An automated steamed bun processing device and a method of using the same

Abstract

The application discloses an automatic steamed bun processing device and a use method thereof, and belongs to the technical field of steamed bun processing. The automatic steamed bun processing device and the use method thereof comprise a dough mixing bin and a dough shaping device, a servo motor is fixedly installed on the side of the dough mixing bin, a power rod is in transmission connection with the servo motor through an output shaft on the side of the servo motor, and a dough mixing auger is fixedly connected to the outer side of the power rod; a scraping assembly is arranged in the dough mixing bin, the scraping assembly comprises a hydraulic bin, a power gear is fixedly connected to the outer side of the power rod, a force receiving gear rod is in sliding connection with a piston on one end of the hydraulic bin, a push rod is in sliding connection with a piston on the other end of the hydraulic bin, a scraper is fixedly connected to the side of the push rod, and a bevel gear one is fixedly connected to the side of the power rod. The application is used to solve the problem that some dough water mixtures are attached to the inner wall of the device in the prior art, thereby causing waste.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of steamed bun processing, and particularly relates to an automatic steamed bun processing device and a use method thereof. BACKGROUND

[0002] Steamed buns, one of traditional food, are a kind of food steamed from fermented dough. The steamed buns are made of wheat flour as the main raw material and are one of daily staple food. In the process of making steamed buns, dough is kneaded first, and then steamed buns are formed. Each 100 grams of steamed buns contains about 233 kilocalories.

[0003] According to an automatic dough kneading and shaping device for making steamed bun blanks (publication number: CN209251548U), the device comprises a rack, an automatic dough kneading part, the automatic dough kneading part is arranged on the rack, the automatic dough kneading part comprises a dough barrel and a dough kneading cabin, a water tank is arranged on one side of the dough barrel, a water pump is arranged at the bottom of the water tank, a material port is arranged between the dough barrel and the dough kneading cabin, the water pump is provided with a water inlet pipe extending into the material port, a dough kneading motor is arranged at one end of the dough kneading cabin, and the dough is kneaded by using a dough kneading auger in the above-mentioned application file. However, in the process of dough kneading, part of the sticky dough water mixture is attached to the inner wall of the device, thereby causing waste. SUMMARY

[0004] The present application is to solve the problem that part of the dough water mixture is attached to the inner wall of the device in the prior art. To this end, the present application provides an automatic steamed bun processing device and a use method thereof, which can scrape off the dough water mixture on the inner wall.

[0005] An automatic steamed bun processing device and a use method thereof, comprising a dough kneading cabin and a dough shaping device, a servo motor is fixedly arranged on the side of the dough kneading cabin, a power rod is drivingly connected to the servo motor through the output shaft on the side of the servo motor, and a dough kneading auger is fixedly connected to the outer side of the power rod.

[0006] A scraping assembly is arranged in the dough kneading cabin, the scraping assembly comprises a hydraulic cabin, a power gear is fixedly connected to the outer side of the power rod, a force receiving gear rod is slidingly connected to one end of the hydraulic cabin, a push rod is slidingly connected to the other end of the hydraulic cabin, a scraper is fixedly connected to the side of the push rod, a bevel gear one is fixedly connected to the side of the power rod, a rotating rod is rotatably connected to the side of the dough kneading cabin, a bevel gear two is fixedly connected to the rear end of the rotating rod, and an elastic cam is fixedly connected to the outer side of the rotating rod.

[0007] Further, the force receiving gear rod is provided with two, and the two force receiving gear rods are engaged with the power gear, so that the power gear rotates, and the force receiving gear rod moves.

[0008] Further, the bevel gear two is located at the front end of the bevel gear one, and the bevel gear two is in meshing state with the bevel gear one, so that the bevel gear one rotates, and the bevel gear two can rotate.

[0009] Further, the inside of the kneading bin is provided with a knocking assembly, the knocking assembly comprises a rotating disc, the outer side of the rotating disc is fixedly connected with an extrusion rod, the inner wall of the kneading bin is rotatably connected with a rotating shaft, one end of the rotating shaft is fixedly connected with a force receiving rod, the other end of the rotating shaft is fixedly connected with a transmission rod, the inner wall of the kneading bin is fixedly connected with a fixed plate, and the bottom of the fixed plate is connected with an elastic knocking block through the spring.

[0010] Further, the rotating disc is located at the outer side of the power rod, and the rotating disc is in fixed state with the power rod, so that the power rod rotates, and the rotating disc can rotate.

[0011] Further, the elastic knocking block is located at the side of the transmission rod, and the elastic knocking block is in fixed state with the transmission rod, so that the transmission rod moves, and the elastic knocking block can move.

[0012] Further, the inside of the elastic cam is provided with an auxiliary assembly, the auxiliary assembly comprises a fixed groove, the fixed groove is opened in the inside of the elastic cam, and the inside of the fixed groove is placed with a gravity column.

[0013] A use method of the automatic steamed bun processing device, comprising the following steps:

[0014] Step one, close the conveying pipeline between the kneading bin and the dough shaping device, and add flour, water and yeast into the kneading bin;

[0015] Step two, start the servo motor on the side of the kneading bin to perform the kneading operation;

[0016] Step three, while performing the kneading operation, the elastic cam in the scraping assembly knocks the kneading bin to make it vibrate, and the scraper reciprocally moves on the inner wall of the kneading bin to perform scraping, and the gravity column in the auxiliary assembly can make the elastic cam vibrate twice during the knocking process;

[0017] Step four, after the scraper completes one-time extension and scraping, the scraper is retracted to the original position, at this time, the power rod rotating in the reverse direction drives the elastic knocking block in the knocking assembly to reciprocally move, so that the scraper vibrates;

[0018] Step five, after the kneading operation is completed, the conveying pipeline between the kneading bin and the dough shaping device is opened, the dough is transported to the dough shaping device through the conveying pipeline, and the dough shaping device is started to perform shaping and extrusion, and the processing is completed.

[0019] The difference from the prior art is that the application has the beneficial effects of:

[0020] (1) The automatic steamed dumpling processing device and its use method, the servo motor is started to drive the power rod and the flour extruder to rotate reciprocally to mix the flour. The flour water mixture attached to the inner wall of the device can be scraped off by the cooperation of the power gear, the force receiving gear, the hydraulic bin, the push rod, the scraper, the bevel gear one, the bevel gear two, the rotating rod and the elastic cam, thereby reducing the waste.

[0021] (2) The automatic steamed dumpling processing device and its use method, when the power rod rotates and the scraper moves reciprocally under the action of the push rod, the push rod can be vibrated synchronously in the process of driving the scraper to contract by the cooperation of the rotating disc, the extrusion rod, the force receiving rod, the rotating shaft, the transmission rod, the elastic knocking block and the spring, so that the mixture attached to the scraper is shaken off, thereby improving the scraping effect.

[0022] (3) The automatic steamed dumpling processing device and its use method, when the elastic cam rotates and knocks the flour bin, the gravity column in the fixed groove on the elastic cam will impact the inner wall of the fixed groove twice under the action of its own inertia in the process of each knocking, so that the elastic cam vibrates twice, that is, the gravity column will cause the elastic cam to vibrate twice in the process of each knocking the flour bin, thereby further improving the scraping effect of the device. BRIEF DESCRIPTION OF DRAWINGS

[0023] The drawings accompanying the specification of this application form a part thereof, serve to provide further understanding of the application, and together with the description of the exemplary embodiments of the application given below, explain the application, and do not constitute an improper limitation of the application.

[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the application;

[0025] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the application;

[0026] Figure 3 It is a schematic diagram of the scraping assembly of the application;

[0027] Figure 4 It is a schematic diagram of the Figure 3 enlarged structure of position A in the application;

[0028] Figure 5 It is a schematic diagram of the knocking assembly of the application;

[0029] Figure 6 It is a schematic diagram of the Figure 5 enlarged structure of position B in the application;

[0030] Figure 7The auxiliary assembly three-dimensional structure schematic view of the present application.

[0031] In the figure:

[0032] 100, flour bin; 200, dough shaping device; 300, servo motor; 400, power rod; 500, flour mixing auger;

[0033] 600, scraping assembly; 610, hydraulic bin; 620, power gear; 630, force receiving toothed rod; 640, push rod; 650, scraper; 660, bevel gear one; 670, rotating rod; 680, bevel gear two; 690, elastic cam;

[0034] 700, knocking assembly; 710, rotating disc; 720, extrusion rod; 730, rotating shaft; 740, force receiving rod; 750, transmission rod; 760, fixed plate; 770, spring; 780, elastic knocking block;

[0035] 800, auxiliary assembly; 810, fixed groove; 820, gravity column. DETAILED DESCRIPTION

[0036] In order to make the personnel in the art better understand the present application scheme, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should be within the scope of protection of the present application.

[0037] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so as to describe the embodiments of the present application. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not necessarily limit to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0038] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "transverse", "longitudinal" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not intended to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0039] In addition, in addition to indicating the orientation or positional relationship, the above-mentioned partial terms may also be used to indicate other meanings, for example, the term "upper" may also be used to indicate a certain dependent relationship or connection relationship in some cases. For those skilled in the art, the specific meaning of these terms in the present application can be understood according to the specific situation.

[0040] In addition, the terms "mounting", "setting", "provided with", "connecting", "connecting", "sleeving" should be broadly understood. For example, it can be fixedly connected, detachably connected, or integrally constructed; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be internal communication between two devices, elements or components. For those skilled in the art, the specific meaning of the above-mentioned terms in the present application can be understood according to the specific situation.

[0041] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments. Embodiments

[0042] Please refer to Figures 1-4 As shown in the figure, an automatic steamed bun processing device and its use method, including and flour bin 100 and dough shaping device 200, and the side of flour bin 100 is fixedly installed with servo motor 300, the side of servo motor 300 is drivenly connected with power rod 400 through its output shaft, and the outer side of power rod 400 is fixedly connected with flour mixing auger 500. After starting servo motor 300, power rod 400 drivenly connected with output shaft of servo motor 300 is reciprocatingly rotated, so that power rod 400 drives flour mixing auger 500 fixedly connected with it to reciprocatingly rotate, and flour mixing is carried out;

[0043] The inside of the flour mixing bin 100 is provided with a scraping assembly 600, which comprises a hydraulic bin 610. The outer side of the power lever 400 is fixedly connected with a power gear 620, and the one end of the hydraulic bin 610 is slidably connected with a force receiving gear rod 630, which is provided with two, and both of which are engaged with the power gear 620. When mixing flour, the power lever 400 drives the power gear 620 fixedly connected therewith to rotate, so that the power gear 620 drives the force receiving gear rod 630 engaged therewith to reciprocate. The other end of the hydraulic bin 610 is slidably connected with a push rod 640, and the side surface of the push rod 640 is fixedly connected with a scraper 650. When the force receiving gear rod 630 reciprocates, the hydraulic bin 610 slidably connected with the force receiving gear rod 630 is matched, so that the push rod 640 slidably connected with the hydraulic bin 610 reciprocates, and the push rod 640 drives the scraper 650 fixedly connected therewith to reciprocate on the inner wall of the flour mixing bin 100, and the scraping is performed. The side surface of the power lever 400 is fixedly connected with a bevel gear one 660, the side surface of the flour mixing bin 100 is rotatably connected with a rotating lever 670, the rear end of the rotating lever 670 is fixedly connected with a bevel gear two 680, which is located at the front end position of the bevel gear one 660, and the bevel gear two 680 is in engagement with the bevel gear one 660, and the outer side of the rotating lever 670 is fixedly connected with an elastic cam 690. The power lever 400 reciprocatingly rotates synchronously drives the bevel gear one 660 fixedly connected therewith to reciprocatingly rotate, so that the bevel gear one 660 drives the bevel gear two 680 engaged therewith to rotate, the bevel gear two 680 drives the rotating lever 670 fixedly connected therewith to rotate, so that the rotating lever 670 drives the elastic cam 690 fixedly connected therewith to rotate, and knocks the flour mixing bin 100. The flour water mixture adhered to the inner wall of the device can be scraped off, and the waste is reduced.

[0044] In order to improve the scraping effect, please refer to Figures 1-6As shown in the figure, the inside of the kneading bin 100 is provided with a knocking assembly 700, and the knocking assembly 700 comprises a rotating disc 710. Among them, the rotating disc 710 is located at the outside of the power rod 400, and the rotating disc 710 is in a fixed state with the power rod 400. When the power rod 400 rotates, the scraper 650 reciprocates under the action of the push rod 640, and the power rod 400 synchronously drives the rotating disc 710 fixedly connected therewith to reciprocate, that is, when the scraper 650 extends, the rotating disc 710 is in a clockwise rotation state, and when the scraper 650 resets, the rotating disc 710 is in a counterclockwise rotation state. The outside of the rotating disc 710 is fixedly connected with a pressing rod 720, the inner wall of the kneading bin 100 is rotatably connected with a rotating shaft 730, one end of the rotating shaft 730 is fixedly connected with a stress rod 740, the other end of the rotating shaft 730 is fixedly connected with a transmission rod 750, the inner wall of the kneading bin 100 is fixedly connected with a fixed plate 760, the bottom of the fixed plate 760 is connected with an elastic knocking block 780 through the setting of a spring 770, the elastic knocking block 780 is located at the side of the transmission rod 750, and the elastic knocking block 780 is in a fixed state with the transmission rod 750. When the scraper 650 resets, the rotating disc 710 is in a counterclockwise rotation state, which can drive the pressing rod 720 fixedly connected with the rotating disc 710 to rotate counterclockwise, so that the pressing rod 720 presses the stress rod 740 and makes it move upward, cooperates with the rotating shaft 730 fixedly connected with the stress rod 740, and the stress rod 740 can drive the rotating shaft 730 to rotate, so that the rotating shaft 730 drives the transmission rod 750 fixedly connected therewith to rotate, the transmission rod 750 drives the elastic knocking block 780 fixedly connected therewith, pulls the spring 770, and rotates downward, so that the elastic knocking block 780 knocks the push rod 640, and the push rod 640 synchronously vibrates in the process of driving the scraper 650 to retract. The mixture adhered to the scraper 650 is shaken down, thereby improving the scraping effect.

[0045] In order to further improve the scraping effect of the device, please refer to Figures 1-7 As shown in the figure, the inside of the elastic cam 690 is provided with an auxiliary assembly 800, and the auxiliary assembly 800 comprises a fixed groove 810. Among them, the fixed groove 810 is opened in the inside of the elastic cam 690, and the gravity column 820 is placed in the inside of the fixed groove 810. When the elastic cam 690 rotates and knocks the kneading bin 100, in the process of each knocking of the elastic cam 690, the gravity column 820 in the fixed groove 810 opened in the elastic cam 690 will immediately impact the inner wall of the fixed groove 810 under the action of its own inertia, so that the elastic cam 690 generates secondary vibration, that is, in the process of each knocking of the kneading bin 100, the gravity column 820 will generate secondary vibration, thereby further improving the scraping effect of the device.

[0046] A use method of an automatic steamed dumpling processing device, comprising the following steps:

[0047] Step 1: Seal the conveying pipe between the dough mixing chamber 100 and the dough shaping device 200, and add flour, water and yeast into the dough mixing chamber 100;

[0048] Step 2: Start the servo motor 300 on the side of the dough mixing chamber 100. The servo motor 300 drives the power rod 400, which is connected to its output shaft, to rotate back and forth. This causes the power rod 400 to drive the dough mixing auger 500, which is fixedly connected to it, to rotate back and forth to perform the dough mixing operation.

[0049] Step 3: While the dough is being kneaded, the power rod 400 drives the power gear 620, which is fixedly connected to it, to rotate. This causes the power gear 620 to drive the force-receiving rack 630, which meshes with it, to move back and forth. This, in conjunction with the hydraulic chamber 610, which is slidably connected to the piston of the force-receiving rack 630, causes the push rod 640, which is slidably connected to the piston of the hydraulic chamber 610, to move back and forth. The push rod 640 then drives the scraper 650, which is fixedly connected to it, to move back and forth on the inner wall of the dough kneading chamber 100 to scrape. At the same time, the power rod 400 drives the bevel gear 660, which is fixedly connected to it, to rotate back and forth. This causes the bevel gear 660 to drive the bevel gear 680, which meshes with it, to rotate. The bevel gear 680 drives the rotating rod 670, which is fixedly connected to it, to rotate. This causes the rotating rod 670 to drive the elastic cam 690, which is fixedly connected to it, to rotate and strike the dough kneading chamber 100.

[0050] When the elastic cam 690 rotates and strikes the dough container 100, during each strike of the elastic cam 690, the gravity column 820 in the fixed groove 810 on the elastic cam 690 will then strike the inner wall of the fixed groove 810 a second time due to its own inertia, thereby causing the elastic cam 690 to vibrate a second time. That is, during each strike of the dough container 100, a second vibration will be generated due to the gravity column 820.

[0051] Step 4: When the power rod 400 rotates and the scraper 650 reciprocates under the action of the push rod 640, the power rod 400 synchronously drives the turntable 710 fixedly connected to it to rotate back and forth. That is, when the scraper 650 extends, the turntable 710 is in a clockwise rotation state, and when the scraper 650 returns to its original position, the turntable 710 is in a counterclockwise rotation state. At this time, the counterclockwise rotating turntable 710 drives the pressing rod 720 fixedly connected to it to rotate counterclockwise, so that the pressing rod 720 presses the force rod 740 and moves it upward. In conjunction with the rotating shaft 730 fixedly connected to the force rod 740, the force rod 740 can drive the rotating shaft 730 to rotate, so that the rotating shaft 730 drives the transmission rod 750 fixedly connected to it to rotate. The transmission rod 750 drives the elastic striking block 780 fixedly connected to it to pull the spring 770 and rotate downward, so that the elastic striking block 780 strikes the push rod 640. The push rod 640 generates vibration synchronously during the process of driving the scraper 650 to retract.

[0052] Step five, after the completion of the flour mixing operation, open the conveying pipe between the flour bin 100 and the dough shaping device 200, transport the dough to the dough shaping device 200 through the conveying pipe, and start the dough shaping device 200 to perform shaping extrusion, and complete the processing.

[0053] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and the inventive concept of the present application, can make equivalent replacements or changes within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An automatic steamed bun processing device and its use method, comprising a dough mixing bin (100) and a dough shaping device (200), a servo motor (300) is fixedly installed on the side of the dough mixing bin (100), a power rod (400) is drivingly connected to the servo motor (300) through its output shaft, and a dough mixing auger (500) is fixedly connected to the outer side of the power rod (400); characterized in that A scraping assembly (600) is arranged in the dough mixing bin (100), the scraping assembly (600) comprises a hydraulic bin (610), a power gear (620) is fixedly connected to the outer side of the power rod (400), a force receiving gear rod (630) is slidingly connected to one end of the hydraulic bin (610), a push rod (640) is slidingly connected to the other end of the hydraulic bin (610), a scraper (650) is fixedly connected to the side of the push rod (640), a bevel gear one (660) is fixedly connected to the side of the power rod (400), a rotating rod (670) is rotatably connected to the side of the dough mixing bin (100), a bevel gear two (680) is fixedly connected to the rear end of the rotating rod (670), and an elastic cam (690) is fixedly connected to the outer side of the rotating rod (670); A knocking assembly (700) is arranged in the dough mixing bin (100), the knocking assembly (700) comprises a rotating disc (710), an extrusion rod (720) is fixedly connected to the outer side of the rotating disc (710), a rotating shaft (730) is rotatably connected to the inner wall of the dough mixing bin (100), a force receiving rod (740) is fixedly connected to one end of the rotating shaft (730), a transmission rod (750) is fixedly connected to the other end of the rotating shaft (730), a fixed plate (760) is fixedly connected to the inner wall of the dough mixing bin (100), and an elastic knocking block (780) is connected to the bottom of the fixed plate (760) through the arrangement of a spring (770).

2. The automatic steamed bread processing device according to claim 1, characterized in that: The force receiving gear rod (630) is provided with two, and the two force receiving gear rods (630) are engaged with the power gear (620).

3. The automatic steamed bread processing device according to claim 1, characterized in that: The bevel gear two (680) is located at the front end position of the bevel gear one (660), and the bevel gear two (680) and the bevel gear one (660) are in an engaged state.

4. The automatic steamed bread processing device according to claim 1, characterized in that: The rotating disc (710) is located at the outer side position of the power rod (400), and the rotating disc (710) and the power rod (400) are in a fixed state.

5. The automatic steamed bread processing device according to claim 1, characterized in that: The elastic knocking block (780) is located at the side position of the transmission rod (750), and the elastic knocking block (780) and the transmission rod (750) are in a fixed state.

6. The automated steamed bun processing device of claim 1, wherein: An auxiliary assembly (800) is arranged in the elastic cam (690), the auxiliary assembly (800) comprises a fixed groove (810), the fixed groove (810) is arranged in the elastic cam (690), and a gravity column (820) is placed in the fixed groove (810).

7. A method of using an automated steamed bun processing device, characterized in that, The automatic steamed bun processing device of any one of claims 1-6 is used, comprising the following steps: Step one, close the conveying pipe between the flour mixing bin (100) and the dough shaping device (200), and add flour, water and yeast into the flour mixing bin (100); Step two, start the servo motor (300) on the side of the flour mixing bin (100) to perform the flour mixing operation; Step three, while performing the flour mixing operation, the elastic cam (690) in the scraping assembly (600) knocks the flour mixing bin (100) to make it vibrate, and the scraper (650) reciprocates on the inner wall of the flour mixing bin (100) to perform scraping, and in the process of knocking by the elastic cam (690), the gravity column (820) in the auxiliary assembly (800) can make it vibrate twice; Step four, after the scraper (650) completes one extension scraping, it is retracted to the original position, at this time, the reverse rotating power rod (400) drives the elastic knocking block (780) in the knocking assembly (700) to reciprocate, so that the scraper (650) vibrates; Step five, after the flour mixing operation is completed, the conveying pipe between the flour mixing bin (100) and the dough shaping device (200) is opened, the dough is transported to the dough shaping device (200) through the conveying pipe, and the dough shaping device (200) is started to perform shaping and extrusion, and the processing is completed.

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