A line storage device for FRP mesh

Abstract

The application discloses a kind of FRP mesh line storage device, for temporary storage wire when forming FRP mesh, including mounting frame, multiple limiting mechanisms are installed in the mounting frame layer by layer;The limiting mechanism includes outer frame and multiple limiting rollers installed in outer frame, each limiting roller is parallel and uniformly spaced arrangement to make wire pass between two adjacent limiting rollers, variable direction roller is also installed on outer frame, variable direction roller is perpendicular to the movement direction of limiting roller and wire to make wire turn around variable direction roller.The FRP mesh line storage device of the application, through the reasonable arrangement of limiting mechanism and the cooperation of limiting roller and variable direction roller, makes wire effectively buffered before forming and completes line division, reduces the interference between multiple wires, and the buffering path is also longer than ordinary line storage device, and for different specifications, different requirements of wire can also adjust limiting mechanism and line outlet mechanism.

Description

Technical Field

[0001] This invention relates to the field of wire mesh production equipment technology, and in particular to a wire storage device for FRP wire mesh. Background Technology

[0002] FRP mesh is a type of mesh made of fiber-reinforced composite material. It is lightweight yet rigid, non-conductive, has high mechanical strength, and is corrosion-resistant. Due to its excellent mechanical properties, FRP mesh is widely used in bridge engineering, various building construction projects, marine engineering, underground engineering and other projects.

[0003] Currently, the production of FRP mesh typically involves binding and fixing multiple FRP wires together, followed by cutting and gluing processes to form the mesh structure. The FRP wires are usually stored in multiple take-up reels. During production, the wires need to be released from each reel to the binding device for bundling. Due to the large number of wires and the high release speed for efficient production, interference between the wires is easily caused during release, and precise positioning of each wire is impossible. This can lead to inconsistent spacing between the wires during binding, resulting in defective mesh.

[0004] To reduce interference between wires and provide buffering for wire bundling, a wire storage mechanism is usually set up in front of the bundling mechanism for buffering. However, the existing wire storage mechanism is difficult to adjust according to the actual working conditions and does not have an efficient wire positioning mechanism.

[0005] Therefore, considering the aforementioned technical problems, it is necessary to provide a new technical solution. Summary of the Invention

[0006] The purpose of this invention is to provide a wire storage device for FRP mesh that can provide buffering for wires, has higher environmental adaptability, and can accurately position the wires.

[0007] To solve the above-mentioned technical problems, the present invention provides a wire storage device for FRP mesh, the specific technical solution of which is as follows:

[0008] A wire storage device for FRP mesh is disclosed for temporarily storing wires during the molding of FRP mesh. The device includes a mounting frame with multiple limiting mechanisms installed in layers within the frame. Each limiting mechanism comprises an outer frame and multiple limiting rollers mounted within the outer frame. The limiting rollers are arranged parallel and evenly spaced to allow the wire to pass between two adjacent limiting rollers. A deflecting roller is also mounted on the outer frame, perpendicular to the movement direction of the limiting rollers and the wire, allowing the wire to deflect around the deflecting roller. The mounting frame also includes a wire guiding mechanism and a wire exit mechanism. Based on the wire's movement direction, the wire guiding mechanism is a pair located at the front and rear ends of the mounting frame, respectively. The wire exit mechanism is located behind the wire guiding mechanism at the rear end of the mounting frame. The wire is guided by the front wire guiding mechanism and sequentially passes through each limiting mechanism before being guided by the rear wire guiding mechanism to enter the wire exit mechanism for output.

[0009] Preferably, the limiting mechanism includes a top limiting mechanism fixed vertically to the top layer of the mounting frame and a lower limiting mechanism with adjustable angle; one end of the lower limiting mechanism is hinged to an adjusting seat, and the other end is provided with a telescopic adjusting rod. The adjusting seat is fixed to the mounting frame, and the end of the adjusting rod away from the lower limiting mechanism is connected and fixed to the mounting frame. The lower limiting mechanism adjusts its angle relative to the direction of wire movement by telescopically extending the adjusting rod around the adjusting seat.

[0010] Preferably, the conductor mechanism includes multiple conductor tubes, with the inlet end of the conductor tube being cylindrical and the outlet end being flared. Both the front and rear ends of the mounting frame are provided with conductor tube mounting beams, and mounting seats are fixed on the mounting beams. The conductor tubes are mounted on the conductor tube mounting beams through the mounting seats.

[0011] Preferably, the cable exiting mechanism includes multiple cable exiting tubes, and a lower roller assembly and an upper pressure roller assembly are provided between the cable exiting tubes and the wire mechanism at the rear end of the mounting frame. The upper pressure roller assembly and the lower roller assembly are located on the upper and lower sides of the cable movement direction, respectively, to facilitate pressing and straightening the cable.

[0012] Preferably, the end of the mounting frame is fixed with a cable outlet mounting beam, and the cable outlets are evenly arranged on the cable outlet mounting beam according to the wire spacing in the FRP mesh.

[0013] Preferably, the upper pressure roller assembly includes a pressure roller main shaft that is rotatably mounted on a mounting frame, and multiple upper pressure rollers are sleeved and fixed on the pressure roller main shaft. The number and position of the upper pressure rollers are adapted to the outlet pipe.

[0014] Preferably, a drive motor is connected to the outside of the upper pressure roller assembly, and the drive shaft of the drive motor is connected to the main shaft of the pressure roller. The drive motor controls the rotation of the main shaft of the pressure roller so as to drive the upper pressure roller to rotate.

[0015] Preferably, a smooth rubber ring is fitted and fixed on the outer side of the upper pressure roller to protect the wire.

[0016] Preferably, the lower roller assembly includes multiple height-adjustable lower rollers, the positions of which are adapted to the upper pressure rollers, and the lower rollers are provided with grooves along their circumferential edges that are adapted to the diameter of the wire.

[0017] Preferably, the lower roller assembly further includes a cylinder and a connecting rod. The connecting rod is L-shaped, and the lower roller is rotatably mounted in the middle section of the connecting rod. The cylinder is hinged to the mounting bracket. The driving end of the cylinder is hinged to one end of the connecting rod, and the end of the connecting rod away from the cylinder is hinged to the mounting bracket. The lower roller moves up and down by driving the connecting rod with the cylinder.

[0018] The present invention provides a wire storage device for FRP mesh, which has the following advantages:

[0019] The FRP mesh storage device of the present invention, through the reasonable arrangement of the limiting mechanism and the cooperation of the limiting roller and the reversing roller, enables the wire to be effectively buffered and separated before forming, reducing interference between multiple wires. The buffering path is also longer than that of ordinary wire storage devices. Moreover, the limiting mechanism and the wire exit mechanism can be adjusted for wires of different specifications and different needs, which can adapt to more complex working conditions. Furthermore, the wire spacing under the cooperation of the wire guide mechanism, the limiting mechanism and the wire exit mechanism is more accurate, which helps to reduce the processing difficulty in subsequent forming steps.

[0020] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0021] To more clearly illustrate the technical solution of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of a wire storage device for FRP (fiberglass reinforced plastic) mesh.

[0023] Figure 2 for Figure 1 Schematic diagram of the middle limit mechanism;

[0024] Figure 3 for Figure 1 Schematic diagram of the middle guide mechanism;

[0025] Figure 4 for Figure 1 A schematic diagram of the center-outlet mechanism.

[0026] Among them, 1-mounting bracket; 11-conduit mounting beam; 12-outlet conduit mounting beam; 2-limiting mechanism; 21-outer frame; 22-limiting roller; 23-reversing roller; 24-adjusting seat; 25-adjusting rod; 3-conduit mechanism; 31-fixed seat; 32-conduit; 4-outlet mechanism; 41-outlet conduit; 42-lower roller assembly; 421-cylinder; 422-connecting rod; 423-lower roller; 43-upper pressure roller assembly; 431-pressure roller spindle; 432-upper pressure roller; 433-rubber ring; 44-drive motor. Detailed Implementation

[0027] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0028] Example

[0029] Please see Figures 1 to 4 A wire storage device for FRP mesh is disclosed, used to temporarily store wires during the molding of FRP mesh. It includes a mounting frame 1, in which multiple limiting mechanisms 2 are installed in layers. Each limiting mechanism includes an outer frame 21 and multiple limiting rollers 22 installed within the outer frame. The limiting rollers are arranged parallel and evenly spaced to allow the wire to pass between two adjacent limiting rollers. A deflecting roller 23 is also installed on the outer frame, perpendicular to the movement direction of the limiting rollers and the wire, allowing the wire to deflect around the deflecting roller. The mounting frame 1 also includes a wire guiding mechanism 3 and a wire exiting mechanism 4. Based on the wire movement direction, the wire guiding mechanism is a pair located at the front and rear ends of the mounting frame, respectively. The wire exiting mechanism is located behind the wire guiding mechanism at the rear end of the mounting frame. The wire is guided by the front wire guiding mechanism and passes through each limiting mechanism sequentially before being guided by the rear wire guiding mechanism to enter the wire exiting mechanism for output.

[0030] The limiting mechanism 2 includes a top limiting mechanism fixed vertically on the top layer of the mounting frame and a lower limiting mechanism with adjustable angle. One end of the lower limiting mechanism is hinged to an adjusting seat 24, and the other end is provided with a telescopic adjusting rod 25. The adjusting seat is fixed on the mounting frame, and the end of the adjusting rod away from the lower limiting mechanism is connected and fixed to the mounting frame. The lower limiting mechanism adjusts its angle relative to the direction of wire movement by telescopically extending the adjusting rod around the adjusting seat.

[0031] The conductor mechanism 3 includes multiple conductor tubes 32. The inlet end of the conductor tube is cylindrical and the outlet end of the conductor tube is flared. The front and rear ends of the mounting frame 1 are provided with conductor tube mounting beams 11. Fixing seats 31 are fixed on the mounting beams. The conductor tubes are mounted on the conductor tube mounting beams through the fixing seats.

[0032] The cable exit mechanism 4 includes multiple cable exit tubes 41. A lower roller assembly 42 and an upper pressure roller assembly 43 are provided between the cable exit tubes and the wire mechanism at the rear end of the mounting frame. The upper pressure roller assembly and the lower roller assembly are located on the upper and lower sides of the cable movement direction to facilitate pressing and straightening the cable.

[0033] The mounting frame 1 has a cable outlet mounting beam 12 fixed at its end, and the cable outlets are evenly arranged on the cable outlet mounting beam according to the wire spacing in the FRP mesh.

[0034] The upper pressure roller assembly 43 includes a pressure roller main shaft 431 that is rotatably mounted on the mounting frame. Multiple upper pressure rollers 432 are sleeved and fixed on the pressure roller main shaft. The number and position of the upper pressure rollers are adapted to the outlet pipe.

[0035] The upper pressure roller assembly 43 is connected to a drive motor 44 on its outer side. The drive shaft of the drive motor is connected to the main shaft of the pressure roller. The drive motor controls the rotation of the main shaft of the pressure roller so as to drive the upper pressure roller to rotate.

[0036] A smooth rubber ring 433 is fitted and fixed on the outside of the upper pressure roller 432 to protect the wire.

[0037] The lower roller assembly 42 includes multiple height-adjustable lower rollers 423, the positions of which are adapted to the upper pressure rollers, and the lower rollers have grooves along their upper circumferential edges that are adapted to the diameter of the wire.

[0038] The lower roller assembly 42 also includes a cylinder 421 and a connecting rod 422. The connecting rod is L-shaped, and the lower roller is rotatably mounted in the middle section of the connecting rod. The cylinder is hinged to the mounting bracket. The driving end of the cylinder is hinged to one end of the connecting rod, and the end of the connecting rod away from the cylinder is hinged to the mounting bracket. The lower roller moves up and down by driving the connecting rod with the cylinder.

[0039] The working principle of the FRP mesh storage device in this embodiment is as follows: During the mesh frame forming process, the wound and stored wire passes through the guide tube 32 at the front end of the mounting frame and enters the bottommost limiting mechanism 2 near the front end of the mounting frame. The wire passes between two adjacent limiting rollers 22 and turns around the deflecting roller before entering the upper limiting mechanism. This process is repeated until it enters the top limiting mechanism, turns, and passes through the lower limiting mechanism near the rear end of the mounting frame again until it exits through the bottommost lower limiting mechanism near the rear end of the mounting frame. This extends the wire's movement path and achieves the purpose of temporarily storing the wire. The wire exiting the limiting mechanism enters the wire exit mechanism 4 through the guide tube at the rear end of the mounting frame. Under the squeezing action of the upper pressure roller 432 and the lower roller 423, the wire is output through the wire exit tube 41. Slight deformation of the wire during storage can be effectively corrected, and the lower roller can move up and down with the cooperation of a cylinder and a connecting rod, which can effectively adapt to wires of different specifications.

[0040] The beneficial effects of this invention are: through the reasonable arrangement of the limiting mechanism and the cooperation of the limiting roller and the reversing roller, the wire is effectively buffered and separated before forming, reducing interference between multiple wires. The buffer path is also longer than that of ordinary wire storage devices. Moreover, the limiting mechanism and the wire exit mechanism can be adjusted for wires of different specifications and different needs, which can adapt to more complex working conditions. Furthermore, the wire spacing under the cooperation of the wire guide mechanism, the limiting mechanism and the wire exit mechanism is more accurate, which helps to reduce the processing difficulty in subsequent forming steps.

[0041] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications and variations to the above embodiments within the scope of the present invention.

Claims

1. A wire storage device for FRP mesh, used to temporarily store wires during the forming of FRP mesh, characterized in that: The system includes a mounting frame (1), in which multiple limiting mechanisms (2) are installed in layers; each limiting mechanism includes an outer frame (21) and multiple limiting rollers (22) installed in the outer frame. The limiting rollers are arranged in parallel and at uniform intervals so that the wire passes between two adjacent limiting rollers. A reversing roller (23) is also installed on the outer frame. The reversing roller is perpendicular to the direction of movement of the limiting roller and the wire so that the wire turns around the reversing roller. The mounting frame (1) is also provided with a wire guide mechanism (3) and a wire exit mechanism (4). Based on the direction of wire movement, the wire guide mechanism is a pair and is located at the front and rear ends of the mounting frame respectively. The wire exit mechanism is located behind the wire guide mechanism at the rear end of the mounting frame. The wire is guided by the wire guide mechanism at the front end and passes through each limiting mechanism in sequence before being guided by the wire guide mechanism at the rear end to enter the wire exit mechanism for output. The limiting mechanism (2) includes a top limiting mechanism fixed vertically on the top layer of the mounting frame and a lower limiting mechanism with adjustable angle; one end of the lower limiting mechanism is hinged to an adjusting seat (24), and the other end is provided with a telescopic adjusting rod (25). The adjusting seat is fixed on the mounting frame, and the end of the adjusting rod away from the lower limiting mechanism is connected and fixed to the mounting frame. The lower limiting mechanism adjusts its angle relative to the direction of wire movement by telescopically extending the adjusting rod around the adjusting seat.

2. The wire storage device for FRP mesh according to claim 1, characterized in that: The wire mechanism (3) includes multiple wire tubes (32). The inlet end of the wire tube is cylindrical and the outlet end of the wire tube is flared. The front and rear ends of the mounting frame (1) are provided with wire tube mounting beams (11). Fixing seats (31) are fixed on the mounting beams. The wire tubes are mounted on the wire tube mounting beams through the fixing seats.

3. The wire storage device for FRP mesh according to claim 1, characterized in that: The cable exit mechanism (4) includes multiple cable exit tubes (41). A lower roller assembly (42) and an upper pressure roller assembly (43) are provided between the cable exit tubes and the wire mechanism at the rear end of the mounting frame. The upper pressure roller assembly and the lower roller assembly are located on the upper and lower sides of the cable movement direction to facilitate pressing and straightening the cable.

4. The wire storage device for FRP mesh according to claim 3, characterized in that: The mounting bracket (1) has a cable outlet mounting beam (12) fixed at its end. The cable outlets are evenly arranged on the cable outlet mounting beam according to the wire spacing in the FRP mesh.

5. The wire storage device for FRP mesh according to claim 3, characterized in that: The upper pressure roller assembly (43) includes a pressure roller main shaft (431) that can be rotatably mounted on the mounting frame. Multiple upper pressure rollers (432) are fixedly mounted on the pressure roller main shaft. The number and position of the upper pressure rollers are adapted to the outlet pipe.

6. The wire storage device for FRP mesh according to claim 5, characterized in that: The upper pressure roller assembly (43) is connected to a drive motor (44) on the outside. The drive shaft of the drive motor is connected to the main shaft of the pressure roller. The drive motor controls the rotation of the main shaft of the pressure roller so as to drive the upper pressure roller to rotate.

7. The wire storage device for FRP mesh according to claim 5 or 6, characterized in that: The upper pressure roller (432) is fitted with a smooth rubber ring (433) on its outer side to protect the wire.

8. The wire storage device for FRP mesh according to claim 5, characterized in that: The lower roller assembly (42) includes multiple height-adjustable lower rollers (423), the positions of the lower rollers are adapted to the upper pressure rollers, and the upper edge of the lower rollers is provided with grooves that are adapted to the diameter of the wire.

9. The wire storage device for FRP mesh according to claim 8, characterized in that: The lower roller assembly (42) also includes a cylinder (421) and a connecting rod (422). The connecting rod is L-shaped, and the lower roller is rotatably mounted in the middle section of the connecting rod. The cylinder is hinged to the mounting bracket. The driving end of the cylinder is hinged to one end of the connecting rod, and the end of the connecting rod away from the cylinder is hinged to the mounting bracket. The lower roller moves up and down by driving the connecting rod through the cylinder.

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