An airtightness test system for intelligent manufacturing of automobile lights

By designing an airtightness test system for intelligent manufacturing, the vehicle lights are fixed using multiple standard fixing heads and the guidance components of the test fixing heads, and uniform spraying and observation at the joints of the lights is achieved through the synchronous activities of the tooth ring and the nozzle, the problems of inaccurate detection and high testing cost in the prior art are solved, and convenient and stable airtightness test is achieved.

CN117848606BActive Publication Date: 2025-05-09TIANJIN GEEK IOT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202311646985.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-08
Publication Date
2025-05-09
Estimated Expiration
2043-10-08

AI Technical Summary

Technical Problem

The existing automotive headlight airtightness testing system has problems such as clamping and fixing, resulting in compaction of tiny leak points and inaccurate detection. At the same time, traditional methods have problems such as water inlet risk and high testing costs.

Method used

An airtightness testing system for intelligent manufacturing is designed, and the vehicle light is fixed through the guide assembly using multiple standard fixing heads and test fixing heads, and the vehicle lights are driven to synchronously with the first and second gear rings to achieve uniform spraying and observation at the joints of the vehicle lights.

Benefits of technology

It improves the fixed stability of the headlights, reduces the risk of water inlet, reduces the testing cost, and realizes convenient and stable airtightness testing. It can adapt to car lights of different arcs, and intuitively judges the airtightness problem by observing the airtightness bubbles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an air tightness test system for intelligent manufacturing of automobile lamps, comprising a base, an air pump is installed at the top edge of the base, and a first support plate and a second support plate are fixed on both sides of the top of the base, the support seat is fixed at the top position in the middle of the base, a first screw is installed in the oil cavity for vertical rotation, and a first piston plate is provided on the threaded sleeve of the first screw, a standard inner support seat is installed on the left side of the support seat, a test inner support seat is installed on the right side of the support seat, and a test fixed head is installed in the internal cavity of the test inner support seat through a second spring limit sliding, a suction cup is fixed on the outer end of the test fixed head, and a guide assembly is installed at the bottom of the standard fixed head and the test fixed head. The air tightness test system for intelligent manufacturing of automobile lamps improves the convenience and accuracy of detection and is suitable for lamps of different specifications.
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Description

[0001] This application is a divisional application of the application filed on October 8, 2023, with application number 202311288436.0 and invention name “An airtightness testing system for intelligent manufacturing of automotive headlights”. Technical Field

[0002] The present invention relates to the technical field of new energy vehicles, and in particular to an airtightness testing system for intelligent manufacturing of automobile lamps. Background Art

[0003] With the rapid development of my country's new energy field, the use of new energy vehicles is becoming more and more widespread. In the production process of new energy vehicles, the processing of headlights accounts for a certain proportion. Most headlights are placed outside and are easily invaded by rain. Therefore, the air tightness requirements of headlights are relatively high. In the manufacturing process of headlights, it is usually necessary to conduct air tightness tests on them. However, the existing air tightness test system has the following problems when used:

[0004] For the air tightness test of car lights, the existing technologies are mostly divided into two types. One is to directly use inflation pressurization equipment and pressure measuring equipment for testing, and the other is to put the car lights into water for pressure testing. These two methods, on the one hand, need to clamp and fix the car lights, and the clamping method makes the car lights subject to greater pressure, and some tiny leaks at the joints are easily compressed. At this time, it is undoubtedly inaccurate to perform a pressure test. At the same time, using pressure measuring equipment in conjunction with pressurization equipment, even if there is a leak, it is not convenient to know where the leak is, which affects the subsequent repair. On the other hand, if the car lights are directly placed in water, a large amount of water will enter the inside of the car lights with leaks, which may seriously cause the car lights to be scrapped, wasting resources and inconvenient to perform convenient and stable air tightness tests on the car lights.

[0005] In view of the above problems, it is urgent to carry out innovative design based on the original airtightness test system. Summary of the invention

[0006] The purpose of the present invention is to provide an airtightness testing system for intelligent manufacturing of automobile lamps, so as to solve the problem that the existing airtightness testing system proposed in the above background technology is not convenient for performing convenient and stable airtightness testing on automobile lamps. The technical solution of the present invention aims at the technical problem that the existing technical solution is too single, and provides a solution that is significantly different from the existing technology.

[0007] To achieve the above object, the present invention provides the following technical solution: an air tightness test system for intelligent manufacturing of automobile lamps, comprising a base, an air pump is installed at the top edge of the base, and a first support plate and a second support plate are respectively fixed on both sides of the top of the base, and external fixing heads are installed on the inner walls of the first support plate and the second support plate;

[0008] It also includes a support seat, which is fixed at the top position of the middle part of the base, and an oil cavity is opened inside the top of the support seat, a first screw is vertically rotatably installed in the oil cavity, and a first piston plate is threadedly sleeved on the first screw, a standard inner support seat is installed on the left side of the support seat, and a standard fixed head is slidably installed in the internal cavity of the standard inner support seat through a first spring limit, and the top of the standard inner support seat is connected to the oil cavity through a pipe fitting, a test inner support seat is installed on the right side of the support seat, and a test fixed head is slidably installed in the internal cavity of the test inner support seat through a second spring limit, a suction cup is fixed on the outer end of the test fixed head, and a vacuum pump is connected to the suction cup through a hose, and the vacuum pump is fixed to the top of the test inner support seat, a guide assembly is installed at the bottom of the standard fixed head and the test fixed head, and the standard fixed head realizes corresponding adjustment of the position of the test fixed head through the guide assembly;

[0009] A movable groove, the movable groove is opened on both sides of the top of the base, and a second screw is installed in the movable groove for horizontal rotation, a movable seat is provided on the threaded sleeve of the second screw, and a first gear ring and a second gear ring are respectively embedded and rotatably installed in the top cavities of the left and right movable seats, a transmission gear is embedded and installed inside the movable seat, and the transmission gear is driven by a motor, and the transmission gear is meshed with the first gear ring and the second gear ring, a track seat is fixed inside the top of the first gear ring, and a track rod is slidably installed in the bottom cavity of the track seat through a third spring, and a roller is installed at the bottom of the track rod, a spray seat is fixed inside the top of the second gear ring, and a mounting rod is slidably installed in the bottom cavity of the spray seat through a fourth spring, and a spray head is connected to the bottom of the mounting rod, the spray head is pumped connected to the liquid tank through a hose, and the liquid tank is fixed to the top of the second support plate, an adjustment component is installed on the top of the support seat, and the track rod adjusts the position of the spray head through the adjustment component.

[0010] Preferably, a handle bar is installed in the internal cavity on the front side of the base, and a positioning sleeve is provided in the middle part of the handle bar, and the positioning sleeve is limited in vertical sliding in the internal cavity on the front side of the base, one end of the handle bar is provided with bevel teeth, and the bevel teeth at one end of the handle bar are meshed with the bevel teeth provided at one end of the first screw rod and the second screw rod, and the ends of the first screw rod and the second screw rod are staggered up and down.

[0011] Preferably, the first piston plate is designed to be a square structure, and the first piston plate vertically fits and slides in the oil chamber through the first screw.

[0012] Preferably, the standard fixing heads are evenly spaced in the front-to-back direction at the left side of the support seat, and the distribution positions of the standard fixing heads correspond to those of the test fixing heads, and the distribution positions of the standard fixing heads correspond to those of the external fixing heads, the distance between the end of the standard fixing head and the end of the external fixing head is greater than the distance between the suction cup and the end of the external fixing head, and the outer end of the standard fixing head is made of rubber material.

[0013] Preferably, the guide assembly includes a first rack, which is fixed to the bottom of the standard fixed head and slides within a limited position in a support seat. A second rack is arranged above the first rack and is fixed to the bottom of the test fixed head. A first toothed roller is meshed between the first rack and the second rack, and the first toothed roller is embedded and rotatably installed in the support seat, and the first rack drives the second rack to move in the reverse direction through the first toothed roller.

[0014] Preferably, the movable seat slides in the movable groove through the second screw, and the two movable seats move towards each other, and the sides of the first gear ring and the second gear ring on the movable seat are provided with annular protrusion structures for limited sliding in the top cavity of the movable seat.

[0015] Preferably, an observation mirror is provided on the inner wall of the second gear ring, and the observation mirror is used to observe the bottom position of the headlight.

[0016] Preferably, the adjusting assembly includes an adjusting seat, and the adjusting seat is fixed on the top of the supporting seat, both ends of the adjusting seat are connected with main oil pipes, and the outer end of the main oil pipe is fitted with a secondary oil pipe, and the outer end of the secondary oil pipe is connected with a sealing ring, and the sealing ring is sealed and limited and rotatably installed on the inner side of the adjusting oil chamber, and the adjusting oil chamber is opened on the inner sides of the first gear ring and the second gear ring, and the adjusting oil chamber is connected with the internal cavity of the track seat and the spray seat, and oil delivery chambers are opened on both sides of the adjusting seat, and the oil delivery chamber is connected with the main oil pipe, and a second piston plate is provided at the bottom of the oil delivery chamber, and the second piston plate is connected to the inner wall of the end of the oil delivery chamber through a fifth spring, an adjusting rack is fixed on the side wall of the second piston plate, and the two adjusting racks are distributed up and down in the adjusting seat, and a second gear roller is meshed between the two adjusting racks, and the second gear roller is embedded and rotatably installed in the adjusting seat.

[0017] Preferably, the oil delivery chambers on both sides of the left side inside the adjustment seat are designed as an "L"-shaped structure, and the oil squeezed out of the track seat through the left oil delivery chamber squeezes the oil in the right oil delivery chamber toward the spray seat through the adjustment rack and the second gear roller.

[0018] Preferably, the outer end of the auxiliary oil pipe passes through the sealing ring and is located in the regulating oil chamber.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention fixes a comparison headlight, and drives the movement of the first piston plate by rotating the first screw, squeezes the oil into a plurality of standard inner support seats, so that a plurality of standard fixing heads move toward the headlight, and the headlight is fixed by the plurality of standard fixing heads in cooperation with the external fixing heads. At the same time, after the position of a single standard fixing head is locked, the other standard fixing heads can continue to move under the influence of the oil, so as to adapt to headlights of different curvatures and improve stability. At the same time, the movement of the plurality of standard fixing heads can drive the corresponding test fixing heads to move in opposite directions through the guide assembly, so that the suction cup can be parked at the outer surface position of headlights of different curvatures, and then the suction cup is used to draw a vacuum to cooperate with the external fixing head to fix the test headlight. In the conventional technology, the headlight is mostly fixed by opposite clamping, which provides a pressing force to the headlight, and it is easy to compact the tiny gaps on the headlight. Then, in the subsequent inflation test, the tiny gaps on the vehicle body cannot be detected, which affects the detection results.

[0021] 2. In the present invention, the first gear ring rotates on the outside of the comparison lamp, and the second gear ring rotates on the outside of the lamp to be tested. The track rod in the first gear ring is extended and retracted following the change of the shape of the lamp. The position of the nozzle can be driven to be extended and retracted synchronously by adjusting the assembly, so that the nozzle can always maintain a distance from the lamp, so that the liquid used for testing can be evenly sprayed on the joints of the lamp, and then an observation mirror is used for intuitive observation. By observing the bubbles, it can be known that the lamp has poor air tightness and where it leaks. On the one hand, the present invention can realize the test by spraying a small amount of liquid, reducing the risk of water ingress. In the traditional technology, one part is tested by pressurizing and measuring pressure, and the other part is directly placing the lamp in water for testing. There are problems of high testing cost and easy damage to the lamp during the testing process. On the other hand, the present invention can conveniently test lamps of different specifications, with simple operation and high practicality, while reducing costs and improving economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the front cross-section structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the top view distribution structure of the standard fixed head and the test fixed head of the present invention;

[0024] Figure 3 It is a schematic diagram of the side section structure of the handlebar of the present invention;

[0025] Figure 4 This is a schematic diagram of the handlebar structure from a side view of the present invention;

[0026] Figure 5 It is a schematic diagram of the side section structure of the movable seat of the present invention;

[0027] Figure 6 It is a schematic diagram of the side section structure of the first gear ring of the present invention;

[0028] Figure 7 It is a schematic diagram of the side cross-section structure of the second gear ring of the present invention;

[0029] Figure 8 For the present invention Figure 1 Enlarged structural diagram at A in the middle.

[0030] In the figure: 1, base; 2, air pump; 3, first support plate; 4, second support plate; 5, external fixing head; 6, support seat; 7, oil chamber; 8, first screw; 9, first piston plate; 10, standard inner support seat; 11, first spring; 12, standard fixing head; 13, test inner support seat; 14, second spring; 15, test fixing head; 16, suction cup; 17, vacuum pump; 18, guide assembly; 181, first rack; 182, second rack; 183, first gear roller; 19, movable groove; 20, second screw; 201, handle; 202, positioning sleeve; 21 , movable seat; 22, first gear ring; 23, second gear ring; 231, observation mirror; 24, transmission gear; 25, track seat; 26, third spring; 27, track rod; 28, spray seat; 29, fourth spring; 30, mounting rod; 31, nozzle; 32, liquid tank; 33, adjustment assembly; 3301, adjustment seat; 3302, main oil pipe; 3303, auxiliary oil pipe; 3304, sealing ring; 3305, adjustment oil chamber; 3306, oil delivery chamber; 3307, second gear roller; 3308, adjustment rack; 3309, second piston plate; 3310, fifth spring. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-8The present invention provides a technical solution: an air tightness test system for intelligent manufacturing of automobile lamps, a base 1, an air pump 2, a first support plate 3, a second support plate 4, an external fixing head 5, a support seat 6, an oil chamber 7, a first screw 8, a first piston plate 9, a standard inner support seat 10, a first spring 11, a standard fixing head 12, a test inner support seat 13, a second spring 14, a test fixing head 15, a suction cup 16, a vacuum pump 17, a guide assembly 18, a first rack 181, a second rack 182, a first gear roller 183, an active groove 19, a second screw 20, a handle Rod 201, positioning sleeve 202, movable seat 21, first gear ring 22, second gear ring 23, observation mirror 231, transmission gear 24, track seat 25, third spring 26, track rod 27, spray seat 28, fourth spring 29, mounting rod 30, spray head 31, liquid tank 32, adjustment assembly 33, adjustment seat 3301, main oil pipe 3302, auxiliary oil pipe 3303, sealing ring 3304, adjustment oil chamber 3305, oil delivery chamber 3306, second gear roller 3307, adjustment rack 3308, second piston plate 3309 and fifth spring 3310.

[0033] Example

[0034] It includes a base 1, an air pump 2 is installed at the top edge of the base 1, and a first support plate 3 and a second support plate 4 are fixed on both sides of the top of the base 1, and an external fixing head 5 is installed on the inner walls of the first support plate 3 and the second support plate 4; a support seat 6 is fixed at the top position in the middle of the base 1, and an oil cavity 7 is opened inside the top of the support seat 6, a first screw rod 8 is vertically rotatably installed in the oil cavity 7, and a first piston plate 9 is threadedly sleeved on the first screw rod 8, a standard inner support seat 10 is installed on the left side of the support seat 6, and a standard fixing head 12 is slidably installed in the internal cavity of the standard inner support seat 10 through a first spring 11, and the top of the standard inner support seat 10 is connected to the The oil chamber 7 is connected, a test inner support seat 13 is installed on the right side of the support seat 6, and a test fixed head 15 is installed in the internal cavity of the test inner support seat 13 through a second spring 14 to limit the sliding, a suction cup 16 is fixed to the outer end of the test fixed head 15, and a vacuum pump 17 is connected to the suction cup 16 through a hose, and the vacuum pump 17 is fixed to the top of the test inner support seat 13, a guide assembly 18 is installed at the bottom of the standard fixed head 12 and the test fixed head 15, and the standard fixed head 12 realizes the corresponding adjustment of the position of the test fixed head 15 through the guide assembly 18; a handle 201 is installed in the internal cavity on the front side of the base 1, and a positioning sleeve 202 is provided on the middle part of the handle 201, and the positioning sleeve 2 02 slides vertically in the internal cavity on the front side of the base 1, one end of the handle 201 is provided with bevel teeth, and the bevel teeth at one end of the handle 201 are meshed with the bevel teeth provided at one end of the first screw 8 and the second screw 20, and the ends of the first screw 8 and the second screw 20 are staggered up and down; the first piston plate 9 is designed to be a square structure, and the first piston plate 9 slides vertically in the oil chamber 7 through the first screw 8; the standard fixed heads 12 are evenly spaced in the front and back directions at the left side of the support seat 6, and the distribution positions of the standard fixed heads 12 and the test fixed heads 15 correspond, and the distribution positions of the standard fixed heads 12 and the external fixed heads 5 correspond, and the ends of the standard fixed heads 12 are aligned with the external fixed heads 5 ends are greater than the distance between the suction cup 16 and the end of the external fixing head 5, and the outer end of the standard fixing head 12 is made of rubber material; the guide assembly 18 includes a first rack 181, the first rack 181 is fixed to the bottom of the standard fixing head 12, and the first rack 181 is limited and slidable in the support seat 6, a second rack 182 is arranged above the first rack 181, and the second rack 182 is fixed to the bottom of the test fixing head 15, a first gear roller 183 is meshed between the first rack 181 and the second rack 182, and the first gear roller 183 is embedded and rotatably installed in the support seat 6, and the first rack 181 drives the second rack 182 to move in the reverse direction through the first gear roller 183;The handle 201 drives the first screw 8 to rotate, squeezes the oil into the standard inner support seat 10, pushes the standard fixing head 12 to move, and fixes the left head for comparison through the standard fixing head 12 and the outer fixing head 5. At the same time, the positions of the test fixing head 15 and the suction cup 16 are adjusted synchronously with the guide component 18, and the negative pressure of the suction cup 16 is used to fix the head to be tested, so as to avoid the conventional double-sided clamping method affecting the test accuracy;

[0035] A movable groove 19 is provided on both sides of the top of the base 1, and a second screw rod 20 is installed in the movable groove 19 for horizontal rotation. A movable seat 21 is provided on the second screw rod 20 through a threaded sleeve, and a first gear ring 22 and a second gear ring 23 are respectively embedded and rotatably installed in the top cavities of the left and right movable seats 21, a transmission gear 24 is embedded and installed inside the movable seat 21, and the transmission gear 24 is driven by a motor, and the transmission gear 24 is meshed with the first gear ring 22 and the second gear ring 23, a track seat 25 is fixed inside the top of the first gear ring 22, and a track rod 27 is slidably installed in the bottom cavity of the track seat 25 through a third spring 26, and a roller is installed at the bottom of the track rod 27, and a spray seat 2 is fixed inside the top of the second gear ring 23. 8, and a mounting rod 30 is provided in the bottom cavity of the spray seat 28 through a fourth spring 29 for sliding fit, and a nozzle 31 is connected to the bottom of the mounting rod 30, and the nozzle 31 is pumped and connected to the liquid tank 32 through a hose, and the liquid tank 32 is fixed to the top of the second support plate 4, and an adjustment component 33 is installed on the top of the support seat 6, and the track rod 27 adjusts the position of the nozzle 31 through the adjustment component 33; the movable seat 21 slides in the movable groove 19 through the second screw 20, and the two movable seats 21 move in opposite directions, and the sides of the first toothed ring 22 and the second toothed ring 23 on the movable seat 21 are provided with an annular protrusion structure that slides in the top cavity of the movable seat 21; an observation mirror 231 is laid on the inner wall of the second toothed ring 23, and the observation mirror 231 is used to adjust the position of the bottom of the headlight The adjusting assembly 33 includes an adjusting seat 3301, and the adjusting seat 3301 is fixed to the top of the supporting seat 6, and both ends of the adjusting seat 3301 are connected with the main oil pipe 3302, and the outer end of the main oil pipe 3302 is fitted and telescopically provided with a secondary oil pipe 3303, and the outer end of the secondary oil pipe 3303 is connected with a sealing ring 3304, and the sealing ring 3304 is installed on the inner side of the adjusting oil chamber 3305 for sealing and limiting rotation, and the adjusting oil chamber 3305 is opened on the inner side of the first gear ring 22 and the second gear ring 23, and the adjusting oil chamber 3305 is connected with the internal cavity of the track seat 25 and the spray seat 28, and the oil delivery chamber 3306 is opened on both sides of the adjusting seat 3301, and the oil delivery chamber 3306 is communicated with the main oil pipe 3302, and the oil delivery chamber 330 6 is provided with a second piston plate 3309 at the bottom, and the second piston plate 3309 is connected to the inner wall of the end of the oil delivery chamber 3306 through the fifth spring 3310, and an adjusting rack 3308 is fixed on the side wall of the second piston plate 3309, and two adjusting racks 3308 are distributed up and down in the adjusting seat 3301, and a second gear roller 3307 is meshed between the two adjusting racks 3308, and the second gear roller 3307 is embedded and rotatably installed in the adjusting seat 3301; the oil delivery chambers 3306 on both sides of the left side of the adjusting seat 3301 are designed as an "L"-shaped structure, and the oil squeezed out of the left oil delivery chamber 3306 through the track seat 25 squeezes the oil in the right oil delivery chamber 3306 to the spray seat 28 by the adjusting rack 3308 and the second gear roller 3307;The outer end of the auxiliary oil pipe 3303 passes through the sealing ring 3304 and is located in the regulating oil chamber 3305. When the first gear ring 22 and the second gear ring 23 rotate, the elastic expansion and contraction of the track rod 27 allows the track rod 27 to always be in contact with the periphery of the lamp, and then the position of the nozzle 31 is synchronously adjusted with the adjustment component 33, so that the liquid sprayed by the nozzle 31 is evenly sprayed on the sealing part of the lamp. With the inflator and observation mirror 231, the airtightness of the lamp can be observed conveniently and accurately by observing the bubbles. ;

[0036] Working principle: When using the airtightness test system for intelligent manufacturing of automotive lamps, Figure 1-8 In the embodiment, the comparison lamp is first placed between the left first support plate 3 and the standard fixing head 12, and the lamp is located in the first gear ring 22, so that the lampshade is facing the standard fixing head 12, and the handle 201 is lifted upward, and the handle 201 is positioned and slid vertically in the base 1 through the positioning sleeve 202, so that the bevel teeth at the end of the handle 201 are engaged with the bevel teeth at the bottom of the first screw 8, and the handle 201 is rotated, and the handle 201 drives the first screw 8 to rotate, which can drive the first piston plate 9 to move in the oil chamber 7. The oil in the oil chamber 7 is squeezed into the standard inner support seat 10 through the pipeline, and the oil squeezes the standard fixing head 12, so that the standard fixing head 12 moves outward, and then the standard fixing head 12 contacts the headlight, and cooperates with the outer fixing head 5 to fix the headlight. At the same time, since the lampshade of most headlights is an arc-shaped structure, when the oil continues to enter the standard inner support seat 10, multiple standard fixing heads 12 are continuously squeezed by force, so that multiple standard fixing heads 12 can contact the arc surface of the headlight, thereby improving the clamping The stability of the standard fixing head 12 is ensured. At the same time, when the standard fixing head 12 moves, the first rack 181 can be driven to move. The first rack 181 drives the second rack 182 to move in the opposite direction through the first gear roller 183, and then drives the test fixing head 15 and the suction cup 16 to move outward through the second rack 182, and adjusts the position of the suction cup 16. Then, the headlight to be tested is placed opposite to the right side of the support seat 6. Since the initial position of the suction cup 16 is closer than the initial position of the standard fixing head 12, the suction cup 16 is only in contact with the headlight cover at this time, and then the suction cup 16 is evacuated by the vacuum pump 17, so that multiple suction cups 16 adsorb the headlight cover on the arc track, and the right side outer fixing head 5 is cooperated to fix the headlight to be tested. Then, the pipe on the air pump 2 is connected to the air inlet of the headlight to be tested, which is convenient for subsequent inflation, and changes the two-side extrusion fixation in the traditional equipment to avoid the situation where the minor leakage points are squeezed and sealed. After the test is completed, it is only necessary to take out the headlight to be tested, and there is no need to take out the left headlight;

[0037] Next, the handle 201 is slid downward so that the bevel gear at the end of the handle 201 meshes with the bevel gear at the end of the second screw 20. The handle 201 is rotated to drive the left and right second screws 20 to rotate, which can drive the left and right movable seats 21 to slide in opposite directions in the movable groove 19, thereby driving the first gear ring 22 and the second gear ring 23 to slide in opposite directions, so that the first gear ring 22 and the second gear ring 23 move to the test position of the comparison lamp and the lamp to be tested, and the transmission gear 24 is driven by the motor to rotate, and the transmission gear 2 4 drives the first gear ring 22 and the second gear ring 23 to rotate. When the first gear ring 22 rotates, the bottom roller of the track rod 27 contacts the outer side of the contrast lamp. Through the elastic expansion and contraction of the track rod 27, the end of the track rod 27 can always contact the contrast lamp detection position during the rotation process. The contraction of the track rod 27 squeezes the oil in the regulating oil chamber 3305, so that the oil in the regulating oil chamber 3305 passes through the left sealing ring 3304, the auxiliary oil pipe 3303 and the main oil pipe 3302. The oil delivery chamber 3306 on the left side of the adjustment seat 3301 is entered. The left oil delivery chamber 3306 drives the left adjustment rack 3308 to move through the second piston plate 3309. The left adjustment rack 3308 drives the right adjustment rack 3308 to move in the opposite direction through the second gear roller 3307, so that the oil in the right oil delivery chamber 3306 has space to enter. At this time, the mounting rod 30 is forced to move upward under the elastic tension of the fourth spring 29, driving the spray head 31 to move upward. This process can make the spray head 31 move upward. The head 31 moves synchronously with the track rod 27, so that the joint between the nozzle 31 and the lamp always maintains a constant position, so that the liquid sprayed by the nozzle 31 is evenly sprayed on the joint of the lamp. With the rotation of the first gear ring 22 and the second gear ring 23, the joint of the lamp is evenly sprayed with liquid. The joint is visually observed with the observation mirror 231. If bubbles are seen, it means that the air tightness of the lamp is poor. After the test is completed, the handle 201 is rotated in the reverse direction to remove the tested lamp and install a new lamp.

[0038] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. In the description of the present invention, unless otherwise specified, "multiple" means two or more; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An air tightness test system for intelligent manufacturing of automobile lamps, characterized by: It comprises a base (1), an air pump (2) is installed at the top edge of the base (1), a first support plate (3) and a second support plate (4) are respectively fixed on both sides of the top of the base (1), and external fixing heads (5) are installed on the inner walls of the first support plate (3) and the second support plate (4); The invention also comprises a support seat (6), wherein the support seat (6) is fixed at the top position in the middle of the base (1), and an oil chamber (7) is provided inside the top of the support seat (6), a first screw rod (8) is vertically rotatably installed in the oil chamber (7), and a first piston plate (9) is threadedly sleeved on the first screw rod (8), a standard inner support seat (10) is installed on the left side of the support seat (6), and a standard fixed head (12) is slidably installed in the inner cavity of the standard inner support seat (10) through a first spring (11), and the top of the standard inner support seat (10) is connected to the oil chamber (7) through a pipe fitting, and the support seat (6) ) is installed on the right side of the test inner support seat (13), and a test fixed head (15) is installed in the internal cavity of the test inner support seat (13) through a second spring (14) to limit the sliding installation, a suction cup (16) is fixed to the outer end of the test fixed head (15), and the suction cup (16) is connected to a vacuum pump (17) through a hose, and the vacuum pump (17) is fixed to the top of the test inner support seat (13), and a guide component (18) is installed at the bottom of the standard fixed head (12) and the test fixed head (15), and the standard fixed head (12) can achieve corresponding adjustment of the position of the test fixed head (15) through the guide component (18).

2. The air tightness test system for intelligent manufacturing of automobile lamps according to claim 1 is characterized in that: Also includes: A movable groove (19), the movable groove (19) is opened on both sides of the top of the base (1), and a second screw rod (20) is installed in the movable groove (19) for transverse rotation, a movable seat (21) is provided on the second screw rod (20) through a threaded sleeve, and a first gear ring (22) and a second gear ring (23) are respectively embedded and rotatably installed in the top cavities of the left and right movable seats (21), a transmission gear (24) is embedded and installed inside the movable seat (21), and the transmission gear (24) is driven by a motor, and the transmission gear (24) is meshed with the first gear ring (22) and the second gear ring (23), and a track seat (25) is fixed inside the top of the first gear ring (22), and the track seat (25) ), a track rod (27) is slidably mounted in the bottom cavity of the second support plate (4) via a third spring (26), and a roller is mounted at the bottom of the track rod (27); a spray seat (28) is fixed inside the top of the second gear ring (23), and a mounting rod (30) is slidably mounted in the bottom cavity of the spray seat (28) via a fourth spring (29), and a spray head (31) is connected to the bottom of the mounting rod (30), the spray head (31) is pumpingly connected to a liquid tank (32) via a hose, and the liquid tank (32) is fixed to the top of the second support plate (4); an adjustment component (33) is mounted on the top of the support seat (6), and the track rod (27) adjusts the position of the spray head (31) via the adjustment component (33); A handle bar (201) is installed in the internal cavity on the front side of the base (1), and a positioning sleeve (202) is sleeved on the middle part of the handle bar (201), and the positioning sleeve (202) is limited to vertically slide in the internal cavity on the front side of the base (1), one end of the handle bar (201) is provided with bevel teeth, and the bevel teeth at one end of the handle bar (201) mesh with the bevel teeth provided at one end of the first screw rod (8) and the second screw rod (20), and the ends of the first screw rod (8) and the second screw rod (20) are staggered and distributed up and down; The first piston plate (9) is designed to be a square structure, and the first piston plate (9) vertically fits and slides in the oil chamber (7) via the first screw rod (8).

3. The air tightness test system for intelligent manufacturing of automobile lamps according to claim 1 is characterized in that: The standard fixing heads (12) are evenly spaced in the front-to-back direction at the left side of the support seat (6), and the distribution positions of the standard fixing heads (12) and the test fixing heads (15) correspond to each other, and the distribution positions of the standard fixing heads (12) and the external fixing heads (5) correspond to each other, the distance between the end of the standard fixing head (12) and the end of the external fixing head (5) installed on the first support plate (3) is greater than the distance between the suction cup (16) and the end of the external fixing head (5) installed on the second support plate (4), and the outer end of the standard fixing head (12) is made of rubber material.

4. The air tightness test system for intelligent manufacturing of automobile lamps according to claim 1 is characterized in that: The guide assembly (18) comprises a first rack (181), the first rack (181) being fixed to the bottom of the standard fixed head (12), and the first rack (181) slidingly limits position in the support seat (6), a second rack (182) being arranged above the first rack (181), and the second rack (182) being fixed to the bottom of the test fixed head (15), a first toothed roller (183) being arranged in meshing engagement between the first rack (181) and the second rack (182), and the first toothed roller (183) being embedded and rotatably installed in the support seat (6), and the first rack (181) drives the second rack (182) to move in the reverse direction via the first toothed roller (183).

5. The air tightness test system for intelligent manufacturing of automobile lamps according to claim 2 is characterized in that: The movable seat (21) slides in the movable groove (19) via the second screw rod (20), and the two movable seats (21) move towards each other. The sides of the first toothed ring (22) and the second toothed ring (23) on the movable seat (21) are provided with an annular protrusion structure that slides in a limited position in the top cavity of the movable seat (21).

6. The air tightness test system for intelligent manufacturing of automobile lamps according to claim 5 is characterized in that: An observation mirror (231) is provided on the inner wall of the second gear ring (23), and the observation mirror (231) is used to observe the bottom position of the vehicle lamp.

7. The air tightness test system for intelligent manufacturing of automobile lamps according to claim 2 is characterized in that: The adjustment assembly (33) comprises an adjustment seat (3301), and the adjustment seat (3301) is fixed to the top of the support seat (6), both ends of the adjustment seat (3301) are connected with main oil pipes (3302), and the outer end of the main oil pipe (3302) is fitted with a secondary oil pipe (3303), and the outer end of the secondary oil pipe (3303) is connected with a sealing ring (3304), and the sealing ring (3304) is installed on the inner side of the adjustment oil chamber (3305) in a sealing and limiting manner, and the adjustment oil chamber (3305) is opened on the inner side of the first gear ring (22) and the second gear ring (23), and the adjustment oil chamber (3305) is connected to the internal cavity of the track seat (25) and the spray seat (28). An oil delivery chamber (3306) is provided on both sides of the adjustment seat (3301), and the oil delivery chamber (3306) is communicated with the main oil pipe (3302). A second piston plate (3309) is provided at the bottom of the oil delivery chamber (3306), and the second piston plate (3309) is connected to the inner wall of the end of the oil delivery chamber (3306) through a fifth spring (3310). An adjustment rack (3308) is fixed on the side wall of the second piston plate (3309), and the two adjustment racks (3308) are distributed up and down in the adjustment seat (3301), and a second gear roller (3307) is meshed between the two adjustment racks (3308), and the second gear roller (3307) is embedded and rotatably installed in the adjustment seat (3301).

8. The air tightness test system for intelligent manufacturing of automobile lamps according to claim 7 is characterized in that: The oil delivery chambers (3306) on both sides of the left side of the adjustment seat (3301) are designed as an "L"-shaped structure, and the oil delivered to the left side of the oil delivery chamber (3306) is squeezed out of the track seat (25) through the adjustment rack (3308) and the second gear roller (3307) to squeeze the oil in the right side of the oil delivery chamber (3306) toward the spray seat (28).

9. The air tightness test system for intelligent manufacturing of automobile lamps according to claim 8 is characterized in that: The outer end of the auxiliary oil pipe (3303) passes through the sealing ring (3304) and is located in the regulating oil chamber (3305).

Citation Information

Patent Citations

  • An automobile lamp air tightness detecting machine

    CN103616146A

  • Pure pneumatic milling machine capable of automatically copying simple workpieces

    CN112207332A