction solid waste according to claim 1, characterized in that: The second driving conical teeth (208) and the first driving conical teeth (205) rotate on the first vertical arm platform (102), the shaping motor (103) drives the second driving conical teeth (208) to rotate, the servo motor (106) drives the reversing gear (211) to rotate, and the T-shaped slider (212) on the synchronous tooth arm (213) slides up and down in the limiting slide seat (107).
3. The physical shaping device for recycled aggregate from construction solid waste according to claim 2, characterized in that: The top of the shaping shaft (201) is rotatably connected to the top of the L-shaped top frame (104) via a bearing seat, and the middle of the through-shaft (204) is rotatably connected to the top of the shaping cylinder (101) via a bearing seat. The shaping shaft (201) penetrates the through-shaft (204) and rotates within the through-shaft (204).
4. The physical shaping device for recycled aggregate from construction solid waste according to claim 3, characterized in that: The directional toggle wheel (308) performs rotational limiting on the directional limiting wheel (305) via the directional limiting arc groove (303); the directional toggle arm (307) performs directionally rotational toggle on the directional limiting wheel (305) via the directional limiting toggle groove (304); and the partitioned material storage fin plate (310) separates the feeding end and the discharging end of the closed lower hopper (301) to form a construction solid waste feeding structure that prevents dust.
5. The method for using the physical shaping device for recycled aggregate from construction solid waste according to claim 4, characterized in that: Step 1: In a directional rotation-type closed feeding mode for construction solid waste aggregates, the partitioned storage fins (310) divide the closed lower hopper (301) into a plurality of non-connected partitioned storage chambers (311). At this time, the feeding end and the discharging end of the closed lower hopper (301) are directly opposite to and separated from the different partitioned storage chambers (311). Through the cooperation of the directional limiting wheel (305) and the directional toggle wheel (308), the directional and precise transposition rotation of the plurality of partitioned storage chambers (311) is achieved, thereby achieving the synchronous feeding and unloading of the plurality of partitioned storage chambers (311) directly opposite to the feeding end and the discharging end of the closed lower hopper (301); Step 2: Construction solid waste aggregate shaping mode. In this mode, the aggregate shaping shaft assembly (200) forms a coaxial accelerated reverse material shaping structure in the construction solid waste aggregate shaping cylinder assembly (100). At this time, the construction solid waste is added to the shaping cylinder (101) through the closed feeding assembly (300). At this time, the centrifugal bottom screen (202) serves as a supporting screen for the construction solid waste. The striking fan blades (203) and the centrifugal bottom screen (202) form a coaxial reverse rotation structure. Through the friction between the construction solid waste aggregates, the friction of the construction solid waste aggregates on the shaping cylinder (101) and the centrifugal bottom screen (202), and the striking and stirring of the construction solid waste aggregates by the striking fan blades (203), the old mortar and surface dust on the construction solid waste aggregates fall off, thereby achieving the shaping of the construction solid waste aggregates. Step 3: Negative pressure collection mode for old mortar and surface dust on construction solid waste aggregates. During the action of step 1, the exhaust fan (114) forms a downward negative pressure dust extraction structure in the shaping cylinder (101). Through this structural design, the old mortar and surface dust on the construction solid waste aggregates, when falling off, immediately flow downward under negative pressure through the centrifugal bottom screen (202). During this process, they are filtered and collected by the semicircular filter (119). The old mortar and surface dust filtered out of the semicircular filter (119) are centrally transported to the dust collection discharge pipe (116) by the spiral conveying plate (118); Step 4: Construction solid waste aggregate toggle type centrifugal discharge mode. In this mode, the aggregate shaping shaft assembly (200) forms a coaxial acceleration and unidirectional centrifugal discharge structure in the construction solid waste aggregate shaping cylinder assembly (100). At this time, the second reversing cone gear (214) is meshed with the second driving cone gear (208). The synchronous gear arm (213) realizes the release of the sealing door (111) from the centrifugal discharge port (112) by pressing the push switch (108). At this time, the striking fan blade (203) and the centrifugal chassis screen (202) rotate in the same direction, and the speed of the striking fan blade (203) is greater than that of the centrifugal chassis screen (202). 02), when the centrifugal chassis screen (202) rotates, the construction solid waste aggregates on the centrifugal chassis screen (202) are thrown to the centrifugal discharge port (112) by centrifugal means to achieve discharge. In this process, the acceleration of the striking fan blade (203) relative to the centrifugal chassis screen (202) is achieved, so that the striking fan blade (203) is accelerated relative to the centrifugal chassis screen (202), thereby achieving a discharging force for the construction solid waste aggregates on the centrifugal chassis screen (202), ensuring that the construction solid waste aggregates on the centrifugal chassis screen (202) can be smoothly centrifugally discharged from the centrifugal discharge port (112).
Citation Information
Patent Citations
Separating device for recycling residual concrete after unloading of concrete tank truck
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Aggregate bin for construction waste recycled aggregate
CN209065079U