Adjustable air compressor assembly equipment with tool limiting rod
By designing an adjustable tooling limit rod air compressor assembly equipment, the problem of poor applicability of existing air compressor fixed assembly mechanisms has been solved. It enables adaptive fixing of air compressor gears of different heights and sizes, thereby reducing assembly costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUANGXI YUCHAI MASCH CO LTD
- Filing Date
- 2023-12-28
- Publication Date
- 2026-04-28
AI Technical Summary
Existing fixed assembly mechanisms for air compressors can only accommodate specific models of air compressors and cannot accommodate air compressor gears of different heights and sizes, leading to increased assembly costs.
An adjustable tooling limit rod air compressor assembly device was designed. By adjusting the structure of the tooling fixing frame and the limit rod, it can adaptably fix air compressor gears of different sizes and heights. The device includes components such as an adjustable tooling fixing frame, a limit rod, and a threaded sleeve to ensure stable fixation of the machine body.
It achieves applicability to air compressor gears of different heights and sizes, reduces assembly costs, and improves the versatility and stability of assembly equipment.
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Figure CN117884876B_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of air compressor assembly equipment, and more specifically, relates to an air compressor assembly equipment with adjustable tooling limit rod. Background Technology
[0002] When assembling an air compressor and tightening the fixing nut on the air compressor gear, the air compressor and its gear need to be fixed in place to achieve the required tightening torque due to the large torque of the nut. However, the current air compressor fixing assembly mechanism is too rigid. The fixing assembly mechanism of one model of air compressor can only be adapted to the corresponding model of air compressor, that is, it cannot be adapted to air compressors of different heights or air compressor gears of different sizes. This poor applicability increases the assembly cost of air compressors. Summary of the Invention
[0003] To address the shortcomings of the aforementioned technologies, this application provides an adjustable tooling limit rod air compressor assembly device. Its essence lies in improving the current fixed assembly mechanism for air compressors, which is too rigid. The fixed assembly mechanism for one model of air compressor can only adapt to the corresponding model of air compressor, that is, it cannot be used for air compressor gears of different heights and sizes, resulting in poor applicability and increased assembly costs for air compressors.
[0004] To achieve the above objectives, the technical solution of this application is as follows:
[0005] An adjustable tooling limit rod air compressor assembly device includes a base component and an assembly component.
[0006] The basic components include: a body, a first gear, and a first nut, wherein the first gear is disposed on the body and the first nut is threaded onto the body.
[0007] The assembly component includes a tooling fixing frame, a fixing tooling pad, a tooling movable limiting block, and a tooling limiting rod. The tooling fixing frame is disposed on the machine body, the fixing tooling pad and the tooling movable limiting block are both disposed on the tooling fixing frame, and the tooling limiting rod is disposed on the tooling fixing frame.
[0008] In the above implementation process, the tooling fixing frame includes a first support plate, a buckle, a second support plate, and a second gear. The first support plate and the second support plate are attached together, and different parts of the buckle are respectively fixed to the outer walls of the first support plate and the second support plate. The second gear is fixed to the upper surface of the first support plate.
[0009] In the above implementation process, the fixing tooling block includes a first connecting block, a vertical bar, a U-shaped block, a first locking member, and a second connecting block. The first connecting block is fixed on the lower surface of the second support plate, the vertical bar is fixed on the side surface of the first connecting block, the U-shaped block is fixed on the side surface of the second connecting block, the vertical bar slides through the U-shaped block, the first locking member is threaded through the U-shaped block, and multiple threaded grooves are linearly and equidistantly provided on the vertical bar. The end of the first locking member is threaded in the threaded groove.
[0010] In the above implementation process, the tooling movable limiting block includes a first horizontal block, a guide rod, a second horizontal block, a first threaded rod, and a threaded sleeve. The first horizontal block is fixed on the side surface of one of the second support plates, the guide rod is fixed on the lower surface of the first horizontal block, the guide rod is slidably inserted into the second horizontal block, different first threaded rods are respectively fixed on the lower surface of the first horizontal block and the upper surface of the second horizontal block, the threaded sleeve is threaded onto the first threaded rod, and the second horizontal block is attached to the upper surface of the machine body.
[0011] In the above implementation process, the tooling limiting rod includes a first slider, a second locking member, a first limiting strip, and a width adjustment part. The first slider is slidably disposed on the second support plate, the first limiting strip is fixed on the upper surface of the first slider, the second locking member is threaded through the first slider, and the width adjustment part is disposed between the two first limiting strips.
[0012] In the above implementation process, a groove is provided on the second support plate, and the first slider is slidably disposed on the groove.
[0013] In the above implementation process, the width adjustment part includes a second limiting strip, a connecting strip, a second threaded rod, a second nut, a second slider, and a third locking member. The second slider is fixed on the outer wall of the second limiting strip and is slidably disposed inside the first limiting strip. The third locking member is threaded through the second slider. The end of the connecting strip is slidably inserted into the second limiting strip. One end of the second threaded rod is fixed on the upper surface of the connecting strip and passes through the second limiting strip. The second nut is threadedly sleeved on the second threaded rod.
[0014] In the above implementation process, a through hole is provided on the second limiting strip, and the second threaded rod passes through the through hole.
[0015] Compared with the prior art, this application has the following advantages:
[0016] In use, when tightening the first nut on the first gear, adjust the distance between the first and second horizontal blocks according to the distance between the first gear and the machine body. Rotate the threaded sleeve so that it is simultaneously threaded onto both first threaded rods, thus fixing the first and second horizontal blocks. This allows the assembly equipment to accommodate first gears of different sizes. Then, engage the second gear on the first support plate with the first gear. Tighten the first nut to lock the first gear in place and prevent it from rotating. Next, align the second support plate with the first support plate from below the first gear and fasten the buckle to fix the first and second support plates together, thus fixing the entire machine body and preventing it from swaying. Then, move the second connecting block according to the height of the machine body to control the distance between the second and first connecting blocks, i.e., adjust the position of the vertical bar within the U-shaped block. Rotate the first locking member so that its end enters the threaded groove. This assembly equipment allows it to adapt to machine bodies of different heights. Then, the first limiting bar is moved, adjusting the depth of the first slider within the groove so that the first limiting bar rests against the first gear. The second locking member is rotated, and its end presses against the inner wall of the groove, fixing the first slider onto the groove. During the movement of the first limiting bar, the depth of the connecting bar's end within the second limiting bar is also adjusted. Then, the second nut is rotated, and its lower surface presses against the upper surface of the second limiting bar, fixing the connecting bar onto the second limiting bar. The second limiting bar is moved so that it rests against the first gear, controlling the position of the second slider on the second support plate. The third locking member is rotated, and its end presses against the second support plate, fixing the second slider onto the second support plate and preventing the machine body from moving outwards when the first nut is tightened. This air compressor assembly equipment can adapt to machine bodies of different heights and first gears of different sizes, making it more versatile. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of an adjustable tooling limit rod air compressor assembly equipment provided in the embodiments of this application;
[0018] Figure 2 This is a three-dimensional structural diagram of the basic components provided in the embodiments of this application;
[0019] Figure 3 A three-dimensional structural diagram of the assembly component provided in the embodiments of this application;
[0020] Figure 4 A diagram showing the relationship between the tooling fixture, the fixed tooling pad, and the tooling movable limit block provided in the embodiments of this application;
[0021] Figure 5 Provided for the implementation of this application Figure 4 Enlarged view of region A in the middle;
[0022] Figure 6 An exploded view of the tooling movable limit block provided in the embodiments of this application.
[0023] In the diagram: 100 - Basic component; 110 - Body; 120 - First gear; 130 - First nut; 200 - Assembly component; 210 - Tooling fixture; 211 - First support plate; 212 - Buckle; 213 - Second support plate; 214 - Second gear; 220 - Fixing tooling pad; 221 - First connecting block; 222 - Vertical bar; 223 - U-shaped block; 224 - First locking element; 225 - Second connecting block; 226 - Threaded groove; 230 - Tooling movable limit block; 231-First horizontal block; 232-Guide rod; 233-Second horizontal block; 234-First threaded rod; 235-Threaded sleeve; 240-Tooling limit rod; 241-Slide groove; 242-First slider; 243-Second locking element; 244-First limiting strip; 245-Width adjustment part; 2451-Second limiting strip; 2452-Connecting strip; 2453-Through hole; 2454-Second threaded rod; 2455-Second nut; 2456-Second slider; 2457-Third locking element. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with embodiments.
[0025] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.
[0026] In the embodiments, unless otherwise specified, all methods used are conventional methods in the art.
[0027] Please see Figures 1-6 This application provides an adjustable tooling limit rod air compressor assembly equipment, including a base component 100 and an assembly component 200.
[0028] When it is necessary to tighten the first nut 130 on the first gear 120, adjust the distance between the first cross block 231 and the second cross block 233 according to the distance between the first gear 120 and the machine body 110. Rotate the threaded sleeve 235 so that the threaded sleeve 235 is simultaneously threaded onto the two first threaded rods 234, thereby fixing the first cross block 231 and the second cross block 233. This allows the assembly equipment to adapt to first gears 120 of different sizes. Then, engage the second gear 214 on the first support plate 211 onto the first gear 120. When tightening the first nut 130, lock the first gear 120 in place to prevent the first gear from being tightened. Wheel 120 rotates, then the second support plate 213 is aligned with the first support plate 211 from below the first gear 120, and the buckle 212 is fastened to fix the first support plate 211 and the second support plate 213 together, thus fixing the machine body 110 as a whole and preventing it from swinging. Then, according to the height of the machine body 110, the second connecting block 225 is moved to control the distance between the second connecting block 225 and the first connecting block 221, that is, to adjust the position of the vertical bar 222 within the U-shaped block 223. The first locking member 224 is rotated so that its end enters the threaded groove 226, thus... The assembly equipment can adapt to body 110 of different heights. Then, the first limiting bar 244 is moved, and the depth of the first slider 242 in the slide groove 241 is adjusted so that the first limiting bar 244 abuts against the first gear 120. The second locking member 243 is rotated, and the end of the second locking member 243 presses against the inner wall of the slide groove 241, fixing the first slider 242 onto the slide groove 241. During the movement of the first limiting bar 244, the depth of the end of the connecting bar 2452 in the second limiting bar 2451 is also adjusted. Then, the second nut 2455 is rotated, and the lower surface of the second nut 2455 presses against the second limiting bar. The upper surface of 2451 allows the connecting strip 2452 to be fixed on the second limiting strip 2451. Moving the second limiting strip 2451 so that it abuts against the first gear 120 controls the position of the second slider 2456 on the second support plate 213. Rotating the third locking member 2457 causes the end of the third locking member 2457 to press against the second support plate 213, thus fixing the second slider 2456 on the second support plate 213 and preventing the machine body 110 from moving outward when the first nut 130 is tightened. This air compressor assembly equipment can adapt to machine bodies 110 of different heights and first gears 120 of different sizes, making it more versatile.
[0029] Please see Figure 1 and Figure 2 The basic component 100 includes: a body 110, a first gear 120 and a first nut 130. The first gear 120 is disposed on the body 110 and the first nut 130 is threaded onto the body 110.
[0030] Please see Figure 1 and Figures 3-6The assembly component 200 includes a tooling fixing frame 210, a fixing tooling pad 220, a tooling movable limit block 230, and a tooling limit rod 240. The tooling fixing frame 210 is mounted on the machine body 110 and includes a first support plate 211, a latch 212, a second support plate 213, and a second gear 214. The first support plate 211 and the second support plate 213 are fitted together. Different parts of the latch 212 are fixed to the outer walls of the first support plate 211 and the second support plate 213, respectively. The second gear 214 is fixed to the upper surface of the first support plate 211. Different latches 212 are respectively disposed on the upper and lower surfaces of the first support plate 211 and the second support plate 213. Multiple latches 212 facilitate the mounting of the first support plate 211 and the second support plate 213. The second support plate 213 is fixed together. The fixed tooling pad 220 and the tooling movable limit block 230 are both set on the tooling fixing frame 210. The fixed tooling pad 220 includes a first connecting block 221, a vertical bar 222, a U-shaped block 223, a first locking member 224, and a second connecting block 225. The first connecting block 221 is fixed to the lower surface of the second support plate 213, the vertical bar 222 is fixed to the side surface of the first connecting block 221, and the U-shaped block 223 is fixed to the side surface of the second connecting block 225. The vertical bar 222 slides through the U-shaped block 223, and the first locking member 224 is threaded through the U-shaped block 223. Multiple threaded grooves 226 are linearly and equidistantly opened on the vertical bar 222, and the end thread of the first locking member 224 is in the threaded groove 226. The vertical bar 222, U-shaped block 223, and first locking element 224 facilitate control of the distance between the first connecting block 221 and the second connecting block 225. The tooling movable limit block 230 includes a first horizontal block 231, a guide rod 232, a second horizontal block 233, a first threaded rod 234, and a threaded sleeve 235. The first horizontal block 231 is fixed to the side surface of one of the second support plates 213. The guide rod 232 is fixed to the lower surface of the first horizontal block 231 and slidably inserted into the second horizontal block 233. Different first threaded rods 234 are respectively fixed to the lower surface of the first horizontal block 231 and the upper surface of the second horizontal block 233. The threaded sleeve 235 is threaded onto the first threaded rod 234. The second horizontal block 233 fits against the machine body 110. On the upper surface, the guide rod 232, the first threaded rod 234, and the threaded sleeve 235 facilitate adjustment of the distance between the first horizontal block 231 and the second horizontal block 233. A tooling limiting rod 240 is mounted on the tooling fixing frame 210. The tooling limiting rod 240 includes a first slider 242, a second locking member 243, a first limiting strip 244, and a width adjusting part 245. The first slider 242 is slidably mounted on the second support plate 213. The first limiting strip 244 is fixed to the upper surface of the first slider 242. The second locking member 243 is threaded through the first slider 242. The width adjusting part 245 is positioned between the two first limiting strips 244. The arrangement of the first slider 242 and the second locking member 243 facilitates adjustment of the distance between the two first limiting strips 244.A groove 241 is provided on the second support plate 213. The first slider 242 is slidably disposed on the groove 241. The groove 241 facilitates the movement of the first slider 242 on the second support plate 213. The width adjustment part 245 includes a second limiting strip 2451, a connecting strip 2452, a second threaded rod 2454, a second nut 2455, a second slider 2456, and a third locking member 2457. The second slider 2456 is fixed to the outer wall of the second limiting strip 2451 and slidably disposed within the first limiting strip 244. The third locking member 2457 is threaded through the second slider 2456. The connecting strip 2452... The end of the connecting strip 2452 is slidably inserted into the second limiting strip 2451. One end of the second threaded rod 2454 is fixed to the upper surface of the connecting strip 2452. The second threaded rod 2454 passes through the second limiting strip 2451. The second nut 2455 is threaded onto the second threaded rod 2454. The arrangement of the second threaded rod 2454 and the second nut 2455 facilitates fixing the end of the connecting strip 2452 into the second limiting strip 2451. A through hole 2453 is provided on the second limiting strip 2451, through which the second threaded rod 2454 passes. The through hole 2453 facilitates the movement of the second threaded rod 2454 on the second limiting strip 2451.
[0031] Specifically, the working principle of this adjustable limit rod air compressor assembly equipment is as follows: When it is necessary to tighten the first nut 130 on the first gear 120, the distance between the first horizontal block 231 and the second horizontal block 233 is adjusted according to the distance between the first gear 120 and the machine body 110. The threaded sleeve 235 is rotated so that it simultaneously threads onto both first threaded rods 234, thus fixing the first horizontal block 231 and the second horizontal block 233. This allows the assembly equipment to adapt to first gears 120 of different sizes. Then, the second gear 214 on the first support plate 211 is engaged and locked onto the first gear 120, and then tightened. When the first nut 130 is engaged, the first gear 120 is locked to prevent it from rotating. Then, the second support plate 213 is aligned with the first support plate 211 from below the first gear 120, and the buckle 212 is fastened to fix the first support plate 211 and the second support plate 213 together, thus fixing the machine body 110 as a whole and preventing it from swinging. Then, according to the height of the machine body 110, the second connecting block 225 is moved to control the distance between the second connecting block 225 and the first connecting block 221, that is, to adjust the position of the vertical bar 222 within the U-shaped block 223. The first locking member 224 is rotated to make the first locking member 224... The end of the connector 2452 enters the threaded groove 226, allowing the assembly equipment to adapt to different heights of the body 110. Then, the first limiting bar 244 is moved, adjusting the depth of the first slider 242 in the slide groove 241 so that the first limiting bar 244 abuts against the first gear 120. The second locking member 243 is rotated, and the end of the second locking member 243 presses against the inner wall of the slide groove 241, fixing the first slider 242 onto the slide groove 241. During the movement of the first limiting bar 244, the depth of the end of the connecting bar 2452 in the second limiting bar 2451 is also adjusted. Then, the second nut 2455 is rotated, and the lower surface of the second nut 2455 passes through... The upper surface of the second limiting strip 2451 is pressed to fix the connecting strip 2452 on the second limiting strip 2451. The second limiting strip 2451 is moved to abut against the first gear 120, thereby controlling the position of the second slider 2456 on the second support plate 213. The third locking member 2457 is rotated, and the end of the third locking member 2457 presses against the second support plate 213, thereby fixing the second slider 2456 on the second support plate 213 and preventing the machine body 110 from moving outward when the first nut 130 is tightened. This air compressor assembly equipment can adapt to machine bodies 110 of different heights and first gears 120 of different sizes, making it more versatile.
[0032] The above embodiments only illustrate several implementation methods of this application, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patent application.
[0033] It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the scope of protection of this application. Therefore, the scope of protection of this patent application shall be determined by the appended claims.
Claims
1. An air compressor assembly device with adjustable tooling limit rod, characterized in that, include: A basic component (100) includes: a body (110), a first gear (120), and a first nut (130), wherein the first gear (120) is disposed on the body (110), and the first nut (130) is threaded onto the body (110); and Assembly component (200) includes tooling fixture (210), tooling pad (220), tooling movable limit block (230), and tooling limit rod (240). The tooling fixture (210) is mounted on the machine body (110). The tooling pad (220) and the tooling movable limit block (230) are both mounted on the tooling fixture (210). The tooling limit rod (240) is mounted on the tooling fixture (210). The tooling fixture (210) includes a first support plate (211), a buckle (212), a second support plate (213), and a second gear (214). The first support plate (211) and the second support plate (213) are fitted together. Different parts of the buckle (212) are fixed to the outer walls of the first support plate (211) and the second support plate (213), respectively. The second gear (214) is fixed to the upper surface of the first support plate (211). The fixed tooling pad (220) includes a first connecting block (221), a vertical bar (222), a U-shaped block (223), a first locking member (224), and a second connecting block (225). The first connecting block (221) is fixed on the lower surface of the second support plate (213), the vertical bar (222) is fixed on the side surface of the first connecting block (221), the U-shaped block (223) is fixed on the side surface of the second connecting block (225), the vertical bar (222) slides through the U-shaped block (223), the first locking member (224) is threaded through the U-shaped block (223), and multiple threaded grooves (226) are linearly and equidistantly provided on the vertical bar (222). The end of the first locking member (224) is threaded in the threaded groove (226). The tooling movable limit block (230) includes a first horizontal block (231), a guide rod (232), a second horizontal block (233), a first threaded rod (234), and a threaded sleeve (235). The first horizontal block (231) is fixed on the side surface of one of the second support plates (213). The guide rod (232) is fixed on the lower surface of the first horizontal block (231). The guide rod (232) is slidably inserted into the second horizontal block (233). Different first threaded rods (234) are respectively fixed on the lower surface of the first horizontal block (231) and the upper surface of the second horizontal block (233). The threaded sleeve (235) is threaded onto the first threaded rod (234). The second horizontal block (233) is attached to the upper surface of the machine body (110). The tooling limiting rod (240) includes a first slider (242), a second locking member (243), a first limiting strip (244), and a width adjusting part (245). The first slider (242) is slidably disposed on the second support plate (213). The first limiting strip (244) is fixed on the upper surface of the first slider (242). The second locking member (243) is threaded through the first slider (242). The width adjusting part (245) is disposed between the two first limiting strips (244).
2. The adjustable tooling limit rod air compressor assembly equipment according to claim 1, characterized in that, The second support plate (213) has a groove (241) and the first slider (242) is slidably disposed on the groove (241).
3. The adjustable tooling limit rod air compressor assembly equipment according to claim 1, characterized in that, The width adjustment part (245) includes a second limiting bar (2451), a connecting bar (2452), a second threaded rod (2454), a second nut (2455), a second slider (2456), and a third locking member (2457). The second slider (2456) is fixed on the outer wall of the second limiting bar (2451). The second slider (2456) is slidably disposed in the first limiting bar (244). The third locking member (2457) is threaded through the second slider (2456). The end of the connecting bar (2452) is slidably inserted into the second limiting bar (2451). One end of the second threaded rod (2454) is fixed on the upper surface of the connecting bar (2452). The second threaded rod (2454) passes through the second limiting bar (2451). The second nut (2455) is threadedly sleeved on the second threaded rod (2454).
4. The adjustable tooling limit rod air compressor assembly equipment according to claim 3, characterized in that, The second limiting bar (2451) has a through hole (2453), and the second threaded rod (2454) passes through the through hole (2453).
Citation Information
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