Automatic stacking mechanism for wood dryer discharge
By sorting the wood through a receiving and sorting mechanism and pressing and fastening the wood with compatible snap-fit plates, the problem of unstable stacking caused by wood warping is solved, and stable stacking and flatness are achieved.
Patent Information
- Application Number
- CN202410104058.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2044-01-25
AI Technical Summary
During the drying process, wood warps and deforms due to water evaporation, affecting the stability of the stack and increasing the risk of stack collapse.
The material sorting mechanism separates the lower warped board and the upper warped board according to the warping direction of the wood, and uses the matching lower and upper snap-fit boards to press and snap them together, eliminating the internal stress of the wood and improving flatness and stacking stability.
It effectively eliminates wood warping, saves stacking space, improves stack stability, prevents stack collapse, and facilitates subsequent processing.
Smart Images

Figure CN117870342B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of material stacking, in particular to a wood dryer discharge automatic stacking mechanism. BACKGROUND
[0002] In the process of wood product processing, wood needs to be dried to remove moisture and prolong its service life. During the drying process of wood, as the internal moisture of wood gradually evaporates, the wood fibers will also shrink. Due to the uneven distribution of moisture content in different regions inside the wood and the anisotropy of the structure, internal stress is generated between them, which causes the wood to warp and deform. This in turn leads to the fact that the wood cannot be stacked flat when stacking, not only causing large gaps between the wood, occupying stacking space, but also affecting the stability and neatness of the stack, increasing the risk of stack collapse. SUMMARY
[0003] The purpose of the present application is to provide a wood dryer discharge automatic stacking mechanism to solve the problem of wood warping caused by existing wood drying, affecting the stability of subsequent stacking and increasing the risk of stack collapse.
[0004] The purpose of the present application can be achieved by the following technical solutions:
[0005] The wood dryer discharge automatic stacking mechanism comprises:
[0006] an assembly table;
[0007] a lower buckle plate conveyor belt arranged on one side of the assembly table and used for conveying a lower buckle plate to the assembly table;
[0008] an upper buckle plate conveyor belt arranged on one side of the assembly table and located directly above the lower buckle plate conveyor belt, used for conveying an upper buckle plate;
[0009] a material receiving and sorting mechanism arranged at the discharge end of the wood dryer, used for sorting a lower warping plate and an upper warping plate according to the warping direction of the discharged wood;
[0010] a lower warping plate conveying unit arranged between the material receiving and sorting mechanism and the assembly table, used for conveying the lower warping plate sorted by the material receiving and sorting mechanism to the assembly table;
[0011] an upper warping plate conveying unit arranged between the material receiving and sorting mechanism and the assembly table and located directly above the lower warping plate conveying unit, used for conveying the upper warping plate sorted by the material receiving and sorting mechanism to the assembly table;
[0012] a stacking frame located on the side of the assembly table away from the material receiving and sorting mechanism, used for stacking the buckled lower warping plate and upper warping plate;
[0013] The transferring mechanism is arranged above the assembling table and is used for transferring the upper buckle plate on the upper buckle plate conveying belt to the assembling table to complete the buckling with the lower buckle plate to form a buckled piece, and transferring the buckled piece to the stacking rack.
[0014] As a further scheme of the present application, the lower buckle plate comprises a lower plate body, and a lower buckling groove for accommodating a lower warped plate is arranged above the lower plate body; the upper buckle plate comprises an upper plate body, and an upper buckling groove for accommodating an upper warped plate is arranged below the upper plate body; the lower plate body and the upper plate body are detachably connected through a buckling assembly; a clamping groove is arranged on the lower plate body, and a clamping block matched with the clamping groove is arranged on the upper plate body.
[0015] As a further scheme of the present application, the buckling assembly comprises:
[0016] A chamber is arranged in the lower plate body, and a plurality of notches are arranged above the chamber;
[0017] A guide rod is horizontally fixed in the chamber;
[0018] A sliding frame is slidably sleeved on the guide rod and has one end extending out of the chamber, and a push plate corresponding to each notch is arranged on the sliding frame;
[0019] A spring is arranged in the chamber and away from the extending end of the sliding frame;
[0020] A protruding block is arranged on the upper plate body and corresponds to each notch, and a resiliently retractable wedge-shaped block is arranged on one side of the protruding block.
[0021] As a further scheme of the present application, the lower warped plate conveying unit comprises a lower rack body, a lower conveying belt rotatably installed on the lower rack body, and a lower conveying motor fixedly installed on the lower rack body; the lower conveying motor is used for driving the lower conveying belt to move, and the lower conveying belt is used for carrying and conveying the lower warped plate;
[0022] The upper warped plate conveying unit comprises an upper rack body, an upper conveying belt rotatably installed on the upper rack body, and an upper conveying motor fixedly installed on the upper rack body; the upper conveying motor is used for driving the upper conveying belt to move, and the upper conveying belt is used for carrying and conveying the upper warped plate.
[0023] As a further scheme of the present application, at the contact point of the lower conveying belt and the lower warped plate, the central axis of the lower conveying belt is perpendicular to the tangent of the lower warped plate at the contact point.
[0024] At the contact point of the upper conveying belt and the upper warped plate, the central axis of the upper conveying belt is perpendicular to the tangent of the upper warped plate at the contact point.
[0025] As a further scheme of the present application, the material receiving and sorting mechanism comprises:
[0026] The receiving frame is symmetrically provided with a sliding groove on both sides;
[0027] The sorting plate is provided with a pin shaft movably embedded in the sliding groove at one end and is located between the lower warped board conveying unit and the upper warped board conveying unit at the other end;
[0028] The sorting cylinder is hingedly connected to the receiving frame at one end and is hingedly connected to the sorting plate at the other end;
[0029] The sorting inductor is arranged at the middle of the upper end face of the sorting plate and is used for detecting the warped direction of the wood.
[0030] As a further scheme of the present application, a controller is further included for obtaining the detection result of the sorting inductor and controlling the sorting plate to switch states according to the detection result;
[0031] When the sorting inductor detects that the wood is a lower warped board, the sorting cylinder is controlled to retract to drive the sorting plate to overturn downward, so that the sorting plate is switched from the initial position to the overturned position;
[0032] When the sorting inductor detects that the wood is an upper warped board, the sorting cylinder is controlled to extend to drive the sorting plate to slide horizontally, so that the sorting plate is switched from the initial position to the sliding position.
[0033] As a further scheme of the present application, when the sorting plate is in the initial position, the sorting plate is in a horizontal state and the pin shaft is located at the end of the sliding groove away from the assembly table;
[0034] When the sorting plate is in the sliding position, the sorting plate is in a horizontal state and the pin shaft is located at the end of the sliding groove close to the assembly table;
[0035] When the sorting plate is in the overturned position, the end of the sorting plate away from the pin shaft is inclined downward and the pin shaft is located at the end of the sliding groove away from the assembly table.
[0036] As a further scheme of the present application, the moving mechanism includes a horizontal moving assembly, a vertical moving assembly connected to the horizontal moving assembly, a lifting cylinder connected to the vertical moving assembly, a lifting frame mounted at the extending end of the lifting cylinder, and a suction disc arranged on the lifting frame; the horizontal moving assembly is used to drive the lifting frame to move horizontally to move the upper buckling plate on the upper buckling plate conveying belt to above the assembly table; and the vertical moving assembly is used to drive the lifting frame to move vertically to move the buckling piece into the stacking frame.
[0037] As a further scheme of the present application, the horizontal moving assembly includes a horizontal moving guide rail, a horizontal moving block slidingly embedded in the horizontal moving guide rail, a horizontal moving screw rod rotatably mounted on the horizontal moving guide rail, and a horizontal moving motor fixedly mounted at one end of the horizontal moving guide rail; the horizontal moving block is threadedly connected with the horizontal moving screw rod, and the horizontal moving motor is used to drive the horizontal moving screw rod to rotate;
[0038] The longitudinal movement assembly includes a longitudinal movement guide rail, a longitudinal movement block slidably embedded in the longitudinal movement guide rail, a longitudinal movement screw rotatably installed on the longitudinal movement guide rail, and a longitudinal movement motor fixedly installed at one end of the longitudinal movement guide rail; the longitudinal movement block is threadedly connected to the longitudinal movement screw, and the longitudinal movement motor is used to drive the longitudinal movement screw to rotate.
[0039] Beneficial effects of the present invention:
[0040] Taking advantage of the characteristic that wood warps to one side at both ends due to shrinkage of wood fibers after drying, the wood is sorted according to the warping direction of the wood through the material splicing and sorting mechanism, and the lower warping plates and upper warping plates are assembled one by one. The assembled lower warping plates and upper warping plates are pressed and fastened together by the mutually adapted lower buckle plates and upper buckle plates, so as to press the lower warping plates and upper warping plates flat, saving subsequent stacking space, improving the stack stability and preventing the stack from collapsing; at the same time, the buckled lower buckle plates and upper buckle plates are used to maintain the pressure on the lower warping plates and upper warping plates to eliminate the internal stress of the wood, improve the flatness of the wood and facilitate subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The present invention will be further described below with reference to the accompanying drawings.
[0042] Figure 1 The structure of the present invention is schematically shown Figure 1 ;
[0043] Figure 2 The structure of the present invention is schematically shown Figure 2 ;
[0044] Figure 3 Schematic diagram of the structure of the upper gusset plate and the lower gusset plate in the present invention;
[0045] Figure 4 Schematic diagram of the structure of the lower gusset plate in the present invention;
[0046] Figure 5 Schematic diagram of the structure of the upper gusset plate in the present invention;
[0047] Figure 6 is a cross-sectional view of the lower gusset plate in the present invention;
[0048] Figure 7 For the present invention Figure 5 Enlarged view of point A in the middle;
[0049] Figure 8 Schematic diagram of the splicing state of the upper gusset plate and the lower gusset plate in the present invention;
[0050] Figure 9 It is a cross-sectional view of the upper gusset plate and the lower gusset plate in the present invention in a spliced state;
[0051] Figure 10Structure diagram of the lower buckling plate conveying unit and the upper buckling plate conveying unit in the application;
[0052] Figure 11 Front view of the lower buckling plate conveying unit and the upper buckling plate conveying unit in the application;
[0053] Figure 12 Structure diagram of the receiving and sorting mechanism in the application Figure 1 ;
[0054] Figure 13 Structure diagram of the receiving and sorting mechanism in the application Figure 2 ;
[0055] Figure 14 State diagram of the sorting plate in the initial position in the application;
[0056] Figure 15 State diagram of the sorting plate in the sliding position in the application;
[0057] Figure 16 State diagram of the sorting plate in the overturning position in the application;
[0058] Figure 17 Position distribution diagram of the moving mechanism in the application;
[0059] Figure 18 Structure diagram of the moving mechanism in the application;
[0060] Figure 19 Structure diagram of the stacking frame in the application;
[0061] Figure 20 Stacking diagram of the buckling piece in the application.
[0062] In the figure:
[0063] 1, lower buckling plate conveying belt; 2, upper buckling plate conveying belt;
[0064] 3, lower buckling plate; 31, lower plate body; 32, lower buckling groove; 33, clamping groove; 34, cavity; 35, notch; 36, guide rod; 37, sliding frame; 38, push plate; 39, spring;
[0065] 4, upper buckling plate; 41, upper plate body; 42, upper buckling groove; 43, clamping block; 44, protruding block; 45, wedge block;
[0066] 5, assembly table;
[0067] 6, receiving and sorting mechanism; 61, receiving frame; 62, sliding groove; 63, sorting plate; 64, pin shaft; 65, sorting electric cylinder; 66, sorting inductor;
[0068] 7. Lower warped plate conveying unit; 71. Lower frame body; 72. Lower conveying belt; 73. Lower conveying motor;
[0069] 8. Upper warped plate conveying unit; 81. Upper frame body; 82. Upper conveying belt; 83. Upper conveying motor;
[0070] 9. Lower warped plate; 10. Upper warped plate; 11. Stacking frame;
[0071] 12. Transfer mechanism; 121. Horizontal transfer assembly; 1211. Horizontal transfer guide rail; 1212. Horizontal transfer block; 1213. Horizontal transfer screw; 1214. Horizontal transfer motor; 122. Vertical transfer assembly; 1221. Vertical transfer guide rail; 1222. Vertical transfer block; 1223. Vertical transfer screw; 1224. Vertical transfer motor; 123. Lifting cylinder; 124. Lifting frame; 125. Suction cup;
[0072] 13. Controller. DETAILED DESCRIPTION
[0073] The subject matter described herein will now be discussed with reference to example implementations. It should be understood that discussions of these implementations are intended to serve as examples only and that changes to elements of the examples discussed can be made in light of the teachings provided herein without departing from the scope of the disclosure. Various examples can omit, substitute, or add various procedures or components in addition to those described or in lieu thereof. Also, features described in relation to some examples can be combined in other examples.
[0074] Reference will now be made to Figure 1 and Figure 2The application discloses a wood drying machine discharging automatic stacking mechanism, which comprises a lower buckle plate conveying belt 1, an upper buckle plate conveying belt 2, an assembling table 5, a material receiving and sorting mechanism 6, a lower warped plate conveying unit 7, an upper warped plate conveying unit 8, a stacking rack 11 and a moving mechanism 12; the lower buckle plate conveying belt 1 is arranged on one side of the assembling table 5 and is used for conveying the lower buckle plate 3 to the assembling table 5; the upper buckle plate conveying belt 2 is arranged on one side of the assembling table 5 and is located directly above the lower buckle plate conveying belt 1 and is used for conveying the upper buckle plate 4; the material receiving and sorting mechanism 6 is arranged at the discharging end of the wood drying machine and is used for sorting the lower warped plate 9 and the upper warped plate 10 according to the warped direction of the discharged wood; the lower warped plate conveying unit 7 is arranged between the material receiving and sorting mechanism 6 and the assembling table 5 and is used for conveying the lower warped plate 9 sorted by the material receiving and sorting mechanism 6 to the assembling table 5; the upper warped plate conveying unit 8 is arranged between the material receiving and sorting mechanism 6 and the assembling table 5 and is located directly above the lower warped plate conveying unit 7 and is used for conveying the upper warped plate 10 sorted by the material receiving and sorting mechanism 6 to the assembling table 5; the stacking rack 11 is located on the side, away from the material receiving and sorting mechanism 6, of the assembling table 5 and is used for stacking the buckled lower warped plate 9 and the upper warped plate 10; and the moving mechanism 12 is arranged above the assembling table 5 and is used for moving the upper buckle plate 4 on the upper buckle plate conveying belt 2 to the assembling table 5 to complete buckling with the lower buckle plate 3 to form a buckled piece and moving the buckled piece into the stacking rack 11.
[0075] Specifically, the discharging end of the wood drying machine conveys the dried wood to the material receiving and sorting mechanism 6, the material receiving and sorting mechanism 6 detects the warped direction of the wood, when the two ends of the wood are warped downward, the wood is defined as the lower warped plate 9, the material receiving and sorting mechanism 6 distributes the lower warped plate 9 to the lower warped plate conveying unit 7, similarly, when the two ends of the wood are warped upward, the wood is defined as the upper warped plate 10, and the material receiving and sorting mechanism 6 distributes the upper warped plate 10 to the upper warped plate conveying unit 8.
[0076] In a complete cycle, first, the lower buckle plate conveying belt 1 conveys a group of lower buckle plates 3 to the assembling table 5, then the lower warped plate conveying unit 7 conveys a group of lower warped plates 9 into the lower buckle plates 3 on the assembling table 5, next the moving mechanism 12 moves a group of upper buckle plates 4 on the upper buckle plate conveying belt 2 to above the assembling table 5, then the upper warped plate conveying unit 8 conveys a group of upper warped plates 10 into the upper buckle plates 4 above the assembling table 5, the moving mechanism 12 buckles the upper buckle plates 4 with the lower buckle plates 3 to form a group of buckled pieces for encapsulating the lower warped plates 9 and the upper warped plates 10, and finally the moving mechanism 12 moves the buckled pieces into the stacking rack 11 to complete the stacking.
[0077] It should be noted that in actual application, the lower and upper curved plate conveying units 7 and 8 have a certain height difference in the vertical direction, so that the upper and lower curved plates 10 and 9 distributed in the up-down direction will not interfere with each other during operation; in addition, the conveying speed of the lower and upper curved plate conveying units 7 and 8 can be controlled, so that the lower and upper curved plates 9 and 10 can smoothly reach the designated position on the assembly table 5;
[0078] It is worth noting that the present application makes full use of the characteristics that after wood drying, the two ends of the wood will be warped to one side due to the shrinkage of wood fibers. Since the state of the warped wood entering the material receiving and sorting mechanism 6 is random, the wood is sorted according to the direction of the wood warping, and the lower and upper curved plates 9 and 10 are matched one by one, with the lower curved plate 9 located below and the upper curved plate 10 located above. The lower and upper buckling plates 3 and 4 are pressed and buckled to the matched lower and upper curved plates 9 and 10, thereby pressing and flattening the lower and upper curved plates 9 and 10, saving subsequent stacking space, improving stacking stability, and preventing the stack from collapsing. At the same time, the lower and upper buckling plates 3 and 4 are used to pressurize the lower and upper curved plates 9 and 10 to eliminate internal stress of the wood, improve the flatness of the wood, and facilitate subsequent processing.
[0079] In an embodiment, referring to Figure 3 , for the buckling process of the lower and upper curved plates 9 and 10, the lower and upper curved plates 9 and 10 are placed between the matched lower and upper buckling plates 3 and 4, with the upper curved plate 10 located above the lower curved plate 9. A vertical downward pressure is applied to the upper buckling plate 4, and the lower and upper buckling plates 3 and 4 respectively apply pressure to the two ends of the lower and upper curved plates 9 and 10, while the middle parts of the lower and upper curved plates 9 and 10 are in contact with each other. Thus, the lower and upper curved plates 9 and 10 are subjected to a torque opposite to the direction of their warping, thereby gradually reducing the warping degree of the lower and upper curved plates 9 and 10 until the lower and upper buckling plates 3 and 4 are buckled and the lower and upper curved plates 9 and 10 are completely flattened to form a set of buckling pieces.
[0080] Referring to Figure 4 and Figure 5 , the lower buckling plate 3 comprises a lower plate body 31, and a lower buckling groove 32 for accommodating the lower curved plate 9 is arranged above the lower plate body 31; the upper buckling plate 4 comprises an upper plate body 41, and an upper buckling groove 42 for accommodating the upper curved plate 10 is arranged below the upper plate body 41; the lower plate body 31 and the upper plate body 41 are detachably connected by a buckling assembly.
[0081] Before buckling, a group of lower buckling plates 9 is transported into the lower buckling groove 32 of the lower plate body 31 by the lower buckling plate conveying unit 7, and a group of upper buckling plates 10 is transported into the upper buckling groove 42 of the upper plate body 41 by the upper buckling plate conveying unit 8; after buckling, the lower buckling plate 9 and the upper buckling plate 10 are completely limited in the buckling cavity formed by the lower buckling groove 32 and the upper buckling groove 42.
[0082] Further, please refer to Figure 6 and Figure 7 , the buckling assembly comprises a chamber 34, a guide rod 36, a sliding frame 37, a spring 39 and a protrusion 44; the chamber 34 is opened in the lower plate body 31, and a plurality of slots 35 are arranged above the chamber 34; the guide rod 36 is horizontally fixed in the chamber 34; the sliding frame 37 is slidingly sleeved on the guide rod 36 and one end of the sliding frame 37 extends out of the chamber 34, and a push plate 38 corresponding to each slot 35 is arranged on the sliding frame 37; the spring 39 is arranged in the chamber 34 and away from the extended end of the sliding frame 37; the protrusion 44 is arranged on the upper plate body 41 and corresponds to each slot 35, and a wedge-shaped block 45 elastically extending and retracting is arranged on one side of the protrusion 44;
[0083] Specifically, please refer to Figure 8 and Figure 9 , during the buckling process of the upper buckling plate 4 and the lower buckling plate 3, the protrusion 44 is inserted into the corresponding slot 35, and the wedge-shaped block 45 elastically retracts into the protrusion 44 when passing through the slot 35, and when the upper buckling plate 4 and the lower buckling plate 3 are completely buckled, the wedge-shaped block 45 also completely enters the chamber 34 and elastically extends out of the protrusion 44, so as to use the extended wedge-shaped block 45 to buckle and lock the upper buckling plate 4 and the lower buckling plate 3; when it is necessary to release the buckling state of the lower buckling plate 3 and the upper buckling plate 4, the sliding frame 37 is pushed into the chamber 34, so that the sliding frame 37 slides along the guide rod 36 and drives the spring 39 to compress, and the push plate 38 on the sliding frame 37 pushes the corresponding wedge-shaped block 45 to retract into the protrusion 44 again, so that the protrusion 44 can be pulled out of the corresponding slot 35, and the upper buckling plate 4 and the lower buckling plate 3 can be separated; the sliding frame 37 can be reset under the elastic force of the spring 39.
[0084] In another embodiment, please refer to Figure 10 , the lower buckling plate conveying unit 7 comprises a lower frame body 71, a lower conveying belt 72 rotatably installed on the lower frame body 71 and a lower conveying motor 73 fixedly installed on the lower frame body 71; the lower conveying motor 73 is used to drive the lower conveying belt 72 to move, and the lower conveying belt 72 is used to carry and convey the lower buckling plate 9; the upper buckling plate conveying unit 8 comprises an upper frame body 81, an upper conveying belt 82 rotatably installed on the upper frame body 81 and an upper conveying motor 83 fixedly installed on the upper frame body 81; the upper conveying motor 83 is used to drive the upper conveying belt 82 to move, and the upper conveying belt 82 is used to carry and convey the upper buckling plate 10;
[0085] Specifically, the wood sorting mechanism 6 sorts the wood and distributes the wood according to the warping direction of the wood, wherein the lower warped board 9 is distributed onto the lower conveying belt 72 and conveyed to the side of the assembly table 5 by the lower conveying belt 72; and the upper warped board 10 is distributed onto the upper conveying belt 82 and conveyed to the side of the assembly table 5 by the upper conveying belt 82.
[0086] Further, considering the warping characteristics of the lower warped board 9 and the upper warped board 10, if the center of gravity of the lower warped board 9 and the upper warped board 10 deviates during the conveying process, the lower warped board 9 and the upper warped board 10 may be laterally misaligned with the lower buckle plate 3 and the upper buckle plate 4, and when the deviation is large, the lower warped board 9 and the upper warped board 10 may not be able to smoothly enter the lower buckle plate 3 and the upper buckle plate 4; therefore, in order to ensure the accuracy and stability of the subsequent buckling process, the deviation of the lower warped board 9 and the upper warped board 10 during the conveying process to the assembly table 5 should be minimized as much as possible. In this embodiment, please refer to Figure 11 At the contact point between the lower conveying belt 72 and the lower warped board 9, the central axis of the lower conveying belt 72 is perpendicular to the tangent of the lower warped board 9 at the contact point; similarly, at the contact point between the upper conveying belt 82 and the upper warped board 10, the central axis of the upper conveying belt 82 is perpendicular to the tangent of the upper warped board 10 at the contact point.
[0087] Since the central axis of the lower conveying belt 72 on both sides is perpendicular to the tangent of the lower warped board 9 at the corresponding contact point, the support force exerted by the lower conveying belt 72 on the lower warped board 9 during horizontal conveying is also perpendicular to the tangent of the contact point, so that no tangential force is generated at the contact point, and the lower warped board 9 can be effectively prevented from deviating to one side. Similarly, since the central axis of the upper conveying belt 82 on both sides is perpendicular to the tangent of the upper warped board 10 at the corresponding contact point, the support force exerted by the upper conveying belt 82 on the upper warped board 10 during horizontal conveying is also perpendicular to the tangent of the contact point, so that no tangential force is generated at the contact point, and the upper warped board 10 can be effectively prevented from deviating to one side.
[0088] In an embodiment, please refer to Figure 12 and Figure 13 The wood sorting mechanism 6 includes a wood receiving frame 61, a sorting plate 63, a sorting electric cylinder 65, and a sorting inductor 66. The wood receiving frame 61 is symmetrically provided with a chute 62 on both sides. The sorting plate 63 is provided with a pin shaft 64 movably embedded in the chute 62 at one end and located between the lower warped board conveying unit 7 and the upper warped board conveying unit 8 at the other end. The sorting electric cylinder 65 is hingedly connected to the wood receiving frame 61 at one end and hingedly connected to the sorting plate 63 at the other end. The sorting inductor 66 is arranged at the center of the upper end surface of the sorting plate 63 and used for detecting the warping direction of the wood.
[0089] Specifically, after the wood at the discharge end of the wood drying machine falls on the sorting plate 63, the warping direction of the wood is detected by the sorting sensor 66; and the sorting plate 63 is switched from the initial position to the sliding position and the overturning position according to the detection result;
[0090] Please refer to Figure 14 When the sorting plate 63 is in the initial position, the sorting plate 63 is in a horizontal state and the pin shaft 64 is located at one end of the sliding groove 62 away from the assembly table 5, at this time, the telescopic rod of the sorting electric cylinder 65 is also in the initial state, and the position of the telescopic rod of the sorting electric cylinder 65 at this time is recorded as the zero position;
[0091] Please refer to Figure 15 When the sorting sensor 66 detects that the wood warps upward, the telescopic rod of the sorting electric cylinder 65 is extended forward from the zero position, and due to the restriction of the upward warping plate conveying unit 8, the end of the sorting plate 63 away from the pin shaft 64 cannot be overturned upward, so that the sorting plate 63 moves horizontally forward to the sliding position, and the pin shaft 64 slides horizontally to the other end of the sliding groove 62, so as to send the upward warping plate 10 to the upward warping plate conveying unit 8;
[0092] Please refer to Figure 16 When the sorting sensor 66 detects that the wood warps downward, the telescopic rod of the sorting electric cylinder 65 is retracted backward from the zero position, and the sorting plate 63 overturns downward around the pin shaft 64 to the overturning position, so as to send the downward warping plate 9 to the downward warping plate conveying unit 7;
[0093] It should be noted that, according to the detection result of the warping direction of the wood, the state of the sorting plate 63 is switched by the extension of the sorting electric cylinder 65, so that the downward warping plate 9 and the upward warping plate 10 are sorted flexibly, and the sorting efficiency is high;
[0094] The sorting electric cylinder 65 can be selected according to the actual application conditions, and details are not described herein;
[0095] In addition, for the detection process of the sorting sensor 66, since the state of the wood falling on the sorting plate 63 is random, the wood may warp upward or downward, when the wood warps upward, the middle part thereof is in contact with the upper end surface of the sorting plate 63, at this time, the sorting sensor 66 can detect the wood, so as to define the wood as the upward warping plate 10; when the wood warps downward, the two ends thereof are in contact with the upper end surface of the sorting plate 63, at this time, the sorting sensor 66 cannot detect the wood, so as to define the wood as the downward warping plate 9; according to the above characteristics, the detection distance of the sorting sensor 66 can be correspondingly set, so that the wood can be detected when warping upward, and the wood cannot be detected when warping downward, so as to realize the detection and sorting of the downward warping plate 9 and the upward warping plate 10.
[0096] Further, please refer to Figure 1 and Figure 2Further comprising a controller 13 for acquiring the detection result of the sorting sensor 66 and controlling the sorting plate 63 to switch states according to the detection result;
[0097] When the sorting sensor 66 detects that the wood is the lower warped board 9, the sorting cylinder 65 is controlled to retract to drive the sorting plate 63 to overturn downward, so that the sorting plate 63 is switched from the initial position to the overturned position; when the sorting sensor 66 detects that the wood is the upper warped board 10, the sorting cylinder 65 is controlled to extend to drive the sorting plate 63 to slide horizontally, so that the sorting plate 63 is switched from the initial position to the sliding position;
[0098] Through the cooperation of the controller 13 and the sorting sensor 66, automatic detection of the warped direction of the wood and sorting operation can be realized, which is convenient for subsequent buckling and stacking.
[0099] In another embodiment, referring to Figure 17 , the transfer mechanism 12 comprises a horizontal moving assembly 121, a vertical moving assembly 122 connected to the horizontal moving assembly 121, a lifting cylinder 123 connected to the vertical moving assembly 122, a lifting frame 124 mounted on the extending end of the lifting cylinder 123, and a suction cup 125 arranged on the lifting frame 124; the horizontal moving assembly 121 is used to drive the lifting frame 124 to move horizontally to transfer the upper buckling plate 4 on the upper buckling plate conveying belt 2 to the position directly above the assembly table 5; the vertical moving assembly 122 is used to drive the lifting frame 124 to move vertically to transfer the buckling piece to the stacking frame 11;
[0100] Specifically, the horizontal moving assembly 121 drives the vertical moving assembly 122 and the lifting cylinder 123 and the lifting frame 124 below to move horizontally, so as to transfer the upper buckling plate 4 on the upper buckling plate conveying belt 2 to the position directly above the assembly table 5; after the lower warped board 9 and the upper warped board 10 are transferred to the position, the lifting cylinder 123 drives the lifting frame 124 to descend, so as to buckle the upper buckling plate 4 and the lower buckling plate 3 together to form a buckling piece with a group of lower warped boards 9 and upper warped boards 10 inside; the vertical moving assembly 122 drives the lifting cylinder 123 and the lifting frame 124 to move vertically, so as to transfer the buckling piece on the assembly table 5 to the stacking frame 11, and complete the stacking of the buckling piece;
[0101] It should be noted that in each process of transferring, buckling and stacking, the corresponding lifting position of the lifting cylinder 123 can be adaptively set according to the actual working condition, and in addition, the suction and air cut-off of the suction cup 125 can also be set correspondingly according to the actual working condition, specifically, the suction state is maintained during the transferring and buckling process, and the suction is cut off after the buckling piece is transferred to the stacking frame 11, which all belong to the prior art and will not be described in detail.
[0102] Further, referring to Figure 18The horizontal moving assembly 121 comprises a horizontal moving guide rail 1211, a horizontal moving block 1212 slidingly embedded in the horizontal moving guide rail 1211, a horizontal moving screw rod 1213 rotatably installed on the horizontal moving guide rail 1211, and a horizontal moving motor 1214 fixedly installed at one end of the horizontal moving guide rail 1211; the horizontal moving block 1212 is threadedly connected with the horizontal moving screw rod 1213, and the horizontal moving motor 1214 is used for driving the horizontal moving screw rod 1213 to rotate; the horizontal moving motor 1214 drives the horizontal moving screw rod 1213 to rotate, thereby driving the horizontal moving block 1212 to slide in the horizontal moving guide rail 1211, so that the horizontal displacement of the lifting frame 124 can be realized.
[0103] The longitudinal moving assembly 122 comprises a longitudinal moving guide rail 1221, a longitudinal moving block 1222 slidingly embedded in the longitudinal moving guide rail 1221, a longitudinal moving screw rod 1223 rotatably installed on the longitudinal moving guide rail 1221, and a longitudinal moving motor 1224 fixedly installed at one end of the longitudinal moving guide rail 1221; the longitudinal moving block 1222 is threadedly connected with the longitudinal moving screw rod 1223, and the longitudinal moving motor 1224 is used for driving the longitudinal moving screw rod 1223 to rotate; the longitudinal moving motor 1224 drives the longitudinal moving screw rod 1223 to rotate, thereby driving the longitudinal moving block 1222 to slide in the longitudinal moving guide rail 1221, so that the longitudinal displacement of the lifting frame 124 can be realized.
[0104] In addition, please refer to Figure 19 and Figure 20 In order to save the storage space of the stacking frame 11 as much as possible, the lower plate body 31 is provided with a clamping groove 33, and the upper plate body 41 is provided with a clamping block 43 matched with the clamping groove 33; when the fastening piece stacks are stacked, adjacent fastening piece stacks are spliced with each other through the clamping groove 33 and the cavity 34, so that the overall height of the fastening piece stacks can be greatly reduced, and the number of the fastening piece stacks in the stacking frame 11 can be increased.
[0105] The above describes the embodiments of the embodiments, but the embodiments are not limited to the specific embodiments described above, and the specific embodiments described above are only illustrative but not restrictive, and those skilled in the art can make many forms under the inspiration of the embodiments, which all belong to the protection of the embodiments.
Claims
1. A wood drying machine automatic stacking mechanism at the discharge, characterized in that, The utility model relates to a wood drying machine lower buckling plate and upper buckling plate automatic assembly device which comprises the following components: an assembly table (5); a lower buckling plate conveying belt (1) arranged on one side of the assembly table (5) and used for conveying the lower buckling plate (3) to the assembly table (5); an upper buckling plate conveying belt (2) arranged on one side of the assembly table (5) and located directly above the lower buckling plate conveying belt (1) and used for conveying the upper buckling plate (4); a receiving and sorting mechanism (6) arranged at the discharge end of the wood drying machine and used for sorting the lower buckling plate (9) and the upper buckling plate (10) according to the warping direction of the discharged wood; a lower buckling plate conveying unit (7) arranged between the receiving and sorting mechanism (6) and the assembly table (5) and used for conveying the lower buckling plate (9) sorted by the receiving and sorting mechanism (6) to the assembly table (5); an upper buckling plate conveying unit (8) arranged between the receiving and sorting mechanism (6) and the assembly table (5) and located directly above the lower buckling plate conveying unit (7) and used for conveying the upper buckling plate (10) sorted by the receiving and sorting mechanism (6) to the assembly table (5); a stacking rack (11) located on the side of the assembly table (5) away from the receiving and sorting mechanism (6) and used for stacking the buckled lower buckling plate (9) and the upper buckling plate (10); a transfer mechanism (12) arranged above the assembly table (5) and used for transferring the upper buckling plate (4) on the upper buckling plate conveying belt (2) to the assembly table (5) to complete buckling with the lower buckling plate (3) to form a buckled piece and transferring the buckled piece to the stacking rack (11); the lower buckling plate (3) comprises a lower plate body (31), and a lower buckling groove (32) for accommodating the lower buckling plate (9) is arranged above the lower plate body (31); the upper buckling plate (4) comprises an upper plate body (41), and an upper buckling groove (42) for accommodating the upper buckling plate (10) is arranged below the upper plate body (41); the lower plate body (31) and the upper plate body (41) are detachably connected through a buckling assembly; a clamping groove (33) is arranged on the lower plate body (31), and a clamping block (43) matched with the clamping groove (33) is arranged on the upper plate body (41); the buckling assembly comprises: a cavity (34) arranged in the lower plate body (31), and a plurality of slots (35) are arranged above the cavity (34); a guide rod (36) horizontally fixed in the cavity (34); a sliding frame (37) slidably sleeved on the guide rod (36) and having one end extending out of the cavity (34), and a push plate (38) corresponding to each slot (35) is arranged on the sliding frame (37); a spring (39) arranged in the cavity (34) and away from the extending end of the sliding frame (37); a protruding block (44) arranged on the upper plate body (41) and corresponding to each slot (35), and a springy wedge-shaped block (45) is arranged on one side of the protruding block (44); the transfer mechanism (12) comprises a horizontal moving assembly (121), a vertical moving assembly (122) connected to the horizontal moving assembly (121), a lifting electric cylinder (123) connected to the vertical moving assembly (122), a lifting frame (124) mounted on the extending end of the lifting electric cylinder (123), and a suction disc (125) arranged on the lifting frame (124). The horizontal moving assembly (121) comprises a horizontal moving guide rail (1211), a horizontal moving block (1212) slidably arranged in the horizontal moving guide rail (1211), a horizontal moving screw (1213) rotatably arranged on the horizontal moving guide rail (1211), and a horizontal moving motor (1214) fixedly arranged at one end of the horizontal moving guide rail (1211); the horizontal moving block (1212) is threadedly connected with the horizontal moving screw (1213), and the horizontal moving motor (1214) is used for driving the horizontal moving screw (1213) to rotate.
2. The wood dryer outfeed automatic stacking mechanism of claim 1, wherein, The lower warped board conveying unit (7) comprises a lower frame body (71), a lower conveying belt (72) rotatably arranged on the lower frame body (71), and a lower conveying motor (73) fixedly arranged on the lower frame body (71); the lower conveying motor (73) is used for driving the lower conveying belt (72) to move, and the lower conveying belt (72) is used for carrying the lower warped board (9). The upper warped board conveying unit (8) comprises an upper frame body (81), an upper conveying belt (82) rotatably arranged on the upper frame body (81), and an upper conveying motor (83) fixedly arranged on the upper frame body (81); the upper conveying motor (83) is used for driving the upper conveying belt (82) to move, and the upper conveying belt (82) is used for carrying the upper warped board (10).
3. The wood dryer outfeed automatic stacking mechanism of claim 2, wherein, At the contact point between the lower conveying belt (72) and the lower warped board (9), the central axis of the lower conveying belt (72) is perpendicular to the tangent of the lower warped board (9) at the contact point. At the contact point between the upper conveying belt (82) and the upper warped board (10), the central axis of the upper conveying belt (82) is perpendicular to the tangent of the upper warped board (10) at the contact point.
4. The wood dryer outfeed automatic stacking mechanism of claim 1, wherein, The material receiving and sorting mechanism (6) comprises: a material receiving frame (61) having a chute (62) symmetrically arranged at both sides thereof; a sorting plate (63) having a pin shaft (64) movably arranged in the chute (62) at one end thereof and located between the lower warped board conveying unit (7) and the upper warped board conveying unit (8) at the other end thereof; a sorting electric cylinder (65) hingedly connected to the material receiving frame (61) at one end thereof and hingedly connected to the sorting plate (63) at the other end thereof; a sorting inductor (66) arranged at the center of the upper end surface of the sorting plate (63) and used for detecting the warped direction of the wood.
5. The wood dryer outfeed automatic stacking mechanism of claim 4, wherein, Further comprising a controller (13) used for acquiring the detection result of the sorting inductor (66) and controlling the sorting plate (63) to switch states according to the detection result; when the sorting inductor (66) detects that the wood is the lower warped board (9), the sorting electric cylinder (65) is controlled to retract to drive the sorting plate (63) to downwardly overturn, so that the sorting plate (63) is switched from the initial position to the overturned position; when the sorting inductor (66) detects that the wood is the upper warped board (10), the sorting electric cylinder (65) is controlled to extend to drive the sorting plate (63) to horizontally slide, so that the sorting plate (63) is switched from the initial position to the sliding position.
6. The wood dryer outfeed automatic stacking mechanism of claim 5, wherein, when the sorting plate (63) is in the initial position, the sorting plate (63) is in a horizontal state and the pin shaft (64) is located at the end of the chute (62) away from the assembling table (5). When the sorting plate (63) is in the sliding position, the sorting plate (63) is in a horizontal state and the pin shaft (64) is located at one end of the sliding groove (62) close to the assembly table (5); When the sorting plate (63) is in the overturning position, the end of the sorting plate (63) away from the pin shaft (64) is inclined downward and the pin shaft (64) is located at one end of the sliding groove (62) away from the assembly table (5).
7. The wood dryer outfeed automatic stacking mechanism of claim 1, wherein, The horizontal moving assembly (121) is used to drive the lifting frame (124) to move horizontally to move the upper buckle plate (4) on the upper buckle plate conveying belt (2) to above the assembly table (5); and the vertical moving assembly (122) is used to drive the lifting frame (124) to move vertically to move the buckle into the stacking frame (11).
8. The wood dryer outfeed automatic stacking mechanism of claim 7, wherein, The vertical moving assembly (122) comprises a vertical moving guide rail (1221), a vertical moving block (1222) slidably embedded in the vertical moving guide rail (1221), a vertical moving screw rod (1223) rotatably installed on the vertical moving guide rail (1221), and a vertical moving motor (1224) fixedly installed at one end of the vertical moving guide rail (1221); the vertical moving block (1222) is in threaded connection with the vertical moving screw rod (1223), and the vertical moving motor (1224) is used to drive the vertical moving screw rod (1223) to rotate.
Citation Information
Patent Citations
Board loading device of PCBs
CN109650069A
Wood chip automatic stacking machine
CN111731855A