A double-station oven

By designing a double-station oven and utilizing automatic loading fixtures and mechanized devices at the splint forming station, the problem that existing oven equipment cannot automatically load materials at the double station is solved, thus saving labor and time.

CN117848014BActive Publication Date: 2025-09-16GUANGZHOU MONALISA SANITARY WARE
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Patent Information

Application Number
CN202410055122.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2025-09-16
Estimated Expiration
2044-01-15

AI Technical Summary

Technical Problem

Existing oven equipment is unable to perform dual-station automatic loading, resulting in a waste of manual labor and operating time.

Method used

A double-station oven was designed, which included automatic loading tooling, automatic plate forming station and oven tooling. Automatic loading of the double station was achieved through mechanized devices, including the coordinated work of components such as the frame, rotating wheel, electric hoist, cylinder, and motor.

Benefits of technology

It realizes double-station automatic loading, saves manual labor and operation time, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a dual-station oven, comprising: an oven tooling, an automatic splint forming station, wherein the automatic splint forming station is arranged on both sides of the oven tooling, and an automatic loading tooling, wherein the automatic loading tooling is arranged outside the automatic splint forming station, and the automatic loading tooling comprises a frame, a gear is movably mounted on the left side of the frame, and a guide wheel is movably mounted on the front end of the left side of the frame. By arranging the automatic loading tooling, the present invention can automatically load the workpiece, and then support the bathtub through the automatic splint forming station. At the same time, the automatic splint forming stations on both sides sequentially slide the bathtub from both sides of the oven into the interior of the oven. When using the oven, the user avoids having to carry the bathtub to the oven through a single loading station, and can perform dual-station automatic loading, saving manual labor and operating work, thereby saving a lot of time and labor.
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Description

Technical Field

[0001] The invention relates to the technical field of baking furnaces, in particular to a double-station baking furnace. Background Art

[0002] The heating equipment used during the drying process, also known as a drying chamber, is used to heat the coating. Different types of drying ovens have different structures and heating methods. Based on their appearance and structure, they can be categorized as box-type (oven), chamber-type (drying room), and through-type (further divided into straight-through and bridge-type). Box-type and chamber-type drying ovens are suitable for single-piece or small-batch production. Through-type drying ovens are suitable for large-scale assembly line production. The coated object is placed on a conveyor and moves through a tunnel-like drying chamber at a constant speed.

[0003] The oven is loaded at a single station when in use, so the user has to carry the bathtub to the oven through a single station when using it. Double-station automatic loading is impossible, which increases manual labor and operation work, thereby wasting a lot of time and labor. Summary of the Invention

[0004] In order to solve the problems raised in the above background technology, the purpose of the present invention is to provide a double-station drying furnace, which has the advantage of being able to perform double-station automatic loading, and solves the problem that the drying furnace cannot perform double-station automatic loading.

[0005] To achieve the above object, the present invention provides the following technical solution: a double-station oven, comprising:

[0006] Oven tooling;

[0007] Automatic splint forming stations, which are arranged on both sides of the oven tooling;

[0008] Automatic loading tooling, the automatic loading tooling is arranged on the outside of the automatic splint forming station, the automatic loading tooling includes a frame, a rotating wheel is movably installed on the left side of the frame, a guide wheel is movably installed on the front end of the left side of the frame, the right sides of the guide wheel and the rotating wheel are fixedly connected with a transmission shaft, the right side of the transmission shaft passes through the interior of the frame, the interior of the frame is movably connected with a motor, an electric hoist is movably installed on the front of the motor, a manually adjustable guide rail is movably installed on the bottom of the frame, and a hook is fixedly connected to the bottom of the manually adjustable guide rail.

[0009] As a preferred embodiment of the present invention, the oven tooling includes an oven chassis, automatic doors are movably installed on both sides of the oven chassis, cylinders are movably installed at the four corners of the oven chassis, lower racks are fixedly installed at the front and rear ends of both sides of the oven chassis, a clamping rod is movably installed at the top of the outer side of the automatic door, and the top of the oven chassis is movably connected to the upper rack.

[0010] As a preferred embodiment of the present invention, the automatic splint forming station includes a splint forming frame, a motor is provided at the front end of the left side of the splint forming frame, the output end of the motor is fixedly connected to a gear, the right side of the gear is fixedly connected to a tapered rod, the right side of the tapered rod is fixedly connected to the splint forming frame, both sides of the front side of the splint forming frame are movably connected to a handwheel mechanism, the back side of the handwheel mechanism passes through the interior of the splint forming frame, and a splint mechanism is movably installed on the top of the splint forming frame.

[0011] As a preferred embodiment of the present invention, the splint mechanism includes a stabilizing frame, a splint is movably mounted on the left side of the top of the stabilizing frame, a pusher is movably mounted on the left side of the splint, and the bottom of the pusher is fixedly connected to the top of the splint forming frame.

[0012] As a preferred embodiment of the present invention, a guide wheel is movably connected to the bottom of the splint forming frame, and a positioning rod is movably installed on the right side of the splint forming frame.

[0013] As a preferred embodiment of the present invention, a lifting controller is movably installed at the bottom of the plywood forming frame, and the lifting controller includes a lifting platform. Control chassis are movably installed on the front and back of the lifting platform, and an oil cylinder is movably installed inside the control chassis. The top of the oil cylinder is fixedly connected to the bottom of the plywood forming frame.

[0014] As a preferred embodiment of the present invention, the bottom of the oven chassis is fixedly connected to a support leg, and the bottom of the support leg is fixedly connected to a chassis.

[0015] As a preferred embodiment of the present invention, a positioning plate is fixedly connected to the top of the lifting platform, and a thickening plate is provided on the top of the positioning plate.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention is equipped with an automatic loading tool, which can automatically load the workpiece, and then support the bathtub through the automatic splint forming station. At the same time, the automatic splint forming stations on both sides slide the bathtub from both sides of the oven into the interior of the oven in turn. When using, the user avoids carrying the bathtub to the oven through a single loading station, and can perform double-station automatic loading, saving manual labor and operation work, thereby saving a lot of time and labor.

[0018] 2. The present invention can process the bathtub by setting the oven tooling. The cylinder drives the clamping rod to rotate upward, and the clamping rod drives the automatic door to move upward. The automatic door is opened, so that the bathtub can enter the interior of the oven for processing.

[0019] 3. The present invention sets an automatic plywood forming station to limit the position of the bathtub. The user places the bathtub on the top of the plywood forming frame through the automatic loading tool. When the bathtub needs to be transported to the interior of the oven chassis, the motor is driven. The motor drives the gear to rotate through the output end, so that the gear cooperates with the external rack to push the motor to the side close to the oven chassis. The motor drives the tapered rod to move to the side close to the oven chassis, and the tapered rod drives the bathtub to move to the side close to the oven chassis, so that the bathtub enters the interior of the oven chassis. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural diagram of the present invention;

[0021] Figure 2 For the present invention Figure 1 The three-dimensional structure diagram of the automatic loading tooling;

[0022] Figure 3 For the present invention Figure 1 The three-dimensional structure diagram of the automatic splint forming station;

[0023] Figure 4 For the present invention Figure 3 Three-dimensional structural diagram of the middle splint mechanism;

[0024] Figure 5 For the present invention Figure 1 The three-dimensional structure diagram of the lifting controller;

[0025] Figure 6 For the present invention Figure 1 Three-dimensional structural diagram of the middle oven tooling.

[0026] In the figure: 1. Oven tooling; 101. Oven chassis; 102. Automatic door; 103. Cylinder; 104. Lower rack; 105. Clamping rod; 106. Upper rack; 2. Automatic splint forming station; 21. Splint forming frame; 22. Motor; 23. Gear; 24. Taper rod; 25. Handwheel mechanism; 26. Splint mechanism; 261. Stable frame; 262. Splint; 263. Pusher; 3. Automatic loading tooling; 31. Frame; 32. Rotating wheel; 33. Guide wheel; 34. Drive shaft; 35. Motor; 36. Electric hoist; 37. Manual adjustment guide rail; 38. Hook; 4. Guide wheel; 5. Positioning rod; 6. Lifting controller; 61. Lifting platform; 62. Control chassis; 63. Cylinder; 7. Support legs; 8. Chassis; 9. Positioning plate; 10. Thickening plate. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] like Figures 1 to 6 As shown, the present invention provides a double-station oven, comprising:

[0029] Oven tooling 1;

[0030] Automatic splint forming station 2, which is arranged on both sides of the oven tooling 1;

[0031] The automatic loading tooling 3 is arranged on the outside of the automatic splint forming station 2. The automatic loading tooling 3 includes a frame 31. A rotating wheel 32 is movably installed on the left side of the frame 31. A guide wheel 33 is movably installed on the front end of the left side of the frame 31. The right sides of the guide wheel 33 and the rotating wheel 32 are fixedly connected with a transmission shaft 34. The right side of the transmission shaft 34 passes through the interior of the frame 31. The interior of the frame 31 is movably connected with a motor 35. An electric hoist 36 is movably installed on the front of the motor 35. A manually adjustable guide rail 37 is movably installed on the bottom of the frame 31. The bottom of the manually adjustable guide rail 37 is fixedly connected with a hook 38.

[0032] refer to Figure 6 The oven tooling 1 includes an oven chassis 101, automatic doors 102 are movably installed on both sides of the oven chassis 101, cylinders 103 are movably installed at the four corners of the oven chassis 101, lower racks 104 are fixedly installed at the front and rear ends of both sides of the oven chassis 101, a card rod 105 is movably installed on the top of the outer side of the automatic door 102, and an upper rack 106 is movably connected to the top of the oven chassis 101.

[0033] As a technical optimization solution of the present invention, the bathtub can be processed by setting up the oven tooling 1. The cylinder 103 drives the clamping rod 105 to rotate upward, and the clamping rod 105 drives the automatic door 102 to move upward, opening the automatic door 102, so that the bathtub can enter the interior of the oven for processing.

[0034] refer to Figure 3The automatic splint forming station 2 includes a splint forming frame 21. A motor 22 is provided at the front end of the left side of the splint forming frame 21. The output end of the motor 22 is fixedly connected to a gear 23. The right side of the gear 23 is fixedly connected to a tapered rod 24. The right side of the tapered rod 24 is fixedly connected to the splint forming frame 21. Both sides of the front side of the splint forming frame 21 are movably connected with a handwheel mechanism 25. The back side of the handwheel mechanism 25 passes through the interior of the splint forming frame 21. A splint mechanism 26 is movably installed on the top of the splint forming frame 21.

[0035] As a technical optimization solution of the present invention, the bathtub can be limited by setting an automatic plywood forming station 2. The user places the bathtub on the top of the plywood forming frame 21 through the automatic loading tooling 3. When the bathtub needs to be transported to the inside of the oven chassis 101, the motor 22 is driven. The motor 22 drives the gear 23 to rotate through the output end, so that the gear 23 cooperates with the external rack to push the motor 22 to move toward the side close to the oven chassis 101. The motor 22 drives the cone rod 24 to move toward the side close to the oven chassis 101. The cone rod 24 drives the bathtub to move toward the side close to the oven chassis 101, so that the bathtub enters the interior of the oven chassis 101.

[0036] refer to Figure 4 The splint mechanism 26 includes a stabilizing frame 261, a splint 262 is movably mounted on the left side of the top of the stabilizing frame 261, a pusher 263 is movably mounted on the left side of the splint 262, and the bottom of the pusher 263 is fixedly connected to the top of the splint forming frame 21.

[0037] As a technical optimization solution of the present invention, by setting up a clamping mechanism 26, the bathtub waiting for processing can be fixed. The user drives the pusher 263, and the pusher 263 drives the clamping plate 262 to move downward, and the bathtub is limited by the clamping plate 262 and the stabilizing frame 261.

[0038] refer to Figure 3 The bottom of the plywood forming frame 21 is movably connected to a guide wheel 4, and the right side of the plywood forming frame 21 is movably installed with a positioning rod 5.

[0039] As a technical optimization solution of the present invention, by providing a guide wheel 4, the splint forming frame 21 can be guided, thereby making it convenient for the user to move the splint forming frame 21.

[0040] refer to Figure 5 A lifting controller 6 is movably installed at the bottom of the plywood forming frame 21. The lifting controller 6 includes a lifting platform 61. A control chassis 62 is movably installed on the front and back of the lifting platform 61. An oil cylinder 63 is movably installed inside the control chassis 62. The top of the oil cylinder 63 is fixedly connected to the bottom of the plywood forming frame 21.

[0041] As a technical optimization solution of the present invention, by setting up a lifting controller 6, the splint forming frame 21 can be driven to move up and down, and the splint forming frame 21 can be driven to move up and down by controlling the lifting platform 61 of the chassis 62 and the oil cylinder 63 to adjust the position of the splint forming frame 21.

[0042] refer to Figure 6 The bottom of the oven chassis 101 is fixedly connected to the supporting legs 7, and the bottom of the supporting legs 7 is fixedly connected to the chassis 8.

[0043] As a technical optimization solution of the present invention, by providing the supporting legs 7, the oven case 101 can be supported to prevent the oven case 101 from coming into contact with corrosive substances on the ground.

[0044] refer to Figure 5 A positioning plate 9 is fixedly connected to the top of the lifting platform 61 , and a thickening plate 10 is provided on the top of the positioning plate 9 .

[0045] As a technical optimization solution of the present invention, by providing a positioning plate 9, the lifting platform 61 can be fixed to prevent the lifting platform 61 from directly contacting and colliding with the bathtub.

[0046] The working principle and usage process of the present invention are as follows: when in use, the user drives the motor 35 through the electric hoist 36, and the motor 35 drives the transmission shaft 34 to rotate. The transmission shaft 34 drives the hook 38 to move downward through the manually adjustable guide rail 37, so that the hook 38 hooks the connecting buckle on the bathtub, and then drives the motor 35 in the opposite direction. The motor 35 drives the hook 38 to move upward through the transmission shaft 34 and the manually adjustable guide rail 37, and the hook 38 drives the bathtub to move upward, so that the bathtub is located on the top of the lifting platform 61, and then moves inward so that the bathtub is located on the top of the plywood forming frame 21, and then separates the hook 38 from the bathtub connection port, and then drives the motor 22 on one side, and the motor 22 drives the gear 23 to rotate. Through the external rack, the gear 23 pushes the motor 22 closer to the oven during rotation. One side of the chassis 101 moves, and the motor 22 drives the plywood forming frame 21 to move toward the side close to the oven chassis 101 through the tapered rod 24, so that the bathtub enters the interior of the oven chassis 101 from one side of the oven chassis 101 for processing. After the oven chassis 101 is processed, the motor 22 on the other side is driven, and the motor 22 drives the gear 23 to rotate. The gear 23 pushes the motor 22 to move toward the side close to the oven chassis 101 during rotation through the external rack. The motor 22 drives the plywood forming frame 21 to move toward the side close to the oven chassis 101 through the tapered rod 24, so that the bathtub enters the interior of the oven chassis 101 from the other side of the oven chassis 101 for processing. After the oven chassis 101 is processed, the effect of automatic double-station loading is achieved.

[0047] To sum up: the double-station oven can automatically load the workpiece by setting up an automatic loading tool 3, and then support the bathtub through the automatic splint forming station 2. At the same time, the automatic splint forming stations 2 on both sides slide the bathtub from both sides of the oven into the interior of the oven in turn. When using it, the user avoids carrying the bathtub to the oven through a single loading station, and can perform double-station automatic loading, saving manual labor and operation work, thereby saving a lot of time and labor.

[0048] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0049] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A double-station oven, characterized in that: include: Oven tooling (1); An automatic splint forming station (2), the automatic splint forming station (2) being arranged on both sides of the oven tooling (1); An automatic loading tool (3), the automatic loading tool (3) is arranged outside the automatic splint forming station (2), the automatic loading tool (3) includes a frame (31), a rotating wheel (32) is movably installed on the left side of the frame (31), a guide wheel (33) is movably installed on the front end of the left side of the frame (31), a transmission shaft (34) is fixedly connected to the right side of the guide wheel (33) and the rotating wheel (32), the right side of the transmission shaft (34) passes through the interior of the frame (31), a motor (35) is movably connected to the interior of the frame (31), an electric hoist (36) is movably installed on the front side of the motor (35), a manually adjustable guide rail (37) is movably installed on the bottom of the frame (31), and a hook (38) is fixedly connected to the bottom of the manually adjustable guide rail (37); The oven tooling (1) comprises an oven case (101), automatic doors (102) are movably mounted on both sides of the oven case (101), cylinders (103) are movably mounted on the four corners of the oven case (101), lower racks (104) are fixedly mounted at the front and rear ends of both sides of the oven case (101), a clamping rod (105) is movably mounted on the top outside the automatic door (102), and an upper rack (106) is movably connected to the top of the oven case (101); The automatic splint forming station (2) includes a splint forming frame (21), a motor (22) is provided at the front end of the left side of the splint forming frame (21), an output end of the motor (22) is fixedly connected to a gear (23), a right side of the gear (23) is fixedly connected to a cone rod (24), the right side of the cone rod (24) is fixedly connected to the splint forming frame (21), both sides of the front side of the splint forming frame (21) are movably connected to a handwheel mechanism (25), the back side of the handwheel mechanism (25) passes through the interior of the splint forming frame (21), and a splint mechanism (26) is movably installed on the top of the splint forming frame (21); The splint mechanism (26) includes a stabilizing frame (261), a splint (262) is movably mounted on the left side of the top of the stabilizing frame (261), a pusher (263) is movably mounted on the left side of the splint (262), and the bottom of the pusher (263) is fixedly connected to the top of the splint forming frame (21); A lifting controller (6) is movably mounted on the bottom of the splint forming frame (21), and the lifting controller (6) includes a lifting platform (61). A control box (62) is movably mounted on the front and back of the lifting platform (61). An oil cylinder (63) is movably mounted inside the control box (62), and the top of the oil cylinder (63) is fixedly connected to the bottom of the splint forming frame (21).

2. A double-station oven according to claim 1, characterized in that: The bottom of the splint forming frame (21) is movably connected to a guide wheel (4), and the right side of the splint forming frame (21) is movably mounted with a positioning rod (5).

3. The double-station oven according to claim 1, characterized in that: The bottom of the oven case (101) is fixedly connected to a support leg (7), and the bottom of the support leg (7) is fixedly connected to a chassis (8).

4. The double-station oven according to claim 1, characterized in that: A positioning plate (9) is fixedly connected to the top of the lifting platform (61), and a thickening plate (10) is provided on the top of the positioning plate (9).

Citation Information

Patent Citations

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    CN102809271A

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