A PP board intelligent integrated processing control system and use method

Abstract

The present invention discloses an intelligent integrated processing control system for PP boards and a method for using the control system, which is composed of a local control system, a cutting platform, an automatic grinding and drying platform, and an automatic packaging platform. The present invention uses a local control system combined with sensors and machine vision devices to monitor the data and requirements of each platform in real time, and timely feedback to the control unit. The control unit controls the operation of each component in the cutting platform, the automatic grinding and drying platform, and the automatic packaging platform according to the feedback signal. At the same time, the intelligent sensing system can also monitor in real time whether there is an emergency on each platform, and shut down in time to ensure the safety of each platform when an accident occurs; and the cutting platform can realize the cutting of sheet PP boards and rod PP boards, and automatically match different cutting tools and pressures according to different materials and requirements to ensure the precision and efficiency of cutting; the automatic grinding and drying platform will control the force control device through the machine vision device to take appropriate grinding force to ensure the grinding quality of the PP board.

Description

Technical Field

[0001] The present invention relates to the field of high-end manufacturing of PP boards, and in particular to an intelligent integrated processing control system for PP boards and a use method thereof. Background Art

[0002] PP board is a common plastic sheet, which is widely used in many industries, including packaging, advertising, architectural decoration, medical equipment, electronic products, etc. PP board is not only widely used but also has good performance, mainly including: PP board has the characteristics of light weight, light weight, easy to carry and install, which can reduce transportation costs and labor costs; although PP board is light weight, it has excellent strength and rigidity, can withstand certain physical pressure and impact, and is not easy to break or deform; PP board also has excellent chemical resistance, can resist the erosion of chemicals such as acids, alkalis, solvents, etc., which makes it more suitable for application in some special environments; PP board also has excellent weather resistance, can resist ultraviolet radiation and changes in various climatic conditions; PP board is also a recyclable material, environmentally friendly, does not produce harmful substances, and can be recycled to reduce resource waste; PP board is easy to cut, weld, drill and other processing, can be customized according to needs, and can meet various special requirements; PP board has excellent wear resistance and is not easily subject to wear and scratches. This makes it perform well in some applications that require durable materials. In general, PP board has the advantages of light weight, high strength, chemical resistance, weather resistance, environmental protection, easy processing and wear resistance, which makes it have a wide range of application prospects in various fields. Therefore, the processing and production of PP board is of great significance.

[0003] However, there are still many problems with the traditional PP board cutting system, as follows:

[0004] (1) The traditional PP board cutting system can only meet the cutting of PP boards of a single shape. However, PP boards come in both sheet and rod shapes, and different materials of PP boards have different requirements for the shape of the tool and the cutting pressure. The traditional cutting system cannot meet the diverse cutting requirements.

[0005] (2) The traditional grinding system only uses a grinding device with one grinding force, but different PP boards have different materials, and the burrs and unevenness of the cut edges are different. For a grinding device with only one grinding force, it cannot meet the grinding requirements of PP boards, which may cause incomplete grinding edges and increase production costs;

[0006] (3) Traditional packaging systems mostly use manual selection to select defective products, but this is very inefficient and has a high error rate. Most cutting, grinding and packaging systems are on a separate machine, resulting in low processing efficiency of PP boards;

[0007] (4) Traditional cutting, grinding and packaging systems do not have intelligent detection systems, which will reduce production safety and may cause safety accidents.

[0008] Therefore, it is necessary to invent an intelligent integrated processing control system and a use method and method for PP boards, which can meet the double-line cutting requirements of sheet PP boards and rod PP boards, and can automatically replace suitable tools and match suitable tool pressure to cut the PP boards according to the material or requirements of the PP boards, thereby improving the production efficiency of the PP boards; the force control device can adopt appropriate grinding force to grind the PP boards, and the coolant supply device can also avoid excessive damage to the grinding tools, saving costs; the automatic packaging platform can not only meet the packaging and labeling of PP boards after cutting and grinding, but also monitor the quality of PP boards in real time and select unqualified products, reduce the defective rate of products, and improve the work efficiency of the production line. The intelligent detection system can monitor the dynamics of the entire system in real time, and shut down in time when an emergency occurs to avoid personal injury. The integrated system can improve production efficiency and save costs. Summary of the invention

[0009] The purpose of the present invention is to propose an intelligent integrated processing control system and a method for using the PP board in view of the problems existing in the current PP board cutting, grinding, drying and packaging processes, which can meet the double-line cutting requirements of sheet PP boards and rod PP boards, and can automatically replace suitable tools and match suitable tool pressure to cut the PP board according to the material or requirements of the PP board, thereby improving the production efficiency of the PP board; the force control device can grind the PP board with suitable grinding force, and the coolant supply device can also avoid excessive damage to the grinding tool, saving costs; the automatic packaging platform can not only meet the packaging of the PP board after cutting and grinding and the posting of labels, but also monitor the quality of the PP board in real time and select unqualified products, reduce the defective rate of products, and improve the work efficiency of the production line. The intelligent detection system can monitor the dynamics of the entire system in real time, and shut down in time when an emergency occurs to avoid personal injury. The integrated system can improve production efficiency and save costs.

[0010] The present invention adopts the following technical solution:

[0011] The present invention discloses an intelligent integrated processing control system for PP boards, comprising a local control system, a PLC (programmable logic controller), a main control unit, a local signal platform, an in-machine signal platform, an intelligent sensing system, a feedback control unit, a wireless connection device, a machine vision device, an actuator and an operating platform.

[0012] Furthermore, the local control system includes electronic control equipment, display equipment and network equipment. The display equipment is used to display the current system status and parameters of each component in each platform. The network equipment provides the necessary network environment for the entire system, and the electronic control equipment provides the necessary power equipment for the entire system.

[0013] Furthermore, the local signal platform includes a signal receiving device, a signal processing device and a signal transmitting device, and the in-machine signal platform includes an in-machine signal receiving device, an in-machine signal processing device and an in-machine signal transmitting device. Signals are transmitted between the two platforms through ultra-low frequency radio electromagnetic waves to ensure the stability of signal transmission.

[0014] Furthermore, the intelligent sensing system includes infrared detectors, motion sensors, smoke detectors and data processor I, as well as a large number of sensors in the platform, which can monitor the status of each component in the platform in real time and feed back this information to the display device of the local control system or the control unit of the machine vision device through the feedback control platform.

[0015] Furthermore, the operating platform includes a cutting platform, an automatic grinding and drying platform and an automatic packaging platform. The cutting platform includes two sub-platforms, namely a sheet cutting platform and a rod cutting platform, a power controller, an electrostatic elimination rod, an automatic tool changing device, a detection device, a tool library, a pressure sensor, a hydraulic regulating valve, a hydraulic device and a data processor II. The automatic grinding and drying platform includes a force control device, a coolant supply device, a grinding tool, a drying equipment, a moisture sensor and a data processor III. The automatic packaging platform includes a transmission device, a packaging material supply device, a heat sealing device, a label printing device, a quality detection device, a data processor IV and a picking device. Each platform corresponds to different needs.

[0016] Furthermore, the machine vision device includes an image sensor, an image acquisition card, an image processing unit, a lighting device, an image processor, a machine vision framework, a control unit, a data storage device and an interface device, and the actuator includes an electric actuator.

[0017] Furthermore, the PLC (programmable logic controller) includes a central processing unit, an input module, an output module, RAM (random access memory) and ROM (read-only memory), a serial interface, a power module, a programming port and a clock module, so as to receive input signals, perform logical operations and control output signals, thereby automatically controlling various functions of local equipment.

[0018] Furthermore, the machine vision device includes an image sensor, an image acquisition card, an image processing unit, a lighting device, an image processor, a machine vision framework, a control unit, a data storage device and an interface device, and the output of the vision system is combined with the operation of other devices by programming and writing a control algorithm.

[0019] Furthermore, the cutting platform is divided into a sheet-shaped cutting platform and a rod-shaped cutting platform, and different cutting platforms contain different types of tool magazines.

[0020] The present invention also provides a method for using the PP board intelligent integrated processing control system, comprising the following steps:

[0021] Ⅰ. Double-line cutting steps:

[0022] S1: The local control system controls the cutting platform in conjunction with the main control unit, wherein the electric control device can control the power equipment of the entire system, the display device can display the status of the entire system and the parameters of each component in each platform, and the network device provides network support for the entire system;

[0023] S2: The signal between the main control unit and the feedback control unit is completed through the local signal platform and the signal platform inside the machine. They are equipped with a signal receiving device and a signal receiving device inside the machine, which are used to receive the signals of the main control unit and the feedback control unit respectively. At the same time, the signal processing device and the signal processing device inside the machine filter and amplify the received signals so that they can be transmitted by the signal transmitting device and the signal transmitting device inside the machine;

[0024] S3: The feedback control unit controls and drives the machine vision device according to the feedback instructions received, and captures the image of the PP board through the image sensor. The captured PP board image is stored in the image acquisition card, and then a simple filtering process is performed by the image processing unit. If the light is dark, the lighting device will be turned on to provide light. The image that has been processed once is processed again by the image processor to ensure the accuracy of image processing. The image that has been processed twice is then obtained through the established machine vision framework to obtain the final information, and the information is transmitted to the control unit. The control unit transmits the obtained data to the actuator through the interface device through the existing data storage device, and controls the actuator to complete. The final instruction is formed. At the same time, the wireless connection device provides wireless connection support for the electric actuator. Under the drive of the feedback control unit, the electric actuator drives the cutting platform to work. The machine vision device controls the cutting platform to divide the PP board into a sheet cutting platform or a rod cutting platform. The divided PP board is controlled by the power controller to control the static elimination rod to eliminate static electricity on the PP board. Then the machine vision device controls the automatic tool changing device and the detection device to select a suitable tool in the corresponding tool library to cut the PP board. At the same time, the electric actuator detects the current tool pressure through the pressure sensor and controls the hydraulic regulating valve to adjust the hydraulic device to obtain the appropriate tool pressure, thereby completing the cutting of the PP board.

[0025] S4: The position of the cutting platform is monitored in real time by the intelligent detection system, in which the smoke detector, motion sensor and infrared detector monitor the movement of each component in the cutting platform in real time. The detected data is sent to the data processor I for processing and then fed back to the control unit. The feedback control unit then issues instructions to the entire cutting platform in combination with the relevant feedback information of the main control unit. Then the machine vision device and the electric control actuator cooperate again to change the automatic tool changing device, the detection device and the hydraulic regulating valve in the cutting platform to adopt the appropriate tool and pressure to cut the PP board;

[0026] Ⅱ. Automatic grinding and drying steps:

[0027] S1: The local control system controls the automatic grinding and drying platform in conjunction with the main control unit. The electric control device can control the power device of the entire system, the display device can display the status of the entire system and the parameters of each component in each platform, and the network device provides network support for the entire system.

[0028] S2: The signal between the main control unit and the feedback control unit is completed through the local signal platform and the signal platform inside the machine. They are equipped with a signal receiving device and a signal receiving device inside the machine, which are used to receive the signals of the main control unit and the feedback control unit respectively. At the same time, the signal processing device and the signal processing device inside the machine filter and amplify the received signals so that they can be transmitted by the signal transmitting device and the signal transmitting device inside the machine;

[0029] S3: The feedback control unit controls and drives the machine vision device according to the feedback instruction received, and captures the image of the cut PP board through the image sensor. The captured PP board image is stored in the image acquisition card, and then a simple filtering process is performed by the image processing unit. If the light is dark, the lighting device will be turned on to provide light. The image that has been processed once is processed again by the image processor to ensure the accuracy of image processing. The image that has been processed twice is then obtained through the established machine vision framework to obtain the final information, and the information is transmitted to the control unit. The control unit transmits the obtained data to the actuator through the interface device through the existing data storage device, and controls the actuator to complete the final instruction. At the same time, the wireless connection device is connected to the electric The electric actuator provides wireless connection support. Under the drive of the feedback control unit, the electric actuator drives the automatic grinding and drying platform to work. The machine vision device controls the force control device by controlling the automatic grinding and drying platform to select the appropriate grinding force to grind the cut PP board through the grinding tool, and controls the coolant supply device to cool the grinding tool during the grinding process. The ground PP board is dried by the drying equipment. The moisture sensor will monitor the moisture inside the PP board in real time. If the moisture content is too high, the detected data will be sent to the data processor III for processing and then fed back to the control unit, so as to control the temperature of the drying equipment until the PP board is dried to a predetermined value, thereby completing the grinding and drying process of the PP board;

[0030] S4: The position of the automatic grinding and drying platform is monitored in real time by the intelligent detection system, in which the smoke detector, motion sensor and infrared detector monitor the movement of each component in the automatic grinding and drying platform in real time. The detected data is sent to the data processor I for processing and then fed back to the control unit. The feedback control unit issues instructions to the entire automatic grinding and drying platform after combining the relevant feedback information of the main control unit. Then the machine vision device and the electric control actuator cooperate again to change the force control device, coolant supply device, grinding tool and drying equipment in the automatic grinding and drying platform to adopt appropriate grinding pressure and drying temperature to grind and dry the cut PP board;

[0031] Ⅲ. Automatic packaging steps:

[0032] S1: The local control system controls the automatic packaging platform in conjunction with the main control unit, where the electric control equipment can control the power devices of the entire system, the display equipment can display the status of the entire system and the parameters of each component in each platform, and the network equipment provides network support for the entire system;

[0033] S2: The signal between the main control unit and the feedback control unit is completed through the local signal platform and the signal platform inside the machine. They are equipped with a signal receiving device and a signal receiving device inside the machine, which are used to receive the signals of the main control unit and the feedback control unit respectively. At the same time, the signal processing device and the signal processing device inside the machine filter and amplify the received signals so that they can be transmitted by the signal transmitting device and the signal transmitting device inside the machine;

[0034] S3: The feedback control unit controls and drives the machine vision device according to the feedback instructions received, and captures the image of the PP board after grinding and drying through the image sensor. The captured PP board image is stored in the image acquisition card, and then a simple filtering process is performed by the image processing unit. If the light is dark, the lighting device will be turned on to provide light. The image that has been processed once is processed again by the image processor to ensure the accuracy of image processing. The image that has been processed twice is then obtained through the established machine vision framework to obtain the final information, and the information is transmitted to the control unit. The control unit transmits the obtained data through the interface device through the existing data storage device. To the actuator, and control the actuator to complete the final instruction. At the same time, the wireless connection device provides wireless connection support for the electric actuator. Under the drive of the feedback control unit, the electric actuator drives the automatic packaging platform to work. The electric actuator controls the PP board after grinding and drying to pass through the transmission device, packaging material supply device, heat sealing device and label printing device in turn. The machine vision device controls the quality inspection device to perform quality inspection on the PP board after packaging and printing, and the data results after inspection are handed over to the data processor IV for processing, and the final results are fed back to the control unit. The feedback control unit controls the selection device through the electric actuator to select the PP board that fails the quality inspection;

[0035] S4: The position of the automatic packaging platform is monitored in real time by the intelligent detection system, in which the smoke detector, motion sensor and infrared detector monitor the movement of each component in the automatic packaging platform in real time. The detected data is sent to the data processor I for processing and then fed back to the control unit. The feedback control unit issues instructions to the entire automatic packaging platform after combining the relevant feedback information of the main control unit. Then the machine vision device and the electric control actuator cooperate to control the quality inspection device and the selection device again to complete the quality inspection of the PP board and the elimination of unqualified products.

[0036] After adopting the above technical solution, the present invention has the following beneficial effects:

[0037] 1. The use of static eliminator in the cutting system can prevent the PP board from curling during the cutting process, and the double-line cutting system can meet the cutting of sheet PP board and rod PP board. It will also automatically change different knives according to different PP board materials, match different cutting pressures, save costs and improve efficiency.

[0038] 2. The force control device in the grinding and drying system can control the pressure of the grinding tool to adopt the most appropriate grinding pressure to grind the PP board, thereby improving the integrity of the PP board edge and the qualified rate of the product.

[0039] 3. The use of machine vision system to select defective PP boards can realize high-speed, continuous automatic monitoring and selection process, improve production efficiency, and the intelligent monitoring system can monitor the status of each platform in real time. When an emergency occurs, the machine can be shut down in time to avoid casualties and reduce property losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a structural schematic diagram of the processing control system of the present invention;

[0041] Figure 2 It is a schematic diagram of the cutting platform in the processing control system of the present invention;

[0042] Figure 3 It is a schematic diagram of the automatic grinding and drying platform in the processing control system of the present invention;

[0043] Figure 4 It is a schematic diagram of the automatic packaging platform in the processing control system of the present invention;

[0044] Figure 5 It is a schematic diagram of the machine vision device in the processing control system of the present invention;

[0045] Figure 6 The present invention is a method flow chart of the control system.

[0046] In the figure, 1, local control system; 2, PLC (programmable logic controller); 3, control unit; 4, local signal platform; 5, signal platform in the machine; 6, intelligent sensing system; 7, feedback control unit; 8, wireless connection device; 9, machine vision device; 10, actuator; 11, operation platform; 101, electric control equipment; 102, display device; 103, network equipment; 401, signal receiving device; 402, signal processing device; 403, signal transmitting device; 501, signal receiving device in the machine 502, signal processing device in the machine; 503, signal transmitting device in the machine; 602, infrared detector; 603, motion sensor; 604, smoke detector; 601, data processor I; 1101, cutting platform; 1102, automatic grinding and drying platform; 1103, automatic packaging platform; 1101-1-1, sheet cutting platform; 1101-1-2, rod cutting platform; 1101-2, power controller; 1101-3, static elimination rod; 1101-4, automatic tool changer 1101-5, detection device; 1101-6, tool magazine; 1101-7, pressure sensor; 1101-8, hydraulic regulating valve; 1101-9, hydraulic device; 1101-10, data processor II; 1102-1-1, force control device; 1102-1-2, coolant supply device; 1102-2, grinding tool; 1102-3, drying equipment; 1102-4, moisture sensor; 1102-5, data processor III; 1103-1, transmission device; 1103- 2. Packaging material supply device; 1103-3. Heat sealing device; 1103-4. Label printing device; 1103-5. Quality inspection device; 1103-6. Data processor IV; 1103-7. Picking device; 9011. Image sensor; 9012. Image acquisition card; 9013. Image processing unit; 9014. Lighting equipment; 9015. Image processor; 9016. Machine vision framework; 9017. Control unit; 9018. Data storage device; 9019. Interface device. DETAILED DESCRIPTION

[0047] The technical solution of the present invention is described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] In the description of the present invention, it should be noted that the directions or positional relationships indicated by "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are directions or positional relationships based on the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0049] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0050] like Figure 1-Figure 6As shown, the PP board intelligent integrated processing control system comprises: a local control system (1), a PLC (programmable logic controller) (2), a main control unit (3), a local signal platform (4), a machine internal signal platform (5), an intelligent sensing system (6), a feedback control unit (7), a wireless connection device (8), a machine vision device (9), an actuator (10) and an operating platform (11), wherein the local control system (1) comprises an electric control device (101), a display device (102) and a network device (103), the local signal platform (4) comprises a signal receiving device (401), a signal processing device (402) and a signal transmitting device (403), and the machine internal signal platform ( 5) includes a signal receiving device (501) in the machine, a signal processing device (502) in the machine and a signal transmitting device (503) in the machine, the intelligent sensing system (6) includes an infrared detector (602), a motion sensor (603), a smoke detector (604) and a data processor I (601), the operating platform (11) includes a cutting platform (1101), an automatic grinding and drying platform (1102) and an automatic packaging platform (1103), the cutting platform (1101) includes two sub-platforms, namely a sheet cutting platform (1101-1-1) and a rod cutting platform (1101-1-2), a power controller (1101-2), a static elimination rod (1101-3), The automatic tool changing device (1101-4), the detection device (1101-5), the tool magazine (1101-6), the pressure sensor (1101-7), the hydraulic regulating valve (1101-8), the hydraulic device (1101-9) and the data processor II (1101-10); the automatic grinding and drying platform (1102) includes a force control device (1102-1-1), a coolant supply device (1102-1-2), a grinding tool (1102-2), a drying device (1102-3), a moisture sensor (1102-4) and a data processor III (1102-5); the automatic packaging platform (1103) includes a transmission device (1103-1), a packaging material supply device (1103-2), a cooling device (1102-3), a moisture sensor (1102-4) and a data processor III (1102-5); The machine vision device (9) comprises an image sensor (9011), an image acquisition card (9012), an image processing unit (9013), an illumination device (9014), an image processor (9015), a machine vision framework (9016), a control unit (9017), a data storage device (9018) and an interface device (9019). The actuator (10) comprises an electric actuator. Different devices fulfill different requirements.The PP board needs to complete the specified work on the cutting platform (1101) before entering the automatic grinding and drying platform (1102). The automatic grinding and drying platform (1102) grinds the PP board and then dries it. The dried PP board is tested for moisture. Only when it meets the requirements will it enter the automatic packaging platform (1103). The automatic packaging platform (1103) completes the final packaging and testing of the PP board.

[0051] like Figure 1 As shown, the PLC (programmable logic controller) (2) includes a central processing unit (CPU), an input module, an output module, a RAM (random access memory) and a ROM (read-only memory), a serial interface (RS-232), a power module, a programming port and a clock module, so that it can receive input signals, perform logical operations and control output signals, thereby automatically controlling various functions of local equipment.

[0052] like Figure 1 As shown, the local signal platform (4) and the signal platform (5) inside the machine receive and transmit signals via ultra-low frequency radio electromagnetic waves, and the transmitted signals are used to control various devices.

[0053] like Figure 1 and Figure 5 As shown, the machine vision device (9) includes an image sensor (9011), an image acquisition card (9012), an image processing unit (9013), a lighting device (9014), an image processor (9015), a machine vision framework (9016), a control unit (9017), a data storage device (9018) and an interface device (9019). The output of the visual system is combined with the operation of other devices by programming and writing a control algorithm. The machine vision device (9) is the core of the entire system. The cutting platform (1101), the automatic grinding and drying platform (1102) and the automatic packaging platform (1103) all require the control of the machine vision device (9) to coordinate the work of each component.

[0054] like Figure 1 and Figure 2 As shown, the cutting platform (1101) is divided into a sheet cutting platform (1101-1-1) and a rod cutting platform (1101-1-2). Different cutting platforms contain different types of tool libraries (1101-6). Different PP board types correspond to different tool types. When the machine vision device (9) detects that the PP board belongs to a certain type, it will control the corresponding components in the cutting platform (1101) to work through the feedback control unit (7), complete the tool replacement and pressure adjustment, and finally obtain the tool and pressure that are most suitable for PP board cutting.

[0055] like Figure 1-Figure 6 As shown, the present invention also provides a method for using a PP board intelligent integrated processing control system, comprising the following steps:

[0056] Ⅰ. Double-line cutting steps:

[0057] S1: The local control system (1) controls the cutting platform (1101) in combination with the main control unit (3), wherein the electric control device (101) can control the electric device of the entire system, the display device (102) can display the status of the entire system and the parameters of each component in each platform, and the network device (103) provides network support for the entire system;

[0058] S2: The signal between the main control unit (3) and the feedback control unit (7) is completed through the local signal platform (4) and the machine signal platform (5), which are provided with a signal receiving device (401) and a machine signal receiving device (501), which are used to receive the signals from the main control unit (3) and the feedback control unit (7), respectively. At the same time, the signal processing device (402) and the machine signal processing device (502) filter and amplify the received signals so that they can be transmitted by the signal transmitting device (403) and the machine signal transmitting device (503);

[0059] S3: The feedback control unit (7) controls and drives the machine vision device (9) according to the received feedback instruction, and captures the image of the PP board through the image sensor (9011). The captured PP board image is stored in the image acquisition card (9012), and then a simple filtering process is performed by the image processing unit (9013). If the light is dark, the lighting device (9014) will turn on to provide light. The image that has been processed once is processed again by the image processor (9015) to ensure the accuracy of image processing. The image that has been processed twice is then obtained through the established machine vision framework (9016) to obtain the final information, and the information is transmitted to the control unit (9017). The control unit (9017) transmits the obtained data to the actuator (10) through the existing data storage device (9018) through the interface device (9019), and controls the actuator (10) to complete the final instruction. At the same time, the wireless connection device (8) controls the electric actuator (1 0-1) provides wireless connection support. Under the drive of the feedback control unit (7), the electric actuator (10-1) drives the cutting platform (1101) to work. The machine vision device (9) controls the cutting platform (1101) to divide the PP board into a sheet cutting platform (1101-1-1) or a rod cutting platform (1101-1-2). The divided PP board is statically eliminated by the static elimination rod (1101-3) controlled by the power controller (1101-2). The electric elimination is then performed, and then the machine vision device (9) controls the automatic tool changing device (1101-4) and the detection device (1101-5) to select a suitable tool from the corresponding tool library (1101-6) to cut the PP board. At the same time, the electric actuator (10-1) detects the current tool pressure through the pressure sensor (1101-7) and controls the hydraulic regulating valve (1101-8) to adjust the hydraulic device (1101-9) to obtain a suitable tool pressure, thereby completing the cutting of the PP board;

[0060] S4: The position of the cutting platform (11) is monitored in real time by the intelligent detection system (6), wherein the smoke detector (604), motion sensor (603) and infrared detector (602) monitor the movement of each component in the cutting platform (1101) in real time, and the detected data is sent to the data processor I (601) for processing and then fed back to the control unit (7), and the feedback control unit (7) sends instructions to the entire cutting platform (1101) in combination with the relevant feedback information of the main control unit (3), so that the machine vision device (9) and the electric control actuator (10-1) cooperate again to change the automatic tool changing device (1101-4), the detection device (1101-5) and the hydraulic regulating valve (1101-8) in the cutting platform (1101) to adopt appropriate tools and pressure to cut the PP board;

[0061] Ⅱ. Automatic grinding and drying steps:

[0062] S1: The local control system (1) controls the automatic grinding and drying platform (1102) in combination with the main control unit (3), wherein the electric control device (101) can control the electric device of the entire system, the display device (102) can display the status of the entire system and the parameters of each component in each platform, and the network device (103) provides network support for the entire system;

[0063] S2: The signal between the main control unit (3) and the feedback control unit (7) is completed through the local signal platform (4) and the machine signal platform (5), which are provided with a signal receiving device (401) and a machine signal receiving device (501), which are used to receive the signals from the main control unit (3) and the feedback control unit (7), respectively. At the same time, the signal processing device (402) and the machine signal processing device (502) filter and amplify the received signals so that they can be transmitted by the signal transmitting device (403) and the machine signal transmitting device (503);

[0064] S3: The feedback control unit (7) controls and drives the machine vision device (9) according to the received feedback instruction, and captures the image of the cut PP board through the image sensor (9011). The captured PP board image is stored in the image acquisition card (9012), and then a simple filtering process is performed by the image processing unit (9013). If the light is dark, the lighting device (9014) will turn on to provide light. The image that has been processed once is then processed twice by the image processor (9015) to ensure the accuracy of image processing. The image that has been processed twice is then obtained through the established machine vision framework (9016) to obtain the final information, and the information is transmitted to the control unit (9017). The control unit (9017) transmits the obtained data to the actuator (10) through the interface device (9019) through the existing data storage device (9018), and controls the actuator (10) to complete the final instruction. At the same time, the wireless connection device (8) provides the electric actuator (10-2) with a signal. With the support of wireless connection, under the drive of the feedback control unit (7), the electric actuator (10-2) drives the automatic grinding and drying platform (1102) to work, and the machine vision device (9) controls the automatic grinding and drying platform (1102) to control the force control device (1101-1-1) to select the appropriate grinding force to grind the cut PP board through the grinding tool (1102-2), and control the coolant supply device (1102-1-2) to grind the grinding tool during the grinding process. (1102-2) is used to cool down the PP board after grinding. The PP board is dried by the drying device (1102-3). The moisture sensor (1102-4) monitors the moisture inside the PP board in real time. If the moisture content is too high, the detected data is sent to the data processor III (1102-5) for processing and then fed back to the control unit (7), thereby controlling the temperature of the drying device (1102-3) until the PP board is dried to a predetermined value, thereby completing the grinding and drying process of the PP board;

[0065] S4: The position of the automatic grinding and drying platform (1102) is monitored in real time by the intelligent detection system (6), wherein the smoke detector (604), motion sensor (603) and infrared detector (602) monitor the movement of each component in the automatic grinding and drying platform (1102) in real time, and the detected data is sent to the data processor I (601) for processing and then fed back to the control unit (7), and the feedback control unit (7) issues instructions to the entire automatic grinding and drying platform (1102) after combining the relevant feedback information of the main control unit (3), so that the machine vision device (9) and the electric control actuator (10-2) cooperate again to change the force control device (1102-1-1), the coolant supply device (1102-1-2), the grinding tool (1102-2) and the drying equipment (1102-3) in the automatic grinding and drying platform (1102) to adopt appropriate grinding pressure and drying temperature to grind and dry the cut PP board;

[0066] Ⅲ. Automatic packaging steps:

[0067] S1: The local control system (1) controls the automatic packaging platform (1103) in combination with the main control unit (3), wherein the electric control device (101) can control the electric device of the entire system, the display device (102) can display the status of the entire system and the parameters of each component in each platform, and the network device (103) provides network support for the entire system;

[0068] S2: The signal between the main control unit (3) and the feedback control unit (7) is completed through the local signal platform (4) and the machine signal platform (5), which are provided with a signal receiving device (401) and a machine signal receiving device (501), which are used to receive the signals from the main control unit (3) and the feedback control unit (7), respectively. At the same time, the signal processing device (402) and the machine signal processing device (502) filter and amplify the received signals so that they can be transmitted by the signal transmitting device (403) and the machine signal transmitting device (503);

[0069] S3: The feedback control unit (7) controls and drives the machine vision device (9) according to the received feedback instruction, and captures the image of the PP board after grinding and drying through the image sensor (9011). The captured PP board image is stored in the image acquisition card (9012), and then a simple filtering process is performed by the image processing unit (9013). If the light is dark, the lighting device (9014) will be turned on to provide light. The image that has been processed once is processed again by the image processor (9015) to ensure the accuracy of image processing. The image that has been processed twice is then obtained through the established machine vision framework (9016) to obtain the final information, and the information is transmitted to the control unit (9017). The control unit (9017) transmits the obtained data to the actuator (10) through the existing data storage device (9018) through the interface device (9019), and controls the actuator (10) to complete The final instruction, at the same time, the wireless connection device (8) provides wireless connection support for the electric actuator (10-3), under the drive of the feedback control unit (7), the electric actuator (10-3) drives the automatic packaging platform (1103) to work, the electric actuator (10-3) controls the PP board after grinding and drying to pass through the transmission device (1103-1), the packaging material supply device (1103-2), the heat sealing device (1103-3) and the label printing device (1103-4) in turn, the machine vision device (9) controls the quality detection device (1103-5) to perform quality detection on the PP board after packaging printing, and the data results after detection are handed over to the data processor IV (1103-6) for processing, and the final results are fed back to the control unit (7), and the feedback control unit (7) controls the selection device (1103-7) through the electric actuator (10-3) to select the PP board that fails the quality detection;

[0070] S4: The position of the automatic packaging platform (1103) is monitored in real time by the intelligent detection system (6), wherein the smoke detector (604), motion sensor (603) and infrared detector (602) monitor the movement of each component in the automatic packaging platform (1103) in real time. The detected data is sent to the data processor I (601) for processing and then fed back to the control unit (7). The feedback control unit (7) issues instructions to the entire automatic packaging platform (1103) after combining the relevant feedback information of the main control unit (3). Then, the machine vision device (9) and the electric control actuator (10-3) cooperate again to control the quality detection device (1103-5) and the selection device (1103-7) to complete the quality detection of the PP board and the elimination of unqualified products.

[0071] Obviously, the above embodiments are merely examples for clear explanation, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from them are still within the protection scope of the invention.

Claims

1. A method for using an intelligent integrated processing control system for PP boards, characterized in that: The invention comprises an intelligent integrated processing control system for PP boards, wherein the intelligent integrated processing control system for PP boards comprises a local control system (1), a PLC (programmable logic controller) (2), a main control unit (3), a local signal platform (4), a signal platform in a machine (5), an intelligent sensing system (6), a feedback control unit (7), a wireless connection device (8), a machine vision device (9), an actuator (10) and an operating platform (11); the local control system (1) comprises an electric control device (101), a display device (102) and a network device (103); the local signal platform (4) comprises a signal receiving device (401), a signal processing device (402) and a signal transmitting device (403); 3), the machine signal platform (5) includes a machine signal receiving device (501), a machine signal processing device (502) and a machine signal transmitting device (503), the intelligent sensing system (6) includes an infrared detector (602), a motion sensor (603), a smoke detector (604) and a data processor I (601), the operating platform (11) includes a cutting platform (1101), an automatic grinding and drying platform (1102) and an automatic packaging platform (1103), the cutting platform (1101) includes two sub-platforms, namely a sheet cutting platform (1101-1-1) and a rod cutting platform (1101-1-2), a power controller (1101-2), an electrostatic The automatic grinding and drying platform (1102) includes a force control device (1102-1-1), a coolant supply device (1102-1-2), a grinding tool (1102-2), a drying device (1102-3), a moisture sensor (1102-4) and a data processor III (1102-5). The automatic packaging platform (1103) includes a transmission device (1103-1), a packaging material supply device (1103-2), a heat sealing device (1103-3), a label printing device (1103-4), a quality inspection device (1103-5), a data processor IV (1103-6) and a selection device (1103-7), the machine vision device (9) includes an image sensor (9011), an image acquisition card (9012), an image processing unit (9013), a lighting device (9014), an image processor (9015), a machine vision framework (9016), a control unit (9017), a data storage device (9018) and an interface device (9019), and the actuator (10) includes an electric actuator; The PLC (Programmable Logic Controller) (2) comprises a central processing unit (CPU), an input module, an output module, a RAM (Random Access Memory) and a ROM (Read Only Memory), a serial interface (RS-232), a power module, a programming port and a clock module, so as to receive input signals, perform logical operations and control output signals, thereby automatically controlling various functions of local equipment; The local signal platform (4) and the signal platform (5) in the machine receive and transmit signals via ultra-low frequency radio electromagnetic waves; The machine vision device (9) comprises an image sensor (9011), an image acquisition card (9012), an image processing unit (9013), a lighting device (9014), an image processor (9015), a machine vision framework (9016), a control unit (9017), a data storage device (9018) and an interface device (9019), and combines the output of the vision system with the operation of other devices by programming and writing a control algorithm; The cutting platform (1101) is divided into a sheet-shaped cutting platform (1101-1-1) and a rod-shaped cutting platform (1101-1-2), and different cutting platforms contain different types of tool magazines (1101-6); The method of use comprises the following steps: Ⅰ. Double-line cutting steps: S1: The local control system (1) controls the cutting platform (1101) in combination with the main control unit (3), wherein the electric control device (101) can control the electric device of the entire system, the display device (102) can display the status of the entire system and the parameters of each component in each platform, and the network device (103) provides network support for the entire system; S2: The signal between the main control unit (3) and the feedback control unit (7) is completed through the local signal platform (4) and the machine signal platform (5), which are provided with a signal receiving device (401) and a machine signal receiving device (501), which are used to receive the signals from the main control unit (3) and the feedback control unit (7), respectively. At the same time, the signal processing device (402) and the machine signal processing device (502) filter and amplify the received signals so that they can be transmitted by the signal transmitting device (403) and the machine signal transmitting device (503); S3: The feedback control unit (7) controls and drives the machine vision device (9) according to the received feedback instruction, and captures the image of the PP board through the image sensor (9011). The captured PP board image is stored in the image acquisition card (9012), and then a simple filtering process is performed by the image processing unit (9013). If the light is dark, the lighting device (9014) will turn on to provide light. The image that has been processed once is processed again by the image processor (9015) to ensure the accuracy of image processing. The image that has been processed twice is then obtained through the established machine vision framework (9016) to obtain the final information, and the information is transmitted to the control unit (9017). The control unit (9017) transmits the obtained data to the actuator (10) through the existing data storage device (9018) through the interface device (9019), and controls the actuator (10) to complete the final instruction. At the same time, the wireless connection device (8) controls the electric actuator (1 0-1) provides wireless connection support. Under the drive of the feedback control unit (7), the electric actuator (10-1) drives the cutting platform (1101) to work. The machine vision device (9) controls the cutting platform (1101) to divide the PP board into a sheet cutting platform (1101-1-1) or a rod cutting platform (1101-1-2). The divided PP board is statically eliminated by the static elimination rod (1101-3) controlled by the power controller (1101-2). The electric elimination is then performed, and then the machine vision device (9) controls the automatic tool changing device (1101-4) and the detection device (1101-5) to select a suitable tool from the corresponding tool library (1101-6) to cut the PP board. At the same time, the electric actuator (10-1) detects the current tool pressure through the pressure sensor (1101-7) and controls the hydraulic regulating valve (1101-8) to adjust the hydraulic device (1101-9) to obtain a suitable tool pressure, thereby completing the cutting of the PP board; S4: The position of the cutting platform (11) is monitored in real time by the intelligent detection system (6), wherein the smoke detector (604), motion sensor (603) and infrared detector (602) monitor the movement of each component in the cutting platform (1101) in real time, and the detected data is sent to the data processor I (601) for processing and then fed back to the control unit (7), and the feedback control unit (7) sends instructions to the entire cutting platform (1101) in combination with the relevant feedback information of the main control unit (3), so that the machine vision device (9) and the electric control actuator (10-1) cooperate again to change the automatic tool changing device (1101-4), the detection device (1101-5) and the hydraulic regulating valve (1101-8) in the cutting platform (1101) to adopt appropriate tools and pressure to cut the PP board; Ⅱ. Automatic grinding and drying steps: S1: The local control system (1) controls the automatic grinding and drying platform (1102) in combination with the main control unit (3), wherein the electric control device (101) can control the electric device of the entire system, the display device (102) can display the status of the entire system and the parameters of each component in each platform, and the network device (103) provides network support for the entire system; S2: The signal between the main control unit (3) and the feedback control unit (7) is completed through the local signal platform (4) and the machine signal platform (5), which are provided with a signal receiving device (401) and a machine signal receiving device (501), which are used to receive the signals from the main control unit (3) and the feedback control unit (7), respectively. At the same time, the signal processing device (402) and the machine signal processing device (502) filter and amplify the received signals so that they can be transmitted by the signal transmitting device (403) and the machine signal transmitting device (503); S3: The feedback control unit (7) controls and drives the machine vision device (9) according to the received feedback instruction, and captures the image of the cut PP board through the image sensor (9011). The captured PP board image is stored in the image acquisition card (9012), and then a simple filtering process is performed by the image processing unit (9013). If the light is dark, the lighting device (9014) will turn on to provide light. The image that has been processed once is then processed twice by the image processor (9015) to ensure the accuracy of image processing. The image that has been processed twice is then obtained through the established machine vision framework (9016) to obtain the final information, and the information is transmitted to the control unit (9017). The control unit (9017) transmits the obtained data to the actuator (10) through the interface device (9019) through the existing data storage device (9018), and controls the actuator (10) to complete the final instruction. At the same time, the wireless connection device (8) provides the electric actuator (10-2) with a signal. With the support of wireless connection, under the drive of the feedback control unit (7), the electric actuator (10-2) drives the automatic grinding and drying platform (1102) to work, and the machine vision device (9) controls the automatic grinding and drying platform (1102) to control the force control device (1101-1-1) to select the appropriate grinding force to grind the cut PP board through the grinding tool (1102-2), and control the coolant supply device (1102-1-2) to grind the grinding tool during the grinding process. (1102-2) is used to cool down the PP board after grinding. The PP board is dried by the drying device (1102-3). The moisture sensor (1102-4) monitors the moisture inside the PP board in real time. If the moisture content is too high, the detected data is sent to the data processor III (1102-5) for processing and then fed back to the control unit (7), thereby controlling the temperature of the drying device (1102-3) until the PP board is dried to a predetermined value, thereby completing the grinding and drying process of the PP board; S4: The position of the automatic grinding and drying platform (1102) is monitored in real time by the intelligent detection system (6), wherein the smoke detector (604), motion sensor (603) and infrared detector (602) monitor the movement of each component in the automatic grinding and drying platform (1102) in real time, and the detected data is sent to the data processor I (601) for processing and then fed back to the control unit (7), and the feedback control unit (7) issues instructions to the entire automatic grinding and drying platform (1102) after combining the relevant feedback information of the main control unit (3), so that the machine vision device (9) and the electric control actuator (10-2) cooperate again to change the force control device (1102-1-1), the coolant supply device (1102-1-2), the grinding tool (1102-2) and the drying equipment (1102-3) in the automatic grinding and drying platform (1102) to adopt appropriate grinding pressure and drying temperature to grind and dry the cut PP board; Ⅲ. Automatic packaging steps: S1: The local control system (1) controls the automatic packaging platform (1103) in combination with the main control unit (3), wherein the electric control device (101) can control the electric device of the entire system, the display device (102) can display the status of the entire system and the parameters of each component in each platform, and the network device (103) provides network support for the entire system; S2: The signal between the main control unit (3) and the feedback control unit (7) is completed through the local signal platform (4) and the machine signal platform (5), which are provided with a signal receiving device (401) and a machine signal receiving device (501), which are used to receive the signals from the main control unit (3) and the feedback control unit (7), respectively. At the same time, the signal processing device (402) and the machine signal processing device (502) filter and amplify the received signals so that they can be transmitted by the signal transmitting device (403) and the machine signal transmitting device (503); S3: The feedback control unit (7) controls and drives the machine vision device (9) according to the received feedback instruction, and captures the image of the PP board after grinding and drying through the image sensor (9011). The captured PP board image is stored in the image acquisition card (9012), and then a simple filtering process is performed by the image processing unit (9013). If the light is dark, the lighting device (9014) will be turned on to provide light. The image that has been processed once is processed again by the image processor (9015) to ensure the accuracy of image processing. The image that has been processed twice is then obtained through the established machine vision framework (9016) to obtain the final information, and the information is transmitted to the control unit (9017). The control unit (9017) transmits the obtained data to the actuator (10) through the existing data storage device (9018) through the interface device (9019), and controls the actuator (10) to complete The final instruction, at the same time, the wireless connection device (8) provides wireless connection support for the electric actuator (10-3), under the drive of the feedback control unit (7), the electric actuator (10-3) drives the automatic packaging platform (1103) to work, the electric actuator (10-3) controls the PP board after grinding and drying to pass through the transmission device (1103-1), the packaging material supply device (1103-2), the heat sealing device (1103-3) and the label printing device (1103-4) in turn, the machine vision device (9) controls the quality detection device (1103-5) to perform quality detection on the PP board after packaging printing, and the data results after detection are handed over to the data processor IV (1103-6) for processing, and the final results are fed back to the control unit (7), and the feedback control unit (7) controls the selection device (1103-7) through the electric actuator (10-3) to select the PP board that fails the quality detection; S4: The position of the automatic packaging platform (1103) is monitored in real time by the intelligent detection system (6), wherein the smoke detector (604), motion sensor (603) and infrared detector (602) monitor the movement of each component in the automatic packaging platform (1103) in real time. The detected data is sent to the data processor I (601) for processing and then fed back to the control unit (7). The feedback control unit (7) issues instructions to the entire automatic packaging platform (1103) after combining the relevant feedback information of the main control unit (3). Then, the machine vision device (9) and the electric control actuator (10-3) cooperate again to control the quality detection device (1103-5) and the selection device (1103-7) to complete the quality detection of the PP board and the elimination of unqualified products.

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