A vehicle air-conditioning energy-saving motor assembly

Through the integrated air duct and heat dissipation structure design of the motor, combined with the plastic magnetic rotor and straight strip iron core, the problem of high energy consumption of existing automobile air conditioners is solved, and the motor's long battery life and high efficiency and energy saving are achieved.

CN117937848BActive Publication Date: 2025-07-08ZHEJIANG JEAMO MOTOR
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Patent Information

Application Number
CN202410105060.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2025-07-08
Estimated Expiration
2044-01-25

AI Technical Summary

Technical Problem

The existing automotive air conditioners have low power and low efficiency, resulting in high energy consumption and fast power consumption, which cannot meet the needs of large-capacity air conditioners.

Method used

It adopts an integrated motor duct design, combining plastic magnetic rotor, straight iron core and double-strand copper winding group, increasing the resistance and passing through a bidirectional heat dissipation air duct, powered by a battery, and the controller adjusts the current and heat dissipation structure to achieve long battery life.

Benefits of technology

By increasing resistance and heat dissipation, reducing current consumption, extending motor battery life, and improving the working efficiency and energy-saving effect of motor components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of energy-saving motors, and specifically relates to a vehicle air-conditioning energy-saving motor assembly, which includes a motor integrated air duct. Inside the upper part of the motor integrated air duct, there is a motor assembly. At the top of the motor assembly, there is a storage battery. On both sides of the motor assembly, there are windshields symmetrically arranged. The beneficial effects are as follows: By combining the motor upper cover, the motor lower cover, the windshield cover and the motor integrated air duct, the motor housing is integrated with the automobile air-conditioning air duct. The battery power supply method is adopted. The stator core adopts an innovative structure of a straight bar-shaped core. The double-strand copper winding group is a straight-wound double-strand winding. By using the double-strand winding to increase the resistance and reduce the current, the goal of long endurance is achieved. At the same time, a two-way heat dissipation air duct is adopted to increase the heat dissipation effect of the motor assembly and ensure the working efficiency of the motor assembly. It solves the problem that the existing motor has high energy consumption and fast power consumption. The endurance time of the motor can be extended by increasing the resistance, enhancing the heat dissipation and reducing the current, which is more energy-saving.
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Description

Technical Field

[0001] The present invention belongs to the technical field of energy-saving motors, and particularly relates to a vehicle air-conditioning energy-saving motor assembly. Background Art

[0002] In an automotive air-conditioning system, the blower is driven by a rotary motor. Currently, the motors used in automotive air conditioners have relatively small capacities, low motor power, and low efficiency indicators. At present, with the development of the automotive manufacturing industry, the capacity requirements for automotive air conditioners are increasing, which requires the power of the air-conditioning motor to be continuously increased.

[0003] However, in the prior art, to increase the power of the air-conditioning motor, only by increasing the diameter of the motor can the requirements be met, which will cause problems such as high motor energy consumption and fast power consumption of the air conditioner.

[0004] Therefore, we need a vehicle air-conditioning energy-saving motor assembly to solve the problem of high energy consumption and fast power consumption of the existing motor. The battery life of the motor can be extended and more energy can be saved by increasing the resistance to enhance heat dissipation and reducing the current. Summary of the Invention

[0005] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a vehicle air-conditioning energy-saving motor assembly to solve the problem of high energy consumption and fast power consumption of the existing motor mentioned in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A vehicle air-conditioning energy-saving motor assembly, including a motor integrated air duct. Inside the upper part of the motor integrated air duct, there is a motor assembly. On the top of the motor assembly, there is a battery. On both sides of the motor assembly, there are wind covers symmetrically arranged. Above the middle part of the motor integrated air duct, there is a motor upper cover adapted to the motor assembly. Above both sides of the motor integrated air duct, there are wind cover covers adapted to the wind covers respectively. The battery is fixedly installed on the upper surface of the motor upper cover. In front of the battery, there is a controller. The motor assembly includes an integrated stator frame and a bearing cover. Inside the integrated stator frame, there is a stator core fixedly installed. On the outer surface of the stator core, there is a double-strand copper winding group wound. In the middle of the stator core, there is a plastic magnetic rotor. In the middle of the plastic magnetic rotor, there is a rotating shaft fixedly installed.

[0007] Preferably, on both side walls of the motor upper cover, there are heat dissipation openings. Below the motor upper cover, there is a motor lower cover. On the bottom inner wall of the motor lower cover, there are fast heat dissipation grooves. The side walls of the motor upper cover, the wind cover cover, and the motor lower cover are respectively fixedly connected to the top inner wall of the motor integrated air duct through bolts.

[0008] Preferably, air duct partitions are fixedly installed on both sides of the inner surface of the lower part of the motor integrated air duct. An arc-shaped baffle is slidably installed in the middle of the inner surface of the lower part of the motor integrated air duct. The arc-shaped baffle is arranged below the motor lower cover. Guide vanes are rotatably installed on the outer surfaces of both sides of the arc-shaped baffle. A limiting rod is arranged at the lower end of the guide vane, and the limiting rod is fixedly installed on the inner surface of the motor integrated air duct.

[0009] Preferably, a temperature sensor is fixedly installed at the front end of the side wall of the motor upper cover. The output end of the temperature sensor is electrically connected to the input end of the controller. Telescopic rods are symmetrically and fixedly installed on the inner side wall of the lower part of the motor integrated air duct. The output ends of the telescopic rods are respectively fixedly connected to the lower surfaces of both sides of the arc-shaped baffle. An end of each telescopic rod is fixedly installed with a telescopic rod driver, and the input end of the telescopic rod driver is electrically connected to the output end of the controller.

[0010] Preferably, installation grooves adapted to the integrated stator frame are respectively arranged on the inner surfaces of the motor upper cover and the motor lower cover. The integrated stator frame is snap-fitted between the motor upper cover and the motor lower cover. The middle part of the integrated stator frame is a hollow structure, and a hollow heat dissipation ring pipe is sleeved inside the integrated stator frame.

[0011] Preferably, plastic sealing covers are respectively snap-fitted at both ends of the integrated stator frame. Both ends of the hollow heat dissipation ring pipe respectively penetrate through the side walls of the plastic sealing covers and are snap-fitted with the outer surfaces of the plastic sealing covers.

[0012] Preferably, a driver chip is fixedly installed on the outer surface of one group of the plastic sealing covers. The input end of the driver chip is electrically connected to the output end of the controller. The output end of the driver chip is electrically connected to the wire ends of the double-strand copper winding group.

[0013] Preferably, the side walls of the two bearing covers are respectively fixedly connected to the side walls of the motor upper cover and the motor lower cover by bolts. Heat dissipation grooves are arranged on the side walls of the two bearing covers. Bearings adapted to the rotating shaft are fixedly installed in the middle of the two bearing covers. The outer surfaces of both sides of the rotating shaft are respectively rotatably connected to the inner surfaces of the bearings. Washers are arranged inside the bearing covers.

[0014] Preferably, arc-shaped installation grooves adapted to the wind hood are respectively arranged on the side walls of the wind hood cover and the motor integrated air duct. Air inlet hood meshes are respectively fixedly installed on the inner walls of both sides of the wind hood. A fan blade is arranged inside the wind hood. The two fan blades are respectively fixedly installed on the outer surfaces of both ends of the rotating shaft.

[0015] Preferably, dust collection boxes are respectively clamped and installed on the outer walls on both sides of the air inlet hood net. The outer wall of the dust collection box is in an inclined serrated shape. A central rotating ring is rotatably installed in the middle of the air inlet hood net. A card slot adapted to the rotating shaft is arranged on the inner wall of the central rotating ring. Cleaning brushes are respectively fixedly installed on the outer surfaces on both sides of the central rotating ring. The brush side of the cleaning brush is in contact with the side surface of the air inlet hood net.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] By combining the motor upper cover, the motor lower cover, the air hood cover and the integrated motor air duct, the motor housing is integrated with the automotive air-conditioning air duct. While reducing the number of components, the total assembly process of the air conditioner can be reduced. The rotor adopts a plastic magnet rotor design to achieve a coreless rotor. The battery power supply method is adopted. The stator core adopts an innovative structure of a straight bar-shaped core. The double-strand copper winding group is a straight-wound double-strand winding. By using the double-strand winding, the resistance is increased and the current is reduced to achieve the goal of long endurance. At the same time, in order to cooperate with the increased resistance design, a two-way heat dissipation air duct is adopted to increase the heat dissipation effect of the motor assembly and ensure the working efficiency of the motor assembly, solving the problem of high energy consumption and fast power consumption of the existing motor. The endurance time of the motor can be extended by increasing the resistance to enhance heat dissipation and reducing the current, which is more energy-efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the overall structural schematic diagram of the present invention;

[0019] Figure 2 is the structural schematic diagram of the opened motor upper cover of the present invention;

[0020] Figure 3 is the structural schematic diagram of the opened air hood cover of the present invention;

[0021] Figure 4 is the overall bottom view structural schematic diagram of the present invention;

[0022] Figure 5 is the overall sectional structural schematic diagram of the present invention;

[0023] Figure 6 is the structural schematic diagram of the turning of the air deflector of the present invention;

[0024] Figure 7 is the structural schematic diagram of the motor assembly and the air hood of the present invention;

[0025] Figure 8 is the structural schematic diagram of the disassembly of the air inlet hood net of the present invention;

[0026] Figure 9 is the structural schematic diagram of the air inlet hood net of the present invention;

[0027] Figure 10Schematic structural diagram of the motor assembly of the present invention;

[0028] Figure 11 Schematic bottom-up structural diagram of the motor lower cover of the present invention;

[0029] Figure 12 Schematic disassembly structural diagram of the bearing cover of the present invention;

[0030] Figure 13 Schematic structural diagram of the washer of the present invention;

[0031] Figure 14 Schematic structural diagram of the driver chip of the present invention;

[0032] Figure 15 Schematic disassembly structural diagram of the integrated stator frame of the present invention;

[0033] Figure 16 Schematic separation structural diagram of the integrated stator frame of the present invention.

[0034] In the figure: 1. Motor integrated air duct; 11. Windshield cover; 12. Motor upper cover; 121. Heat dissipation port; 13. Motor lower cover; 131. Quick heat dissipation groove; 14. Air duct partition; 15. Arc baffle; 16. Air guide plate; 17. Limit rod; 2. Storage battery; 21. Controller; 22. Temperature sensor; 23. Telescopic rod; 231. Telescopic rod driver; 3. Motor assembly; 31. Integrated stator frame; 311. Hollow heat dissipation ring pipe; 312. Plastic sealing cover; 32. Bearing cover; 321. Heat dissipation groove; 322. Bearing; 323. Washer; 33. Driver chip; 34. Stator core; 35. Double-strand copper winding group; 36. Plastic magnetic rotor; 37. Rotating shaft; 4. Windshield; 41. Inlet windshield net; 411. Dust collection box; 412. Central rotating ring; 413. Ash cleaning brush; 42. Fan blade. Detailed implementation manners

[0035] In order to clearly and completely describe the purpose, technical solution of the present invention and make the advantages more clear, the following further details the embodiments of the present invention with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0036] Embodiment 1

[0037] Please refer to Figures 1 to 16, the present invention provides a technical solution: a vehicle air - conditioning energy - saving motor assembly, including a motor integrated air duct 1. Inside the upper part of the motor integrated air duct 1, there is a motor assembly 3. On the top of the motor assembly 3, there is a storage battery 2. On both sides of the motor assembly 3, there are wind hoods 4 symmetrically arranged; above the middle of the motor integrated air duct 1, there is a motor upper cover 12 adapted to the motor assembly 3. Above both sides of the motor integrated air duct 1, there are wind hood covers 11 adapted to the wind hoods 4 respectively; the storage battery 2 is fixedly installed on the upper surface of the motor upper cover 12, and a controller 21 is arranged at the front end of the storage battery 2; the motor assembly 3 includes an integrated stator frame 31 and a bearing cover 32. Inside the integrated stator frame 31, a stator core 34 is fixedly installed. A double - strand copper winding group 35 is wound on the outer surface of the stator core 34. In the middle of the stator core 34, there is a plastic magnetic rotor 36. In the middle of the plastic magnetic rotor 36, a rotating shaft 37 is fixedly installed. On both side walls of the motor upper cover 12, there are heat dissipation openings 121. Below the motor upper cover 12, there is a motor lower cover 13. On the bottom inner wall of the motor lower cover 13, there are fast heat dissipation grooves 131. The side walls of the motor upper cover 12, the wind hood cover 11, and the motor lower cover 13 are respectively fixedly connected to the top inner wall of the motor integrated air duct 1 by bolts. On both sides of the inner surface of the lower part of the motor integrated air duct 1, there are air duct partitions 14 fixedly installed. In the middle of the inner surface of the lower part of the motor integrated air duct 1, there is an arc - shaped baffle 15 slidably installed. The arc - shaped baffle 15 is arranged below the motor lower cover 13. On the outer surfaces of both sides of the arc - shaped baffle 15, there are air guiding plates 16 rotatably installed. At the lower end of the air guiding plate 16, there is a limiting rod 17. The limiting rod 17 is fixedly installed on the inner surface of the motor integrated air duct 1. At the front end of the side wall of the motor upper cover 12, there is a temperature sensor 22. The output end of the temperature sensor 22 is electrically connected to the input end of the controller 21. On both sides of the inner side wall of the lower part of the motor integrated air duct 1, there are telescopic rods 23 symmetrically fixedly installed. The output ends of the telescopic rods 23 are respectively fixedly connected to the lower surfaces of both sides of the arc - shaped baffle 15. At the bottom of the telescopic rod 23, there is a telescopic rod driver 231. The input end of the telescopic rod driver 231 is electrically connected to the output end of the controller 21;

[0038] In this embodiment, the motor upper cover 12, the motor lower cover 13, and the air duct cover 11 are fixedly installed on the motor integrated air duct 1 through bolts, which is convenient for disassembly, enabling the integration of the motor housing and the automotive air-conditioning air duct. The air duct partition 14 divides the air duct below the motor integrated air duct 1, reducing the use of plastic components and being more environmentally friendly. Moreover, the rotor adopts a plastic magnet rotor 36, achieving a coreless rotor and being more lightweight. The power supply mode is by using the battery 2, controlled by the controller 21. The stator core 34 adopts an innovative structure of a straight-shaped core, cooperating with the straight-wound double-strand winding of the double-strand copper winding group 35, achieving an increase in resistance and a decrease in current, and increasing the long-range goal. At the same time, in order to cooperate with the increased resistance design, a heat dissipation port 121 is provided on one side of the motor upper cover 12, and a quick heat dissipation groove 131 is provided at the bottom of the motor lower cover 13, realizing a two-way heat dissipation air duct, increasing the heat dissipation effect of the motor assembly 3 and ensuring the working efficiency of the motor assembly 3. The temperature sensor 22 detects the temperature at the front end of the heat dissipation port 121. After exceeding the highest threshold, the controller 21 controls the telescopic rod 23 to descend through the telescopic rod driver 231, causing the arc-shaped baffle 15 to descend. Under the influence of the descent of the arc-shaped baffle 15 and the limiting cooperation of the guide vane 16 and the limiting rod 17, the guide vane 16 rotates, changing from the downward diversion state to the lateral diversion state, enabling the air flow to enter the quick heat dissipation groove 131 through the upper part of the arc-shaped baffle 15 and increasing the heat dissipation effect upward, solving the problem of high energy consumption and fast power consumption of the existing motor. The battery life of the motor can be extended by increasing the resistance to enhance heat dissipation and reducing the current, which is more energy-efficient.

[0039] Embodiment 2

[0040] Please refer to Figures 1 to 16 , on the basis of Embodiment 1, in order to ensure the heat dissipation effect on both sides of the motor assembly 3, this embodiment proposes that the inner surfaces of the motor upper cover 12 and the motor lower cover 13 are respectively provided with installation grooves adapted to the integrated stator frame 31. The integrated stator frame 31 is snap-fitted and installed between the motor upper cover 12 and the motor lower cover 13. The middle part of the integrated stator frame 31 is a hollow structure. A hollow heat dissipation ring pipe 311 is sleeved and installed inside the integrated stator frame 31. Plastic sealing caps 312 are respectively snap-fitted and installed at both ends of the integrated stator frame 31. Both ends of the hollow heat dissipation ring pipe 311 respectively penetrate the side walls of the plastic sealing caps 312 and are snap-fitted with the outer surface of the plastic sealing caps 312. A driver chip 33 is fixedly installed on the outer surface of a group of plastic sealing caps 312. The input end of the driver chip 33 is electrically connected to the output end of the controller 21, and the output end of the driver chip 33 is electrically connected to the wire end of the double-strand copper winding group 35. The side walls of the two bearing caps 32 are fixedly connected to the side walls of the motor upper cover 12 and the motor lower cover 13 respectively through bolts. Heat dissipation grooves 321 are provided on the side walls of the two bearing caps 32. Bearings 322 adapted to the rotating shaft 37 are fixedly installed in the middle of the two bearing caps 32. The outer surfaces on both sides of the rotating shaft 37 are respectively rotatably connected to the inner surfaces of the bearings 322. A washer 323 is provided inside the bearing cap 32;

[0041] In this embodiment, the upper motor cover 12 and the lower motor cover 13 are internally provided with installation grooves adapted to the integrated stator frame 31 to cooperate with each other to install and fix the integrated stator frame 31, making the assembly of the air-conditioning motor unit more convenient. The integrated stator frame 31 is internally provided with fixing grooves evenly arranged in cooperation with the stator core 34, and empty grooves are arranged inside the fixing grooves, so that the heat generated by the stator core 34 and the double-strand copper winding group 35 can be evenly dissipated. The plastic sealing cover 312 seals both ends of the integrated stator frame 31, so that the integrated stator frame 31, the stator core 34, and the double-strand copper winding group 35 form a stator assembly, with a more stable structure. At the same time, a groove is provided in cooperation with the hollow heat dissipation ring pipe 311, and the hollow heat dissipation ring pipe 311 is inserted into the empty groove of the integrated stator frame 31 to form a left and right through heat dissipation channel to export the heat dissipated inside the integrated stator frame 31. The bearing cover 32 seals both ends of the integrated stator frame 31, and the bearing cover 32 is provided with heat dissipation grooves 321 that cooperate with the heat dissipation ports 121 to facilitate the heat dissipation of the hollow heat dissipation ring pipe 311 and improve the heat dissipation effect inside the integrated stator frame 31. The driver chip 33 receives the control of the controller 21 to change the current in the double-strand copper winding group 35, thereby generating a magnetic field to drive the plastic magnetic rotor 36 to drive the rotating shaft 37 to rotate. The bearing 322 plays a role in installing the rotating shaft 37. The washer 323 fills the gap inside the bearing cover 32 to make the rotation of the rotating shaft 37 more stable. The rotation of the rotating shaft 37 drives the fan blade 42 to rotate, which is used as a wind power component of the automotive air conditioner, further solving the problem of high energy consumption and fast power consumption of the existing motor. The battery life of the motor can be extended by increasing the resistance to enhance heat dissipation and reducing the current, making it more energy-efficient.

[0042] Embodiment Three

[0043] Please refer to Figures 12 to 13 , on the basis of Embodiment Two, in order to ensure that the washer 323 fills the gap of the bearing cover 32 to increase stability without blocking the heat dissipation effect of the heat dissipation grooves 321, a hexagonal grid plate is added inside the washer 323 in this embodiment. The hexagonal grid plates are engaged with each other. An arc-shaped stabilizing piece is arranged inside the hexagonal grid plate. A spring sleeve is fixedly installed between the arc-shaped stabilizing piece and the hexagonal grid plate, and two sets of nested elastic balls are arranged inside the spring sleeve;

[0044] In this embodiment, the hexagonal grid plates are engaged with each other inside the washer 323, which not only increases stability, but also the hollow structure does not block the heat dissipation effect of the hollow heat dissipation ring tube 311. The arc-shaped stabilizing piece is on the outside of the bearing 322 and plays a role in damping the bearing cover 32 when the rotating shaft 37 rotates. The elastic ball keeps the spring in a taut state between the hexagonal grid plate and the arc-shaped stabilizing piece, plays a role in buffering vibrations, eliminates the vibrations of the bearing cover 32 and reduces noise. Furthermore, it solves the problem that the existing motor has high energy consumption and fast power consumption. The battery life of the motor can be extended by increasing the resistance to enhance heat dissipation and reducing the current, which is more energy-efficient.

[0045] Embodiment Four

[0046] Please refer to Figures 14 to 15 , on the basis of Embodiment Three, in order to increase the protection of the driver chip 33 between the driver chip 33 and the plastic sealing cover 312, a protective cover is added outside the hollow heat dissipation ring tube 311 where the driver chip 33 is installed in this embodiment. The side wall of the protective cover is provided with fan-shaped heat dissipation slots for heat dissipation, and the upper side wall of the protective cover is also provided with a circuit wiring slot. At the same time, cylindrical cross-shaped clamping posts are added on the outer side wall of the hollow heat dissipation ring tube 311, and circular cross-shaped clamping grooves for cooperating with the cylindrical cross-shaped clamping posts are provided on the inner side wall of the protective cover;

[0047] In this embodiment, the protective cover can be installed outside the hollow heat dissipation ring tube 311 by engaging the circular cross-shaped clamping groove of the protective cover with the cylindrical cross-shaped clamping post, which plays a role in protecting the driver chip 33 welded on the outer surface of the hollow heat dissipation ring tube 311, avoiding the loosening of the welding wire due to the buffering effect of the driver chip 33 during the use of the motor. At the same time, the fan-shaped heat dissipation slots on the side wall of the protective cover facilitate the heat dissipation of the driver chip 33. Furthermore, it solves the problem that the existing motor has high energy consumption and fast power consumption. The battery life of the motor can be extended by increasing the resistance to enhance heat dissipation and reducing the current, which is more energy-efficient.

[0048] Embodiment Five

[0049] Please refer to Figures 1 to 16On the basis of the fourth embodiment, in order to realize the generation of wind force in the automobile air-conditioning duct, the present embodiment proposes that the hood cover 11 and the side walls of the motor integrated duct 1 are respectively provided with arc-shaped mounting grooves adapted to the hood 4, and the inner walls on both sides of the hood 4 are respectively fixedly installed with an air inlet hood net 41 by bolts, and the interior of the hood 4 is provided with fan blades 42, and two groups of fan blades 42 are respectively fixedly installed on the outer surfaces of both ends of the rotating shaft 37, and the outer walls on both sides of the air inlet hood net 41 are respectively clamped and installed with dust boxes 411, and the outer walls of the dust boxes 411 are inclined serrated, and a central rotating ring 412 is rotatably installed in the middle of the air inlet hood net 41, and the inner wall of the central rotating ring 412 is provided with a clamping groove adapted to the rotating shaft 37, and dust cleaning brushes 413 are respectively fixedly installed on the outer surfaces on both sides of the central rotating ring 412, and the brush side of the dust cleaning brush 413 is in contact with the side surface of the air inlet hood net 41;

[0050] The fan 42 is then driven by the shaft 37 to generate wind and the air inlet hood net 41 is then filtered to prevent dust from entering the fan 42. When the dust box 411 is engaged with the shaft 37, the shaft 37 can drive the dust box 411 to rotate, so that the dust brush 413 can clean the dust net of the air inlet hood net 41. At the same time, the dust box 411 is obliquely engaged and installed on the side wall of the air inlet hood net 41. When the dust brush 413 rotates and passes by, the inclined serrations on its outer wall will comb the dust brush 413 so that dust is collected by the dust box 411, which is convenient for later disassembly of the dust box 411 for cleaning, thereby ensuring the rotation effect of the fan blades 42 and the ventilation effect of the air inlet hood net 41, further solving the problem of high energy consumption and fast power consumption of the existing motor, and can extend the motor's battery life by increasing resistance to enhance heat dissipation and reduce current, which is more energy-efficient.

[0051] Embodiment 6

[0052] See also Figures 1 to 16 Based on the fifth embodiment, this embodiment proposes a method for using a vehicle air conditioner energy-saving motor assembly, comprising the following steps:

[0053] Step 1: The battery 2 supplies power to the whole motor, and the driver chip 33 receives control from the controller 21 to change the current in the double-strand copper winding group 35, thereby generating a magnetic field to make the plastic magnetic rotor 36 drive the shaft 37 to rotate, and the shaft 37 drives the fan blades 42 to generate wind force;

[0054] Step 2: The hollow heat dissipation ring tube 311 is inserted into the empty slot of the integrated stator frame 31 to form a heat dissipation channel that runs through the left rear to guide the heat dissipated from the inside of the integrated stator frame 31. The bearing cover 32 is provided with a heat dissipation groove 321 that cooperates with the heat dissipation port 121 to facilitate the heat dissipation of the hollow heat dissipation ring tube 311.

[0055] Step 3: The upper motor cover 12, the lower motor cover 13, and the air duct cover 11 are fixedly installed with the integrated motor air duct 1 through bolts, which is convenient for disassembly, integrating the motor housing with the automotive air-conditioning air duct. The temperature sensor 22 detects the temperature at the front end of the heat dissipation port 121. After exceeding the highest threshold, the controller 21 controls the telescopic rod 23 to descend through the telescopic rod driver 231, causing the arc-shaped baffle 15 to descend. Under the influence of the descent of the arc-shaped baffle 15 and the limiting cooperation of the limiting rod 17, the air deflector 16 rotates, changing from the downward diversion state to the lateral diversion state, allowing the air flow to enter through the upper part of the arc-shaped baffle 15 and increasing the heat dissipation effect by flowing upward through the rapid heat dissipation groove 131.

[0056] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vehicle air-conditioning energy-saving motor assembly, including a motor integrated air duct (1), characterized in that: Above the interior of the motor integrated air duct (1), there is a motor assembly (3). On the top of the motor assembly (3), there is a storage battery (2). On both sides of the motor assembly (3), there are air hoods (4) symmetrically arranged. Above the middle of the motor integrated air duct (1), there is a motor upper cover (12) adapted to the motor assembly (3). Above both sides of the motor integrated air duct (1), there are air hood covers (11) adapted to the air hoods (4) respectively. The storage battery (2) is fixedly installed on the upper surface of the motor upper cover (12). At the front end of the storage battery (2), there is a controller (21). The motor assembly (3) includes an integrated stator frame (31) and a bearing cover (32). Inside the integrated stator frame (31), there is a stator core (34) fixedly installed. On the outer surface of the stator core (34), there is a double-strand copper winding group (35) wound. In the middle of the stator core (34), there is a plastic magnetic rotor (36). In the middle of the plastic magnetic rotor (36), there is a rotating shaft (37) fixedly installed. On both side walls of the motor upper cover (12), there are heat dissipation openings (121). Below the motor upper cover (12), there is a motor lower cover (13). On the bottom inner wall of the motor lower cover (13), there are fast heat dissipation grooves (131). The side walls of the motor upper cover (12), the air hood cover (11), and the motor lower cover (13) are respectively fixedly connected to the top inner wall of the motor integrated air duct (1) by bolts. On both sides of the inner surface of the lower part of the motor integrated air duct (1), there are air duct partitions (14) fixedly installed. In the middle of the inner surface of the lower part of the motor integrated air duct (1), there is an arc-shaped baffle (15) slidably installed. The arc-shaped baffle (15) is arranged below the motor lower cover (13). On the outer surfaces of both sides of the arc-shaped baffle (15), there are air guiding plates (16) rotatably installed. At the lower end of the air guiding plate (16), there is a limiting rod (17). The limiting rod (17) is fixedly installed on the inner surface of the motor integrated air duct (1). On the front end of the side wall of the motor upper cover (12), there is a temperature sensor (22) fixedly installed. The output end of the temperature sensor (22) is electrically connected to the input end of the controller (21). On the symmetrically fixed inner side walls of the lower part of the motor integrated air duct (1), there are telescopic rods (23). The output ends of the telescopic rods (23) are respectively fixedly connected to the lower surfaces of both sides of the arc-shaped baffle (15). At the bottom of the telescopic rod (23), there is a telescopic rod driver (231). The input end of the telescopic rod driver (231) is electrically connected to the output end of the controller (21).

2. The energy-saving motor assembly for a vehicle air conditioner according to claim 1, wherein: On the inner surfaces of the motor upper cover (12) and the motor lower cover (13), there are installation grooves adapted to the integrated stator frame (31) respectively. The integrated stator frame (31) is snap-fitted and installed between the motor upper cover (12) and the motor lower cover (13). The middle part of the integrated stator frame (31) is a hollow structure. Inside the integrated stator frame (31), there is a hollow heat dissipation ring pipe (311) sleeved and installed.

3. The energy-saving motor assembly for vehicle air conditioner according to claim 2, characterized in that: Plastic sealing caps (312) are respectively clamped and installed at both ends of the integrated stator frame (31), and both ends of the hollow heat dissipation ring pipe (311) respectively penetrate through the side walls of the plastic sealing caps (312) and are clamped with the outer surface of the plastic sealing caps (312).

4. The energy-saving motor assembly for vehicle air conditioner according to claim 3, characterized in that: A driver chip (33) is fixedly installed on the outer surface of a group of the plastic sealing caps (312). The input end of the driver chip (33) is electrically connected to the output end of the controller (21), and the output end of the driver chip (33) is electrically connected to the wire ends of the double-strand copper winding group (35).

5. The energy-saving motor assembly for vehicle air conditioner according to claim 1, characterized in that: The side walls of two groups of bearing caps (32) are respectively fixedly connected to the side walls of the motor upper cover (12) and the motor lower cover (13) by bolts. Heat dissipation grooves (321) are provided on the side walls of two groups of bearing caps (32). Bearings (322) adapted to the rotating shaft (37) are fixedly installed in the middle of two groups of bearing caps (32). The outer surfaces on both sides of the rotating shaft (37) are respectively rotatably connected to the inner surfaces of the bearings (322). A washer (323) is provided inside the bearing cap (32).

6. The vehicle air-conditioning energy-saving motor assembly according to claim 1, wherein: Arc-shaped installation grooves adapted to the wind hood (4) are respectively provided on the side walls of the wind hood cover (11) and the motor integrated air duct (1). Air inlet hood meshes (41) are respectively fixedly installed on the inner walls on both sides of the wind hood (4) by bolts. A fan blade (42) is provided inside the wind hood (4). Two groups of the fan blades (42) are respectively fixedly installed on the outer surfaces at both ends of the rotating shaft (37).

7. The energy-saving motor assembly for vehicle air conditioner according to claim 6, wherein: Dust accumulation boxes (411) are respectively clamped and installed on the outer walls on both sides of the air inlet hood mesh (41). The outer side wall of the dust accumulation box (411) is inclined and serrated. A central rotating ring (412) is rotatably installed in the middle of the air inlet hood mesh (41). A clamping groove adapted to the rotating shaft (37) is provided on the inner wall of the central rotating ring (412). Cleaning brushes (413) are respectively fixedly installed on the outer surfaces on both sides of the central rotating ring (412). The brush side of the cleaning brush (413) is in contact with the side surface of the air inlet hood mesh (41).

Citation Information

Patent Citations

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