Transformer inserting machine and operating method

Abstract

The present invention discloses a transformer inserting machine and an operating method, comprising two bottom plates, the two bottom plates are symmetrically arranged front and back, the left and right sides of the two bottom plates are fixedly connected with support blocks, the tops of several of the support blocks are provided with slide grooves, the inner cavities of several of the slide grooves are slidably connected with sliders, the tops of several of the sliders are provided with protruding structures on the side away from the bottom plates, a translation plate is fixedly connected between every two adjacent sliders, and there are two placement boxes on the top of the bottom plates. The present invention can realize that after the inserting is completed, the E-type inserting plates on both sides of the carrier can be integrated through the two push plates through the mutual cooperation between the mounting blocks, cross bars, sleeves, moving rods, linkage blocks, L-shaped swing plates, springs, movable rods, active groove wheels, driven groove wheels, belts, secondary motors, transmission rods, push plates and other components, thereby eliminating the step of secondary processing by the staff and improving the inserting efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of transformer processing, and in particular to a transformer inserting machine and an operating method. Background Art

[0002] The working principle of the transformer inserter is mainly based on the coordinated work of the robot arm and the electronic control system. In the process of manufacturing transformers, the inserter plays a vital role. It is mainly used to accurately insert the coil cable into the core and complete the wiring of the coil.

[0003] After the existing transformer inserting machine completes the insertion of the E-type insert, due to the influence of the force of the mechanical arm or the pushing mechanism, the insertion uniformity of several E-type inserts may be inconsistent, and some E-type inserts may be protruding. The staff is required to take out the processed transformer and perform secondary processing on the protruding E-type inserts through the pressing mechanism to achieve the purpose of uniformity of several E-type inserts. This secondary processing method is time-consuming and labor-intensive, increases the labor intensity of the working principle, and reduces the working efficiency of the inserting machine. Summary of the invention

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a transformer inserting machine comprises two bottom plates, the two bottom plates are symmetrically arranged front and back, the two bottom plates are fixedly connected with support blocks on the left and right sides, some of the support blocks are provided with slide grooves on the tops, some of the inner cavities of the slide grooves are slidably connected with sliders, and some of the tops of the sliders are provided with convex structures on the sides away from the bottom plates, and a translation plate is fixedly connected between every two adjacent sliders, and the top of the bottom plate has two placement boxes, and the two placement boxes are symmetrically arranged left and right, and the corresponding sides of the two placement boxes are fixedly connected with side plates, and the bottom of the placement boxes is fixedly connected with a limiting plate on the side close to the bottom plate, and the bottom of the side plate is fixedly connected with a lower plate, and the inner cavity of the limiting plate is provided with a rectangular opening, and the top of the lower plate is provided with a groove, and the bottom of the inner cavity of the groove is flush with the rectangular opening, and the bottom of the lower plate is provided with two openings, and the two openings are symmetrically arranged front and back, and the two openings are connected with the inner cavity of the groove, and the two side plates are relatively The two cams are connected to each other with a plurality of springs, each of which is connected to a pair of cams with two springs connected at the bottom of the cam, and the two cams are connected at the bottom of the cam, and a plurality of cams are connected at the bottom of the cam, each of which is connected to a pair of cams with a plurality of springs connected at the bottom of the cam.

[0005] Preferably, the outer sides of the two rotating shafts are fixedly sleeved with driven sheaves, the rear side of the driven sheave is provided with a driving sheave, a belt is commonly sleeved on the outer sides of the driving sheave and the driven sheave, a secondary motor is provided on the rear side of the placement box on the right side, a transmission rod is fixedly connected to the power output shaft of the secondary motor, the transmission rod passes through the inner cavities of the two driving sheaves and is fixedly connected thereto, and the secondary motor is installed on an adjacent placement box.

[0006] Preferably, a transverse plate is fixedly connected between the two side plates near the top, a cylinder is fixedly connected to the bottom center of the transverse plate, and a pressure plate is fixedly connected to the bottom end of the cylinder.

[0007] Preferably, the right side of the support block located on the right side is fixedly connected to a placement plate, the top of the placement plate is fixedly connected to a motor, the motor power output shaft is fixedly connected to two circular plates, the two circular plates are symmetrically arranged front to back, a crank is hinged between the two circular plates near the edge, and the left side of the crank is hinged to the translation plate.

[0008] Preferably, an L-shaped push rod is fixedly connected to the bottom of the translation plate, the tops of the two sliding blocks pass through adjacent openings, and the L-shaped push rod is fixedly connected to the translation plate on the left side away from the other end.

[0009] A method for operating a transformer inserting machine comprises the following steps:

[0010] S1: First, the user places the carrier on the surface of the bottom plate, and starts the cylinder to drive the pressure plate to move downward, and presses the top of the carrier to prevent the carrier from moving. Then, the motor is started. When the motor power output shaft rotates, it can drive the circular plate to rotate. When the circular plate rotates, it can drive the crank to rotate and move to the left. When the crank rotates and moves to the left, it can push the translation plate on the right. When the translation plate on the right moves, it can drive the two adjacent sliders to slide to the left, and push the adjacent E-shaped insert to move to the left through the raised structure.

[0011] S2: The E-shaped insert on the right side can enter the inner cavity of the loading body through the rectangular opening on the limit plate to complete the initial insertion. When the circular plate rotates one circle, it can drive the crank to rotate and move to the right side. At this time, the translation plate moves to the right side, and the L-shaped push rod drives the translation plate on the left side to move to the right side, thereby driving the adjacent E-shaped insert into the inner cavity of the loading body to complete the secondary insertion.

[0012] S3: When the E-type inserts in the inner cavity of the loader are fully inserted, the secondary motor starts, and the two active sheaves can be driven to rotate through the power output shaft. When the active sheave rotates, the driven sheave can be driven to rotate through the belt. When the driven sheave rotates, the rotating block can be driven to rotate counterclockwise through the rotating shaft. When the rotating block rotates counterclockwise, the movable rod can provide a force for the linkage block. Then the linkage block moves upward along the moving rod, thereby contacting the sleeve and pushing the sleeve to move to the left along the cross bar, while driving the push plate to move to the left. When the sleeve contacts the mounting block on the rear side, the linkage block can slide downward, thereby driving the push plate to move downward, and integrating the protruding part of the E-type insert.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The present invention can realize that after the insertion is completed, the E-type inserts on both sides of the carrier can be integrated through two push plates through the mutual cooperation between the mounting block, the cross bar, the sleeve, the moving rod, the linkage block, the L-shaped rotating plate, the spring, the movable rod, the active groove wheel, the driven groove wheel, the belt, the secondary motor, the transmission rod, the push plate and other components, thereby eliminating the secondary processing step of the staff and improving the insertion efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the present invention;

[0016] Figure 2 It is a right view of the structure of the present invention;

[0017] Figure 3 A bottom view of the component placement box structure of the present invention;

[0018] Figure 4 This is a schematic diagram of the push plate structure of the component of the present invention;

[0019] Figure 5 This is a schematic diagram of the bottom plate structure of the component of the present invention;

[0020] Figure 6 It is a schematic diagram of the L-shaped push rod structure of the component of the present invention.

[0021] Numbers in the figure: 1, bottom plate; 2, carrier; 3, pressure plate; 4, push plate; 5, placement plate; 6, round plate; 7, mounting block; 8, cylinder; 9, cross plate; 10, transmission rod; 11, side plate; 12, E-type insert; 13, placement box; 14, support block; 15, crank; 16, motor; 17, limit plate; 18, lower plate; 19, movable rod; 20, rotating block; 21, spring; 22, L-type swing plate; 23, moving rod; 24, linkage block; 25, sleeve; 26, belt; 27, cross bar; 28, secondary motor; 29, translation plate; 30, card plate; 31, slider; 32, L-type push rod. DETAILED DESCRIPTION

[0022] See also Figure 1-6The present invention provides a technical solution: a transformer inserting machine, comprising two bottom plates 1, the two bottom plates 1 are symmetrically arranged front and back, the left and right sides of the two bottom plates 1 are fixedly connected with support blocks 14, the tops of the support blocks 14 are provided with slide grooves, the inner cavities of the slide grooves are slidably connected with sliders 31, the tops of the sliders 31 are provided with a convex structure on one side away from the bottom plate 1, and a translation plate 29 is fixedly connected between every two adjacent sliders 31, and there are two placement boxes 13 on the top of the bottom plate 1, and the two placement boxes 13 are symmetrically arranged left and right, and the corresponding sides of the two placement boxes 13 The side panels 11 are fixedly connected, and the side of the bottom of the placement box 13 near the bottom plate 1 is fixedly connected to the limit plate 17. The bottom of the side panel 11 is fixedly connected to the lower panel 18. The inner cavity of the limit plate 17 is provided with a rectangular opening, and the top of the lower panel 18 is provided with a groove. The bottom of the inner cavity of the groove is flush with the rectangular opening. The bottom of the lower panel 18 is provided with two openings, and the two openings are symmetrically arranged front and back. Both openings are connected with the inner cavity of the groove. The corresponding sides of the two side panels 11 are fixedly connected with two mounting blocks 7. The plurality of mounting blocks 7 are symmetrically arranged front and back, and each two adjacent mounting blocks 7 are fixedly connected together. A cross bar 27 is fixedly connected, a sleeve 25 is sleeved on the outer side of the cross bar 27 near the front end, a moving rod 23 is fixedly connected to the bottom of the sleeve 25, a linkage block 24 is sleeved on the outer side of the moving rod 23 near the top, a rotating block 20 is provided on the rear side of the moving rod 23, and the two rotating blocks 20 are fixedly connected to the rotating shaft on the opposite sides, and the two rotating shafts are hinged to the adjacent side plates 11. A movable rod 19 is passed through the inner cavity of the rotating block 20, and an L-shaped rotating plate 22 is fixedly connected to the front end of the movable rod 19, and the L-shaped rotating plate 22 is hinged on the linkage block 24. A spring 21 is sleeved on the outer side of the movable rod 19, and the spring 2 The front end of the spring 21 is fixedly connected to the L-shaped rotating plate 22, the rear end of the spring 21 is fixedly connected to the rotating block 20, the push plates 4 are fixedly connected to the corresponding sides of the two linkage blocks 24, the outer sides of the two rotating shafts are fixedly sleeved with driven sheaves, the rear side of the driven sheave is provided with a driving sheave, the outer sides of the driving sheave and the driven sheave are sleeved with a belt 26, the rear side of the placement box 13 on the right side is provided with a secondary motor 28, the power output shaft of the secondary motor 28 is fixedly connected with a transmission rod 10, the transmission rod 10 passes through the inner cavities of the two driving sheaves and is fixedly connected thereto, and the secondary motor 28 is installed on the adjacent placement box 13.

[0023] A cross plate 9 is fixedly connected between the two side plates 11 near the top, a cylinder 8 is fixedly connected at the bottom center of the cross plate 9, a pressure plate 3 is fixedly connected to the bottom end of the cylinder 8, a placement plate 5 is fixedly connected to the right side of the support block 14 on the right side, a motor 16 is fixedly connected to the top of the placement plate 5, and two circular plates 6 are fixedly connected to the power output shaft of the motor 16, and the two circular plates 6 are symmetrically arranged front to back, a crank 15 is hingedly connected between the two circular plates 6 near the edge, and the left side of the crank 15 is hinged on the translation plate 29, an L-shaped push rod 32 is fixedly connected to the bottom of the translation plate 29, the tops of the two sliders 31 both pass through adjacent openings, and the L-shaped push rod 32 is fixedly connected to the translation plate 29 on the left side away from the other end, two card plates 30 are fixedly connected to the top of the bottom plate 1, and the two card plates 30 are symmetrically arranged left and right, a carrier 2 is attached to the top of the bottom plate 1, and a plurality of E-shaped inserts 12 are provided in the inner cavity of the placement box 13.

[0024] A method for operating a transformer inserting machine comprises the following steps:

[0025] S1: First, the user places the carrier 2 on the surface of the bottom plate 1, and starts the cylinder 8 to drive the pressure plate 3 to move downward, and presses the top of the carrier 2 to prevent the carrier 2 from moving, and then starts the motor 16. When the power output shaft of the motor 16 rotates, it can drive the circular plate 6 to rotate. When the circular plate 6 rotates, it can drive the crank 15 to rotate and move to the left. When the crank 15 rotates and moves to the left, it can push the translation plate 29 on the right. When the translation plate 29 on the right moves, it can drive the two adjacent sliders 31 to slide to the left, and push the adjacent E-shaped insert 12 to move to the left through the protruding structure;

[0026] S2: The E-shaped insert 12 on the right side can enter the inner cavity of the carrier 2 through the rectangular opening on the limiting plate 17 to complete the initial insertion. When the circular plate 6 rotates one circle, it can drive the crank 15 to rotate and move to the right side. At this time, the translation plate 29 moves to the right side, and the L-shaped push rod 32 drives the translation plate 29 on the left side to move to the right side, thereby driving the adjacent E-shaped insert 12 to enter the inner cavity of the carrier 2 to complete the secondary insertion.

[0027] S3: When the E-type insert 12 in the inner cavity of the carrier 2 is fully inserted, the secondary motor 28 is started, and the two active groove wheels can be driven to rotate through the power output shaft. When the active groove wheel rotates, the driven groove wheel can be driven to rotate through the belt 26. When the driven groove wheel rotates, the rotating block 20 can be driven to rotate counterclockwise through the rotating shaft. When the rotating block 20 rotates counterclockwise, the movable rod 19 can provide a force for the linkage block 24. Then the linkage block 24 moves upward along the moving rod 23, thereby contacting the sleeve 25, and pushing the sleeve 25 to move to the left along the cross bar 27, and at the same time drives the push plate 4 to move to the left. When the sleeve 25 contacts the mounting block 7 located on the rear side, the linkage block 24 can slide downward, thereby driving the push plate 4 to move downward, and integrating the protruding part of the E-type insert 12.

[0028] Working principle: First, the user places the loading carrier 2 on the surface of the bottom plate 1, and starts the cylinder 8 to drive the pressure plate 3 to move downward, and presses the top of the loading carrier 2 to prevent the loading carrier 2 from moving, and then starts the motor 16. When the power output shaft of the motor 16 rotates, it can drive the circular plate 6 to rotate. When the circular plate 6 rotates, it can drive the crank 15 to rotate and move to the left. When the crank 15 rotates and moves to the left, it can push the translation plate 29 on the right. When the translation plate 29 on the right moves, it can drive the two adjacent sliders 31 to slide to the left, and push the adjacent E-shaped plug-in piece 12 to move to the left through the convex structure. The E-shaped plug-in piece 12 on the right can enter the inner cavity of the loading carrier 2 through the rectangular opening on the limit plate 17 to complete the initial insertion. When the circular plate 6 rotates one circle, it can drive the crank 15 to rotate and move to the right. At this time, the translation plate 29 moves to the right and drives the L-shaped push rod 32 to move the translation plate 29 to the right. The translation plate 29 on the left side moves to the right, thereby driving the adjacent E-type plug-in piece 12 to enter the inner cavity of the carrier 2 to complete the secondary insertion. When the E-type plug-in piece 12 in the inner cavity of the carrier 2 is fully inserted, the secondary motor 28 is started, and the two active groove wheels can be driven to rotate through the power output shaft. When the active groove wheel rotates, the driven groove wheel can be driven to rotate through the belt 26. When the driven groove wheel rotates, the rotating block 20 can be driven to rotate counterclockwise through the rotating shaft. When the rotating block 20 rotates counterclockwise, the movable rod 19 can provide a force for the linkage block 24. Subsequently, the linkage block 24 moves upward along the moving rod 23, thereby contacting the sleeve 25 and pushing the sleeve 25 to move to the left along the cross bar 27, while driving the push plate 4 to move to the left. When the sleeve 25 contacts the mounting block 7 located at the rear side, the linkage block 24 can slide downward, thereby driving the push plate 4 to move downward, and integrating the protruding part of the E-type plug-in piece 12.

Claims

1. A transformer inserting machine, comprising two bottom plates (1), characterized in that: The two bottom plates (1) are symmetrically arranged front and back, the left and right sides of the two bottom plates (1) are fixedly connected with support blocks (14), the tops of several support blocks (14) are provided with slide grooves, the inner cavities of several slide grooves are slidably connected with sliders (31), the tops of several sliders (31) are provided with raised structures on the side away from the bottom plate (1), and a translation plate (29) is fixedly connected between every two adjacent sliders (31), the top of the bottom plate (1) has two placement boxes (13), and the two placement boxes (13) are symmetrically arranged left and right, and the corresponding sides of the two placement boxes (13) are fixedly connected with side plates ( 11), a limiting plate (17) is fixedly connected to one side of the bottom of the placement box (13) close to the bottom plate (1), a lower plate (18) is fixedly connected to the bottom of the side plate (11), a rectangular opening is provided in the inner cavity of the limiting plate (17), a groove is provided at the top of the lower plate (18), the bottom of the inner cavity of the groove is flush with the rectangular opening, two openings are provided at the bottom of the lower plate (18), and the two openings are symmetrically arranged front and back, and the two openings are connected to the inner cavity of the groove, and two mounting blocks (7) are fixedly connected to the corresponding sides of the two side plates (11), and a plurality of the mounting blocks (7) are symmetrically arranged front and back, and each two relative The adjacent mounting blocks (7) are commonly and fixedly connected with a cross bar (27), a sleeve (25) is sleeved on the outer side of the cross bar (27) near the front end, a moving rod (23) is fixedly connected to the bottom of the sleeve (25), a linkage block (24) is sleeved on the outer side of the moving rod (23) near the top end, a rotating block (20) is provided on the rear side of the moving rod (23), the two rotating blocks (20) are fixedly connected with a rotating shaft on the opposite sides, and the two rotating shafts are hinged to the adjacent side plates (11), a movable rod (19) is passed through the inner cavity of the rotating block (20), and an L-shaped rotating plate (19) is fixedly connected to the front end of the movable rod (19) 22), the L-shaped rotating plate (22) is hinged on the linkage block (24), the outer side of the movable rod (19) is sleeved with a spring (21), the front end of the spring (21) is fixedly connected to the L-shaped rotating plate (22), and the rear end of the spring (21) is fixedly connected to the rotating block (20), the corresponding sides of the two linkage blocks (24) are fixedly connected with a push plate (4), the top of the bottom plate (1) is fixedly connected with two card plates (30), and the two card plates (30) are symmetrically arranged on the left and right, the top of the bottom plate (1) is fitted with a carrier (2), and the inner cavity of the placement box (13) is provided with a plurality of E-shaped inserts (12).

2. A transformer inserting machine according to claim 1, characterized in that: The outer sides of the two rotating shafts are fixedly sleeved with driven sheaves, and the rear side of the driven sheaves is provided with a driving sheave, and the outer sides of the driving sheave and the driven sheave are jointly sleeved with a belt (26), and the rear side of the placement box (13) on the right side is provided with a secondary motor (28), and the power output shaft of the secondary motor (28) is fixedly connected with a transmission rod (10), and the transmission rod (10) passes through the inner cavities of the two driving sheaves and is fixedly connected thereto, and the secondary motor (28) is installed on the adjacent placement box (13).

3. A transformer inserting machine according to claim 2, characterized in that: A transverse plate (9) is fixedly connected between the two side plates (11) near the top, a cylinder (8) is fixedly connected at the bottom center of the transverse plate (9), and a pressure plate (3) is fixedly connected at the bottom end of the cylinder (8).

4. A transformer inserting machine according to claim 3, characterized in that: The right side of the support block (14) is fixedly connected to a placement plate (5), the top of the placement plate (5) is fixedly connected to a motor (16), the power output shaft of the motor (16) is fixedly connected to two circular plates (6), the two circular plates (6) are symmetrically arranged front to back, a crank (15) is hinged between the two circular plates (6) near the edge, and the left side of the crank (15) is hinged to the translation plate (29).

5. A transformer inserting machine according to claim 4, characterized in that: An L-shaped push rod (32) is fixedly connected to the bottom of the translation plate (29), and the tops of the two sliding blocks (31) pass through adjacent openings. The L-shaped push rod (32) is fixedly connected to the translation plate (29) located on the left side away from the other end.

6. The operating method of a transformer inserting machine according to claim 5, characterized in that: The following steps are involved: S1: First, the user places the loading body (2) on the surface of the bottom plate (1), and starts the cylinder (8) to drive the pressure plate (3) to move downward, and presses the top of the loading body (2) to prevent the loading body (2) from moving, and then starts the motor (16). When the power output shaft of the motor (16) rotates, it can drive the circular plate (6) to rotate. When the circular plate (6) rotates, it can drive the crank (15) to rotate and move to the left. When the crank (15) rotates and moves to the left, it can push the translation plate (29) on the right. When the translation plate (29) on the right moves, it can drive the two adjacent sliders (31) to slide to the left, and push the adjacent E-shaped insert (12) to move to the left through the protruding structure; S2: The E-shaped insert (12) on the right side can enter the inner cavity of the loading body (2) through the rectangular opening on the limiting plate (17), completing the initial insertion. When the circular plate (6) rotates one circle, it can drive the crank (15) to rotate and move to the right side. At this time, the translation plate (29) moves to the right side, and drives the translation plate (29) on the left side to move to the right side through the L-shaped push rod (32), thereby driving the adjacent E-shaped insert (12) to enter the inner cavity of the loading body (2), completing the secondary insertion. S3: When the E-type inserts (12) in the inner cavity of the carrier (2) are fully inserted, the secondary motor (28) is started, and the two active groove wheels can be driven to rotate through the power output shaft. When the active groove wheels rotate, the driven groove wheels can be driven to rotate through the belt (26). When the driven groove wheels rotate, the rotating block (20) can be driven to rotate counterclockwise through the rotating shaft. When the rotating block (20) rotates counterclockwise, the movable rod (19) can provide a force for the linkage block (24). Then, the linkage block (24) moves upward along the moving rod (23), thereby contacting the sleeve (25) and pushing the sleeve (25) to move to the left along the cross bar (27), while driving the push plate (4) to move to the left. When the sleeve (25) contacts the mounting block (7) located at the rear side, the linkage block (24) can slide downward, thereby driving the push plate (4) to move downward, so as to integrate the protruding part of the E-type insert (12).

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