Intelligent gantry machining center

By introducing a cleaning mechanism and air blowing assembly into the intelligent gantry machining center, the problem of debris getting stuck in the drain hole was solved, achieving thorough removal of debris and improving the thermal stability of the equipment, thus increasing cleaning efficiency and operational stability.

CN117817378BActive Publication Date: 2026-07-03NANJING TENGYANG MACHINERY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
NANJING TENGYANG MACHINERY CO LTD
Filing Date
2024-01-23
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

During the machining process in the intelligent gantry machining center, the debris comes in various shapes, and some debris is easily stuck in the drain hole. The commonly used fan suction cleaning method is difficult to completely remove it, resulting in debris retention.

Method used

An intelligent gantry machining center was designed, which includes a cleaning mechanism and an air blowing assembly. The cleaning mechanism consists of a lead screw, a guide rod, a drive motor, a slider seat, a cleaning frame, and a bristle layer. The air blowing assembly consists of an air blowing frame, an air pump, a telescopic hose, and an air blowing nozzle. The two work together through a control module to achieve thorough removal of debris from the machining table.

Benefits of technology

It effectively removes debris from the processing table, prevents debris from getting stuck in the drain hole, improves cleaning efficiency, avoids thermal stability problems caused by temperature differences, and achieves effective gas utilization and automatic lubrication through sealing components, ensuring stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of machine tool equipment and discloses an intelligent gantry machining center, including a machining table and a controller. Automatic guide rails are provided on both sides of the machining table, and a gantry frame is mounted on the automatic guide rails. The gantry frame includes two columns and a central crossbeam. A machining die is mounted on the central crossbeam. Circulation pipes are embedded within the columns and the central crossbeam. A cleaning mechanism is provided on the machining table for cleaning debris. This invention, by embedding circulation pipes within the two columns and the central crossbeam, and connecting the circulation pipes to a circulation pump, enables air circulation within the columns and the central crossbeam, making the temperature of the left and right columns more uniform and eliminating temperature differences caused by sunlight, air conditioning, etc., thus improving the thermal stability of the gantry machining center. Furthermore, the cleaning mechanism thoroughly cleans machining debris from the machining table, minimizing the adverse effects of machining debris.
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Description

Technical Field

[0001] This invention relates to the field of machine tool equipment, and more specifically to an intelligent gantry machining center. Background Technology

[0002] An intelligent gantry machining center is an instrument used in the field of mechanical engineering. It is an intelligently controlled machine tool, an automated machine tool controlled by a program. The program is decoded by a computer, enabling the machine tool to perform prescribed actions and process raw materials into semi-finished products, finished products, or parts by cutting them with cutting tools.

[0003] Large workpieces to be processed are usually located on the operating table of a gantry machining center. The operating table is equipped with drain holes to allow the debris generated during processing to fall below the operating table for easy cleaning later. However, the debris generated during processing has different shapes, and some of it will get stuck in the drain holes. The commonly used method of cleaning debris by the suction of a fan is limited by the strength of the fan suction, and some debris will inevitably remain between the drain holes. Summary of the Invention

[0004] The purpose of this invention is to provide an intelligent gantry machining center that solves the technical problem that the debris generated during the machining process has different shapes, some of which get stuck in the drain holes. The commonly used method of cleaning debris by the suction of a fan is limited by the strength of the fan suction, and some debris inevitably remains in the drain holes.

[0005] The objective of this invention can be achieved through the following technical solutions:

[0006] An intelligent gantry machining center includes a machining table and a controller. Automatic slide rails are provided on both sides of the machining table, and a gantry frame is installed on the automatic slide rails. The gantry frame includes two columns and a middle crossbeam. A machining die head is provided on the middle crossbeam. Circulation pipes are embedded in the columns and the middle crossbeam. A cleaning mechanism is provided on the machining table for cleaning debris on the machining table.

[0007] As a further technical solution, the cleaning mechanism includes: a control module, a cleaning component, and an air blowing component, wherein the cleaning component includes:

[0008] A lead screw, which is rotatably mounted on one side of the machining table;

[0009] A light rod, which is fixedly installed on the other opposite side of the processing table;

[0010] A drive motor is mounted on the machining table and is connected to the lead screw drive.

[0011] A slider seat is sleeved on the lead screw and the guide rod, and the slider seat and the lead screw are connected by a helical drive.

[0012] A sweeping frame, the top of which is connected to the slider seat via an electric telescopic rod;

[0013] A bristle layer, wherein the bristle layer is detachably fixed to the bottom of the sweeping frame;

[0014] A protective shell is fitted onto the lead screw, and an opening groove is provided on one side of the protective shell for the sliding block to move.

[0015] As a further technical solution, the air blowing assembly includes:

[0016] An air blowing frame is horizontally positioned below the processing table;

[0017] A stand, on which the air blowing frame is slidably mounted;

[0018] A multi-section automatic telescopic column, one end of which is fixedly installed on one side of the bottom of the processing table, and the other end is detachably and fixedly connected to the air blowing frame.

[0019] An air pump is located on one side of the processing table and supplies air to the air nozzles through a telescopic hose. Multiple air nozzles are embedded in the top of the air blowing frame and arranged at equal intervals along the lateral direction.

[0020] A pressure sensor is installed inside the telescopic hose.

[0021] As a further technical solution, the air blowing frame is configured as a concave structure with a recessed center on the top surface. The edge of the upper surface of the air blowing frame contacts the bottom surface of the processing table. A sealing component is also provided on the surface of the air blowing frame. The sealing component is used to seal the upper surface of the air blowing frame and the bottom surface of the processing table, while intermittently lubricating the lead screw.

[0022] As a further technical solution, the sealing assembly includes an embedding groove, which is formed around the outer side of the upper surface of the air blowing frame. An elastic sealing airbag is embedded and fixed in the embedding groove, which is filled with lubricating oil. An oil outlet pipe is provided on the side of the embedding groove facing the lead screw, and a one-way valve is provided in the oil outlet pipe. A displacement groove is provided on the side of the machining table facing the oil outlet pipe, so that the lubricating oil sprayed from the oil outlet pipe can directly contact the surface of the lead screw. An arc-shaped protrusion is provided on the bottom surface of the machining table, and the arc-shaped protrusion is located on the travel path of the elastic sealing airbag. An oil replenishment pipe is connected to the other side of the embedding groove, and a one-way oil inlet valve is provided in the oil replenishment pipe.

[0023] As a further technical solution, a guide plate is rotatably connected to the bottom of the slider seat. The guide plate is configured in an L-shape. An angle sensor is installed between the guide plate and the sweeping frame. The included angle between the guide plate and the sweeping frame is adjusted by a movable telescopic rod. The included angle on the inner side of the guide plate is set with an arc transition. A rangefinder is installed inside the telescopic rod to detect the extension of the telescopic rod in real time.

[0024] As a further technical solution, the control module includes:

[0025] A drive unit, which is electrically connected to the controller, is used to control the operation of the drive motor and the air pump;

[0026] A storage unit, electrically connected to the controller, is used to store relevant data and programs;

[0027] The data acquisition unit is used to collect the gas pressure value inside the telescopic hose and the angle value between the baffle and the cleaning frame in real time.

[0028] An execution unit, electrically connected to the controller, is used to execute the program in the storage unit.

[0029] As a further technical solution, the operation method of the control module is as follows:

[0030] Real-time acquisition of gas pressure value P inside the telescopic hose based on pressure sensor. 实 ;

[0031] Based on historical statistical data, a pre-set gas pressure threshold P for leak-blocked conditions is established. 阈 ;

[0032] The real-time detected gas pressure value P 实 With gas pressure threshold P 阈 Perform a comparison; if P 实 -P 阈 If ≥0, then the horizontal row of leaks here is considered to be blocked;

[0033] The angle value γ between the guide plate and the sweeper is collected in real time based on the angle sensor. i ; through the following formula:

[0034] γ0=α*(P 实 -P 阈 )+γ i (1)

[0035] The angle γ0 between the adjusted guide baffle and the cleaning frame is calculated, where α is the adjustment parameter; the execution unit calculates the angle γ0 between the guide baffle and the cleaning frame based on the current gas pressure value P. 实 With gas pressure threshold P 阈The difference is used to adjust the angle between the guide plate and the sweeper frame;

[0036] Substitute γ0 into the following equation:

[0037] γ0=β*L; (2)

[0038] The elongation length L of the adjusting telescopic rod is calculated, where β is a preset proportional coefficient, which is selected and determined based on empirical data;

[0039] The actuator controls the extension rod to length L.

[0040] The beneficial effects of this invention are:

[0041] (1) The present invention embeds circulation pipes in the two columns and the middle beam, and the circulation pipes are connected to circulation pumps, thereby enabling air circulation in the two columns and the middle beam, making the temperature of the left and right columns tend to be consistent, eliminating the temperature difference between the two sides caused by sunlight, air conditioning and other reasons, and improving the thermal stability of the gantry machining center.

[0042] (2) By setting up a sealing component, the present invention can, on the one hand, utilize the sealing characteristics of the elastic sealing airbag itself to achieve a sealing effect on the edge of the air blowing frame, thereby preventing the gas from overflowing from the air blowing nozzle and effectively utilizing the gas of the air blowing pump; on the other hand, by using the arc-shaped protrusion set at the bottom of the processing table in conjunction with the elastic sealing airbag, intermittently extruding lubricating oil can be achieved, thereby achieving the function of automatically lubricating the lead screw and the slider seat transmission; at the same time, since the lubricating oil is sprayed downwards towards the lead screw, the workpiece processing phase above is isolated, avoiding damage caused by debris entering the transmission part during the lubrication process;

[0043] (3) The present invention uses an L-shaped guide plate structure to block the top of the hole when the air blowing component is working, preventing debris from flying around and causing subsequent cleaning problems when it is forcibly blown out from bottom to top. At the same time, it can also adapt the angle of the guide plate to the mixed clumps and the enhanced gas impact force, thereby guiding the mixed clumps. It also uses the airflow blown out from other holes to impact the mixed clumps at a distance, thereby dispersing the mixed clumps and facilitating the cleaning action of the subsequent cleaning component. Attached Figure Description

[0044] The invention will now be further described with reference to the accompanying drawings.

[0045] Figure 1 This is a three-dimensional schematic diagram of the entire invention;

[0046] Figure 2 This is a schematic diagram of the layout of the circulation pipeline;

[0047] Figure 3 This is a schematic diagram of the cleaning mechanism;

[0048] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0049] Figure 5 for Figure 3 Enlarged view of point B in the middle;

[0050] Figure 6 A schematic diagram showing the positions of the guide plate and the adjusting telescopic rod;

[0051] Figure 7 This is a schematic diagram of the bristle layer.

[0052] Attached Figure Descriptions: 1. Processing table; 2. Gantry frame; 3. Processing die head; 4. Circulation pipe; 5. Cleaning mechanism; 51. Cleaning assembly; 511. Lead screw; 512. Smooth rod; 513. Drive motor; 514. Slider seat; 515. Cleaning frame; 516. Electric telescopic rod; 517. Brush layer; 52. Air blowing assembly; 521. Air blowing frame; 522. Table; 523. Multi-section automatic telescopic column; 524. Air pump; 525. Telescopic hose 526. Air nozzle; 53. Sealing assembly; 531. Embedded groove; 532. Elastic sealing airbag; 533. Oil outlet pipe; 534. One-way valve; 535. Displacement groove; 536. Arc-shaped protrusion; 537. Oil replenishment pipe; 538. One-way oil inlet valve; 6. Baffle plate; 7. Adjustable telescopic rod; 8. Inner layer; 9. No. 1 surrounding layer; 10. No. 2 surrounding layer; 11. No. 1 toothed belt; 12. No. 2 toothed belt; 13. No. 1 rack; 14. No. 2 rack. Detailed Implementation

[0053] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0054] Please see Figures 1-7 As shown, the present invention is an intelligent gantry machining center, including a machining table 1 and a controller. Automatic slide rails are provided on both sides of the machining table 1, and a gantry frame 2 is installed on the automatic slide rails. The gantry frame 2 includes two columns and a middle crossbeam. A machining die head 3 is provided on the middle crossbeam. A circulation pipe 4 is embedded in the columns and the middle crossbeam. A cleaning mechanism 5 is provided on the machining table 1, which is used to clean the debris on the machining table 1.

[0055] In this embodiment, by embedding circulation pipes 4 in the two columns and the middle crossbeam, and connecting circulation pumps to the outside of the circulation pipes 4, air circulation can be achieved inside the two columns and the middle crossbeam, so that the temperature of the left and right columns tends to be consistent, eliminating the temperature difference between the two sides caused by sunlight, air conditioning and other reasons, and improving the thermal stability of the gantry machining center; and the cleaning mechanism 5 thoroughly cleans the machining debris on the machining table 1, minimizing the adverse effects of machining debris.

[0056] The cleaning mechanism 5 includes: a control module, a cleaning component 51, and an air blowing component 52. The cleaning component 51 includes:

[0057] Lead screw 511, which is rotatably mounted on one side of the processing table 1;

[0058] A light rod 512 is fixedly installed on the other opposite side of the processing table 1;

[0059] A drive motor 513 is mounted on the processing table 1 and is connected to the lead screw 511 in a transmission manner.

[0060] A slider seat 514 is sleeved on the lead screw 511 and the guide rod 512, and the slider seat 514 and the lead screw 511 are connected by a helical transmission.

[0061] The top of the sweeping frame 515 is connected to the slider seat 514 via an electric telescopic rod 516.

[0062] Brush layer 517, which is detachably fixed to the bottom of the sweeping frame 515;

[0063] A protective shell is fitted onto the lead screw 511, and an opening groove is provided on one side of the protective shell for the slider seat 514 to move.

[0064] The air blowing assembly 52 includes:

[0065] The air blowing frame 521 is horizontally arranged below the processing table 1;

[0066] The air blowing frame 521 is slidably mounted on the stand 522;

[0067] A multi-section automatic telescopic column 523 is provided with one end fixedly installed on one side of the bottom of the processing table 1, and the other end is detachably and fixedly connected to the air blowing frame 521.

[0068] An air pump 524 is located on one side of the processing table 1 and supplies air to the air nozzles 526 through a telescopic hose 525. Multiple air nozzles 526 are embedded in the top of the air blowing frame 521 and are arranged at equal intervals along the lateral direction.

[0069] A pressure sensor is installed inside the telescopic hose 525.

[0070] In this embodiment, by setting the lower air blowing component 52 and the upper cleaning component 51 in cooperation, the goal of thoroughly removing debris from the processing table 1 can be achieved. The specific working process is as follows: after the workpiece is processed, the drive motor 513 drives the lead screw 511 to rotate. The lead screw 511 and the slider seat 514 are screwed together, causing the cleaning frame 515 and the bristle layer 517 on the slider seat 514 to move back and forth, thereby cleaning the debris on the processing table 1, and then returning to the initial position to wait for the next cleaning action. At the same time, the lower air blowing pump 524 is started, and air is supplied to each air nozzle through the telescopic hose 525. The air nozzle is set one by one with the drain hole on the processing table 1. Under the push of the multi-section automatic telescopic rod, the drain hole is pressurized and impacted, forcibly blowing out the debris in the drain hole, which is then swept away by the following cleaning component 51. The two work together to achieve a relatively thorough debris removal effect.

[0071] The bristle layer 517 includes an inner layer 8 and an outer layer. The outer layer can slide circumferentially along the outer surface of the inner layer 8. The outer layer is configured with stiff bristles, and the inner layer 8 is configured with soft bristles. The outer layer has two layers: a first surrounding layer 9 and a second surrounding layer 10. The second surrounding layer 10 is located on the outermost side. The top height of the first surrounding layer 9 is greater than the top height of the second surrounding layer 10. A toothed band 11 is fixed to the outer side of the top of the first surrounding layer 9, and a toothed band 12 is fixed to the outer side of the top of the second surrounding layer 10. A toothed rack 13 is provided on one side of the protective shell, and a toothed rack 14 is provided on the other side of the protective shell. The toothed rack 13 engages with the toothed band 11, and the toothed rack 14 engages with the toothed band 12. 12. Engagement: When the bristle layer 517 moves, the first toothed strip 13 and the second toothed strip 14 remain stationary, while the first toothed belt 11 and the second toothed belt 12 move, thus passively rubbing the first toothed belt 11 and the second toothed belt 12 in a circumferential rotation. Since the two outer layers move towards the same side simultaneously, under the rubbing action of their respective toothed strips, the two outer layers rotate in opposite directions in a circumferential rotation. On the one hand, this creates an effect of alternating rubbing of surface impurities, which, combined with the soft bristles in the middle, achieves a stronger cleaning effect. On the other hand, the hard bristles on the outer layers always come into contact with stubborn impurities first, which can pre-clean up the stubborn impurities. At the same time, during the alternating rubbing process of the two layers of hard bristles, large impurities will also be rubbed and broken down one after another, thereby reducing the entrainment of large impurities and always maintaining the efficient cleaning of the bristles.

[0072] The air blowing frame 521 is configured as a concave structure with a recessed center on the top surface. The edge of the upper surface of the air blowing frame 521 is in contact with the bottom surface of the processing table 1. A sealing component 53 is also provided on the surface of the air blowing frame. The sealing component 53 is used to seal the upper surface of the air blowing frame and the bottom surface of the processing table 1, and at the same time to intermittently lubricate the lead screw 511.

[0073] The sealing assembly 53 includes an embedding groove 531, which is formed around the outer side of the upper surface of the air blower 521. An elastic sealing airbag 532 is embedded and fixed in the embedding groove 531. The embedding groove 531 is filled with lubricating oil. An oil outlet pipe 533 is provided on the side of the embedding groove 531 facing the lead screw 511. A one-way valve 534 is provided in the oil outlet pipe 533. A displacement groove 535 is provided on the side of the processing table 1 facing the oil outlet pipe 533, so that the lubricating oil sprayed from the oil outlet pipe 533 can directly contact the surface of the lead screw 511. An arc-shaped protrusion 536 is provided on the bottom surface of the processing table 1. The arc-shaped protrusion 536 is located on the travel path of the elastic sealing airbag 532. An oil replenishment pipe 537 is connected to the other side of the embedding groove 531. A one-way oil inlet valve 538 is provided in the oil replenishment pipe 537.

[0074] In this embodiment, to prevent the gas ejected from the nozzle from overflowing and being wasted, a sealing component 53 is added to the air blowing frame 521. During use, oil is added to the oil supply pipe 537 via an external oiling device. After the lubricating oil in the embedded groove 531 is full, the bottom of the elastic sealing airbag 532 is compressed, causing the top to bulge out. This allows it to press against the bottom surface of the processing table 1. The surrounding elastic sealing airbag 532 achieves a sealing action inside the air blowing frame 521, effectively ensuring the effective use of the pressurized air blower 524 and improving the leakage rate. The internal debris removal effect is achieved by the elastic sealing airbag 532 meeting the arc-shaped protrusion 536 on the bottom surface of the processing table 1 during the displacement of the air blower 521. Under the passive compression of the left side of the elastic sealing airbag 532 by the arc-shaped protrusion 536, the elastic sealing airbag 532 contracts downward, thereby forcibly compressing the lubricating oil embedded in the groove 531 to spray out from the oil outlet pipe 533. Since the can opening of the oil outlet pipe 533 corresponds to the lead screw 511, the lubricating oil will be sprayed onto the lead screw 511. Subsequently, the slider seat 514 will make transmission contact with the lubricated area to achieve the effect of automatic lubrication.

[0075] By setting the sealing component 53, this invention can, on the one hand, utilize the sealing characteristics of the elastic sealing airbag 532 to achieve a sealing effect on the edge of the air blowing frame 521, thereby preventing gas from overflowing from the air blowing nozzle 526 and enabling effective utilization of the gas from the air blowing pump 524; on the other hand, by using the arc-shaped protrusion 536 set at the bottom of the processing table 1 in conjunction with the elastic sealing airbag 532, intermittently extruding lubricating oil is achieved, thereby achieving the function of automatically lubricating the lead screw 511 and the slider seat 514 transmission; at the same time, since the lubricating oil is sprayed downwards towards the lead screw 511, the workpiece processing phase above is isolated, avoiding damage caused by debris entering the transmission part during the lubrication process.

[0076] A guide plate 6 is rotatably connected to the bottom of the slider seat 514. The guide plate 6 is configured in an L-shape. An angle sensor is installed between the guide plate 6 and the sweeping frame 515. The included angle between the guide plate 6 and the sweeping frame 515 is adjusted by a movable adjusting telescopic rod 7. The inner angle of the guide plate 6 is set with an arc transition. A rangefinder is installed inside the adjusting telescopic rod 7 to detect the extension of the adjusting telescopic rod 7 in real time. The adjusting telescopic rod is an electric telescopic rod.

[0077] In this embodiment, by setting the baffle 6, the air pressure of the air pump 524 can be increased to force the mixture out of the leak hole when the cutting fluid and chips solidify at low temperature or mix, causing severe blockage. Simultaneously, the electric adjusting telescopic rod 7 is extended to widen the angle between the baffle 6 and the cleaning frame 515, guiding the mixture along the baffle 6 to a more distant surface of the machining table 1. This prevents the mixture from falling back into the leak hole due to an insufficient angle between the baffle 6 and the cleaning frame 515. When the situation occurs, the present invention, through the L-shaped structure of the guide plate, provides a shield above the drain hole when the air blowing assembly 52 is working, preventing debris from flying around and causing subsequent cleaning problems when it is forcibly blown out from bottom to top. At the same time, it can also adapt the included angle of the guide plate 6 to the mixed clumps and the enhanced gas impact force, thereby guiding the mixed clumps. By using the airflow blown out from other drain holes, the mixed clumps at a distance are impacted, thereby dispersing the mixed clumps and facilitating the cleaning action of the subsequent cleaning assembly 51.

[0078] The control module includes:

[0079] A drive unit, which is electrically connected to the controller, is used to control the operation of the drive motor 513 and the air pump 524;

[0080] A storage unit, electrically connected to the controller, is used to store relevant data and programs;

[0081] The data acquisition unit is used to collect the gas pressure value inside the telescopic hose 525 and the angle value between the baffle 6 and the cleaning frame 515 in real time.

[0082] An execution unit, electrically connected to the controller, is used to execute the program in the storage unit.

[0083] The control module operates as follows:

[0084] Based on the real-time acquisition of the gas pressure value P inside the telescopic hose 525 by the pressure sensor 实 ;

[0085] Based on historical statistical data, a pre-set gas pressure threshold P for leak-blocked conditions is established. 阈 ;

[0086] The real-time detected gas pressure value P 实 With gas pressure threshold P 阈 Perform a comparison; if P 实 -P 阈 If ≥0, then the horizontal row of leaks here is considered to be blocked;

[0087] The angle value γ between the guide plate 6 and the sweeper 515 is collected in real time based on the angle sensor. i ; through the following formula:

[0088] γ0=α*(P 实 -P 阈 )+γ i (1)

[0089] The angle γ0 between the adjusted guide baffle 6 and the cleaning frame 515 is calculated, where α is the adjustment parameter, selected and determined based on experimental data; the execution unit calculates the current gas pressure value P. 实 With gas pressure threshold P 阈 The difference is used to adjust the included angle between the guide baffle 6 and the sweeper frame 515;

[0090] Substitute γ0 into the following equation:

[0091] γ0=β*L; (2)

[0092] The elongation length L of the adjusting telescopic rod 7 is calculated, where β is a preset proportional coefficient, which is selected and determined based on empirical data;

[0093] The actuator controls the extension rod 7 to length L.

[0094] In this embodiment, a specific method for the control module is provided. By real-time acquisition of the gas pressure in the telescopic hose 525 supplied by the air pump 524 and the angle between the baffle 6 and the cleaning frame 515, and by judging the blockage status of the current horizontal row of leaks by the current gas pressure, it is possible to prevent the situation where the same power of the air pump 524 is always used due to severe blockage of the leaks, resulting in incomplete cleaning of debris from the leaks. The angle between the baffle 6 and the cleaning frame 515 is adjusted in real-time according to the difference between the current gas pressure value and the gas pressure threshold. This also prevents the mixed material from falling back into the leaks after the power is increased, thus avoiding potential debris cleaning hazards.

[0095] The foregoing has provided a detailed description of one embodiment of the present invention, but this description is merely a preferred embodiment and should not be construed as limiting the scope of the invention. All equivalent variations and modifications made within the scope of the claims of this invention should still fall within the patent coverage of this invention.

Claims

1. An intelligent gantry machining center, comprising a machining table (1) and a controller, wherein automatic slide rails are provided on both sides of the machining table (1), and a gantry frame (2) is installed on the automatic slide rails, wherein the gantry frame (2) comprises two columns and a middle crossbeam, and a machining mold head (3) is provided on the middle crossbeam. The column and the intermediate crossbeam are embedded with a circulation pipe (4), and the processing table (1) is equipped with a cleaning mechanism (5). The cleaning mechanism (5) is used to clean the debris on the processing table (1). The cleaning mechanism (5) includes: The control module, the cleaning assembly (51), and the air blowing assembly (52), wherein the cleaning assembly (51) includes: A lead screw (511) is rotatably mounted on one side of the processing table (1); A light rod (512) is fixedly installed on the other opposite side of the processing table (1); A drive motor (513) is mounted on a processing table (1) and is connected to the lead screw (511) for transmission. A slider seat (514) is sleeved on the lead screw (511) and the guide rod (512), and the slider seat (514) and the lead screw (511) are connected by a screw drive. The top of the sweeping frame (515) is connected to the slider seat (514) via an electric telescopic rod (516). A bristle layer (517) is detachably fixed to the bottom of the sweeper frame (515); A protective shell, which is fitted onto the lead screw (511), has an opening groove on one side for the slider seat (514) to move; the air blowing assembly (52) includes: An air blowing frame (521) is horizontally positioned below the processing table (1); A stand (522) on which the air blowing frame (521) is slidably mounted; A multi-section automatic telescopic column (523) is provided with one end fixedly installed on one side of the bottom of the processing table (1), and the other end is detachably fixedly connected to the air blowing frame (521); An air pump (524) is located on one side of the processing table (1) and supplies air to the air nozzles (526) through a telescopic hose (525). Multiple air nozzles (526) are embedded in the top of the air frame (521) and arranged at equal intervals along the lateral direction. A pressure sensor is installed inside the telescopic hose (525); The air blowing frame (521) is configured as a concave structure with a recessed center on the top surface. The edge of the upper surface of the air blowing frame (521) is in contact with the bottom surface of the processing table (1). A sealing component (53) is also provided on the surface of the air blowing frame (521). The sealing component (53) is used to seal the upper surface of the air blowing frame (521) and the bottom surface of the processing table (1), and at the same time, to intermittently lubricate the lead screw (511). The sealing assembly (53) includes an insert groove (531) that surrounds the outer side of the upper surface of the air blower (521). An elastic sealing airbag (532) is embedded and fixed in the insert groove (531). The insert groove (531) is filled with lubricating oil. An oil outlet pipe (533) is provided on the side of the insert groove (531) facing the lead screw (511). A one-way valve (534) is provided in the oil outlet pipe (533). Below the processing table (1) A displacement groove (535) is provided on one side of the oil outlet pipe (533) so that the lubricating oil sprayed from the oil outlet pipe (533) can directly contact the surface of the lead screw (511). An arc-shaped protrusion (536) is provided on the bottom surface of the processing table (1), and the arc-shaped protrusion (536) is located on the travel path of the elastic sealing airbag (532). An oil replenishment pipe (537) is connected to the other side of the embedding groove (531), and a one-way oil inlet valve (538) is provided in the oil replenishment pipe (537).

2. The intelligent gantry machining center according to claim 1, characterized in that, The bottom of the slider seat (514) is also rotatably connected to a guide plate (6). The guide plate (6) is configured in an L-shape. An angle sensor is installed between the guide plate (6) and the sweeping frame (515). The included angle between the guide plate (6) and the sweeping frame (515) is adjusted by a movable telescopic rod (7). The included angle on the inner side of the guide plate (6) is set as an arc transition. A rangefinder is installed inside the telescopic rod (7) to detect the extension of the telescopic rod (7) in real time.

3. The intelligent gantry machining center according to claim 2, characterized in that, The control module includes: A drive unit, which is electrically connected to the controller, is used to control the operation of the drive motor (513) and the air pump (524); A storage unit, electrically connected to the controller, is used to store relevant data and programs; The data acquisition unit is used to collect the gas pressure value inside the telescopic hose (525) and the angle between the baffle (6) and the cleaning frame (515) in real time. An execution unit, electrically connected to the controller, is used to execute the program in the storage unit.

4. The intelligent gantry machining center according to claim 3, characterized in that, The control module operates as follows: The gas pressure value inside the telescopic hose (525) is collected in real time based on the pressure sensor. ; Based on historical statistical data, a gas pressure threshold under leak blockage conditions is pre-set. ; Real-time detected gas pressure value With gas pressure threshold Perform a comparison, if If so, it is determined that the horizontal row of leaks here is blocked; The angle between the guide plate (6) and the sweeping frame (515) is collected in real time based on the angle sensor. ; through the following formula: ;(1) The angle between the adjusted guide plate (6) and the cleaning frame (515) was calculated. ,in To adjust parameters, the actuator adjusts the current gas pressure value. With gas pressure threshold The difference is used to adjust the angle between the guide plate (6) and the sweeper (515); Then Substitute into the following formula: ;(2) The elongation length of the adjusting telescopic rod (7) is calculated. ,in The preset proportional coefficient is selected and determined based on empirical data; The actuator controls the extension rod (7) to extend to the specified length. .

5. The intelligent gantry machining center according to claim 1, characterized in that, The bristle layer (517) includes an inner layer (8) and an outer layer. The outer layer can slide circumferentially along the outer surface of the inner layer (8). The outer layer is configured with hard bristles, and the inner layer (8) is configured with soft bristles. The outer layer has two layers, namely a first surrounding layer (9) and a second surrounding layer (10). The second surrounding layer (10) is located on the outermost side. The top height of the first surrounding layer (9) is greater than the top height of the second surrounding layer (10). A toothed belt (11) is fixed on the outer side of the top of the first surrounding layer (9), and a toothed belt (12) is fixed on the outer side of the top of the second surrounding layer (10). A toothed rack (13) is provided on one side of the protective shell, and a toothed rack (14) is provided on the other side of the protective shell. The toothed rack (13) meshes with the toothed belt (11), and the toothed rack (14) meshes with the toothed belt (12).