Organic fertilizer solid raw material crushing and screening equipment

By designing an automatic cycle crushing mechanism and optimizing the crushing mechanism of organic fertilizer solid raw materials crushing screening equipment, the problem of low crushing efficiency in the existing technology is solved, and efficient automatic crushing of solid raw materials is achieved.

CN118142635BActive Publication Date: 2025-06-06SHANDONG SUPER AGRI SCI & TECH
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Patent Information

Application Number
CN202410396004.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-06-06
Estimated Expiration
2044-04-02

AI Technical Summary

Technical Problem

The existing organic fertilizer solid raw materials crushing and screening device has low efficiency, and large particles of raw materials need to be taken out regularly for crushing again, resulting in low overall crushing and screening efficiency.

Method used

A solid raw material crushing and screening equipment for organic fertilizer is designed, and the automatic cycle crushing mechanism is adopted. The upper crushing plate is driven by driving the motor to rotate, and combined with the spiral lifting component to achieve automatic lifting and re-pulverization of large-grain raw materials, and the crushing mechanism is optimized to improve crushing efficiency.

Benefits of technology

It realizes automatic and efficient crushing of solid raw materials, improves crushing efficiency, reduces manual intervention, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of manufacturing equipment used to make organic fertilizer from waste, and is specifically a solid raw material crushing and screening equipment for organic fertilizer, which includes an equipment frame and a power component, a crushing bin and a filtering bin arranged on the equipment frame, wherein an upper crushing disk is rotatably connected in the crushing bin, a crushing bin cover is fixedly connected at the upper end opening of the crushing bin, a raw material circulation lifting cylinder is fixedly connected to the lower surface of the crushing bin cover, a lower crushing disk is arranged on the outer side of the raw material circulation lifting cylinder, and a spiral lifting component is arranged in the raw material circulation lifting cylinder. The present invention can lift the crushed large-particle raw materials into the crushing bin by the spiral lifting plate for re-crushing, thereby improving the crushing efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of manufacturing equipment used for making organic fertilizer from waste, and in particular relates to a solid raw material crushing and screening equipment for organic fertilizer. Background Art

[0002] There are many kinds of raw materials for organic fertilizer, such as kitchen waste, plant branches and leaves, animal organs, wine residue, sugar residue, etc., which are rich in trace elements. The solid raw materials involved need to be crushed and screened during processing for subsequent use. In the prior art, the crushing and screening device for solid raw materials of organic fertilizer usually uses a crushing knife to crush the raw materials, and then screens them through a screen after crushing. However, the large particles on the screen that cannot pass through the screen need to be taken out regularly and then crushed and screened again, resulting in a low overall crushing and screening efficiency of the solid raw materials of organic fertilizer. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides an organic fertilizer solid raw material crushing and screening equipment, which can automatically circulate and crush the organic fertilizer solid raw materials on the screen, and optimize the crushing mechanism to improve the crushing efficiency.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] An organic fertilizer solid raw material crushing and screening device comprises an equipment frame, a power component, a crushing chamber and a filtering chamber arranged on the equipment frame,

[0006] A mounting opening is provided in the middle of the equipment rack;

[0007] The power assembly includes a drive motor, a gear and a first pulley arranged on an output shaft of the drive motor;

[0008] The crushing bin is arranged in the installation opening, the crushing bin is provided with an annular hole matched with the gear, the crushing bin is rotatably connected with the upper crushing disk, the outer side of the upper crushing disk is provided with a gear ring matched with the gear, the upper end opening of the crushing bin is fixedly connected with the crushing bin cover, the crushing bin cover is provided with a hopper, the lower surface of the crushing bin cover is fixedly connected with the raw material circulation lifting cylinder, the upper part of the raw material circulation lifting cylinder is provided with a circulating raw material outlet, the outer side of the raw material circulation lifting cylinder is provided with a lower crushing disk, the raw material circulation lifting cylinder is provided with a spiral lifting assembly, the spiral lifting assembly includes a rotating shaft and a spiral lifting plate arranged on the outer side of the rotating shaft, the upper end of the rotating shaft passes through the raw material circulation lifting cylinder and the crushing bin cover and then a second pulley is provided, the second pulley is connected with the first pulley by transmission; the bottom of the crushing bin is provided with a discharge port;

[0009] The filter bin is slidably connected in the crushing bin, a filter plate is arranged at the lower end of the filter bin, a transfer box is arranged in the middle of the filter plate, a gap is preset between the transfer box and the lower end of the raw material circulation lifting cylinder, and the spiral lifting plate lifts the large-particle raw materials in the transfer box into the crushing bin.

[0010] Furthermore, a plurality of mounting seats are fixedly arranged circumferentially on the outer side of the raw material circulation lifting cylinder, and the mounting seats are located below the lower crushing disk. A plurality of support frames are fixedly arranged circumferentially on the lower surface of the lower crushing disk, and the support frames include vertical rods and pads, and a spring is arranged between the pads and the bottom of the mounting seats.

[0011] Furthermore, a vibration motor and a U-shaped vibration frame arranged on the upper end of the vibration motor are arranged on the equipment frame, four groups of support components are arranged between the filter bin and the crushing bin, and the four groups of support components are evenly distributed circumferentially, and the support components include a first horizontal plate installed on the outer side of the crushing bin and a second horizontal plate installed on the outer side of the filter bin, the first horizontal plate is located above the second horizontal plate, a sliding hole is arranged on the first horizontal plate, an avoidance opening matched with the second horizontal plate is arranged on the crushing bin, a guide column matched with the sliding hole is arranged on the upper surface of the second horizontal plate, a baffle is arranged on the upper end of the guide column, and a spring is arranged between the lower surface of the baffle and the upper surface of the first horizontal plate; the upper end of the U-shaped vibration frame is connected to the second horizontal plates in the two opposite support assemblies.

[0012] Furthermore, a first inclined portion inclined from outside to inside is provided on the upper surface of the upper pulverizing disk, and a second lower inclined portion and a third inclined portion inclined from right inside to outside are provided on the lower surface of the upper pulverizing disk, the second inclined portion is close to the inner wall of the upper pulverizing disk, the second inclined portion is connected to the third inclined portion, and the angle between the second inclined portion and the horizontal plane is greater than the angle between the third inclined portion and the horizontal plane; a fourth inclined portion is provided on the upper surface of the lower pulverizing disk, the fourth inclined portion matches the third inclined portion, and a plurality of saw teeth are provided on the fourth inclined portion, the saw teeth are all spirally arranged, and the spiral direction of the saw teeth is opposite to the rotation direction of the upper pulverizing disk.

[0013] Furthermore, a plurality of stirring columns are disposed on the first inclined portion of the upper crushing disk. The stirring columns are arranged in two layers inside and outside, and two adjacent stirring columns in the same layer are arranged in a staggered manner in height.

[0014] Furthermore, a raw material receiving plate is provided on the inner wall of the crushing bin, and the raw material receiving plate is located above the filtering bin, and the raw material receiving plate is arranged to be inclined from the outside to the inside.

[0015] Furthermore, the inner bottom surface of the crushing bin is inclined, and the discharge port is located at the lowest position of the inner bottom surface of the crushing bin.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The organic fertilizer solid raw material crushing and screening equipment disclosed in the present application, after the solid raw material is put into the crushing bin, the driving motor drives the upper crushing disk to rotate circumferentially, and the stirring column installed on the upper crushing disk stirs the raw material to make it fall between the upper crushing disk and the lower crushing disk, the lower crushing disk cannot rotate circumferentially, and the relative rotation between the upper crushing disk and the lower crushing disk can crush the raw material, and the crushed raw material falls into the filtering bin and is discharged from the discharge port; large particles of raw material slide into the transfer box, and are lifted to the upper part of the crushing bin by the spiral lifting component and crushed again, thereby realizing the automated and efficient crushing operation of solid raw materials.

[0018] 2. When the present invention is used to crush hard solid raw materials, the crushing is not complete. In order to solve this technical problem, the present invention starts from the following three aspects:

[0019] 1. The upper surface of the upper crushing disk is provided with a first inclined portion inclined from outside to inside, and the lower surface of the upper crushing disk is provided with a second lower inclined portion and a third inclined portion inclined from right inside to outside, the angle between the second inclined portion and the horizontal plane is greater than the angle between the third inclined portion and the horizontal plane, and the upper surface of the lower crushing disk is provided with a fourth inclined portion, which matches the third inclined portion. This structural design can form an angle between the second inclined surface and the fourth inclined surface, and when the upper crushing disk rotates circumferentially, the raw material can be primarily crushed;

[0020] 2. After the primary crushed raw materials enter the third inclined part and the fourth inclined part, the gap between the two becomes smaller, and the raw materials can be crushed again, thereby gradually crushing the solid raw materials;

[0021] 3. The fourth inclined portion is provided with a plurality of saw teeth in the opposite direction of the rotation of the upper crushing disk, which can increase the rolling crushing angle of the raw material and further optimize the crushing effect.

[0022] 3. It should be pointed out that for raw materials that cannot be completely crushed in one go, the spiral lifting assembly arranged in the present invention can be crushed multiple times. During this process, the distance between the upper crushing plate and the lower crushing plate is adjustable. Specifically, multiple mounting seats are fixed on the outside of the raw material circulation lifting cylinder, and a support frame and a spring are set on the lower surface of the lower crushing plate, so that the lower crushing plate mounted on the outside of the raw material circulation lifting cylinder can move up and down, thereby self-adjusting the gap between the upper crushing plate and the lower crushing plate to facilitate the passage of such raw materials.

[0023] 4. The present invention arranges a vibration motor and a U-shaped frame on the equipment frame. The upper end of the U-shaped vibration frame is connected to the second horizontal plates in the two opposite support assemblies. The operation of the vibration motor can drive the filter bin to vibrate, thereby accelerating the filtering of the crushed raw materials; the guide column in the support assembly guides the vibration direction of the filter bin.

[0024] 5. A plurality of stirring columns are arranged on the first inclined portion of the upper crushing disk. The stirring columns are arranged in two layers inside and outside. Two adjacent stirring columns on the same layer are arranged in a staggered manner. The raw materials at different positions can be lifted and turned during the rotation of the upper crushing disk, thereby improving the raw material dropping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the present invention;

[0026] Figure 2 is a cross-sectional view of the present invention;

[0027] Figure 3 Another perspective cross-sectional view of the present invention;

[0028] Figure 4 for Figure 2 The enlarged view of the area marked with number A;

[0029] Figure 5 It is a cross-sectional view from another perspective of the present invention.

[0030] In the figure: 100-equipment frame, 101-vibration motor, 102-U-shaped vibration frame, 103-control switch group.

[0031] 201 - driving motor, 202 - gear, 203 - first pulley.

[0032] 300-crushing bin, 301-annular hole, 302-upper crushing plate, 303-tooth ring, 304-crushing bin cover, 305-hopper, 306-raw material circulation lifting cylinder, 307-circulating raw material outlet, 308-lower crushing plate, 309-rotating shaft, 310-spiral lifting plate, 311-second pulley, 312-discharging port, 313-mounting seat, 314-support frame, 315-spring, 316-raw material receiving plate, 317-first inclined portion, 318-agitation column, 319-second lower inclined portion, 320-third inclined portion, 321-fourth inclined portion, 322-sawtooth.

[0033] 400-filter chamber, 401-filter plate, 402-transfer box.

[0034] 500-support assembly, 501-first horizontal plate, 502-second horizontal plate, 503-avoidance, 504-guide column, 505-baffle, 506-spring. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0036] See also Figure 1-5The present invention provides a technical solution: an organic fertilizer solid raw material crushing and screening device, including an equipment frame 100 and a power component, a crushing chamber 300 and a filtering chamber 400 arranged on the equipment frame 100.

[0037] An installation opening is provided in the middle of the upper end of the equipment frame 100, and a vibration motor 101 and a U-shaped vibration frame 102 arranged at the upper end of the vibration motor 101 are arranged at the lower part of the equipment frame 100. A control switch group 103 is arranged on the front side of the equipment frame 10, and the input end of the control switch group 103 is electrically connected to an external power supply, and the input end of the vibration motor 101 is electrically connected to the output end of the control switch group 103.

[0038] The power assembly includes a driving motor 201 , and a gear 202 and a first pulley 203 arranged on an output shaft of the driving motor 201 .

[0039] The crushing bin 300 is fixed in the installation opening, and the crushing bin 300 is provided with an annular hole 301 adapted to the gear 202, and the crushing bin 300 is rotatably connected to the upper crushing disk 302, and the outer side of the upper crushing disk 302 is provided with a gear ring 303 adapted to the gear 202, and the upper end opening of the crushing bin 300 is fixedly connected to the crushing bin cover 304, and the crushing bin cover 304 is provided with a hopper 305, and the lower surface of the crushing bin cover 305 is fixedly connected to the raw material circulation lifting cylinder 306, and the upper part of the raw material circulation lifting cylinder 306 is provided with a circulating raw material outlet 307, and the outer side of the raw material circulation lifting cylinder 307 is provided with a lower crushing disk 308, and the raw material circulation lifting cylinder 306 is provided with a spiral lifting assembly, and the spiral lifting assembly includes a rotating shaft 309 and a spiral arranged on the outer side of the rotating shaft 309. The lifting plate 310 and the upper end of the rotating shaft 309 penetrate the raw material circulation lifting cylinder 309 and the crushing bin cover 304, and then a second pulley 311 is arranged. The second pulley 311 is connected to the first pulley 203 by transmission. The bottom of the crushing bin 300 is provided with a discharge port 312. The inner bottom surface of the crushing bin 300 is inclined. The discharge port 312 is located at the lowest position of the inner bottom surface of the crushing bin 300. Two mounting seats 313 are fixedly arranged on the outer circumference of the raw material circulation lifting cylinder 306. The mounting seats 313 are semi-annular structures. The mounting seats 313 are located below the lower crushing disk 308. A plurality of support frames 314 are fixedly arranged on the lower surface of the lower crushing disk 308. The support frames 314 include vertical rods and pads. A spring 315 is arranged between the pads and the bottom of the mounting seats. The inner wall of the crushing bin 300 is provided with a raw material receiving plate 316. The raw material receiving plate 316 is arranged inclined from the outside to the inside.

[0040] A first inclined portion 317 inclined from outside to inside is provided on the upper surface of the upper pulverizing disk 302, and a plurality of stirring columns 318 are provided on the first inclined portion 317. The stirring columns 318 are arranged in two layers inside and outside, and two adjacent stirring columns 318 in the same layer are arranged in a staggered manner. A second lower inclined portion 319 and a third inclined portion 320 inclined from right inside to outside are provided on the lower surface of the upper pulverizing disk 302. The second inclined portion 319 is close to the inner wall of the upper pulverizing disk 302, and the second inclined portion 319 is connected to the third inclined portion 320. The angle between the second inclined portion 319 and the horizontal plane is greater than the angle between the third inclined portion 320 and the horizontal plane. A fourth inclined portion 321 is provided on the upper surface of the lower pulverizing disk 308, and the fourth inclined portion 321 matches the third inclined portion 320. A plurality of saw teeth 322 are provided on the fourth inclined portion 321, and the saw teeth 322 are all arranged in a spiral shape, and the spiral direction of the saw teeth 322 is opposite to the rotation direction of the upper pulverizing disk 302.

[0041] The filter bin 400 is slidably connected in the crushing bin 300. The filter bin 400 is located below the raw material receiving plate 316. A filter plate 401 is arranged at the lower end of the filter bin 400. The filter plate 401 is arranged tilted from the outside to the inside. A transfer box 402 is arranged in the middle of the filter plate 401. A preset gap is provided between the transfer box 402 and the lower end of the raw material circulation lifting cylinder 306. The gap is larger than the outer diameter of the filter hole on the filter plate 401. The spiral lifting plate 310 lifts the large-particle raw material in the transfer box 402 and discharges it into the crushing bin 300 from the circulating raw material outlet 307.

[0042] Four groups of support assemblies 500 are arranged between the filter bin 400 and the crush bin 300, and the four groups of support assemblies 500 are evenly distributed in the circumference. The support assemblies 500 include a first horizontal plate 501 installed on the outside of the crush bin 300 and a second horizontal plate 502 installed on the outside of the filter bin 400. The first horizontal plate 501 is located above the second horizontal plate 502. A sliding hole is arranged on the first horizontal plate 501. A avoidance opening 503 matching the second horizontal plate 502 is arranged on the crush bin 300. A guide column 504 matching the sliding hole is arranged on the upper surface of the second horizontal plate 502. A baffle 505 is arranged on the upper end of the guide column 504. A spring 506 is arranged between the lower surface of the baffle 505 and the upper surface of the first horizontal plate 501. The upper end of the U-shaped vibration frame 102 is connected to the second horizontal plates 502 in the two opposite support assemblies. The configuration of the support assembly can limit the axial rotation of the filter bin, allow its axial movement, and support the sliding fit between the filter bin and the crush bin.

[0043] The organic fertilizer solid raw material crushing and screening equipment provided by the present invention has the following working principle:

[0044] The solid raw materials of organic fertilizer are put into the crushing bin through the hopper, and the driving motor drives the upper crushing plate to rotate through the meshing of the gear and the gear ring. Under the stirring action of the stirring column, the solid raw materials fall between the upper crushing plate and the lower crushing plate for grinding and crushing. The crushed raw materials fall into the inside of the filter bin, and the vibration motor on the equipment frame transmits the vibration to the filter bin through the U-shaped frame. The raw materials fall into the bottom of the crushing bin through the holes of the filter plate and are discharged from the discharge port. The large particles of raw materials are lifted to the upper part of the crushing bin by the spiral lifting component for re-crushing.

Claims

1. Organic fertilizer solid raw material crushing and screening equipment, characterized by: It includes an equipment frame and a power assembly, a crushing chamber and a filtering chamber arranged on the equipment frame. A mounting opening is provided in the middle of the equipment rack; The power assembly includes a drive motor, a gear and a first pulley arranged on an output shaft of the drive motor; The crushing bin is arranged in the installation opening, the crushing bin is provided with an annular hole matched with the gear, the crushing bin is rotatably connected with the upper crushing disk, the outer side of the upper crushing disk is provided with a gear ring matched with the gear, the upper end opening of the crushing bin is fixedly connected with the crushing bin cover, the crushing bin cover is provided with a hopper, the lower surface of the crushing bin cover is fixedly connected with the raw material circulation lifting cylinder, the upper part of the raw material circulation lifting cylinder is provided with a circulating raw material outlet, the outer side of the raw material circulation lifting cylinder is provided with a lower crushing disk, the raw material circulation lifting cylinder is provided with a spiral lifting assembly, the spiral lifting assembly includes a rotating shaft and a spiral lifting plate arranged on the outer side of the rotating shaft, the upper end of the rotating shaft passes through the raw material circulation lifting cylinder and the crushing bin cover and then a second pulley is provided, the second pulley is connected with the first pulley by transmission; the bottom of the crushing bin is provided with a discharge port; The filter bin is slidably connected in the crushing bin, a filter plate is arranged at the lower end of the filter bin, a transfer box is arranged in the middle of the filter plate, a gap is preset between the transfer box and the lower end of the raw material circulation lifting cylinder, and the spiral lifting plate lifts the large-particle raw materials in the transfer box into the crushing bin; A vibration motor and a U-shaped vibration frame arranged on the upper end of the vibration motor are arranged on the equipment frame, four groups of support components are arranged between the filtering bin and the crushing bin, and the four groups of support components are evenly distributed circumferentially, and the support components include a first horizontal plate installed on the outer side of the crushing bin and a second horizontal plate installed on the outer side of the filtering bin, the first horizontal plate is located above the second horizontal plate, a sliding hole is arranged on the first horizontal plate, a avoidance port matched with the second horizontal plate is arranged on the crushing bin, a guide column matched with the sliding hole is arranged on the upper surface of the second horizontal plate, a baffle is arranged on the upper end of the guide column, and a spring is arranged between the lower surface of the baffle and the upper surface of the first horizontal plate; the upper end of the U-shaped vibration frame is connected to the second horizontal plates in the two opposite support assemblies; The upper surface of the upper pulverizing disk is provided with a first inclined portion inclined from outside to inside, and the lower surface of the upper pulverizing disk is provided with a second inclined portion and a third inclined portion inclined from inside to outside, the second inclined portion is close to the inner wall of the upper pulverizing disk, the second inclined portion is connected to the third inclined portion, and the angle between the second inclined portion and the horizontal plane is greater than the angle between the third inclined portion and the horizontal plane; the upper surface of the lower pulverizing disk is provided with a fourth inclined portion, the fourth inclined portion matches the third inclined portion, and a plurality of saw teeth are provided on the fourth inclined portion, the saw teeth are all arranged in a spiral shape, and the spiral direction of the saw teeth is opposite to the rotation direction of the upper pulverizing disk; The first inclined portion of the upper crushing disk is provided with a plurality of stirring columns, the stirring columns are arranged in two layers inside and outside, and two adjacent stirring columns in the same layer are arranged in a staggered manner in height; A plurality of mounting seats are fixedly arranged circumferentially on the outer side of the raw material circulation lifting cylinder, and the mounting seats are located below the lower crushing disk. A plurality of support frames are fixedly arranged circumferentially on the lower surface of the lower crushing disk, and the support frames include vertical rods and pads, and a spring is arranged between the pads and the bottom of the mounting seats; The lower crushing plate is sleeved on the outside of the raw material circulation lifting cylinder. The lower crushing plate moves up and down along the raw material circulation lifting cylinder. The lower crushing plate cannot rotate circumferentially, thereby automatically adjusting the gap between the upper crushing plate and the lower crushing plate.

2. The organic fertilizer solid raw material crushing and screening equipment according to claim 1, characterized in that: The inner wall of the crushing bin is provided with a raw material receiving plate, the raw material receiving plate is located above the filtering bin, and the raw material receiving plate is arranged tilted from outside to inside.

3. The organic fertilizer solid raw material crushing and screening equipment according to claim 1, characterized in that: The inner bottom surface of the crushing bin is inclined, and the discharge port is located at the lowest position of the inner bottom surface of the crushing bin.

Citation Information

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