Large-size CG and LCD Curved Multi-screen Vacuum Bonding Device and Process

Abstract

The present invention relates to the technical field of laminating equipment, and particularly to a large-size CG and LCD curved multi-screen vacuum laminating device and process. A first static eliminator is provided at the front end of the LCD film tearing mechanism, a second static eliminator is provided at the film tearing station of the LCD film tearing mechanism, a positioning platform is provided at the side of the LCD film tearing mechanism, and an LCD rotating loading pallet is provided between the LCD film tearing mechanism and the positioning platform. The LCD rotating loading pallet is used to transport the LCD with the film torn off to the positioning platform. A CG conveying platform is provided at the side of the CG manual feeding and flipping table, and a USC cleaning mechanism is provided below the CG conveying platform. The USC cleaning mechanism is used to clean the bonding surface of the CG. Compared with the prior art, the large-size CG and LCD curved multi-screen vacuum laminating device and process of the present invention can reduce the error caused by multiple alignments, and improve the laminating efficiency and laminating accuracy.

Description

Technical Field

[0001] The present invention relates to the technical field of laminating equipment, and particularly to a large-size CG and LCD curved multi-screen vacuum laminating device and process.

Background Art

[0002] The lamination of the CG cover plate and the LCD curved multi-screen in the prior art can generally be fully laminated only through semi-automatic multiple laminations, with low efficiency, and multiple laminations often have the problem of inaccurate alignment each time, resulting in low lamination accuracy and affecting the lamination quality.

Summary of the Invention

[0003] In order to overcome the above problems, the present invention provides a large-size CG and LCD curved multi-screen vacuum laminating device and process that can effectively solve the above problems.

[0004] A technical solution provided by the present invention to solve the above technical problems is: to provide a large-size CG and LCD curved multi-screen vacuum laminating device and process, including an LCD loading end and a CG loading end. The LCD loading end includes an LCD film tearing mechanism, a first static eliminator is arranged at the front end of the LCD film tearing mechanism, a second static eliminator is arranged at the film tearing station of the LCD film tearing mechanism, an alignment platform is arranged at the side of the LCD film tearing mechanism, and an LCD rotating loading tray is arranged between the LCD film tearing mechanism and the alignment platform. The LCD rotating loading tray is used to transport the LCD with the film torn to the alignment platform; the CG loading end includes a CG manual feeding and flipping table, a CG conveying platform is arranged at the side of the CG manual feeding and flipping table, a USC cleaning mechanism is arranged below the CG conveying platform, and the USC cleaning mechanism is used to clean the lamination surface of the CG; a CG rotating loading suction claw is arranged at the side of the CG conveying platform, a CG transfer platform is arranged below the CG rotating loading suction claw, and the CG rotating loading suction claw is used to rotate and transport the CG on the CG conveying platform to the CG transfer platform; a CG handling arm assembly is arranged above the side of the CG transfer platform, and an upper cavity is arranged at the side of the CG handling arm assembly, and the CG handling arm assembly is used to transport the CG on the CG transfer platform to the upper cavity.

[0005] Preferably, an LCD camera lens is arranged above the alignment platform for photographing and positioning the LCD, and a CG camera lens is arranged below the upper cavity for photographing and positioning the CG.

[0006] Preferably, a finished product unloading suction claw is arranged at the side of the CG loading end, and a finished product unloading table is arranged at the side of the finished product unloading suction claw for unloading the laminated CG and LCD.

[0007] Preferably, the LCD film tearing mechanism includes a frame, a film tearing platform is provided on the frame, the film tearing platform is used to adsorb and fix the LCD glass to be torn off, and two corner film tearing arm assemblies are provided above the film tearing platform, and the two corner film tearing arm assemblies are used to tear off the LCD glass.

[0008] Preferably, the alignment platform includes a lower cavity, a fitting space is arranged in the lower cavity, an alignment platform assembly is arranged in the fitting space, the alignment platform assembly includes an alignment platform body, the alignment platform body includes a first alignment platform and a second alignment platform, the first alignment platform and the second alignment platform are used for adsorbing products respectively.

[0009] Preferably, the CG conveying platform includes a lifting base plate, to which a jig body is connected. The lifting base plate can drive the jig body to rise and fall, and the jig body supports and places the CG cover plate product.

[0010] Preferably, the USC cleaning mechanism includes a main base, on which a first horizontal movable module is provided, the first movable module is connected to a horizontal movable seat, and the first movable module is used to drive the horizontal movable seat to move in a horizontal direction; the horizontal movable seat is provided with a second vertical movable module, the second movable module is connected to a vertical lifting seat, and the second movable module is used to drive the vertical lifting seat to move in a vertical direction; the top of the vertical lifting seat is connected to a USC cleaning assembly, the USC cleaning assembly includes a rotating assembly and a USC cleaning head, one end of the USC cleaning head is connected to the rotating assembly, and the rotating assembly is used to drive the USC cleaning head to rotate.

[0011] Preferably, the USC cleaning assembly comprises a connecting base plate, the connecting base plate is connected to the top of the vertical lifting seat, and the rotating assembly is connected to the side of the connecting base plate.

[0012] Preferably, the rotating assembly comprises a rotating motor and a rotating shaft reducer, the output shaft of the rotating motor is connected to the rotating shaft reducer, and one side of the USC cleaning head is driven by the output shaft of the rotating motor through the rotating shaft reducer.

[0013] The vacuum bonding process of large-size CG and LCD curved multi-screen includes the following steps:

[0014] Step S1, the LCD loading end performs LCD loading operation, and at the same time, the CG loading end performs CG loading operation;

[0015] Step S2, the LCD film tearing mechanism automatically tears the LCD film, and the CG film is manually torn off, and the CG manual feeding turning table turns the CG to face the bonding surface downward, and the CG is moved to the USC cleaning mechanism for cleaning;

[0016] Step S3, after the LCD film is torn off, the LCD is loaded onto the alignment platform by the LCD rotating loading pallet. After cleaning, the CG is moved to the CG rotating loading suction claw by the CG transfer platform, and is grabbed by the CG rotating loading suction claw to the CG transfer platform, and then transferred to the upper cavity by the CG transfer platform.

[0017] Step S4, the LCD camera lens takes pictures to position the LCD, and the CG camera lens takes pictures to position the CG.

[0018] Step S5, the alignment platform carries the LCD and moves it directly below the upper cavity. The upper cavity and the lower cavity are closed, and vacuum is pumped. The LCD and the CG are vacuum bonded.

[0019] Step S6, after the LCD and the CG are bonded, they are scanned. Then, they are grabbed by the finished product unloading suction claw and moved to the finished product unloading table, and the bonded CG and LCD are unloaded.

[0020] Compared with the prior art, the large-size CG and LCD curved multi-screen vacuum bonding device and process of the present invention can complete the "two-in-one" and "three-in-one" curved automatic bonding at one time, reduce the error caused by multiple alignments, and improve the bonding efficiency and bonding accuracy.

Description of the Drawings

[0021] Figure 1 It is an overall three-dimensional view of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0022] Figure 2 It is an overall top view of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0023] Figure 3 It is a three-dimensional view of the LCD film tearing mechanism of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0024] Figure 4 It is a three-dimensional view of the two-corner film tearing arm assembly of the LCD film tearing mechanism of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0025] Figure 5 It is Figure 4 The enlarged view at A in

[0026] Figure 6 It is an exploded view of the film tearing arm of the LCD film tearing mechanism of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0027] Figure 7 It is an overall structure diagram of the alignment platform of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0028] Figure 8It is an exploded view of the alignment platform of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0029] Figure 9 It is an exploded view of the alignment table assembly of the alignment platform of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0030] Figure 10 It is an exploded view of the alignment table body of the alignment platform of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0031] Figure 11 It is Figure 10 The enlarged view at position B in

[0032] Figure 12 It is the overall structure diagram of the CG transfer platform of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0033] Figure 13 It is the first structure diagram of the jig body of the CG transfer platform of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0034] Figure 14 It is the second structure diagram of the jig body of the CG transfer platform of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0035] Figure 15 It is the three-dimensional view of the USC cleaning mechanism of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention;

[0036] Figure 16 It is the three-dimensional view of the USC cleaning assembly of the USC cleaning mechanism of the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention.

Detailed implementation manners

[0037] In order to make the purpose, technical solutions and advantages of the present invention clearer, the following further elaborates on the present invention in conjunction with the attached drawings and implementation examples. It should be understood that the specific implementation examples described herein are only used to explain the present invention and are not used to limit the present invention.

[0038] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only relative positions on the specified view, rather than absolute positions.

[0039] In addition, in the present invention, descriptions such as "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0040] Please refer to Figures 1 to 16 , the large-size CG and LCD curved multi-screen vacuum bonding device of the present invention includes an LCD loading end and a CG loading end. The LCD loading end includes an LCD film tearing mechanism 100. A first static eliminator 700 is provided at the front end of the LCD film tearing mechanism 100. A second static eliminator 710 is provided at the film tearing station of the LCD film tearing mechanism 100. A positioning platform 200 is provided at the side of the LCD film tearing mechanism 100. An LCD rotating loading tray 720 is provided between the LCD film tearing mechanism 100 and the positioning platform 200. The LCD rotating loading tray 720 is used to transport the LCD with the film torn to the positioning platform 200.

[0041] The CG loading end includes a CG manual feeding and flipping table 820. A CG conveying platform 300 is provided at the side of the CG manual feeding and flipping table 820. A USC cleaning mechanism 400 is provided below the CG conveying platform 300. The USC cleaning mechanism 400 is used to clean the bonding surface of the CG.

[0042] A CG rotating loading suction claw 800 is provided at the side of the CG conveying platform 300. A CG transfer platform 810 is provided below the CG rotating loading suction claw 800. The CG rotating loading suction claw 800 is used to rotate and transport the CG on the CG conveying platform 300 to the CG transfer platform 810.

[0043] A CG handling arm assembly 500 is provided above the side of the CG transfer platform 810. An upper cavity 600 is provided at the side of the CG handling arm assembly 500. The CG handling arm assembly 500 is used to transport the CG on the CG transfer platform 810 to the upper cavity 600.

[0044] During operation, the positioning platform 200 carries the LCD and moves to directly below the upper cavity 600. The upper cavity 600 presses down and closes. After vacuum pumping, the CG and the LCD are bonded.

[0045] An LCD camera lens 730 is provided above the positioning platform 200 for photographing and positioning the LCD. A CG camera lens 610 is provided below the upper cavity 600 for photographing and positioning the CG to improve the bonding accuracy.

[0046] An upper cavity driving shaft 620 is arranged in the upper cavity 600 for adjusting the CG position.

[0047] A finished product unloading suction claw 900 is arranged on the side of the CG loading end, and a finished product unloading table 910 is arranged on the side of the finished product unloading suction claw 900 for unloading the completed CG and LCD.

[0048] The LCD film tearing mechanism 100 includes a frame 110, a film tearing platform 120 is arranged on the frame 110, the film tearing platform 120 is used for adsorbing and fixing the LCD glass to be torn, and a two-corner film tearing arm assembly 130 is arranged above the film tearing platform 120, and the two-corner film tearing arm assembly 130 is used for tearing the LCD glass.

[0049] When the size of the LCD glass is large, the two-corner film tearing arm assembly 130 can tear the LCD glass from both sides to the middle at the same time to improve the smoothness and speed of film tearing and improve the film tearing efficiency.

[0050] When the size of the LCD glass is small, the two-corner film tearing arm assembly 130 can tear the LCD glass from one side. Therefore, the high-efficiency film tearing mechanism for large LCD two-corner synchronization of the present invention can be compatible with LCD glasses of different sizes for film tearing, and can handle the film tearing operation of special-shaped LCD glasses, with good compatibility.

[0051] A waste film box 140 is arranged below the film tearing platform 120, and the waste film box 140 is used for collecting the protective film torn from the LCD glass.

[0052] The two-corner film tearing arm assembly 130 includes a gantry support frame 131, and the gantry support frame 131 spans above the film tearing platform 120.

[0053] A linear moving module 132 is arranged on the gantry support frame 131, the linear moving module 132 includes two movers, and the movers can move back and forth along the direction of the linear moving module 132.

[0054] Two film tearing arms 133 are arranged outside the linear moving module 132, and the two film tearing arms 133 can move back and forth along the direction of the linear moving module 132. Among them, the two film tearing arms 133 are respectively connected to the two movers, and the movers drive the film tearing arms 133 to move back and forth along the direction of the linear moving module 132.

[0055] The film tearing arm 133 includes an arm support plate 1331, and the arm support plate 1331 is connected to the mover of the linear moving module 132.

[0056] A vertical lifting shaft 1332 is connected to the arm support plate 1331. A jaw support 1338 is connected to the lifting shaft 1332, and the jaw support 1338 can move up and down along the direction of the lifting shaft 1332.

[0057] A first rotating assembly 1333 is connected to the jaw support 1338. A vertical first rotating shaft is provided on the first rotating assembly 1333. A second rotating assembly 1335 is connected to the first rotating shaft. A second rotating shaft is provided on the second rotating assembly 1335, and the direction of the second rotating shaft is perpendicular to the direction of the first rotating shaft.

[0058] A film tearing clamp cylinder 1336 is connected to the second rotating shaft. The first rotating shaft drives the second rotating assembly 1335 to rotate. The second rotating shaft drives the film tearing clamp cylinder 1336 to rotate. The output end of the film tearing clamp cylinder 1336 is connected to a film tearing jaw, and the film tearing jaw is used for clamping the protective film to tear the film.

[0059] A film rolling cylinder 1337 is connected to the film tearing jaw. The output end of the film rolling cylinder 1337 is connected to a film rolling roller 1339. The film rolling roller 1339 can prevent film jamming during film tearing, facilitating a smoother and more efficient film tearing process and improving the film tearing efficiency.

[0060] In the LCD film tearing mechanism 100 of the present invention, the lifting shaft 1332 is perpendicular to the linear movement module 132, the first rotating shaft is parallel to the lifting shaft 1332, the second rotating shaft is perpendicular to the first rotating shaft, and the film tearing clamp cylinder 1336 is perpendicular to the second rotating shaft, making the film tearing jaws of the film tearing mechanism flexible and the film tearing process more flexible and efficient.

[0061] During operation, the two film tearing arms 133 are respectively located at both ends of the linear movement module 132. The film tearing jaws of the two film tearing arms 133 simultaneously clamp the film tearing handles at the two top corners on both sides of the LCD glass. The linear movement module 132 drives the two film tearing arms 133 to move towards each other. The lifting shaft 1332 drives the jaw support 1338 to gradually rise, and the jaw support 1338 drives the film tearing jaws to gradually rise. The protective film on the LCD glass is gradually peeled off from both sides to the middle, which can save film tearing time, improve the film tearing efficiency, and can play a good role in tearing the protective film of both large and small LCD glasses. For small LCD glasses, only one film tearing arm 133 needs to be activated to tear the film from one side.

[0062] The LCD film tearing mechanism 100 of the present invention, when the size of the LCD glass is large, the two-corner film tearing arm assemblies 130 can tear the film from both sides of the LCD glass simultaneously in opposite directions to improve the film tearing smoothness and speed, and improve the film tearing efficiency; when the size of the LCD glass is small, the two-corner film tearing arm assemblies 130 can tear the film from one side of the LCD glass. Therefore, the efficient film tearing mechanism for large LCDs with two corners synchronized according to the present invention is compatible with LCD glasses of different sizes for film tearing, and can cope with the film tearing operation of special-shaped LCD glasses, with good compatibility and flexible and efficient film tearing process.

[0063] The alignment platform 200 includes a lower cavity 210, a bonding space 211 is provided in the lower cavity 210, an alignment platform assembly 220 is provided in the bonding space 211, the alignment platform assembly 220 includes an alignment platform body 225, the alignment platform body 225 includes a first alignment platform 2253 and a second alignment platform 2254, the first alignment platform 2253 and the second alignment platform 2254 are respectively used for adsorbing products, since the first alignment platform 2253 and the second alignment platform 2254 are both located in the lower cavity 210, when two different products are adsorbed on the first alignment platform 2253 and the second alignment platform 2254 respectively, the two products can be bonded to the same product by vacuuming once and pressing twice, realizing one-time two-in-one bonding, improving bonding efficiency, and reducing the number of alignment times, which is beneficial to ensuring bonding accuracy and bonding quality.

[0064] The alignment platform assembly 220 also includes an alignment rail 221, and an alignment slider 222 is slidably connected to the alignment rail 221. The alignment platform body 225 is connected to the alignment slider 222. The alignment platform body 225 is also connected to a linear motor assembly 223. The linear motor assembly 223 drives the alignment platform body 225 to move along the alignment rail 221 to facilitate alignment.

[0065] A drag chain 224 is disposed on the side of the alignment slide rail 221 to facilitate smoother movement.

[0066] A viewing window 212 is disposed on the side of the lower cavity 210 , and the viewing window 212 facilitates observation of the interior of the lower cavity 210 .

[0067] Sealed electrical adapter components 213 are respectively disposed on both sides of the lower cavity 210 , and the sealed electrical adapter components 213 are used for electrical connection between the inside and outside of the lower cavity 210 .

[0068] A plurality of vacuum pipes 214 are disposed at the bottom of the lower cavity 210 , and the vacuum pipes 214 are connected to an external vacuum pumping device for vacuuming.

[0069] The alignment table body 225 includes an alignment table substrate 2251, and the alignment table substrate 2251 is connected to the alignment slider 222. A grating reading head 22511 is provided on one side of the alignment table substrate 2251 for counting.

[0070] Two lifting platforms 2252 are connected to the alignment table substrate 2251. The first alignment table 2253 and the second alignment table 2254 are respectively connected to one lifting platform 2252, and the lifting platform 2252 is used to drive the first alignment table 2253 and the second alignment table 2254 to lift.

[0071] The first alignment table 2253 includes a first loading and unloading lifting suction rod assembly 2255, and the second alignment table 2254 includes a second loading and unloading lifting suction rod assembly 2256. The first loading and unloading lifting suction rod assembly 2255 and the second loading and unloading lifting suction rod assembly 2256 are respectively provided with loading and unloading suction rods 2259. Suction rod expansion holes 2258 are formed on the upper surfaces of the first alignment table 2253 and the second alignment table 2254. The positions of the loading and unloading suction rods 2259 correspond to the positions of the suction rod expansion holes 2258. The loading and unloading suction rods 2259 can expand and contract in the suction rod expansion holes 2258, rising to pick up the product and descending to place the product on the upper surfaces of the first alignment table 2253 and the second alignment table 2254. The first loading and unloading lifting suction rod assembly 2255 and the second loading and unloading lifting suction rod assembly 2256 both include lifting drive cylinders. The lifting drive cylinders are connected to the loading and unloading suction rods 2259 through connecting plates to provide lifting driving force for the loading and unloading suction rods 2259.

[0072] Vacuum adsorption holes are formed on the upper surfaces of the first alignment table 2253 and the second alignment table 2254 for generating adsorption force to adsorb the product.

[0073] Pressure sensors 2257 are provided on the lower surfaces of the first alignment table 2253 and the second alignment table 2254 for detecting the fitting pressure to prevent product damage caused by excessive pressure.

[0074] The lifting table 2252 includes a lower base plate 22521 of the lifting table. One side of the lower base plate 22521 of the lifting table is connected with a side base plate 22522 of the lifting table. The lower base plate 22521 of the lifting table is slidably connected with a first triangular moving block 22523 through a horizontal slide rail assembly 22526. The side base plate 22522 of the lifting table is slidably connected with a second triangular moving block 22524 through a vertical slide rail assembly 22527. The hypotenuses of the first triangular moving block 22523 and the second triangular moving block 22524 are slidably connected through an inclined slide rail assembly 22528. A horizontal driving assembly 22525 is connected to the side of the first triangular moving block 22523. The horizontal driving assembly 22525 provides a horizontal moving driving force for the first triangular moving block 22523. When the first triangular moving block 22523 moves towards the second triangular moving block 22524, it squeezes the second triangular moving block 22524 upwards, and the second triangular moving block 22524 is lifted along the vertical direction.

[0075] The first alignment table 2253 and the second alignment table 2254 are respectively connected to the top of the second triangular moving block 22524, and the second triangular moving block 22524 drives the first alignment table 2253 and the second alignment table 2254 to lift.

[0076] The alignment platform 200 of the present invention can complete the bonding operation of bonding one product to one product, or bonding two products to one product after one vacuum pumping, improving the efficiency. At the same time, the number of alignments can be reduced, the influence of alignment on the bonding accuracy can be reduced, and it is beneficial to ensure the bonding accuracy.

[0077] The CG transfer platform 300 includes a lifting base plate 310. A jig body 320 is connected to the lifting base plate 310. The lifting base plate 310 can drive the jig body 320 to lift, and a CG cover plate product 330 is supported and placed on the jig body 320.

[0078] The lifting base plate 310 is connected with a lifting driving motor 313 through a lead screw, and the lifting driving motor 313 provides a driving force for the lifting of the lifting base plate 310.

[0079] Guide columns 311 are connected to the jig body 320. The guide columns 311 are used to provide a guiding function during the lifting process, facilitating smoother lifting.

[0080] The jig body 320 includes a jig substrate 324, on which a first support component 321 and a second support component 322 are slidably connected. The jig substrate 324 is also slidably connected to two third support components 323, and the two third support components 323 are located between the first support component 321 and the second support component 322. The first support component 321, the second support component 322 and the third support component 323 are used to jointly support the CG cover product 330.

[0081] The first support assembly 321 and the third support assembly 323 are both provided with a calibration cylinder, which is used to adjust the range of the CG cover plate product 330 to accommodate the placement of CG cover plate products 330 of different sizes, and can calibrate the placement position of the CG cover plate product 330 so that the CG cover plate product 330 is in a good placement posture. The second support assembly 322 is provided with a calibration rib 3226, which is used to resist the CG cover plate product 330 and form a support position during position calibration, which is conducive to improving the accuracy of calibration.

[0082] The side of the fixture substrate 324 is also connected to a plurality of FPC support frames 325 for auxiliary supporting the FPC.

[0083] The fixture substrate 324 is provided with a main slide rail 3241 , and the first support assembly 321 , the second support assembly 322 and the third support assembly 323 are slidably connected to the main slide rail 3241 via main sliding blocks, respectively.

[0084] The first support assembly 321 is provided with a first slide rail 3211, the first slide rail 3211 is slidably connected to a first slider 3212, the first slider 3212 is connected to a first bracket plate 3213, the first bracket plate 3213 is connected to a first support block 3214, and the first support block 3214 is used to support the CG cover product 330.

[0085] The first slider 3212 is also connected to a first correction cylinder 3215, and the output end of the first correction cylinder 3215 is connected to a first correction block 3216. The position of the first correction block 3216 corresponds to the position of the first support block 3214. The first correction block 3216 corrects the placement position of the CG cover product 330 under the drive of the first correction cylinder 3215.

[0086] The extension direction of the first correction cylinder 3215 is parallel to the direction of the main slide rail 3241. The direction of the first slide rail 3211 is perpendicular to the direction of the main slide rail 3241.

[0087] The second support assembly 322 includes a second slide rail 3221, a second slider 3222 is slidably connected to the second slide rail 3221, a second support plate 3223 is connected to the second slider 3222, a second support block 3224 is connected to the second support plate 3223, and the second support block 3224 is used to support the CG cover plate product 330.

[0088] A calibration stop edge 3226 is also connected to the second slider 3222. An induction optical fiber 3225 is also connected to the second support plate 3223. The position of the induction optical fiber 3225 corresponds to the position of the second support block 3224 and is used to sense whether the CG cover plate product 330 has fallen on the second support block 3224.

[0089] The direction of the second slide rail 3221 is perpendicular to the direction of the total slide rail 3241.

[0090] The third support assembly 323 includes a third slide rail 3231, a third slider 3232 is slidably connected to the third slide rail 3231, a third support plate 3234 is connected to the third slider 3232, a third support block 3235 is connected to the third support plate 3234, and the third support block 3235 is used to support the CG cover plate product 330.

[0091] The number of the third sliders 3232 is two. Each third slider 3232 is separately connected to a third support plate 3234, and each third support plate 3234 is separately connected to a third support block 3235.

[0092] A lifting adjustment cylinder 3233 is also connected to the third slider 3232. The output end of the lifting adjustment cylinder 3233 is connected to a lifting adjustment support plate 3236. A third calibration cylinder 3237 is connected to the lifting adjustment support plate 3236. The output end of the third calibration cylinder 3237 is connected to a calibration stop post 3238, and the position of the calibration stop post 3238 corresponds to the position of the third support block 3235.

[0093] The direction of the third slide rail 3231 is perpendicular to the direction of the total slide rail 3241. The telescopic direction of the third calibration cylinder 3237 is perpendicular to the direction of the total slide rail 3241.

[0094] The calibration cylinders include a first calibration cylinder 3215, a third calibration cylinder 3237, and a lifting adjustment cylinder 3233. These three cylinders can all be used to adjust and calibrate the placement position of the product.

[0095] The sides of the first slide rail 3211, the second slide rail 3221 and the third slide rail 3231 are all connected with a slider fixing plate 340, and the first slider 3212, the second slider 3222 and the third slider 3232 are respectively connected to the slider fixing plate 340 through a screw knob 350. When the slider slides to a suitable position, the screw knob 350 can be tightened to fix the position.

[0096] The CG transport platform 300 of the present invention can adapt to the placement of CG cover products 330 of different sizes through the adjustment and correction function of the slide rail and the correction cylinder, improve the compatibility of equipment, avoid the cumbersome problem of switching when transporting CG cover products of different sizes, facilitate debugging, and help improve efficiency.

[0097] The USC cleaning mechanism 400 includes a main base 410 , on which a horizontal first moving module 420 is disposed. The first moving module 420 is connected to a horizontal moving seat 430 , and the first moving module 420 is used to drive the horizontal moving seat 430 to move horizontally.

[0098] The horizontal moving seat 430 is provided with a second moving module 431 in a vertical longitudinal direction. The second moving module 431 is connected to a vertical lifting seat 440 . The second moving module 431 is used to drive the vertical lifting seat 440 to move in a vertical direction.

[0099] A USC cleaning assembly 450 is connected to the top of the vertical lifting seat 440 . The USC cleaning assembly 450 includes a rotating assembly and a USC cleaning head 455 . One end of the USC cleaning head 455 is connected to the rotating assembly. The rotating assembly is used to drive the USC cleaning head 455 to rotate.

[0100] When the USC cleaning head 455 cleans a curved surface product, the horizontal moving seat 430 moves in the horizontal direction, the vertical lifting seat 440 moves in the vertical direction, and the rotating assembly drives the USC cleaning head 455 to rotate along the curved surface. This allows the cleaning surface of the USC cleaning head 455 to always maintain the shortest distance from any part of the curved surface for cleaning operations, and can clean CG products with different curved surface curvatures, with good compatibility and cleaning effect.

[0101] The direction of the first movable module 420 and the direction of the second movable module 431 are perpendicular to each other, which is beneficial to improving the mobility of the USC cleaning component 450 .

[0102] The USC cleaning assembly 450 includes a connecting base plate 451 , which is connected to the top of the vertical lifting seat 440 , and the rotating assembly is connected to the side of the connecting base plate 451 .

[0103] The rotating assembly includes a rotating motor 452 and a rotating shaft reducer 453 . The output shaft of the rotating motor 452 is connected to the rotating shaft reducer 453 . One side of the USC cleaning head 455 is driven by the output shaft of the rotating motor 452 through the rotating shaft reducer 453 .

[0104] The output shaft of the rotary motor 452 is perpendicular to the direction of the first moving module 420 and the direction of the second moving module 431 .

[0105] Two parallel cleaning ports 4551 are provided at the top of the USC cleaning head 455. The directions of the cleaning ports 4551 are parallel to the direction of the output shaft of the rotating motor 452, and the directions of the cleaning ports 4551 do not coincide with the direction of the output shaft of the rotating motor 452. This helps to ensure that when the USC cleaning head 455 rotates around the output shaft of the rotating motor 452, the cleaning ports 4551 have angle adjustment space to adapt to curved surface cleaning.

[0106] A negative pressure air inlet 456 and a positive pressure air inlet 457 are provided at the bottom of the USC cleaning head 455, and a negative pressure cavity and a positive pressure cavity isolated from each other are provided inside the USC cleaning head 455, the negative pressure air inlet 456 is connected to the negative pressure cavity, and the positive pressure air inlet 457 is connected to the positive pressure cavity.

[0107] The cleaning port 4551 includes a negative pressure cleaning port and a positive pressure cleaning port. The negative pressure cleaning port is connected to the negative pressure cavity, and the positive pressure cleaning port is connected to the positive pressure cavity.

[0108] A positive pressure gauge 458 and a negative pressure gauge 459 are provided at the bottom of the USC cleaning head 455 . The positive pressure gauge 458 is connected to the positive pressure cavity, and the negative pressure gauge 459 is connected to the negative pressure cavity.

[0109] The negative pressure air inlet 456 is connected to an external negative pressure device through a pipeline, and the positive pressure air inlet 457 is connected to an external positive pressure device through a pipeline.

[0110] In the USC cleaning mechanism 400 of the present invention, when the USC cleaning head 455 cleans the curved surface product, the horizontal moving seat 430 moves in the horizontal direction, the vertical lifting seat 440 moves in the vertical direction, and the rotating assembly drives the USC cleaning head 455 to rotate in accordance with the curved surface. This allows the cleaning surface of the USC cleaning head 455 to always maintain the shortest distance from all parts of the curved surface for cleaning operations, and can clean CG products with different curved surface curvatures, with good compatibility and good cleaning effect.

[0111] The vacuum bonding of large-size CG and LCD curved multi-screens of the present invention comprises the following steps:

[0112] Step S1, the LCD loading end performs the LCD loading operation. Meanwhile, the CG loading end performs the CG loading operation.

[0113] Step S2, the LCD film tearing mechanism 100 automatically tears the film of the LCD, and a worker tears the film of the CG. The CG manual feeding and flipping table 820 flips the CG so that the bonding surface faces downwards, and the CG moves to the USC cleaning mechanism 400 for cleaning.

[0114] After the LCD film tearing is completed in Step S3, the LCD is loaded onto the alignment platform 200 by the LCD rotating loading pallet 720. The cleaned CG is moved to the CG rotating loading suction claw 800 by the CG transfer platform 300, and is grabbed by the CG rotating loading suction claw 800 and transferred to the CG transfer platform 810, and then transferred to the upper cavity 600 by the CG transfer platform 810.

[0115] Step S4, the LCD camera lens 730 takes pictures to position the LCD, and the CG camera lens 610 takes pictures to position the CG.

[0116] In Step S5, the alignment platform 200 carries the LCD and moves it to directly below the upper cavity 600. The upper cavity 600 and the lower cavity 210 are covered, and vacuum is pumped. The LCD and the CG are vacuum bonded.

[0117] After the LCD and the CG are bonded in Step S6, bar code scanning is performed, and then they are grabbed by the finished product unloading suction claw 900 and moved to the finished product unloading table 910, and the unloading operation for the bonded CG and LCD is performed.

[0118] Compared with the prior art, the large-size CG and LCD curved multi-screen vacuum bonding device and process of the present invention can complete the "two-in-one" and "three-in-one" curved automatic bonding at one time, reduce the errors caused by multiple alignments, and improve the bonding efficiency and bonding accuracy.

[0119] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any modifications, equivalent replacements, improvements, etc. made within the concept of the present invention shall be included within the patent protection scope of the present invention.

Claims

1. Large-size CG and LCD curved multi-screen vacuum bonding device, characterized in that, It includes an LCD feeding end and a CG feeding end, wherein the LCD feeding end includes an LCD film tearing mechanism, a first static eliminator is provided at the front end of the LCD film tearing mechanism, a second static eliminator is provided at the film tearing station of the LCD film tearing mechanism, an alignment platform is provided at the side of the LCD film tearing mechanism, an LCD rotating feeding support plate is provided between the LCD film tearing mechanism and the alignment platform, and the LCD rotating feeding support plate is used to carry the LCD after the film is torn to the alignment platform; The CG feeding end includes a CG manual feeding and turning table, a CG conveying platform is arranged on the side of the CG manual feeding and turning table, and a USC cleaning mechanism is arranged below the CG conveying platform, and the USC cleaning mechanism is used to clean the bonding surface of the CG; A CG rotary loading suction claw is provided on the side of the CG conveying platform, and a CG transfer platform is provided below the CG rotary loading suction claw. The CG rotary loading suction claw is used to rotate and transport the CG on the CG conveying platform to the CG transfer platform; A CG transport arm assembly is disposed above the side of the CG transfer platform, an upper cavity is disposed on the side of the CG transport arm assembly, and the CG transport arm assembly is used to transport the CG on the CG transfer platform to the upper cavity; The alignment platform comprises a lower cavity, a laminating space is arranged in the lower cavity, an alignment platform assembly is arranged in the laminating space, the alignment platform assembly comprises an alignment platform body, the alignment platform body comprises a first alignment platform and a second alignment platform, the first alignment platform and the second alignment platform are respectively used for adsorbing products; The CG conveying platform includes a lifting base plate, on which a fixture body is connected, and the lifting base plate can drive the fixture body to rise and fall, and the fixture body supports and places the CG cover plate product; The jig body comprises a jig substrate, a first supporting assembly and a second supporting assembly are slidably connected to the jig substrate, and two third supporting assemblies are slidably connected to the jig substrate, and the two third supporting assemblies are located between the first supporting assembly and the second supporting assembly, and the first supporting assembly, the second supporting assembly and the third supporting assembly are used to jointly support the CG cover plate product; The first support assembly and the third support assembly are both provided with a correction cylinder, and the correction cylinder is used to adjust the range of accommodating CG cover products. The second support assembly is provided with a correction rib, and the correction rib is used to resist the CG cover products. The LCD film tearing mechanism comprises a frame, on which a film tearing platform is arranged, and the film tearing platform is used to absorb and fix the LCD glass to be torn off, and two corner film tearing arm assemblies are arranged above the film tearing platform, and the two corner film tearing arm assemblies are used to tear off the LCD glass; When the size of the LCD glass is large, the two-corner film-tearing arm assembly simultaneously tears the film from both sides of the LCD glass toward the middle; When the size of the LCD glass is small, the two-corner film-tearing arm assembly tears the film from one side of the LCD glass; The two-corner film-tearing arm assembly comprises a film-tearing jaw, the film-tearing jaw is connected to a film-rolling cylinder, and the output end of the film-rolling cylinder is connected to a film-rolling roller; The USC cleaning mechanism comprises a main base, on which a first horizontal movable module is arranged, and a horizontal movable seat is connected to the first movable module, and the first movable module is used to drive the horizontal movable seat to move in a horizontal direction; a second vertical movable module is arranged on the horizontal movable seat, and a vertical lifting seat is connected to the second movable module, and the second movable module is used to drive the vertical lifting seat to move in a vertical direction; a USC cleaning component is connected to the top of the vertical lifting seat, and the USC cleaning component comprises a rotating component and a USC cleaning head, one end of the USC cleaning head is connected to the rotating component, and the rotating component is used to drive the USC cleaning head to rotate; When the USC cleaning head cleans a curved surface product, the horizontal moving seat moves in the horizontal direction, the vertical lifting seat moves in the vertical direction, and the rotating assembly drives the USC cleaning head to rotate along the curved surface; The USC cleaning assembly includes a connecting base plate, the connecting base plate is connected to the top of the vertical lifting seat, and the rotating assembly is connected to the side of the connecting base plate; The rotating assembly includes a rotating motor and a rotating shaft reducer, the output shaft of the rotating motor is connected to the rotating shaft reducer, and one side of the USC cleaning head is driven by the rotating shaft reducer and the output shaft of the rotating motor; The top of the USC cleaning head is provided with two parallel cleaning openings, the directions of the cleaning openings are parallel to the direction of the output shaft of the rotating motor, and the directions of the cleaning openings do not coincide with the direction of the output shaft of the rotating motor.

2. The large-size CG and LCD curved multi-screen vacuum bonding device according to claim 1, wherein An LCD camera lens is arranged above the alignment platform for taking pictures and positioning the LCD, and a CG camera lens is arranged below the upper cavity for taking pictures and positioning the CG.

3. The large-size CG and LCD curved multi-screen vacuum bonding device according to claim 1, wherein A finished product unloading suction claw is arranged on the side of the CG feeding end, and a finished product unloading platform is arranged on the side of the finished product unloading suction claw for unloading the CG and LCD after the bonding is completed.

4. The large-size CG and LCD curved multi-screen vacuum bonding process, based on the large-size CG and LCD curved multi-screen vacuum bonding device according to any one of claims 1-3, is characterized in that, The steps include: Step S1, the LCD loading end performs LCD loading operation, and at the same time, the CG loading end performs CG loading operation; Step S2, the LCD film tearing mechanism automatically tears the LCD film, and the CG film is manually torn off, and the CG manual feeding turning table turns the CG to face the bonding surface downward, and the CG is moved to the USC cleaning mechanism for cleaning; Step S3, after LCD film tearing is completed, the LCD rotating loading pallet is loaded onto the alignment platform, the cleaned CG is moved from the CG conveying platform to the CG rotating loading suction claw, grabbed by the CG rotating loading suction claw to the CG transfer platform, and transferred to the upper cavity by the CG transfer platform; Step S4, the LCD camera lens takes a photo to position the LCD, and the CG camera lens takes a photo to position the CG; Step S5, the alignment platform carrying the LCD is moved to the bottom of the upper cavity, the upper cavity and the lower cavity are covered, vacuum is drawn, and the LCD and the CG are vacuum-bonded; Step S6, after the LCD and CG are bonded, the code is scanned, and the finished product unloading suction claw grabs the finished product unloading table, and the unloading operation is performed on the bonded CG and LCD.

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