Intelligent gravity husked rice separator

By controlling the position of the separator plate and the sampling component to deliver samples using a rice quality analyzer, the problem of time-consuming and labor-intensive separator plate adjustment in gravity rice separators is solved, achieving precise control and efficient separation of materials.

CN117900134BActive Publication Date: 2025-11-25ZHEJIANG LIANGGONG MASCH TECH CO LTD
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Patent Information

Application Number
CN202311835657.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-11-25
Estimated Expiration
2043-12-27

AI Technical Summary

Technical Problem

Existing gravity grain separators are time-consuming and labor-intensive to adjust the width of the feeding area of ​​the separator plate, and the adjustment accuracy is not high, making it difficult to ensure that different materials are in the best state after separation.

Method used

The separated material is analyzed using a rice quality analyzer. The position of the separator is controlled based on the analysis results. The separator is moved precisely by a drive cylinder. The material is sampled and delivered using a sampling component and an extraction fan to ensure that the material is in the optimal condition in different discharge ports.

Benefits of technology

It achieves precise control over the material feeding area of ​​the separator, ensuring that different materials are in the best condition after separation, improving separation efficiency and accuracy, and reducing operational difficulty and manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an intelligent gravity unhusked rice and chaff separating machine, which comprises a machine body, a material distributing device, a material uniformizing device, a feeding hopper, a reciprocating oscillating mechanism and a separating assembly. The separating assembly comprises a covering cover, two partition plates, a first lower discharging port, a second lower discharging port and a third lower discharging port arranged at the lower side of the covering cover. The machine body is additionally provided with a rice quality analyzer. A connecting shaft is arranged in the covering cover. Shaft holes are formed in the partition plates and used for allowing the connecting shaft to pass through. Driving cylinders are arranged on the connecting shaft and located at one side of the partition plates, and the driving cylinders are connected with the piston rod end of the partition plates. The driving cylinders are electrically connected with the rice quality analyzer through wires. The lower sides of the first lower discharging port and the third lower discharging port are provided with guide sleeves respectively used for collecting and falling the materials falling in the first lower discharging port and the third lower discharging port. A sampling assembly is arranged between the rice quality analyzer and the guide sleeves and used for sending part of the materials falling in the guide sleeves into the rice quality analyzer for quality analysis.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of grain and chaff separation, and particularly relates to an intelligent gravity grain and chaff separator. BACKGROUND

[0002] The gravity grain and chaff separator is used for separating the grain and chaff by using the physical property differences of the specific gravity, particle size and friction coefficient of the grain and chaff. Under the action of the transverse reciprocating shaking separation plate, the grain and chaff mixture is gradually automatically classified, the chaff with large specific gravity and small particle size sinks, and the chaff is transported by the bidirectional inclined convex point separation plate to move obliquely upward above the separation plate and then flows out. The grain with small specific gravity and large particle size floats on the upper layer of the chaff, slides obliquely downward below the separation plate and then flows out, so that the separation according to the quality is achieved.

[0003] The rice quality analyzer is often used to detect the material separated by the gravity grain and chaff separator. The rice quality analyzer is a device for evaluating the appearance quality of rice by using advanced optical technology and image processing algorithms. The principle mainly includes four parts of light source, sensor, image processing and data analysis. The sensor is one of the core components of the rice quality analyzer. The sensor can receive the light signal reflected back by the irradiated rice sample and convert it into an electric signal. These electric signals contain the spectral information of the rice sample, which can reflect the color, transparency, texture and other characteristics of the rice.

[0004] At present, the Chinese patent with the publication number CN219084458U and the publication date of May 26, 2023 discloses an automatic sampling detection device of a rice huller and an intelligent rice huller. The automatic sampling detection device controls the sampling mechanism of the rice huller to perform the sampling action, and transports the sampled grain and chaff mixture to the rice quality analyzer through the conveying hose for analysis. Since the conveying hose is used for conveying, the damage and breakage probability of the material particle sample in the conveying process is reduced. In addition, the rice quality analyzer is arranged beside the rice huller, the sample conveying path is shortened, the time from sampling to detection is shortened, the damage and breakage probability of the material particle sample in the conveying process is further reduced, the analysis accuracy of the rice quality analyzer is improved, the intelligent adjustment effect of the rice huller is improved, and the grain loss is reduced.

[0005] The sampling device is usually installed below the outlet of the rice huller. After sampling, the sample is conveyed to the rice quality analyzer through the chute, and the data such as the shelling rate and the chaff breaking rate are communicated to the control system of each rice huller to control the processing parameters, so as to improve the processing effect of the rice huller.

[0006] The Chinese patent with publication number CN116786425A and publication date of September 22, 2023 discloses a grain separation device, which comprises a reciprocating oscillation mechanism and a symmetrical distribution of a distribution device at the top thereof, the distribution device is inclined at an angle from the outside to the inside and the inclination angle is adjustable, one end of each distribution device is connected and installed with a uniform material device, the other end of the distribution device is fixedly installed with a separation assembly, and a feed hopper is arranged above the feed inlet of the uniform material device; by utilizing the differences in specific gravity, particle size and friction coefficient of unhusked and full grains in the grain, the grain is separated under the combined action of gravity and reciprocating swinging motion, the separation method has higher purity and efficiency, and avoids the problem of dust raising; the eccentric assembly eccentrically arranged is connected with the distribution box body, and a parallelogram mechanism that can swing with power is equivalent to being arranged between the distribution box body and the rotating frame, the structure is compact and delicate, and rapid reciprocating swinging of the distribution box body is realized.

[0007] The grain separation device utilizes the separation of the first separation plate and the second separation plate to divide the discharging area into three parts, the relative positions of the first separation plate and the second separation plate can be adjusted according to the distribution of full grains, unhusked grains and light impurities on the surface of the distribution sieve plate, the width range of the discharging area is finely controlled, the full grains, the unhusked grains and the light impurities are discharged from the first discharge port, the second discharge port and the third discharge port respectively, and the separation is completed; when controlling the width range of the discharging area, the operator needs to actively rotate the hand wheel to drive the adjusting screw to rotate, then the adjusting screw drives the first separation plate to slide relative to the distribution box body, and the operator also needs to actively pull the adjusting pull pin to drive the second separation plate to slide relative to the distribution box body, and finally the control of the width range of the discharging area is completed; however, the whole adjusting process is time-consuming and laborious, and the adjusting precision is not high. SUMMARY

[0008] The purpose of the present application is to provide an intelligent gravity husked grain separator, which can use a rice quality analyzer to analyze the quality of the separated materials, control the positions of the two partition plates according to the analysis results, and finally finely control the width range of the discharging area separated by the partition plates, so as to ensure that the different materials discharged from the first discharge port, the second discharge port and the third discharge port are in the best state.

[0009] The above technical purpose of the present application is achieved by the following technical scheme: a kind of intelligent gravity chaff separating machine, including body, the distribution device of being arranged on body and being arranged with multiple layers of distribution sieve plate inside up and down, the uniform material device of being arranged on the upper side of distribution device, the feed hopper of being arranged on the upper side of uniform material device, the reciprocating oscillation mechanism of being arranged on the lower side of distribution device, the separation component of being arranged at the end of distribution device away from uniform material device, the separation component includes the wrapping cover of being wrapped at the end of distribution device away from uniform material device, two separation plates being arranged in wrapping cover, first discharge port, second discharge port and third discharge port being arranged on the lower side of wrapping cover, further including rice quality analyzer being arranged on body, connecting shaft is arranged in wrapping cover, shaft hole is opened in separation plate for connecting shaft to pass through, drive cylinder is arranged on connecting shaft and located at the side of separation plate, piston rod end is connected with separation plate, drive cylinder is electrically connected with rice quality analyzer by wire, the lower side of first discharge port and third discharge port is respectively provided with guide sleeve for the material falling in first discharge port and third discharge port to gather and fall, sampling component is arranged between rice quality analyzer and guide sleeve for the part of material falling in guide sleeve to be sent into rice quality analyzer for quality analysis.

[0010] By adopting the above technical scheme, after a batch of total mixed material falls from the feed hopper, different materials can be made to fall out from first discharge port, second discharge port and third discharge port through uniform material device, distribution device, reciprocating oscillation mechanism and separation component; when the material falls in first discharge port and third discharge port through guide sleeve, drive cylinder drives separation plate to move to different positions along connecting shaft, and when separation plate is at different positions, sampling component samples part of the material falling in guide sleeve to obtain multiple groups of sampling materials, then multiple groups of sampling materials are sent into rice quality analyzer for quality analysis in turn, and rice quality analyzer can obtain the quality result of each group of sampling materials, then rice quality analyzer can select the separation plate position corresponding to the sampling material with the best quality result, and drive cylinder is used to move separation plate to the separation plate position, finally the width range of discharge area separated by separation plate can be precisely controlled to ensure that different materials discharged from first discharge port, second discharge port and third discharge port are in the best state.

[0011] Then, after the second batch of total mixed material falls from the feed hopper, sampling component is used again to sample part of the material falling in guide sleeve, so that different materials discharged from first discharge port, second discharge port and third discharge port can be in the best state during separation of each batch of total material.

[0012] The further arrangement of the present application is that the upper and lower sides of the covering cover are provided with guide plates extending in parallel with the extension direction of the connecting shaft, the upper and lower ends of the partition plate are provided with bent plates at the positions of the guide plates, and the two sides of the bent plate are rotatably connected with guide wheels for embedding the side edges of the guide plates.

[0013] By using the above technical scheme, the upper and lower ends of the partition plate are embedded with the guide wheels in the bent plate, so that the upper and lower ends of the partition plate can be guided by the guide plates, and finally the stable and smooth movement of the partition plate can be facilitated.

[0014] The further arrangement of the present application is that the sampling assembly comprises a suction fan provided on the rice quality analyzer and connected with the air outlet of the rice quality analyzer, a suction pipe connected with the air inlet of the suction fan at one end, two sampling pipes provided at the end of the suction pipe away from the suction fan, a fixed pipe provided at the lower end of the sampling pipe and connected with the guide sleeve, a material receiving groove provided in the guide sleeve and used for receiving the falling materials, a connecting hole opened in the side wall of the guide sleeve and through which the material receiving groove passes, and a driving member provided on the guide sleeve and used for driving the material receiving groove to pass through the connecting hole and then enter the fixed pipe.

[0015] By using the above technical scheme, when sampling is needed, the material receiving groove is used to receive the falling materials in the guide sleeve, then the driving member is used to drive the material receiving groove to pass through the connecting hole and then enter the fixed pipe, and then the suction fan is used to generate suction in the fixed pipe through the suction pipe and the sampling pipe, so that the materials in the material receiving groove are sucked out and then enter the rice quality analyzer under the action of the suction.

[0016] The further arrangement of the present application is that the two sampling pipes are provided with electromagnetic valves.

[0017] By using the above technical scheme, when suction is generated in one sampling pipe, the electromagnetic valve of the other sampling pipe needs to be closed, so as to avoid confusion of different materials sucked in the two sampling pipes.

[0018] The further arrangement of the present application is that the material receiving groove is in a tubular shape covering the falling positions of the materials in the multiple layers of material distribution sieve plates, and the side edge of the material receiving groove is provided with a material receiving opening extending in parallel with the extension direction of the material receiving groove.

[0019] By using the above technical scheme, since the materials are all sliding down from the multiple layers of material distribution sieve plates arranged in the material distribution device, the material distribution sieve plates of different heights will fall at different positions, and the material receiving groove is in a tubular shape covering the falling positions of the materials in the multiple layers of material distribution sieve plates, so that the material receiving opening of the material receiving groove can simultaneously receive the materials sliding down from the multiple layers of material distribution sieve plates, and finally the rice quality analyzer can obtain the data of the materials sliding down from all the material distribution sieve plates.

[0020] The further arrangement of the present application is that the driving member comprises a driving shaft connected to the end of the receiving groove away from the fixed pipe, a through hole provided at the end of the guide sleeve away from the fixed pipe and through which the driving shaft passes, a rodless cylinder provided at the end of the guide sleeve away from the fixed pipe and the driving block is rotationally connected to the end of the driving shaft, and a servo motor provided on the driving block of the rodless cylinder and the output shaft is connected to the driving shaft.

[0021] By adopting the above technical scheme, when it is necessary to receive the falling material in the guide sleeve, the servo motor is first used to drive the driving shaft to rotate, so that the receiving port of the receiving groove faces upward, and then the falling material in the guide sleeve can fall into the receiving groove through the receiving port, and after the receiving is completed, the rodless cylinder is used to drive the receiving groove to pass through the connecting hole and then enter the fixed pipe, and then the suction fan is used to generate suction in the fixed pipe through the suction pipe and the sampling pipe, so that the material in the receiving groove is sucked out, and the material can be sent into the rice quality analyzer under the action of the suction force.

[0022] At the same time, when the receiving groove does not need to receive material, the servo motor is used to drive the driving shaft to rotate, so that the receiving port of the receiving groove faces downward, and at this time the falling material in the guide sleeve can no longer enter the receiving groove.

[0023] The further arrangement of the present application is that the end of the receiving groove away from the driving shaft is provided with a filter screen plate, the side of the filter screen plate away from the receiving groove is provided with a fixed shaft, the end of the fixed shaft away from the filter screen plate is wrapped with a filter screen pipe for collecting dust and impurities in the guide sleeve, the end of the filter screen pipe close to the filter screen plate is open and the end of the filter screen pipe away from the filter screen plate is closed, a dust falling gap is left between the open end of the filter screen pipe and the filter screen plate, the end of the fixed pipe away from the guide sleeve is provided with a dust discharging port through which the filter screen pipe passes, and the outer wall of the fixed pipe at the dust discharging port is provided with a cover plate hinged to the outer wall of the fixed pipe on the upper side.

[0024] By adopting the above technical scheme, when the receiving groove does not need to receive material, the servo motor is used to drive the driving shaft to rotate, so that the receiving port of the receiving groove faces downward, and at this time the falling material in the guide sleeve can no longer enter the receiving groove; at the same time, the filter screen pipe is connected to the filter screen plate and the fixed shaft, at this time the filter screen pipe is located in the fixed pipe and the open end of the filter screen pipe is wrapped at the position of the connecting hole, and the suction fan remains in an open state, so that the suction force provided by the suction fan in the fixed pipe can suck air towards the guide sleeve, and at this time the dust and impurities generated in the guide sleeve due to the falling material can be sucked into the filter screen pipe and accumulated in the filter screen pipe.

[0025] When the material falling in the guide sleeve needs to be taken, first, the servo motor drives the driving shaft to rotate, so that the material receiving port of the material receiving groove faces upward, then the material falling in the guide sleeve can fall into the material receiving groove through the material receiving port, after the material receiving is completed, the rodless cylinder drives the material receiving groove to pass through the connecting hole and then enters the fixed tube; at this time, the filter screen tube can push the cover plate of the ash discharge port and move to the outside of the fixed tube, and the filter screen plate at the end of the material receiving groove can move to the position of the ash discharge port, at this time, under the action of the suction force of the extraction fan, the position of the ash discharge port can suck the air outside, then the suction force formed at the ash discharge port can act on a part of the filter screen tube, so that the dust and impurities accumulated in the filter screen tube move towards the ash discharge port side, until the dust and impurities move to the ash falling gap between the opening end of the filter screen tube and the filter screen plate, due to the blocking effect of the filter screen plate, the dust and impurities can fall at the position of the ash falling gap, and finally the dust and impurities accumulated in the filter screen tube can be emptied, so that the dust inside the material can be cleaned.

[0026] At the same time, the suction force generated by the extraction fan in the fixed tube sucks the material in the material receiving groove, and the material can be sent into the rice quality analyzer under the action of the suction force.

[0027] The further setting of the present application is that a rubber disc sleeve with an outer diameter larger than the inner diameter of the connecting hole and used for covering the connecting hole is sleeved on the driving shaft, and the rubber disc sleeve is in interference fit with the driving shaft.

[0028] By adopting the above technical solution, when the rodless cylinder drives the material receiving groove to pass through the connecting hole and then enters the fixed tube and the filter screen tube moves to the outside of the fixed tube, the driving shaft drives the rubber disc sleeve to move towards the connecting hole side, and after the rubber disc sleeve abuts against the connecting hole, the connecting hole can be covered by the rubber disc sleeve, the air entering the fixed tube from the connecting hole can be blocked by the rubber disc sleeve, so that the suction force formed in the fixed tube is concentrated at the position of the ash discharge port, and finally the suction force at the ash discharge port can drive the dust and impurities accumulated in the filter screen tube to move towards the ash discharge port side.

[0029] The beneficial effects of the present application are: after a batch of total mixed materials falls from the feeding hopper, different materials can be discharged from the first discharge port, the second discharge port and the third discharge port through the uniform material device, the material distribution device, the reciprocating oscillation mechanism and the separation assembly; when the materials fall from the guide sleeve in the first discharge port and the third discharge port, the drive cylinder drives the partition plate to move to different positions along the connecting shaft, and when the partition plate is in different positions, the sampling assembly samples part of the materials falling in the guide sleeve to obtain multiple groups of sampled materials, then the multiple groups of sampled materials are sequentially sent into the rice quality analyzer for quality analysis, and the rice quality analyzer can obtain the quality results of each group of sampled materials, then the rice quality analyzer can select the partition plate position corresponding to the sampled material with the best quality result, and then the drive cylinder moves the partition plate to the partition plate position, finally the width range of the discharge area separated by the partition plate can be precisely controlled to ensure that the different materials discharged from the first discharge port, the second discharge port and the third discharge port are in the best state;

[0030] Then, after the second batch of total mixed materials falls from the feeding hopper, the sampling assembly samples part of the materials falling in the guide sleeve again, so that the different materials discharged from the first discharge port, the second discharge port and the third discharge port during the separation of each batch of total materials can always be in the best state;

[0031] When the sampling assembly is used, when the receiving groove does not need to receive materials, the servo motor drives the drive shaft to rotate, so that the receiving port of the receiving groove faces downward, at this time the materials falling in the guide sleeve can no longer enter the receiving groove; at the same time, the receiving groove is connected with the filter screen tube by the filter screen plate and the fixed shaft, at this time the filter screen tube is located in the fixed tube and the open end of the filter screen tube is wrapped at the position of the connecting hole, and the suction fan remains in the open state, so that the suction fan provides suction in the fixed tube towards the guide sleeve, at this time the dust and impurities generated in the guide sleeve due to the falling materials can be sucked into the filter screen tube and accumulated in the filter screen tube;

[0032] When the material falling in the guide sleeve needs to be taken, first, the servo motor drives the driving shaft to rotate, so that the material receiving port of the material receiving groove faces upward, then the material falling in the guide sleeve can fall into the material receiving groove through the material receiving port, and after the material receiving is completed, the rodless cylinder drives the material receiving groove to pass through the connecting hole and then enters the fixed tube; at this time, the filter screen tube can push the cover plate of the ash discharge port and move to the outside of the fixed tube, and the filter screen plate at the end of the material receiving groove can move to the position of the ash discharge port, at this time, under the action of the suction of the extraction fan, the position of the ash discharge port can suck the air outside, then the suction formed at the ash discharge port can act on a part of the filter screen tube, so that the dust and impurities accumulated in the filter screen tube move to the ash discharge port side, and when the dust and impurities move to the ash falling gap between the opening end of the filter screen tube and the filter screen plate, the dust and impurities can fall at the position of the ash falling gap due to the blocking action of the filter screen plate, and finally the dust and impurities accumulated in the filter screen tube can be emptied, so that the dust inside the material is cleaned.

[0033] At the same time, the suction of the extraction fan in the fixed tube extracts the material in the material receiving groove, and the material can be sent into the rice quality analyzer under the action of the suction. BRIEF DESCRIPTION OF DRAWINGS

[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the following embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0035] Figure 1 is a structural schematic diagram of the present application;

[0036] Figure 2 is an enlarged view of the structure of the separation assembly in the present application;

[0037] Figure 3 is a partial enlarged view of the connection relationship between the connecting shaft, the driving cylinder, the guide plate and the partition plate in the present application;

[0038] Figure 4 is an enlarged view of the connection relationship between the guide sleeve and the sampling assembly in the present application;

[0039] Figure 5 is a sectional view of the connection relationship between the material distribution device, the guide sleeve and the sampling assembly in the present application, at this time, the filter screen tube is located in the fixed tube and the opening end of the filter screen tube is wrapped around the position of the connecting hole, wherein the multiple layers of material distribution sieve plates in the material distribution device are represented by dashed lines, and the falling direction of the material on the multiple layers of material distribution sieve plates is represented by arrows, and the air flow direction in the guide sleeve and the fixed tube is represented by arrows;

[0040] Figure 6 Figure 8 is a cross-sectional view of the connection between the guide sleeve and the sampling assembly in the present application, when the rodless cylinder is used to drive the receiving groove through the connecting hole into the fixed tube and the filter screen tube pushes the cover plate of the ash discharge port to move to the outside of the fixed tube, wherein the arrow indicates the direction of air flow in the fixed tube.

[0041] In the figure, 1, body; 2, material distribution device; 3, material uniformizing device; 4, feeding hopper; 5, reciprocating oscillation mechanism; 6, separation assembly; 61, wrapping cover; 611, connecting shaft; 612, driving cylinder; 613, guide plate; 62, partition plate; 621, shaft hole; 622, bent plate; 623, guide wheel; 63, first discharge port; 64, second discharge port; 65, third discharge port; 7, rice quality analyzer; 8, guide sleeve; 9, sampling assembly; 91, suction fan; 92, suction pipe; 93, sampling pipe; 931, electromagnetic valve; 94, fixed tube; 941, ash discharge port; 942, cover plate; 95, receiving groove; 951, receiving port; 952, filter screen plate; 953, fixed shaft; 954, filter screen tube; 96, connecting hole; 97, driving part; 971, driving shaft; 9711, rubber disc sleeve; 972, through hole; 973, rodless cylinder; 974, servo motor. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0043] An intelligent gravity rice and bran separation machine, referring to Figure 1 The intelligent gravity rice and bran separation machine comprises a body 1, a material distribution device 2, a material uniformizing device 3, a feeding hopper 4, a reciprocating oscillation mechanism 5, a separation assembly 6 and a rice quality analyzer 7. The material distribution device 2 is installed on the body 1 and internally arranged with multiple layers of material distribution sieve plates from top to bottom, and materials can slide out of the multiple layers of material distribution sieve plates. Meanwhile, the material uniformizing device 3 is installed on the upper side of the material distribution device 2, and the feeding hopper 4 is installed on the upper side of the material uniformizing device 3. The reciprocating oscillation mechanism 5 is installed on the lower side of the material distribution device 2. Since the material distribution device 2, the material uniformizing device 3, the feeding hopper 4 and the reciprocating oscillation mechanism 5 are prior art, they will not be described here.

[0044] Referring to Figure 1 , Figure 2 , Figure 3The separation assembly 6 is installed at the end of the material distribution device 2 away from the material uniformizing device 3, and different materials falling out of the multi-layer material distribution sieve plate can be separated through the separation assembly 6. The separation assembly 6 comprises a wrapping cover 61, a partition plate 62, a first discharge port 63, a second discharge port 64 and a third discharge port 65. The wrapping cover 61 is bolted at the end of the material distribution device 2 away from the material uniformizing device 3. The partition plate 62 is provided with two plates and is located at the two sides of the wrapping cover 61. The first discharge port 63, the second discharge port 64 and the third discharge port 65 are integrally arranged at the lower side of the wrapping cover 61, and the first discharge port 63, the second discharge port 64 and the third discharge port 65 can be used for different materials to fall out. The connecting shaft 611 is bolted in the wrapping cover 61. The shaft hole 621 is formed in the partition plate 62 and the connecting shaft 611 passes through the shaft hole 621. The driving cylinder 612 is bolted on one side of the partition plate 62. The piston rod end of the driving cylinder 612 is bolted with the partition plate 62. The guiding plates 613 are bolted on the upper and lower sides of the wrapping cover 61 and the extending direction of the guiding plates 613 is parallel to the extending direction of the connecting shaft 611. The bending plates 622 are bolted on the upper and lower ends of the partition plate 62 and are located at the positions of the guiding plates 613. The guide wheels 623 are rotatably connected to the bending plates 622 and the side edges of the guiding plates 613 are embedded in the guide wheels 623.

[0045] Referring to Figure 1 , Figure 2 The rice quality analyzer 7 is bolted on the machine body 1. The internal structure and principle of the rice quality analyzer 7 are not described here because the rice quality analyzer 7 is a prior art. The driving cylinder 612 is electrically connected with the rice quality analyzer 7 through wires. The guiding sleeves 8 are bolted on the lower sides of the first discharge port 63 and the third discharge port 65 and are used for collecting the materials falling out of the first discharge port 63 and the third discharge port 65.

[0046] Referring to Figure 1 , Figure 4 , Figure 5 , Figure 6The sampling assembly 9 is arranged between the rice quality analyzer 7 and the guide sleeve 8, and is used for sending the falling part of the material in the guide sleeve 8 to the rice quality analyzer 7 for quality analysis. The sampling assembly 9 comprises an extraction fan 91, an extraction pipe 92, two sampling pipes 93, a fixed pipe 94, a receiving groove 95, a connecting hole 96 and a driving member 97. The extraction fan 91 is fixed on the rice quality analyzer 7 by bolts and has an air outlet connected with the rice quality analyzer 7. One end of the extraction pipe 92 is connected with an air inlet of the extraction fan 91. The two sampling pipes 93 are integrally arranged at one end of the extraction pipe 92 away from the extraction fan 91. The two sampling pipes 93 correspond to the two guide sleeves 8 respectively. The fixed pipe 94 is integrally arranged at lower ends of the sampling pipes 93 and is connected with the guide sleeves 8 by bolts at one end. Electromagnetic valves 931 are arranged on the two sampling pipes 93 and are used for controlling opening and closing of the sampling pipes 93. The receiving groove 95 is arranged in the guide sleeve 8 and is used for receiving the falling material. The receiving groove 95 has a tubular shape which covers the falling position of the material in the multiple layer material distribution sieve plates in the extending direction. A receiving opening 951 is arranged at a side of the receiving groove 95 and extends in parallel with the extending direction of the receiving groove 95. The connecting hole 96 is arranged on a side wall of the guide sleeve 8 and is used for allowing the receiving groove 95 to pass through.

[0047] Referring to Figure 1 , Figure 4 , Figure 5 , Figure 6 The driving member 97 is arranged on the guide sleeve 8 and is used for sending the receiving groove 95 into the fixed pipe 94 after the receiving groove 95 passes through the connecting hole 96. The driving member 97 comprises a driving shaft 971, a through hole 972, a rodless cylinder 973 and a servo motor 974. One end of the driving shaft 971 is welded and fixed with one end of the receiving groove 95 away from the fixed pipe 94. The through hole 972 is arranged at one end of the guide sleeve 8 away from the fixed pipe 94 and is used for allowing the driving shaft 971 to pass through. The rodless cylinder 973 is fixed on one end of the guide sleeve 8 away from the fixed pipe 94 by bolts. A driving block on the rodless cylinder 973 is rotatably connected with an end portion of the driving shaft 971 by a bearing. The servo motor 974 is fixed on the driving block of the rodless cylinder 973 by bolts. An output shaft of the servo motor 974 is fixedly connected with the end portion of the driving shaft 971. At this time, the servo motor 974 can drive the driving shaft 971 and the receiving groove 95 to rotate, and the rodless cylinder 973 can drive the driving shaft 971 and the receiving groove 95 to move in translation. A rubber disc sleeve 9711 is arranged on the driving shaft 971. The rubber disc sleeve 9711 has an outer diameter larger than an inner diameter of the connecting hole 96 and is used for covering the connecting hole 96. The rubber disc sleeve 9711 is in interference fit with the driving shaft 971.

[0048] Figure 4 , Figure 5 , Figure 6The filter screen plate 952 is welded at the end of the receiving groove 95 away from the driving shaft 971, and the fixed shaft 953 is welded at the side of the filter screen plate 952 away from the receiving groove 95, wherein the fixed shaft 953 is welded with the filter screen tube 954 at the end of the fixed shaft 953 away from the filter screen plate 952, the filter screen tube 954 can be used to collect the dust and impurities generated in the falling process of the material in the guide sleeve 8, and the filter screen tube 954 is open at the end close to the filter screen plate 952 and closed at the end away from the filter screen plate 952, and the opening end of the filter screen tube 954 is left with a dust falling gap with the filter screen plate 952, and the fixed tube 94 is provided with the dust discharging port 941 at the end of the fixed tube 94 away from the guide sleeve 8, and the outer wall of the fixed tube 94 at the end of the dust discharging port 941 is provided with the cover plate 942 hinged to the outer wall of the fixed tube 94.

[0049] Principle: After a batch of total mixed materials falls into the feeding hopper 4, different materials can be made to fall out of the first discharge port 63, the second discharge port 64 and the third discharge port 65 through the material uniformizing device 3, the material distributing device 2, the reciprocating oscillation mechanism 5 and the separation assembly 6; wherein when the materials fall out of the first discharge port 63 and the third discharge port 65 through the guide sleeve 8, the separation plate 62 is moved to different positions along the connecting shaft 611 by the driving cylinder 612, and when the separation plate 62 is at different positions, part of the materials falling in the guide sleeve 8 are sampled by the sampling assembly 9 to obtain multiple groups of sampled materials, and then the multiple groups of sampled materials are sequentially sent into the rice quality analyzer 7 for quality analysis, and the rice quality analyzer 7 can obtain the quality results of each group of sampled materials, and then the rice quality analyzer 7 can select the position of the separation plate 62 corresponding to the sampled material with the best quality result, and then the driving cylinder 612 is used to move the separation plate 62 to the position of the separation plate 62, so as to finally realize fine control of the width range of the separation area of the separation plate 62, so as to ensure that the different materials discharged from the first discharge port 63, the second discharge port 64 and the third discharge port 65 are in the best state;

[0050] Then, after the second batch of total mixed materials falls into the feeding hopper 4, part of the materials falling in the guide sleeve 8 are again sampled by the sampling assembly 9, so that the different materials discharged from the first discharge port 63, the second discharge port 64 and the third discharge port 65 can always be in the best state during the separation of each batch of total materials;

[0051] In the use of the sampling assembly 9, when the receiving trough 95 does not need to receive materials, the servo motor 974 drives the driving shaft 971 to rotate, so that the receiving port 951 of the receiving trough 95 faces downward, and the falling materials in the guide sleeve 8 cannot enter the receiving trough 95. At the same time, the receiving trough 95 is connected with the filter screen tube 954 through the filter screen plate 952 and the fixed shaft 953. At this time, the filter screen tube 954 is located in the fixed tube 94, and the open end of the filter screen tube 954 is wrapped around the connecting hole 96. The suction fan 91 is kept in an open state, so that the suction fan 91 provides suction in the fixed tube 94 to suck air from the guide sleeve 8, and the dust and impurities generated by the falling materials in the guide sleeve 8 are sucked into the filter screen tube 954 and accumulated in the filter screen tube 954.

[0052] When the falling materials in the guide sleeve 8 need to be received, the servo motor 974 drives the driving shaft 971 to rotate, so that the receiving port 951 of the receiving trough 95 faces upward, and then the falling materials in the guide sleeve 8 fall into the receiving trough 95 through the receiving port 951. After the receiving is completed, the rodless cylinder 973 drives the receiving trough 95 to pass through the connecting hole 96 and enter the fixed tube 94 through the driving shaft 971. At this time, the filter screen tube 954 can push the cover plate 942 of the dust outlet 941 and move to the outside of the fixed tube 94, and the filter screen plate 952 at the end of the receiving trough 95 can move to the position of the dust outlet 941. At this time, under the action of the suction of the suction fan 91, the position of the dust outlet 941 can suck air from the outside, and then the suction formed at the dust outlet 941 can act on a part of the filter screen tube 954, so that the dust and impurities accumulated in the filter screen tube 954 move towards the dust outlet 941. When the dust and impurities move to the dust falling gap between the open end of the filter screen tube 954 and the filter screen plate 952, they can fall at the position of the dust falling gap due to the blocking action of the filter screen plate 952, and finally the dust and impurities accumulated in the filter screen tube 954 can be emptied, so that the dust inside the materials can be cleaned.

[0053] At the same time, the suction fan 91 generates suction in the fixed tube 94 to suck the materials in the receiving trough 95, and the materials can be sent into the rice quality analyzer 7 under the action of the suction.

Claims

1. An intelligent gravity grain separator, comprising a body (1), a material distribution device (2) disposed on the body (1) and having multiple layers of material distribution screens arranged vertically inside, a material leveling device (3) disposed on the upper side of the material distribution device (2), a feeding hopper (4) disposed on the upper side of the material leveling device (3), a reciprocating oscillation mechanism (5) disposed on the lower side of the material distribution device (2), and a separation component (6) disposed at one end of the material distribution device (2) away from the material leveling device (3), wherein the separation component (6) comprises a cover (61) wrapped around one end of the material distribution device (2) away from the material leveling device (3), two partition plates (62) disposed inside the cover (61), a first discharge port (63), a second discharge port (64) and a third discharge port (65) disposed on the lower side of the cover (61), characterized in that: It also includes a rice quality analyzer (7) mounted on the body (1). A connecting shaft (611) is provided inside the cover (61). A shaft hole (621) for the connecting shaft (611) to pass through is provided on the partition plate (62). A drive cylinder (612) with the piston rod end connected to the partition plate (62) is provided on the connecting shaft (611) and on one side of the partition plate (62). The drive cylinder (612) is electrically connected to the rice quality analyzer (7) via a wire. The lower sides of the first discharge port (63) and the third discharge port (65) are respectively provided with holes for the first discharge port (63) and the third discharge port (65). 65) The falling material is collected in the guide sleeve (8). A sampling component (9) is provided between the rice quality analyzer (7) and the guide sleeve (8) to send part of the falling material in the guide sleeve (8) into the rice quality analyzer (7) for quality analysis. The sampling component (9) includes an extraction fan (91) installed on the rice quality analyzer (7) and whose air outlet is connected to the inside of the rice quality analyzer (7), an extraction pipe (92) with one end connected to the air inlet of the extraction fan (91), two sampling pipes (93) installed at the ends of the extraction pipes (92) away from the extraction fan (91), and a sampling tube (93) installed on the sampling pipes (94). 93) A fixed tube (94) connected to the guide sleeve (8) at the lower end; a receiving groove (95) set inside the guide sleeve (8) for receiving falling materials; a connecting hole (96) opened on the side wall of the guide sleeve (8) for the receiving groove (95) to pass through; a driving component (97) set on the guide sleeve (8) for driving the receiving groove (95) to pass through the connecting hole (96) and then into the fixed tube (94); both sampling tubes (93) are equipped with solenoid valves (931); the receiving groove (95) is a tubular shape that extends to cover the material falling position inside the multi-layer material distribution screen plate, and the side of the receiving groove (95) is opened A receiving port (951) with an extension direction parallel to the extension direction of the receiving groove (95) is provided; the driving component (97) includes a driving shaft (971) with one end connected to the receiving groove (95) away from the fixed tube (94), a through hole (972) opened at the end of the guide sleeve (8) away from the fixed tube (94) and through which the driving shaft (971) passes, a rodless cylinder (973) set at the end of the guide sleeve (8) away from the fixed tube (94) and rotatably connected to the end of the driving shaft (971), and a servo motor (974) set on the driving block of the rodless cylinder (973) and connected to the output shaft (971).

2. The intelligent gravity grain separator according to claim 1, characterized in that: The upper and lower sides of the cover (61) are provided with guide plates (613) whose extension direction is parallel to that of the connecting shaft (611). The upper and lower ends of the partition plate (62) are provided with bent plates (622) located at the position of the guide plates (613). The two sides of the bent plates (622) are rotatably connected with guide wheels (623) for the side of the guide plates (613) to be embedded.

3. The intelligent gravity grain separator according to claim 1, characterized in that: A filter screen plate (952) is provided at one end of the receiving trough (95) away from the drive shaft (971). A fixed shaft (953) is provided on the side of the filter screen plate (952) away from the receiving trough (95). A filter screen tube (954) for collecting dust and impurities in the guide sleeve (8) is wrapped at the end of the fixed shaft (953) away from the filter screen plate (952). The end of the filter screen tube (954) near the filter screen plate (952) is open and the end away from the filter screen plate (952) is closed. A ash drop gap is left between the open end of the filter screen tube (954) and the filter screen plate (952). A ash discharge port (941) for the filter screen tube (954) to pass through is opened at the end of the fixed tube (94) away from the guide sleeve (8). A cover plate (942) is provided on the outer wall of the fixed tube (94) at the end of the ash discharge port (941) and hinged to the outer wall of the fixed tube (94).

4. The intelligent gravity grain separator according to claim 3, characterized in that: A rubber disc sleeve (9711) with an outer diameter larger than the inner diameter of the connecting hole (96) is fitted on the drive shaft (971) and is used to cover the connecting hole (96). The rubber disc sleeve (9711) and the drive shaft (971) are interference-fitted.

Citation Information

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