Crossing iron wire binding device

Abstract

The present application relates to a kind of through heart iron wire binding device, including rack, bottom moving mechanism, threading mechanism, wire clamping mechanism, tightening mechanism and line pressing mechanism;The rack is set on the bottom moving mechanism;The threading mechanism is set on the rack;The wire clamping mechanism is slidably arranged on the rack, and the wire clamping mechanism is correspondingly arranged below the threading mechanism;The tightening mechanism is set on the rack, and the tightening mechanism is arranged between the wire clamping mechanism and the threading mechanism;The line pressing mechanism is set on the rack, and the number of the line pressing mechanism is two, and two line pressing mechanisms are separately arranged on the two sides of the tightening mechanism.The present application can automatically complete the action of circle wire binding, with high degree of automation, effectively reduce the intensity of manual labor, effectively improve production efficiency, reduce labor cost;It can also standardize the binding production standard, effectively improve the binding quality.

Description

Technical Field

[0001] This invention relates to the field of wire production equipment technology, and in particular to a wire binding device. Background Technology

[0002] When shipping metal wire, the produced metal wire needs to be coiled into coils and then tied with iron wire to reduce the footprint of the metal wire and thus reduce the transportation cost of the metal wire.

[0003] Currently, the process of binding the looped wire with iron wire is done manually. The binding process requires a lot of effort, is labor-intensive, and can easily lead to worker fatigue over time, affecting binding efficiency. It can also result in inconsistent binding quality. Summary of the Invention

[0004] Therefore, it is necessary to provide a wire binding device to address the problem that the current method of binding wire loops is done manually, resulting in low binding efficiency and unstable binding quality.

[0005] A wire binding device, comprising

[0006] frame;

[0007] A bottom moving mechanism, wherein the frame is mounted on the bottom moving mechanism;

[0008] A threading mechanism, which is mounted on the frame;

[0009] A wire clamping mechanism is slidably mounted on the frame and is correspondingly positioned below the threading mechanism.

[0010] A tightening mechanism is provided on the frame and is located between the wire clamping mechanism and the wire threading mechanism;

[0011] A wire pressing mechanism is provided on the frame. There are two wire pressing mechanisms, which are respectively located on both sides of the tightening mechanism.

[0012] The aforementioned wire binding device, through its frame, bottom moving mechanism, threading mechanism, clamping mechanism, tightening mechanism, and pressing mechanism, can automatically complete the coiling and binding action. It boasts a high degree of automation, effectively reducing manual labor intensity, improving production efficiency, and lowering labor costs. Simultaneously, it standardizes binding production processes, effectively improving binding quality. This wire binding device can be used in conjunction with a coiling device, effectively promoting production automation.

[0013] In one embodiment, the threading mechanism includes a threading mounting plate, a threading guide rail, a threading slide, a threading connecting plate, a threading nozzle, and a threading driver. The threading mounting plate is fixedly connected to the frame, the threading guide rail is fixedly mounted on the threading mounting plate, the threading slide is slidably mounted on the threading guide rail, the threading connecting plate is fixedly connected to the threading slide, the threading nozzle is fixedly mounted on the threading connecting plate, and the threading driver is fixedly connected to the threading mounting plate. The threading connecting plate is drively connected to the threading driver.

[0014] In one embodiment, the wire clamping mechanism includes a moving component and a wire clamping robot. The wire clamping robot is mounted on the moving component. The moving component includes a wire clamping guide rail, a wire clamping slide, a wire clamping connecting plate, and a wire clamping driver. The wire clamping guide rail is fixedly mounted on the frame. The wire clamping slide is slidably mounted on the wire clamping guide rail. The wire clamping connecting plate is fixedly connected to the wire clamping slide. The wire clamping driver is fixedly mounted on the frame. The wire clamping connecting plate is drively connected to the wire clamping driver.

[0015] In one embodiment, the wire clamping robot includes an L-shaped frame, a mounting frame, a telescopic driver, a clamping member, and a swing driver. The L-shaped frame includes a vertical plate and a horizontal plate connected to the vertical plate. The vertical plate is fixedly connected to the wire clamping connecting plate. The mounting frame is hinged to the horizontal plate. The telescopic driver is fixedly connected to the mounting frame. The clamping member is drivenly connected to the telescopic driver. The swing driver is hinged to the vertical plate. The telescopic end of the swing driver is hinged to the mounting frame.

[0016] In one embodiment, the clamping member includes clamping blocks and clamping drivers. The number of clamping blocks is two, and the two clamping blocks are slidably disposed on the clamping drivers. Under the drive of the clamping drivers, the two clamping blocks move towards each other to clamp the wire.

[0017] In one embodiment, the tightening mechanism includes a tightening clamp and a tightening driver, the tightening driver being fixedly connected to the frame, and the tightening clamp being throttle-connected to the tightening driver.

[0018] In one embodiment, the tightening mechanism further includes a tightening guide rail, a tightening slide, a tightening connecting plate, and a moving driver. The tightening guide rail is fixedly mounted on the frame, the tightening slide is slidably mounted on the tightening guide rail, the tightening connecting plate is fixedly connected to the tightening slide, the moving driver is fixedly connected to the frame, the tightening connecting plate is fixedly connected to the telescopic end of the moving driver, and the tightening driver and the tightening clamp are connected to the tightening connecting plate.

[0019] In one embodiment, the wire pressing mechanism includes a wire pressing bar and a wire pressing driver. The wire pressing driver is fixedly connected to the frame, and the wire pressing bar is driven by the wire pressing driver to rotate.

[0020] In one embodiment, the wire binding device further includes a wire cutting mechanism, which includes a wire cutting device and a translation device. The translation device is fixedly connected to the frame, and the wire cutting device is throttledly connected to the translation device. There are two wire cutting mechanisms, one of which is located between the threading mechanism and the tightening mechanism, and the other is located at the side end of the tightening mechanism.

[0021] In one embodiment, the bottom moving mechanism includes a base plate, a bottom guide rail, a bottom slide, and a bottom driver. The bottom guide rail is fixedly mounted on the base plate, the bottom slide is slidably mounted on the bottom guide rail, the frame is fixedly connected to the bottom slide, the bottom driver is fixedly connected to the base plate, and the frame is drive-connected to the bottom driver. Attached Figure Description

[0022] Figure 1 This is a front view of a wire-binding device according to one embodiment of the present invention;

[0023] Figure 2 For example Figure 1 Side view of the wire binding device shown;

[0024] Figure 3 For example Figure 1 Side view of the threading mechanism in the wire binding device shown;

[0025] Figure 4 For example Figure 1 A side view of the clamping robot arm in the wire clamping mechanism of the wire-through binding device shown.

[0026] Figure 5 For example Figure 1 Side view of the tightening mechanism in the wire binding device shown;

[0027] Figure 6 For example Figure 1 Side view of the wire clamping mechanism in the wire binding device shown;

[0028] Figure 7 For example Figure 1 The shown is a side view of the wire binding device in the wire threading and binding state.

[0029] The meanings of the numbers in the attached diagram are as follows:

[0030] 100-Through-wire binding device;

[0031] 10-Rack;

[0032] 20-Bottom moving mechanism, 21-Base plate, 22-Bottom guide rail, 23-Bottom slide, 24-Bottom driver;

[0033] 30-Threading mechanism, 31-Threading mounting plate, 32-Threading guide rail, 33-Threading slide, 34-Threading connecting plate, 35-Threading nozzle, 36-Threading driver;

[0034] 40-Wire clamping mechanism, 41-Moving component, 411-Wire clamping guide rail, 412-Wire clamping slide, 413-Wire clamping connecting plate, 414-Wire clamping driver, 42-Wire clamping robot, 421-L-shaped frame, 422-Mounting frame, 423-Telescopic driver, 424-Clamping component, 425-Swing driver;

[0035] 50-Tightening mechanism, 51-Tightening clamp, 52-Tightening driver, 53-Tightening guide rail, 54-Tightening slide, 55-Tightening connecting plate, 56-Moving driver;

[0036] 60-Crimping mechanism, 61-Crimping bar, 62-Crimping driver;

[0037] 70 - Upper wire cutting mechanism; 71 - Upper wire cutting device; 72 - Upper translation device;

[0038] 80 - Lower wire cutting mechanism, 81 - Lower wire cutting device, 82 - Lower translation device. Detailed Implementation

[0039] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be practiced in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0040] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0041] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0042] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0043] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0044] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0045] Please see Figure 1 The present invention provides a wire binding device 100, comprising a frame 10, a bottom moving mechanism 20, a wire threading mechanism 30, a wire clamping mechanism 40, a tightening mechanism 50, and a wire pressing mechanism 60. The frame 10 is mounted on the bottom moving mechanism 20. The wire threading mechanism 30, the wire clamping mechanism 40, the tightening mechanism 50, and the wire pressing mechanism 60 are all mounted on the frame 10. The wire threading mechanism 30 and the wire clamping mechanism 40 are located at the upper and lower ends of the tightening mechanism 50. There are two wire pressing mechanisms 60, which are located on the left and right sides of the tightening mechanism 50.

[0046] Please see Figure 2 The bottom moving mechanism 20 includes a base plate 21, bottom guide rails 22, bottom slides 23, and a bottom driver 24. Two bottom guide rails 22 are fixedly mounted on the base plate 21 and are arranged parallel to each other. The bottom slides 23 are slidably mounted on the bottom guide rails 22. The frame 10 is fixedly connected to the bottom slides 23. The bottom driver 24 is fixedly connected to the base plate 21 and is located between the two bottom guide rails 22. The frame 10 is drively connected to the bottom driver 24. Thus, the frame 10 moves along the bottom guide rails 22 under the drive of the bottom driver 24. The bottom driver 24 is a pneumatic cylinder or a hydraulic cylinder.

[0047] Please see Figure 3The threading mechanism 30 includes a threading mounting plate 31, a threading guide rail 32, a threading slide 33, a threading connecting plate 34, a threading nozzle 35, and a threading driver 36. The threading mounting plate 31 is fixedly connected to the frame 10. The threading guide rail 32 is fixedly mounted on the threading mounting plate 31 and is parallel to the bottom guide rail 22. The threading slide 33 is slidably mounted on the threading guide rail 32. The threading connecting plate 34 is fixedly connected to the threading slide 33. The threading nozzle 35 is fixedly mounted on the threading connecting plate 34. The threading driver 36 is fixedly connected to the threading mounting plate 31, and the threading connecting plate 34 and the threading driver 36 are connected in a transmission manner. The threading driver 36 is a pneumatic cylinder or a hydraulic cylinder.

[0048] Please see Figure 2 and Figure 4 The wire clamping mechanism 40 includes a moving component 41 and a wire clamping robot 42. The wire clamping robot 42 is mounted on the moving component 41. The moving component 41 includes a wire clamping guide rail 411, a wire clamping slide 412, a wire clamping connecting plate 413, and a wire clamping driver 414. The wire clamping guide rail 411 is fixedly mounted on the frame 10. The wire clamping slide 412 is slidably mounted on the wire clamping guide rail 411. The wire clamping connecting plate 413 is fixedly connected to the wire clamping slide 412. The wire clamping driver 414 is fixedly mounted on the frame 10 and is drively connected to the wire clamping driver 414. The wire clamping driver 414 is a pneumatic cylinder or a hydraulic cylinder.

[0049] Please see Figure 4 The wire clamping robot 42 includes an L-shaped frame 421, a mounting frame 422, a telescopic driver 423, a clamping member 424, and a swing driver 425. The L-shaped frame 421 includes a vertical plate and a horizontal plate connecting the vertical plate. The vertical plate is fixedly connected to the wire clamping connecting plate 413. The mounting frame 422 is hinged to the horizontal plate. The telescopic driver 423 is fixedly connected to the mounting frame 422. The clamping member 424 is kinetically connected to the telescopic driver 423, which is either a pneumatic cylinder or a hydraulic cylinder. The swing driver 425 is hinged to the vertical plate, and its telescopic end is hinged to the mounting frame 422. The clamping member 424 includes two clamping blocks slidably mounted on the clamping driver. Under the drive of the clamping driver, the two clamping blocks move towards each other to clamp the wire. The clamping driver is either a pneumatic cylinder or a hydraulic cylinder.

[0050] Please see Figure 5The tightening mechanism 50 includes a tightening clamp 51 and a tightening driver 52. The tightening clamp 51 includes a pneumatic clamping plate and wire clamping blocks. The wire clamping blocks are slidably disposed on the pneumatic clamping plate. There are three wire clamping blocks, which are spaced apart circumferentially along the pneumatic clamping plate. The three wire clamping blocks move towards each other under the drive of the pneumatic clamping plate to clamp the wire. The tightening driver 52 is fixedly connected to the frame 10, and the tightening clamp 51 is driven by the tightening driver 52. The tightening driver 52 is a motor, and the tightening clamp 51 rotates under the drive of the tightening driver 52.

[0051] Please see Figure 5 The tightening mechanism 50 further includes a tightening guide rail 53, a tightening slide 54, a tightening connecting plate 55, and a moving driver 56. The tightening guide rail 53 is fixedly mounted on the frame 10. The tightening slide 54 is slidably mounted on the tightening guide rail 53. The tightening connecting plate 55 is fixedly connected to the tightening slide 54. The moving driver 56 is fixedly connected to the frame 10. The tightening connecting plate 55 is fixedly connected to the telescopic end of the moving driver 56. The tightening driver 52 and the tightening clamp 51 are connected to the tightening connecting plate 55.

[0052] Please see Figure 6 The wire pressing mechanism 60 includes a wire pressing bar 61 and a wire pressing driver 62. The wire pressing driver 62 is fixedly connected to the frame 10, and the wire pressing bar 61 is pulsatorically connected to the wire pressing driver 62. The wire pressing bar 61 rotates under the drive of the wire pressing driver 62. With the cooperation of the two wire pressing bars 61, both ends of the wire can be pressed tightly, making it convenient for the tightening clamp 51 to hold the wire, effectively improving the working stability of the through-core iron wire binding device 100.

[0053] Please see Figure 1 and Figure 2 The wire binding device 100 further includes a wire cutting mechanism. There are two wire cutting mechanisms, including an upper wire cutting mechanism 70 and a lower wire cutting mechanism 80. The first wire cutting mechanism is located between the threading mechanism 30 and the tightening mechanism 50, and the second wire cutting mechanism is located at the side end of the tightening mechanism 50.

[0054] Please see Figure 1 and Figure 2 The upper wire cutting mechanism 70 includes an upper wire cutting device 71 and an upper translation device 72. The upper translation device 72 is fixedly connected to the frame 10, and the upper wire cutting device 71 is kinetically connected to the upper translation device 72. The lower wire cutting mechanism 80 includes a lower wire cutting device 81 and a lower translation device 82. The lower translation device 82 is fixedly connected to the frame 10, and the lower wire cutting device 81 is kinetically connected to the upper translation device 72.

[0055] The working process of the through-core wire binding device 100 in this embodiment: During operation, please refer to... Figure 7 The bottom driver 24 drives the frame 10 forward along the bottom guide rail 22 so that the wire binding device 100 can approach the coiled wire held by the outer coiled wire manipulator. The wire threading driver 36 drives the wire threading connecting plate 34 forward and the wire threading nozzle 35 forward so that the wire threading nozzle 35 is aligned with the inner coil of the coiled wire. At the same time, the wire clamping driver 414 drives the wire clamping connecting plate 413 forward along the wire clamping guide rail 411 so that the wire clamping manipulator 42 is pushed forward. Then, the swing driver 425 is pushed out so that the telescopic driver 423 and the clamping member 424 swing upward around the horizontal plate so that the center line of the clamping member 424 is collinear with the axis of the wire threading nozzle 35. The telescopic driver 423 pushes upward so that the clamping member 424 approaches the wire threading nozzle 35. The clamping driver drives the two clamping blocks to move towards each other to clamp the wire. Please refer to Figure 2 The telescopic actuator 423, the swing actuator 425, and the wire clamping actuator 414 are successively reset. Simultaneously, the wire threading actuator 36 is reset, bringing the middle of the wire close to the tightening clamp 51. Then, the wire pressing bar 61 swings towards the tightening clamp 51 under the drive of the wire pressing actuator 62 to press both ends of the wire together. The moving actuator 56 drives the tightening clamp 51 forward, and the pneumatic clamping plate drives the wire clamping blocks to move towards each other to clamp the wire. Then, the upper translation device 72 drives the upper wire cutting device 71 to extend, and the upper wire cutting device 71 cuts the wire. The wire pressing actuator 62 is reset, the moving actuator 56 is reset, the tightening actuator 52 drives the tightening clamp 51 to rotate to tighten the wire, the lower translation device 82 drives the lower wire cutting device 81 to extend, and the lower wire cutting device 81 cuts off the excess wire. After that, the moving actuator 56 drives the tightening clamp 51 to extend, pressing the wire end onto the coiled wire. Finally, all components are reset to prepare for the next operation.

[0056] The beneficial effects of this invention are as follows: the coiling and binding action can be automatically completed through the frame 10, bottom moving mechanism 20, threading mechanism 30, clamping mechanism 40, tightening mechanism 50 and pressing mechanism 60. The degree of automation is high, which effectively reduces the intensity of manual labor, effectively improves production efficiency and reduces labor costs. At the same time, it can also standardize the binding production standards and effectively improve the binding quality. The wire binding device 100 can be used in conjunction with the coiling device to effectively promote production automation.

[0057] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0058] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this invention patent should be determined by the appended claims.

Claims

1. A wire binding device, characterized in that, include: frame; A bottom moving mechanism, wherein the frame is mounted on the bottom moving mechanism; A threading mechanism is mounted on the frame. The threading mechanism includes a threading mounting plate, a threading guide rail, a threading slide, a threading connecting plate, a threading nozzle, and a threading driver. The threading mounting plate is fixedly connected to the frame. The threading guide rail is fixedly mounted on the threading mounting plate. The threading slide is slidably mounted on the threading guide rail. The threading connecting plate is fixedly connected to the threading slide. The threading nozzle is fixedly mounted on the threading connecting plate. The threading driver is fixedly connected to the threading mounting plate. The threading connecting plate is drively connected to the threading driver. A wire clamping mechanism is slidably mounted on the frame and correspondingly positioned below the threading mechanism. The wire clamping mechanism includes a moving component and a wire clamping robot. The wire clamping robot is mounted on the moving component and includes an L-shaped frame, a mounting frame, a telescopic driver, a clamping member, and a swing driver. The L-shaped frame includes a vertical plate and a horizontal plate connecting the vertical plate. The mounting frame is hinged to the horizontal plate. The telescopic driver is fixedly connected to the mounting frame. The clamping member is throttle-connected to the telescopic driver. The swing driver is hinged to the vertical plate, and the telescopic end of the swing driver is hinged to the mounting frame. A tightening mechanism, mounted on the frame, positioned between the wire clamping mechanism and the wire threading mechanism; and A wire pressing mechanism is provided on the frame, and there are two wire pressing mechanisms, which are respectively located on both sides of the tightening mechanism; The clamping component includes clamping blocks and clamping drivers. There are two clamping blocks, which are slidably disposed on the clamping drivers. Under the drive of the clamping drivers, the two clamping blocks move towards each other to clamp the wire. The tightening mechanism includes a tightening clamp and a tightening driver. The tightening driver is fixedly connected to the frame, and the tightening clamp is throttle-connected to the tightening driver. The tightening mechanism further includes a tightening guide rail, a tightening slide, a tightening connecting plate, and a moving driver. The tightening guide rail is fixedly mounted on the frame, the tightening slide is slidably mounted on the tightening guide rail, the tightening connecting plate is fixedly connected to the tightening slide, the moving driver is fixedly connected to the frame, the tightening connecting plate is fixedly connected to the telescopic end of the moving driver, and the tightening driver and the tightening clamp are connected to the tightening connecting plate. The wire pressing mechanism includes a wire pressing bar and a wire pressing driver. The wire pressing driver is fixedly connected to the frame, and the wire pressing bar is driven by the wire pressing driver. The wire pressing bar rotates under the drive of the wire pressing driver. It also includes a wire cutting mechanism, which includes a wire cutting device and a translation device. The translation device is fixedly connected to the frame, and the wire cutting device is drivenly connected to the translation device. There are two wire cutting mechanisms, one of which is located between the threading mechanism and the tightening mechanism, and the other is located at the side end of the tightening mechanism. The bottom moving mechanism includes a base plate, a bottom guide rail, a bottom slide, and a bottom driver. The bottom guide rail is fixedly mounted on the base plate, the bottom slide is slidably mounted on the bottom guide rail, the frame is fixedly connected to the bottom slide, the bottom driver is fixedly connected to the base plate, and the frame is drive-connected to the bottom driver.

2. The through-core wire binding device according to claim 1, characterized in that, The moving component includes a wire clamping guide rail, a wire clamping slide, a wire clamping connecting plate, and a wire clamping driver. The wire clamping guide rail is fixedly mounted on the frame, the wire clamping slide is slidably mounted on the wire clamping guide rail, the wire clamping connecting plate is fixedly connected to the wire clamping slide, the wire clamping driver is fixedly mounted on the frame, the wire clamping connecting plate is throttle-connected to the wire clamping driver, and the vertical plate is fixedly connected to the wire clamping connecting plate.

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