Process for the production of coloured oil strands

By using a color oil production process that incorporates high-dropping-point greases and water-soluble pigment additives, the problems of poor adhesion and inconsistent color of colored greases have been solved, achieving environmentally friendly, low-cost, and efficient color oil production.

CN118110050BActive Publication Date: 2026-01-20XIANYANG BOMCO STEEL TUBE & WIRE ROPE +2
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202211520026.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-30
Publication Date
2026-01-20
Estimated Expiration
2042-11-30

AI Technical Summary

Technical Problem

The existing colored oil production process suffers from problems such as poor adhesion of colored oils, resulting in smoke and environmental pollution during dissolution, and inconsistent colors of colored oils, leading to high rework costs.

Method used

Light-colored oils that are mutually soluble with base oils and oil-based color pastes are used, combined with water-soluble pigment additives. Through a first and second oil-drip process, the oils are ensured to be evenly coated. High-dropping-point oils and appropriate amounts of pigment additives are used to control the thickness of the oil film and the uniformity of the color.

Benefits of technology

It achieves environmentally friendly production of colored oil, with excellent oil adhesion, bright colors, reduced costs by 50-70%, consistent color across different batches, and increased efficiency by 2-3 times.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118110050B_ABST
    Figure CN118110050B_ABST
Patent Text Reader

Abstract

The color oil strand production process is implemented according to the following steps: the normal stranding of the strand rope is carried out by using the melted base oil, the strand rope is subjected to the first oiling, and the surface oil of the strand rope is wiped to be even, so that the first oiling strand rope is obtained; the base oil, the oily color paste and the pigment additive are weighed according to the mass percentage respectively; the mass ratio of the base oil to the oily color paste is 15-25:1; the mass ratio of the base oil to the pigment additive is 1:0.003-0.006; the base oil, the oily color paste and the diluted pigment additive are sequentially added into a container to obtain the color oil after color adjustment; the first oiling strand rope is subjected to the second oiling by using the color oil, the surface oil of the strand rope is scraped to be even, and the color oil strand is obtained by winding the strand rope through the traction wheel to the take-up machine. The color oil strand production process has the advantages of simple oiling and adjusting method, no odor and no oil smoke, time and labor saving, low cost, no environmental pollution and high production efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of steel wire rope production and manufacturing, and relates to a colored oil strand production process. BACKGROUND

[0002] Coating a certain number and color of colored oil strands on a steel wire rope strand is one of the methods of trademark signs. In the production process of the steel wire rope, it is extremely important to control the color of the colored oil strand, the thickness of the oil film, and reduce the difference in the color of the oil strand produced in different batches. Once the color of the oil strand deviates, it will involve the problem of infringement of the supplier's product, and certain legal responsibility and economic compensation will be borne. Therefore, the consistency of the color of the oil strand of the steel wire rope in different batches is crucial. The existing colored oil strand has poor adhesion of the colored oil in the production process, and some thickening agents are added in the oil to improve the adhesion of the oil, which causes smoke and peculiar smell during oil melting, pollutes the environment, and affects the physical and mental health of employees. Secondly, due to the unquantifiable process parameters of the colored oil strand, the colors of the colored oil strands in different batches are inconsistent, and the cost of rework is large. For example, the color of the strand rope is required to be red, but the actual color of the product is bright red or dark red. SUMMARY

[0003] The purpose of the present application is to provide a colored oil strand production process with the characteristics of safety, environmental protection and stable quality.

[0004] The technical solution of the present application is a colored oil strand production process, which is implemented according to the following steps:

[0005] Step 1, first oiling, adding base oil to the container, stirring and heating to melt the oil, using the melted base oil to normally strand the first oiling of the strand rope, and wiping the surface of the strand rope to make the oil film uniform, to obtain the first oiling strand rope;

[0006] Step 2, colored oil preparation;

[0007] 2.1, preparation of raw and auxiliary materials, base oil, oil-based color paste and pigment additive are weighed according to the mass percentage; the base oil is the same as the base oil in step 1, the mass ratio of the base oil to the oil-based color paste is 15-25:1, and the mass ratio of the base oil to the pigment additive is 1:0.003-0.006;

[0008] 2.2, oil melting and color adjusting, the base oil weighed in step 2.1 is added to an empty container, stirred and heated to melt; the oil-based color paste weighed in step 2.1 is added to the container, stirred and mixed uniformly, and the color of the mixed oil in the container reaches the expected color, then the pigment additive is diluted and added to the container, stirred and mixed uniformly, to obtain the colored oil after color adjustment;

[0009] Step 3, secondary oiling, the color oil obtained in step 2 is used to perform secondary oiling on the first oiling strand in step 1, and the oil is scraped until the oil on the strand surface is uniform, and then the strand is collected by a traction wheel to a take-up machine to obtain a color oil strand.

[0010] The present application is also characterized in that:

[0011] The base oil is a light-colored oil with a drop point of 85 DEG C and a viscosity of 2000 cp at 100 DEG C, and is mutually soluble with the oily color paste.

[0012] The oily color paste is an organic oily color paste, and the pigment additive is a water-soluble additive.

[0013] In step 1, the oiling temperature is 90 DEG C to 105 DEG C, the first oiling position is at the strand converging opening, and the first oiling temperature is 95 DEG C to 110 DEG C.

[0014] In step 1, the wiping method specifically comprises tightly wiping the strand surface with a medical rubber, a coil or a rubber strip after the mold seat position.

[0015] The dilution specifically comprises: the weighed pigment additive is added to boiling water, and stirred until uniform, and the mass ratio of the pigment additive to the boiling water is 1:6-10.

[0016] In step 2.2, the base oil is added in small amounts and multiple times, and the heating temperature is 90 DEG C to 105 DEG C.

[0017] In step 3, the secondary oiling specifically comprises: the first oiling strand in step 1 is placed on a pay-off rack with a damping device, a container containing the color oil in step 2 is placed at a guide wheel, the first oiling strand is stranded by a tubular stranding machine and then led out, and the color oil obtained in step 2 is used to perform secondary oiling on the strand when the strand passes through the guide wheel.

[0018] The secondary oiling temperature is 90 DEG C to 105 DEG C, and the take-up machine rotates at a speed of 200 r / min to 400 r / min.

[0019] In step 3, the oil scraping method specifically comprises winding a 1.8 mm to 2.0 mm coil around the strand surface for 2-3 turns to scrape off the surface oil until the oil on the strand surface is uniform.

[0020] The present application has the following beneficial effects:

[0021] 1. The color oil strand production process of the present application has the following advantages: the color of the produced color oil strand is in sharp contrast with other strands, the color of the oil strand is beautiful, the lubricity and adhesion of the oil on the color oil strand are excellent, the color oil strand does not exist the mutual sticking phenomenon with other oil strands of the steel wire rope, and the operation is simple and convenient.

[0022] 2. The color oil strand production process of the present application, the oil and oil coating process does not add thickening agent affecting the production environment, the color oil is environmentally friendly during the heating and coating process, and there is no hidden danger of oil smoke, peculiar smell and other hazards to health;

[0023] 3. The color oil strand production process of the present application, the production cost is low, and the color oil strand production cost is reduced by 50-70% compared with the traditional production cost according to the color oil of the steel wire rope; the off-line oil coating efficiency is 2-3 times that of the original oil coating method;

[0024] 4. The color oil strand production process of the present application, the color oil strand produced is uniform in color and uniform in oil film thickness, the color of different batches of color oil strands is consistent, the quality is stable and the efficiency is high. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is the flow chart of the color oil strand production process of the present application. DETAILED DESCRIPTION

[0026] The present application will be described in detail below in combination with the drawings and specific embodiments.

[0027] The color oil strand production process of the present application, the process is as shown in Figure 1 , and is implemented according to the following steps:

[0028] Step 1, first oil coating of the strand rope, add base oil to the container, stir and heat to 90-105 DEG C to melt the oil, normally strand the rope, and give the first oil coating to the strand rope at the strand closing opening with the melted base oil, the first oil coating temperature is 95-110 DEG C, and then wipe the surface of the strand rope with medical rubber, coil or rubber strip at the position of the mold base, until the oil film on the surface of the strand rope is uniform, to obtain the first oil coating strand rope;

[0029] Among them, the base oil selects light-colored oil with a drop point ≥85 DEG C and a viscosity / cp value ≥2000 at 100 DEG C oil temperature, which is convenient for re-coating, and the dark strand is not easy to color, and the light-colored oil strand is used to lubricate the strand rope, to ensure that the oil of different layers of steel wire in the strand rope is uniform, and the lubrication effect during the use of the strand rope is not affected.

[0030] The base oil has a low temperature ≥-35 DEG C, and the base oil must be able to dissolve each other with the oil color paste;

[0031] The performance parameters of the base oil are very important, first of all, the color of the oil should be light, secondly, the drop point and adhesion of the oil, the higher the drop point of the oil, the better the adhesion performance, and the stronger the adhesion of the oil. The oil can be used at different operating environment temperatures without cracking; secondly, the base oil must be able to dissolve each other with the oil color paste.

[0032] Check the compatibility of the base oil and the oil-based color paste. You can prepare about 50g of the base oil, put it in a glass, heat it in the laboratory until it dissolves, add about 2-3g of the oil-based color paste, stir it evenly with a glass rod, and observe whether the two dissolve in each other after it cools naturally.

[0033] The container can be a medium-oil pan.

[0034] Step 2, Making Colored Grease:

[0035] 2.1 Preparation of raw and auxiliary materials,

[0036] Weigh out the base oils, oil-based color pastes, and pigment additives by mass percentage;

[0037] The base grease is the same type as the base grease in step 1.

[0038] The mass ratio of base oil to oil-based color paste is 15-25:1; the mass ratio of base oil to pigment additive is 1:0.003-0.006. If the additive ratio is not appropriate, the color of the oil may change and become dark.

[0039] Oil-based color pastes are organic oil-based color pastes;

[0040] The color of the oil-based colorant is a key parameter in selecting colored oil-based strands. The appropriate color of oil-based colorant is chosen based on the requirements. This can be done using a single color oil-based colorant or by mixing two colors. For example, a grass-green oil-based strand can be mixed from green and yellow oil-based colorants, while a rose-red oil-based strand can be directly generated using a single rose-red oil-based colorant. Secondly, the oil-based colorant must be organic to ensure the safety of the grease on the steel wire rope surface and to prevent harm to the human body.

[0041] The pigment additive is a water-soluble additive. It is prepared with boiling water to reduce the water content of the oil. The pigment additive's function is to improve the color brightness and adhesion of the oil, thereby reducing the production cost of colored oils.

[0042] 2.2 Add the pigment additive weighed in step 2.1 to boiling water at a mass ratio of 1:6-10. Stir well to obtain diluted pigment additive. Color matching: Add the base oil weighed in step 2.1 to an empty container in small amounts several times. Stir and heat to 90℃~105℃ until completely melted. Then add the oily color paste weighed in step 2.1 to the container and stir well. After the color of the mixed oil in the container reaches the expected level, add the diluted pigment additive to the container and stir well to obtain the colored oil after color matching.

[0043] When adding oil-based color paste, you can first select the amount of oil-based color paste according to 25:1, observe whether the color of the oil achieves the expected effect, and add more slowly if it is insufficient.

[0044] Step 3, the first oiling strand of step 1 is placed on the pipe doubling machine reel with damping device, the oil pan with color grease in step 2 is placed between the rear straightener and the take-up machine of the doubling machine. The first oiling strand is wound around the traction wheel for 5-6 turns and is introduced to the color oil pan through the rear straightener to be oiled for the second time. The second oiling temperature is 90-105 DEG C. The strand surface is scraped and then is introduced to the take-up machine through the oil pan guide wheel. The color oil strand is obtained by scraping.

[0045] The color grease obtained in step 2 is used to oil the first oiling strand of step 1 for the second time. The strand surface is wound with 1.8-2.0 mm iron wire for 2-3 turns through the oil pan guide wheel. The surface grease is scraped to make the strand surface grease uniform.

[0046] The thickness and uniformity of the strand surface oil film are observed during scraping to determine the tightness and number of turns of the iron wire wound on the strand. Too many turns of the iron wire wound on the strand or too tight winding of the iron wire on the strand will result in too thin strand surface oil film. Too few turns of the iron wire wound on the strand will not scrape the oil and the strand surface grease will be too much and the oil film will not be uniform.

[0047] The vehicle speed is controlled according to the strand laying quality. The take-up machine speed is 200-400 r / min to ensure that the color oil strand is coated with uniform oil film and the take-up quality is good.

[0048] The color oil strand produced by the color oil strand production process can be twisted with other strands coated with normal grease to produce steel wire rope according to requirements and is suitable for color oil strand production of steel wire rope.

[0049] The color oil strand production process has good base grease adhesion, high drop point and light color. The oily color paste must be well dissolved in the base grease. The color additive is selected to improve the color brightness and grease adhesion. The oily color paste amount can be effectively reduced and the cost is reduced. The color oil strand produced has stable quality, low cost and green environmental protection.

[0050] Example 1

[0051] The grass green color oil strand production process is implemented according to the following steps.

[0052] Step 1. First oiling,

[0053] Base oil: KL-GS655, light color grease with drop point greater than 85 DEG C;

[0054] The base oil KL-GS655 is added to the oil pot, heated to 98℃, and the oil is melted. The strands that need to be coated with colored grease are normally twisted and sprayed. The first spraying temperature is 103℃. The spraying is carried out at the closing port, and the surface grease of the strands is scraped clean with rubber after twisting to make the surface oil film uniform and without excess grease, and the first spraying strands are obtained.

[0055] Step 2. Preparation of colored grease,

[0056] 2.1. Preparation of raw and auxiliary materials,

[0057] Base oil: KL-GS655, light color grease with a drop point greater than 85℃;

[0058] Oily color paste: Select green and yellow organic color paste, grease color matching ratio: base grease to oily color paste mass ratio is 20:1, green organic oily color paste to yellow organic oily color paste mass ratio is 3:2.

[0059] The amount of food color additive is selected to improve the color brightness and adhesion of the grease, and the mass ratio of the base grease to the color additive is 1:0.003.

[0060] 2.2. Melting and color matching,

[0061] The KL-GS655 base grease in step 2.1 is added to the oil pot several times in small amounts, the oil pot is heated to 98℃ using medium oil, and the grease can be stirred appropriately to improve the uniformity of the grease temperature. First, slowly pour the prepared green organic oily color paste into the oil pot with melted KL-GS655, stir evenly, and observe the color of the mixed grease. Then slowly add yellow organic oily color paste until the color of the grease is close to the desired color. Add the amount of food color additive to boiling water, the mass ratio of color additive to boiling water is 1:8, stir evenly to get the diluted color additive, add the diluted color additive to the oil pot, stir evenly to get the grass green grease.

[0062] Step 3. Second spraying,

[0063] The first oiling strand is placed on the pay-off rack with damping device, and the secondary oiling process is implemented by using the tubbing stranding machine. The color oil pot is placed between the stranding machine and the take-up machine, and the strand passes through the color oil pot guide wheel to be oiled for the second time. The second oiling temperature is 98 DEG C. After the strand coated with color oil passes through the oil pot, an iron wire with a diameter of about 1.9 mm is wound on the surface of the strand for 3 turns, and then the iron wire is loosened appropriately. The other end of the iron wire is fixed on the oiling pay-off guide wheel, and the surface oil is scraped to make the surface oil of the strand uniform. The tightness of the iron wire can be adjusted to control the thickness of the oil film. In order to ensure the quality of the strand pay-off, the strand coated with grass green oil must pass through the post-deformation device and be slightly pressed, and then pass through the traction wheel to the take-up machine to be taken up, so that the grass green oil strand is obtained.

[0064] The rotation speed of the take-up machine is 300 r / min.

[0065] The grass green oil strand can be used to produce color oil strand steel wire rope with anti-fake mark. The grass green oil strand produced and other normal oiling oil strands are combined according to the required number of color oil strands to produce the color oil strand steel wire rope.

[0066] The color oil strand production process has the advantages of bright color, low production cost, high efficiency, no pollution to the production environment, etc. The oil used is light yellow transparent oil KL-GS655.

[0067] Most of the prior art uses imported Japanese CH-1 oil. The traditional color oil strand production process uses Japanese CH-1 oil as the base oil, the drop point is 70-80 DEG C, CH-1 oil is not soluble with oily color paste, when the oil pot temperature is low, the oil will float on the surface of the oil pot, the color paste will sink to the bottom of the oil pot, and a large amount of color paste is needed to achieve the expected effect when adjusting the color. And the surface oil film of the strand produced by using CH-1 oil as the base oil is very thin, and the oily color strand cannot achieve the expected effect. In order to improve the adhesion of the color oil strand, a small amount of latex paint is added to the oil pot, and the oil needs to be stirred constantly when the oil is being produced, which will produce smoke from the oil pot and have an odor, affecting the working environment. The color oil strand produced has poor adhesion, and the oil is easy to fall off when not scraped during oiling. The surface of the strand is coated with oil, and the oil is thrown out during stranding, which pollutes the environment. When the pay-off tension is small during the secondary oiling, the strand pay-off is not uniform, and the strand is broken during stranding, which causes the steel wire rope to be short and unqualified.

[0068] The KL-GS655 oil of the embodiment 1 of the present application is 10000 yuan / ton lower than the prior art oil, the drop point is 85-95 DEG C, the drop point is high, the adhesion is good, can be dissolved with the selected oily color paste, compared with the imported CH-1 oil, the same color oil can be prepared by using the KL-GS655 oil, the amount of the oily color paste is 50% less than that in the traditional color oil production process, the surface oil film of the color oil is uniform, the color of the steel wire rope produced by different batches is consistent, and the color inconsistency of the color oil is reduced.

[0069] Product cost calculation:

[0070] The price of the oily color paste is 600 yuan / kg, if 100 kg of color oil is prepared, the imported CH-1 oil is used in the traditional process, the price of the imported CH-1 oil is 28 yuan / kg, the KL-GS655 oil is used in the embodiment 1 of the present application, the price of the KL-GS655 oil is 18 yuan / kg, 12 kg of the oily color paste is needed for 100 kg of the oil in the traditional process, and about 30% of the color oil is wasted due to poor adhesion of the oil.

[0071] The cost of the base oil and the oily color paste in the color oil production process in the embodiment 1 of the present application is calculated as follows:

[0072] The cost of 100 kg of the base oil plus the oily color paste is equal to the cost of the base oil plus the cost of the oily color paste,

[0073] The cost is equal to 100*18 (the price of the base oil) plus 5*600 yuan / kg (the price of the oily color paste), that is, 4800 yuan. 105 kg of the color oil can be produced, the oil content of the color oil is 2.5%, and 6 ropes are coated with only one strand, which accounts for 1 / 7 of the weight of the steel wire rope, so that 105 kg of the oil can produce the steel wire rope with a weight of 105 / 0.025*7=29.4 tons. The cost of one ton of the product is 4800 / 29.4=163 yuan.

[0074] The cost of the base oil and the oily color paste in the traditional color oil production process is calculated as follows:

[0075] The cost is equal to 100*28 plus 12*600 (the price of the oily color paste), that is, 10000 yuan.

[0076] 112 kg of the color oil can be produced, 30% of the oil is wasted when the color oil is coated, the oil content of the color oil is 2.5%, and the weight of the oil that can produce the steel wire rope with a weight of 112*(1-30%) / 0.025*7=21.9 tons is 112 kg, and the cost of the color oil is 10000 / 21.9=456 yuan / ton.

[0077] The cost reduction of the color oil of the embodiment 1 of the present application is 456-163=293 yuan / ton, and the production cost is reduced by 64% compared with the traditional process.

[0078] Example 2

[0079] The magenta oil strand production process is implemented according to the following steps:

[0080] Step 1, first oiling of the strand, base grease KL-GS655 is added to the oil pot, and the oil is heated to 90°C while stirring to melt the oil, the strand is normally cabled, and the first oiling is performed on the cabling opening of the strand using the melted base grease, the first oiling temperature is 95°C, and then the strand surface is tightly wiped with a rubber strip after the mold seat position, until the oil film on the strand surface is uniform, and the first oiling strand is obtained;

[0081] Step 2, color grease preparation:

[0082] 2.1, preparation of raw and auxiliary materials,

[0083] The base grease KL-GS655, magenta organic oily color paste, and pigment additive are weighed according to the mass percentage;

[0084] The mass ratio of base grease to magenta organic oily color paste is 25:1, and the mass ratio of base grease to pigment additive is 1:0.0045;

[0085] 2.2, the pigment additive weighed in step 2.1 is added to boiling water, the mass ratio of pigment additive to boiling water is 1:10, and the mixture is stirred until uniform to obtain the diluted pigment additive; color adjustment: a small amount of base grease KL-GS655 weighed in step 2.1 is added to the medium oil pot multiple times, and the mixture is heated to 90°C while stirring until completely melted, then the magenta organic oily color paste is added to the medium oil pot and stirred until uniform, and the color of the mixed grease in the container reaches the desired color, then the diluted pigment additive is added to the container and stirred until uniform to obtain the magenta grease after color adjustment;

[0086] Step 3, the first oiling strand of step 1 is placed on the pipe cabling machine with damping device, the oil pot containing color grease in step 2 is placed between the rear straightener and the take-up machine of the cabling machine, the first oiling strand is wound around the traction wheel for 5-6 turns to be drawn out, passes through the rear straightener (lightly pressed) and is introduced to the color oil pot for secondary oiling, the color grease obtained in step 2 is used for secondary oiling of the first oiling strand of step 1, the secondary oiling temperature is 90°C, the strand surface is wound with a 1.8 mm iron wire for 2 turns, the surface grease is scraped off until the strand surface is evenly coated with grease, then the strand is guided through the oil pot guide wheel to the take-up machine of the cabling machine for take-up, and the magenta oil strand is obtained. The rotation speed of the take-up machine is 400 r / min.

[0087] Example 3

[0088] The color oil strand production process is implemented according to the following steps:

[0089] Step 1, the first time oiling of the strand rope, the base grease KL-GS655 is added to the oil pot, and the oil is melted by stirring and heating to 105 DEG C, the strand rope is normally stranded, the first time oiling is carried out on the strand rope stranding opening with the melted base grease KL-GS655, the first time oiling temperature is 110 DEG C, then the surface of the strand rope is tightly wiped with a wire after the die seat position, until the oil film on the strand surface is uniform, and the first time oiling strand rope is obtained;

[0090] Step 2, color grease preparation:

[0091] 2.1, preparation of raw and auxiliary materials,

[0092] The base grease KL-GS655, the oily color paste and the pigment additive are weighed according to the mass percentage respectively;

[0093] The mass ratio of the base grease to the oily color paste is 15:1, and the mass ratio of the base grease to the pigment additive is 1:0.006;

[0094] 2.2, the pigment additive weighed in step 2.1 is added to boiling water, the mass ratio of the pigment additive to the boiling water is 1:6, and the diluted pigment additive is obtained by stirring uniformly; color matching: a small amount of the base grease KL-GS655 weighed in step 2.1 is added to the medium oil pot for several times, and the oil is melted by stirring and heating to 105 DEG C, then the organic oily color paste is added to the medium oil pot after the oil is completely melted, the oil in the container is stirred uniformly, the color of the mixed grease in the container reaches the expected color, then the diluted pigment additive is added to the container, and the color-matched magenta grease is obtained by stirring uniformly;

[0095] Step 3, the first time oiling strand rope of step 1 is placed on the wire rack with damping device of the tubular stranding machine, the oil pot containing the color grease in step 2 is placed between the straightener and the take-up machine of the stranding machine, the first time oiling strand rope is wound on the traction wheel for 5-6 turns and is drawn out, passes through the rear straightener and is introduced to the color oil pot for secondary oiling, the color grease obtained in step 2 is used for the secondary oiling of the first time oiling strand rope of step 1, the secondary oiling temperature is 105 DEG C, the surface of the strand rope is wound with a 2mm iron wire for 3 turns, the surface grease is scraped off until the surface grease of the strand rope is uniform, then the wire is introduced to the take-up machine of the stranding machine through the oil pot guide wheel, and the color oil strand is obtained, the rotation speed of the take-up machine is 200 r / min.

[0096] The color oil strand production process of the application adopts the secondary oiling method, the first time on-line coating of light color high-drop-point grease, the light color grease, the oily color paste and the pigment additive are used for blending the color grease, and the color grease is used for the secondary off-line or on-line oiling of the strand rope, the double oil pots are required for on-line coating of the color oil strand, the surface of the strand rope is wound with a 1.8-2.0 iron wire for 2-3 turns for scraping the oil, the color oil strand with uniform oil film and bright color is realized, the operation is convenient, the cost is low, the color of different batches of color oil strands is consistent, and the thickness of the oil film is uniform.

Claims

1. A colored oil production process, characterized in that, The specific steps are as follows: Step 1: First oiling. Add base grease to a container, stir and heat to melt the grease. Use the melted base grease to perform the first oiling on the strands. Then wipe the surface of the strands with grease until the oil film on the strands is uniform, and you will get the first oiled strands. Step 2, making colored grease, specifically: 2.1 Preparation of raw and auxiliary materials: Weigh the base oil, oil-based color paste, and pigment additives according to their mass percentages; the base oil is the same type as the base oil in step 1, and the mass ratio of the base oil to the oil-based color paste is 15-25:1; the mass ratio of the base oil to the pigment additive is 1:0.003-0.

006. 2.

2. Melting and coloring: Add the base oil weighed in step 2.1 to an empty container and stir and heat until completely melted; add the oily color paste weighed in step 2.1 to the container and stir evenly. After the color of the mixed oil in the container reaches the expected level, dilute the pigment additive and add it to the container, stir evenly, and obtain the colored oil after coloring. Step 3: Second oiling. Use the colored grease obtained in Step 2 to apply a second oiling to the strands that were first oiled in Step 1. After scraping the oil until the grease is evenly distributed on the surface of the strands, the strands are taken to the take-up machine via the traction wheel to obtain colored oil strands. The base oil is a light-colored oil with a dropping point ≥85℃ and a viscosity / cp value ≥2000 at a 100℃ oil pouring temperature, and it is mutually soluble with the oily color paste.

2. The colored oil production process according to claim 1, characterized in that, The oily color paste is an organic oily color paste, and the pigment additive is a water-soluble additive.

3. The colored oil production process according to claim 1, characterized in that, In step 1, the oiling temperature is 90℃~105℃, the first oiling location is to apply oil to the strands at the joint, and the first oiling temperature is 95℃~110℃.

4. The colored oil production process according to claim 1, characterized in that, In step 1, the wiping method specifically involves wiping the surface of the strands tightly with medical rubber, coils, or rubber strips.

5. The colored oil production process according to claim 1, characterized in that, In step 2.2, the dilution specifically involves adding the weighed pigment additive to boiling water and stirring until homogeneous. The mass ratio of the pigment additive to the boiling water is 1:6-10.

6. The colored oil production process according to claim 5, characterized in that, In step 2.2, the base grease is added in small amounts multiple times, and the heating temperature is 90℃~105℃.

7. The colored oil production process according to claim 6, characterized in that, In step 3, the secondary oiling specifically involves: placing the first oiled strand from step 1 on a wire feeding frame with a damping device, placing the container containing colored grease from step 2 at the guide wheel, using a tubular stranding machine to strand the first oiled strand and then drawing it out, and applying the colored grease obtained in step 2 to it for secondary oiling as it passes the guide wheel.

8. The colored oil production process according to claim 7, characterized in that, The secondary oil spraying temperature is 90℃~105℃, and the winding speed is 200 r / min~400 r / min.

9. The colored oil production process according to claim 8, characterized in that, In step 3, the oil scraping method involves wrapping a 1.8mm~2.0mm coil around the surface of the strand 2-3 times to scrape off the surface grease until the grease on the surface of the strand is uniform.