Aluminum alloy door and window and automated welding equipment and welding process thereof

By designing automated welding equipment, using welding robots and flip mechanisms to achieve automatic welding and adjustment of the frame, the problems of low efficiency and irregular frames in traditional aluminum alloy doors and windows processing are solved, and efficient and regular welding production is achieved.

CN118180683BActive Publication Date: 2025-03-28GUANGDONG JIHUA ALUMINUM CO LTD
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Patent Information

Application Number
CN202410499306.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-28
Estimated Expiration
2044-04-24

AI Technical Summary

Technical Problem

In the processing of traditional aluminum alloy doors and windows, the frame splicing and welding process is inefficient, which can easily lead to irregular and misalignment of the frame.

Method used

An automated welding equipment is designed, including a welding robot, a flip mechanism, a frame clamping assembly and a length/width adjustment mechanism. Double-sided welding is achieved through the robot automatic welding and flip mechanism. The frame clamping assembly and an adjustment mechanism ensure the correct splicing and adjustment of the frame.

Benefits of technology

The welding production efficiency of aluminum alloy door and window frames is improved, the regularity and accuracy of the frame are ensured, and the problems of misalignment of splicing and uneven welding are avoided.

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Abstract

The invention relates to the technical field of aluminum alloy door and window processing, and specifically to an aluminum alloy door and window and an automated welding device and a welding process thereof, which can meet the welding of doors and windows of different sizes according to production requirements, adjust the length and width through a length adjustment mechanism and a width adjustment mechanism, clamp each frame bar to form a frame by a frame bar clamping assembly, weld the spliced ​​frame by a welding manipulator, and realize welding of double sides and other angles of the frame through a turning mechanism and a turntable module of a welding platform, and solve the technical problem that aluminum alloy doors and windows are easily misaligned during the splicing process, or the splicing part is uneven during the welding process, causing the frame to be deformed.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum alloy door and window processing, and in particular to an aluminum alloy door and window and automated welding equipment and a welding process thereof. Background Art

[0002] Aluminum alloy doors and windows refer to doors and windows made of aluminum alloy extruded profiles as frames, stiles, and sashes. In the manufacturing process, multiple aluminum alloy frame strips are usually spliced ​​to form a rectangle or other shape, and the splicing is welded and fixed. In the traditional aluminum alloy door and window processing and welding process, each frame strip is basically spliced ​​one by one by hand, and the welding is done manually. During the splicing and welding, the frame strips are easily fallen off, the splicing parts are not fitted, the formed frame is irregular, and the overall welding production efficiency is low. Therefore, the present invention provides an automated welding device and a welding process capable of welding each frame strip of the aluminum alloy door and window, and also provides an aluminum alloy door and window that is convenient for splicing each frame strip. Summary of the invention

[0003] To solve the above technical problems.

[0004] The present application provides an automated welding device for aluminum alloy doors and windows, comprising: a welding manipulator, a welding platform, a flipping mechanism for double-sided welding, a frame strip clamping assembly for fixing door and window frame strips, and a length adjustment mechanism and a width adjustment mechanism for adjusting the length and width of doors and windows with different size requirements during welding, respectively. The welding manipulator is installed on one side of the welding platform, the flipping mechanism is installed on the welding platform through the width adjustment mechanism, the frame strip clamping assembly is installed on the flipping mechanism through the length adjustment mechanism, and the width adjustment mechanism is installed on the turntable module of the welding platform through a support platform.

[0005] Preferably, the flipping mechanism includes a flipping frame, a lifting assembly, a flipping assembly and a driving assembly. The lifting assembly is vertically installed on the flipping frame, the flipping assembly is connected to the lifting assembly, the lifting assembly is transmission-connected to the driving assembly, the flipping frame is fixedly installed on the width adjustment mechanism, the lifting assembly includes a lifting screw and a lifting plate, the lifting screw is vertically installed on the flipping frame through a guide groove, the lifting plate is transmission-connected to the lifting screw and slidingly connected to the guide groove, the flipping assembly is connected to the lifting plate through a rotating rod, and the driving mechanism is transmission-connected to the lifting screw.

[0006] Preferably, the flipping assembly is fixedly mounted on one side of the flipping frame via a connecting plate, the flipping assembly comprises a tooth plate and a flipping gear, the tooth plate is fixedly mounted on the connecting plate, the flipping gear is mounted on the rotating rod of the lifting plate, the flipping gear can mesh with the teeth of the tooth plate for transmission, and the length adjustment mechanism is mounted on the flipping gear and the rotating rod.

[0007] Preferably, the driving assembly includes a driving motor, a transmission rod and a transmission gear. The driving motor and the transmission rod are installed on the width adjustment mechanism through a mounting frame. The transmission gear is connected to the bottom of the lifting screw. The transmission gear and the transmission rod are connected through a worm gear. The worm gear is slidably installed at both ends of the transmission rod and meshes with the transmission gear for transmission. One of the worm gear parts is connected to the output shaft of the driving motor, and the worm gear part is rotatably installed on the mounting frame.

[0008] Preferably, the length adjustment mechanism has two groups and is symmetrically arranged on the flipping mechanism, each group of length adjustment mechanism includes two adjustment frames, a connecting seat and a first sliding rack, the connecting seat is installed on the flipping gear through a fixed plate, the fixed plate is fixedly connected to the flipping gear, the adjusting frame is fixedly connected to the connecting seat, the connecting seat is connected to the fixed plate through a guide rod group, the two first sliding racks are connected through a first rotating gear transmission, the first rotating gear is rotatably installed on the rotating rod, the connecting seat is slidably connected to the corresponding guide rod group, the two groups of length adjustment mechanisms are connected through a limit rod group, the two ends of the limit rod group are slidably connected to the corresponding two adjustment seats, the two limit rod groups are connected through a first push rod and a connecting block, the connecting block is fixedly installed on the corresponding limit rod group, the two ends of the first push rod are respectively connected to the two connecting blocks, and the frame bar clamping assembly is installed on the corresponding adjustment frame.

[0009] Preferably, the width adjustment mechanism includes two adjustment seats and a second sliding rack. The two adjustment seats are each symmetrically mounted on the support platform via a guide rail, the guide rail is fixedly mounted on the support platform, and the two second sliding racks are respectively fixedly mounted on the corresponding adjustment seats. The two sliding racks are driven by a second rotating gear. One of the adjustment seats is connected to the support platform via a second push rod, and a flip frame is installed on each adjustment seat.

[0010] Preferably, the frame bar clamping assembly includes a clamping seat, a corner clamp and a sliding clamp. The clamping seat is clamped on the corresponding adjustment frame. The corner clamp is slidably connected to the clamping seat through the sliding clamp. The sliding clamp and the clamping seat are slidably connected through a sliding groove, and the sliding clamp and the clamping seat are connected through a spring. The corner clamp and the sliding clamp are connected through an insertion strip and a slot. The slot is opened on the sliding clamp, and the insertion strip is fixed on the corner clamp.

[0011] Preferably, a welding process for aluminum alloy doors and windows comprises the following steps:

[0012] S1: According to production requirements, the length and width between the corresponding frame bar clamping components are adjusted to form a specific door and window frame structure. The corresponding adjustment seat is pushed to move on the guide rail by the second push rod, and the transmission between the second sliding rack and the second rotating gear on the two adjustment seats is used to realize that the two adjustment slides can move toward each other synchronously to meet the adjustment of the frame width;

[0013] S2: The first push rod pushes the two connecting blocks and the limit rod group to move toward each other, thereby driving the adjustment frame and the frame bar clamping assembly to move, and the transmission between the connecting seat and the first sliding gear and the first rotating gear is used to realize the synchronous movement of the frame bar clamping assemblies at both ends toward each other, thereby realizing the length adjustment of the frame to meet the production requirements;

[0014] S3: The operator or the manipulator places the frame strips of corresponding sizes one by one between the corresponding two frame strip clamping assemblies, and uses the angle clamp and the clamping seat to form a clamping groove of a specific angle. The angle formed by the two frame strips is determined by the shape of the angle clamp. Angle clamps of different shapes can be selected according to production requirements. The operator or the manipulator places each frame strip on two adjacent clamping seats in turn. The angle bracket and the sliding clamp press the frame strip against the clamping seat under the action of the spring to achieve fixed clamping of the frame;

[0015] S4: The welding manipulator welds the frame after splicing and clamping, and uses the turntable module of the welding platform to realize the horizontal rotation of the frame so that the welding manipulator can weld other angles of the frame;

[0016] S5: When the welding of the upper side of the frame is completed, the driving assembly drives the lifting assembly to lift and lower the frame bar clamping assembly and the length adjustment mechanism, and the driving assembly drives the lifting screw to rotate, so that the lifting plate moves vertically along the guide groove on the flip frame. After moving to a certain height, the length adjustment mechanism and the frame bar clamping assembly are synchronously flipped under the action of the flipping assembly. After the flipping is completed, the welding robot continues to weld the other side of the frame.

[0017] Preferably, an aluminum alloy door and window comprises two long frame bars and two short frame bars, the long frame bars and the short frame bars are spliced ​​together to form a door and window frame, and a clamping head and a clamping groove are respectively provided at the splicing positions of the long frame bars and the short frame bars.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The present application can meet the welding requirements of doors and windows of different sizes according to production requirements. The length and width can be adjusted by a length adjustment mechanism and a width adjustment mechanism. The frame bars are clamped by a frame bar clamping assembly to form a frame. The assembled frame is welded by a welding robot. The double-sided welding and other angles of the frame can be achieved by a flipping mechanism and a turntable module of the welding platform.

[0020] 2. In order to solve the technical problems that aluminum alloy doors and windows are easily misaligned during the splicing process, or the splicing parts are uneven during the welding process, resulting in frame deformity, the present invention provides an aluminum alloy door and window frame that can quickly realize frame splicing and is not easy to dislocate, and utilizes the clamping head and clamping groove structure on the long frame strips and the short frame strips to achieve the splicing engagement and ensure that the frame will not be misaligned. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;

[0022] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;

[0023] Figure 3 It is a front view of the present invention;

[0024] Figure 4 A top view of the present invention;

[0025] Figure 5 It is a three-dimensional structural schematic diagram of the width adjustment mechanism of the present invention;

[0026] Figure 6 It is a three-dimensional structural schematic diagram of the turning mechanism of the present invention;

[0027] Figure 7 It is a three-dimensional structural schematic diagram of the length adjustment mechanism and the frame bar clamping assembly of the present invention;

[0028] Figure 8 It is a front view of the length adjustment mechanism and the frame bar clamping assembly of the present invention;

[0029] Fig. 9 The aluminum alloy door and window frame of the present invention Figure 1 ;

[0030] Fig.10 The aluminum alloy door and window frame of the present invention Figure 2 .

[0031] The numbers in the figure are:

[0032] 1-Welding manipulator;

[0033] 2-welding platform; 2a-turntable module; 2b-support platform;

[0034] 3-turning mechanism; 3a-turning frame; 3b-lifting assembly; 3b1-lifting screw; 3b2-lifting plate; 3b3-rotating rod; 3b4-guide groove; 3c-turning assembly; 3c1-connecting plate; 3c2-tooth plate; 3c3-turning gear; 3d-driving assembly; 3d1-driving motor; 3d2-transmission rod; 3d3-transmission gear; 3d4-mounting frame; 3d5-worm gear;

[0035] 4-frame bar clamping assembly; 4a-clamping seat; 4b-angle clamp; 4c-sliding clamp; 4d-spring; 4e-slide groove; 4f-insertion strip; 4g-slot;

[0036] 5-length adjustment mechanism; 5a-adjustment frame; 5b-connection seat; 5c-first sliding rack; 5d-first rotating gear; 5e-guide rod group; 5f-limiting rod group; 5g-connection block; 5h-first push rod; 5i-fixed plate;

[0037] 6-width adjustment mechanism; 6a-adjustment seat; 6b-second sliding rack; 6c-second rotating gear; 6d-guide rail; 6e-second push rod;

[0038] 7-long frame strip; 8-short frame strip; 7a-clip head; 8a-clip slot. DETAILED DESCRIPTION

[0039] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0040] like Figure 1-Figure 8 As shown, the following preferred technical solutions are provided:

[0041] An automated welding device for aluminum alloy doors and windows comprises: a welding manipulator 1, a welding platform 2, a flipping mechanism 3 for double-sided welding, a frame strip clamping assembly 4 for fixing door and window frame strips, and a length adjustment mechanism 5 and a width adjustment mechanism 6 for adjusting the length and width of doors and windows with different size requirements during welding. The welding manipulator 1 is installed on one side of the welding platform 2, the flipping mechanism 3 is installed on the welding platform 2 through the width adjustment mechanism 6, the frame strip clamping assembly 4 is installed on the flipping mechanism 3 through the length adjustment mechanism 5, and the width adjustment mechanism 6 is installed on the turntable module 2a of the welding platform 2 through the support platform 2b.

[0042] Specifically, in order to solve the technical problems of splicing and automatic welding of frame strips of aluminum alloy doors and windows, the present invention meets the welding needs of doors and windows of different sizes according to production requirements, adjusts the length and width through a length adjustment mechanism 5 and a width adjustment mechanism 6, and utilizes a frame strip clamping assembly 4 to clamp each frame strip to form a frame. The spliced ​​frame is welded by a welding robot 1, and double-sided welding and other angle welding of the frame are achieved through a flipping mechanism 3 and a turntable module 2a of a welding platform 2.

[0043] like Figure 1-Figure 6 As shown, the following preferred technical solutions are provided:

[0044] The turning mechanism 3 includes a turning frame 3a, a lifting assembly 3b, a turning assembly 3c and a driving assembly 3d. The lifting assembly 3b is vertically installed on the turning frame 3a. The turning assembly 3c is connected to the lifting assembly 3b. The lifting assembly 3b is connected to the driving assembly 3d in a transmission connection. The turning frame 3a is fixedly installed on the width adjustment mechanism 6. The lifting assembly 3b includes a lifting screw 3b1 and a lifting plate 3b2. The lifting screw 3b1 is vertically installed on the turning frame 3a through a guide groove 3b4. The lifting plate 3b2 is connected to the lifting screw 3b1 in a transmission connection and is slidably connected to the guide groove 3b4. The turning assembly 3c is connected to the lifting plate 3b2 through a rotating rod 3b3. The driving mechanism is connected to the lifting screw 3b1 in a transmission connection.

[0045] Specifically, in order to solve the technical problem that when welding the aluminum alloy door and window frames, the frame needs to be lifted up to a certain height and then flipped for reverse welding, the present invention drives the lifting component 3b to lift and lower the frame bar clamping component 4 and the length adjustment mechanism 5 through the driving component 3d, and the driving component 3d drives the lifting screw 3b1 to rotate, so that the lifting plate 3b2 moves vertically along the guide groove 3b4 on the flip frame 3a. After moving to a certain height, the length adjustment mechanism 5 and the frame bar clamping component 4 are synchronously flipped under the action of the flip component 3c.

[0046] like Figure 6 As shown, the following preferred technical solutions are provided:

[0047] The flip assembly 3c is fixedly mounted on one side of the flip frame 3a through a connecting plate 3c1. The flip assembly 3c includes a tooth plate 3c2 and a flip gear 3c3. The tooth plate 3c2 is fixedly mounted on the connecting plate 3c1. The flip gear 3c3 is mounted on the rotating rod 3b3 of the lifting plate 3b2. The flip gear 3c3 can mesh with the teeth of the tooth plate 3c2 for transmission. The length adjustment mechanism 5 is mounted on the flip gear 3c3 and the rotating rod 3b3.

[0048] Specifically, in order to solve the technical problem of flipping the length adjustment mechanism 5 and the frame bar clamping assembly 4, the present invention uses the movement of the lifting plate 3b2 and the rotating rod 3b3 to synchronously move the flipping gear 3c3 to the tooth portion of the tooth plate 3c2 during the rising process of the lifting assembly 3b, and the flipping gear 3c3 is engaged with the tooth portion of the tooth plate 3c2 to rotate the flipping gear 3c3, thereby realizing the synchronous flipping of the length adjustment mechanism 5 and the frame bar clamping assembly 4.

[0049] like Figure 6 As shown, the following preferred technical solutions are provided:

[0050] The driving assembly 3d includes a driving motor 3d1, a transmission rod 3d2 and a transmission gear 3d3. The driving motor 3d1 and the transmission rod 3d2 are installed on the width adjustment mechanism 6 through a mounting frame 3d4. The transmission gear 3d3 is connected to the bottom of the lifting screw 3b1. The transmission gear 3d3 and the transmission rod 3d2 are connected through a worm part 3d5. The worm part 3d5 is slidably installed on both ends of the transmission rod 3d2 and meshes with the transmission gear 3d3 for transmission. One of the worm parts 3d5 is connected to the output shaft of the driving motor 3d1, and the worm part 3d5 is rotatably installed on the mounting frame 3d4.

[0051] Specifically, in order to solve the technical problem of transmission of the flip assembly 3c and the lifting assembly 3b, the present invention drives the corresponding worm part 3d5 to rotate by driving the motor 3d1, and then drives the transmission rod 3d2 and the other worm part 3d5 to rotate. The two worm parts 3d5 simultaneously drive the transmission gear 3d3 and the lifting screw 3b1 to rotate, thereby realizing the lifting and lowering of the lifting plate 3b2.

[0052] like Figure 1-Figure 8 As shown, the following preferred technical solutions are provided:

[0053] The length adjustment mechanism 5 has two groups and is symmetrically arranged on the flip mechanism 3. Each group of length adjustment mechanism 5 includes two adjustment frames 5a, a connecting seat 5b and a first sliding rack 5c. The connecting seat 5b is installed on the flip gear 3c3 through a fixed plate 5i. The fixed plate 5i is fixedly connected to the flip gear 3c3. The adjustment frame 5a is fixedly connected to the connecting seat 5b. The connecting seat 5b is connected to the fixed plate 5i through a guide rod group 5e. The two first sliding racks 5c are connected by a first rotating gear 5d. 5d is rotatably installed on the rotating rod 3b3, the connecting seat 5b is slidably connected to the corresponding guide rod group 5e, the two groups of length adjustment mechanisms 5 are connected through the limit rod group 5f, the two ends of the limit rod group 5f are slidably connected to the corresponding two adjustment seats 6a, the two limit rod groups 5f are connected through the first push rod 5h and the connecting block 5g, the connecting block 5g is fixedly installed on the corresponding limit rod group 5f, the two ends of the first push rod 5h are respectively connected to the two connecting blocks 5g, and the frame bar clamping assembly 4 is installed on the corresponding adjustment frame 5a.

[0054] Specifically, in order to solve the technical problem of adjusting the length direction of the aluminum alloy door and window frame, the present invention pushes the two connecting blocks 5g and the limit rod group 5f to move toward each other through the first push rod 5h, thereby driving the adjustment frame 5a and the frame strip clamping assembly 4 to move, and utilizes the transmission between the connecting seat 5b and the first sliding gear and the first rotating gear 5d to achieve the synchronous movement of the frame strip clamping assemblies 4 at both ends, thereby realizing the length adjustment of the frame to meet production needs.

[0055] like Figure 5 As shown, the following preferred technical solutions are provided:

[0056] The width adjustment mechanism 6 includes two adjustment seats 6a and a second sliding rack 6b. The two adjustment seats 6a are symmetrically mounted on the support platform 2b through a guide rail 6d. The guide rail 6d is fixedly mounted on the support platform 2b. The two second sliding racks 6b are respectively fixedly mounted on the corresponding adjustment seats 6a. The two sliding racks are transmitted through a second rotating gear 6c. One of the adjustment seats 6a is connected to the support platform 2b through a second push rod 6e. A flip frame 3a is installed on each adjustment seat 6a.

[0057] Specifically, in order to solve the technical problem of adjusting the frame in the width direction, the present invention pushes the corresponding adjustment seat 6a to move on the guide rail 6d through the second push rod 6e, and utilizes the transmission between the second sliding rack 6b and the second rotating gear 6c on the two adjustment seats 6a to realize that the two adjustment slides can move toward each other synchronously to meet the adjustment of the frame width.

[0058] like Figure 7-Figure 8 As shown, the following preferred technical solutions are provided:

[0059] The frame bar clamping assembly 4 includes a clamping seat 4a, an angle clamp 4b and a sliding clamp 4c. The clamping seat 4a is clamped on the corresponding adjustment frame 5a. The angle clamp 4b is slidably connected to the clamping seat 4a through the sliding clamp 4c. The sliding clamp 4c is slidably connected to the clamping seat 4a through a sliding groove 4e, and the sliding clamp 4c is connected to the clamping seat 4a through a spring 4d. The angle clamp 4b and the sliding clamp 4c are connected through an insertion strip 4f and a slot 4g. The slot 4g is opened on the sliding clamp 4c, and the insertion strip 4f is fixed on the corner clamp 4b.

[0060] Specifically, in order to solve the technical problem of clamping two connected frame strips, the present invention uses an angle clamp 4b and a clamping seat 4a to form a clamping groove with a specific angle. The angle formed by the two frame strips is determined by the shape of the angle clamp 4b. Different shapes of angle clamps 4b can be selected according to production requirements. The staff or the manipulator sequentially places each frame strip on two adjacent clamping seats 4a. The angle frame and the sliding clamp 4c press the frame strip against the clamping seat 4a under the action of the spring 4d to achieve fixed clamping of the frame. In this embodiment, only the clamping of rectangular door and window frames is disclosed. For frames of other shapes such as trapezoidal structures, it can be completed by adjusting the angle between the two flip frames 3a or the angle between the two frame strip clamping assemblies 4.

[0061] like Figure 1-Figure 10 As shown, the following preferred technical solutions are provided:

[0062] A welding process for aluminum alloy doors and windows comprises the following steps:

[0063] S1: Adjust the length and width between the corresponding frame bar clamping components 4 according to production requirements to form a specific door and window frame structure, push the corresponding adjustment seat 6a to move on the guide rail 6d through the second push rod 6e, and use the transmission between the second sliding rack 6b and the second rotating gear 6c on the two adjustment seats 6a to achieve synchronous movement of the two adjustment slides to meet the adjustment of the frame width;

[0064] S2: The first push rod 5h pushes the two connecting blocks 5g and the limit rod group 5f to move toward each other, thereby driving the adjustment frame 5a and the frame bar clamping assembly 4 to move. The transmission between the connecting seat 5b and the first sliding gear and the first rotating gear 5d is used to achieve the synchronous movement of the frame bar clamping assemblies 4 at both ends, thereby achieving the length adjustment of the frame to meet the production requirements;

[0065] S3: The operator or the manipulator places the frame strips of corresponding sizes one by one between the corresponding two frame strip clamping assemblies 4, and uses the angle clamp 4b and the clamping seat 4a to form a clamping groove of a specific angle. The angle formed by the two frame strips is determined by the shape of the angle clamp 4b. Different shapes of angle clamps 4b can be selected according to production requirements. The operator or the manipulator places each frame strip on two adjacent clamping seats 4a in turn. The angle bracket and the sliding clamp 4c press the frame strip against the clamping seat 4a under the action of the spring 4d to achieve fixed clamping of the frame;

[0066] S4: The welding robot 1 welds the frame after the splicing and clamping is completed, and the turntable module 2a of the welding platform 2 is used to realize the horizontal rotation of the frame, so that the welding robot 1 can weld other angles of the frame;

[0067] S5: When the welding of the upper side of the frame is completed, the driving component 3d drives the lifting component 3b to lift and lower the frame bar clamping component 4 and the length adjustment mechanism 5, and the driving component 3d drives the lifting screw 3b1 to rotate, so that the lifting plate 3b2 moves vertically along the guide groove 3b4 on the flip frame 3a. After moving to a certain height, the length adjustment mechanism 5 and the frame bar clamping component 4 are synchronously flipped under the action of the flip component 3c. After the flipping is completed, the welding robot 1 continues to weld the other side of the frame.

[0068] like Figure 9-10 An aluminum alloy door and window is shown, which includes two long frame bars 7 and two short frame bars 8. The long frame bars 7 and the short frame bars 8 are spliced ​​to form a door and window frame. A clamping head 7a and a clamping groove 8a are respectively provided at the splicing position of the long frame bars 7 and the short frame bars 8.

[0069] Specifically, in order to solve the technical problems that aluminum alloy doors and windows are easily misaligned during the splicing process, or the splicing parts are uneven during the welding process, resulting in frame deformity, the present invention provides an aluminum alloy door and window frame that can quickly realize frame strip splicing and is not easy to dislocate, and utilizes the clamping head 7a and the clamping groove 8a structure on the long frame strip 7 and the short frame strip 8 to achieve the splicing engagement and ensure that the frame will not be misaligned.

[0070] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. An automatic welding equipment for aluminum alloy doors and windows, characterized in that: include: A welding manipulator (1), a welding platform (2), a turning mechanism (3) for double-sided welding, a frame strip clamping assembly (4) for fixing door and window frame strips, and a length adjustment mechanism (5) and a width adjustment mechanism (6) for respectively adjusting the length and width of doors and windows with different size requirements during welding. The welding manipulator (1) is mounted on one side of the welding platform (2), the turning mechanism (3) is mounted on the welding platform (2) via the width adjustment mechanism (6), the frame strip clamping assembly (4) is mounted on the turning mechanism (3) via the length adjustment mechanism (5), and the width adjustment mechanism (6) is mounted on a turntable module (2a) of the welding platform (2) via a support platform (2b); The turning mechanism (3) comprises a turning frame (3a), a lifting assembly (3b), a turning assembly (3c) and a driving assembly (3d); the lifting assembly (3b) is vertically mounted on the turning frame (3a); the turning assembly (3c) is connected to the lifting assembly (3b); the lifting assembly (3b) is transmission-connected to the driving assembly (3d); the turning frame (3a) is fixedly mounted on the width adjustment mechanism (6); the lifting assembly (3b) comprises a lifting screw (3b1) and a lifting plate (3b2); the lifting screw (3b1) is vertically mounted on the turning frame (3a) via a guide groove (3b4); the lifting plate (3b2) is transmission-connected to the lifting screw (3b1) and is slidably connected to the guide groove (3b4); the turning assembly (3c) is connected to the lifting plate (3b2) via a rotating rod (3b3); and the driving mechanism is transmission-connected to the lifting screw (3b1); The flip assembly (3c) is fixedly mounted on one side of the flip frame (3a) via a connecting plate (3c1), the flip assembly (3c) comprises a tooth plate (3c2) and a flip gear (3c3), the tooth plate (3c2) is fixedly mounted on the connecting plate (3c1), the flip gear (3c3) is mounted on a rotating rod (3b3) of the lifting plate (3b2), the flip gear (3c3) can mesh with the teeth of the tooth plate (3c2) for transmission, and the length adjustment mechanism (5) is mounted on the flip gear (3c3) and the rotating rod (3b3); The length adjustment mechanism (5) has two groups and is symmetrically arranged on the flip mechanism (3). Each group of the length adjustment mechanism (5) comprises two adjustment frames (5a), a connecting seat (5b) and a first sliding rack (5c). The connecting seat (5b) is installed on the flip gear (3c3) through a fixing plate (5i). The fixing plate (5i) is fixedly connected to the flip gear (3c3). The adjustment frame (5a) is fixedly connected to the connecting seat (5b). The connecting seat (5b) is connected to the fixing plate (5i) through a guide rod group (5e). The two first sliding racks (5c) are connected to each other through a first rotating gear (5d). The wheel (5d) is rotatably mounted on the rotating rod (3b3); the connecting seat (5b) is slidably connected to the corresponding guide rod group (5e); the two groups of length adjustment mechanisms (5) are connected via a limit rod group (5f); the two ends of the limit rod group (5f) are slidably connected to the corresponding two adjustment seats (6a); the two limit rod groups (5f) are connected via a first push rod (5h) and a connecting block (5g); the connecting block (5g) is fixedly mounted on the corresponding limit rod group (5f); the two ends of the first push rod (5h) are respectively connected to the two connecting blocks (5g); and the frame bar clamping assembly (4) is mounted on the corresponding adjustment frame (5a); The width adjustment mechanism (6) comprises two adjustment seats (6a) and a second sliding rack (6b). The two adjustment seats (6a) are symmetrically mounted on the support platform (2b) via a guide rail (6d), the guide rail (6d) is fixedly mounted on the support platform (2b), and the two second sliding racks (6b) are respectively fixedly mounted on the corresponding adjustment seats (6a). The two sliding racks are driven by a second rotating gear (6c). One of the adjustment seats (6a) is connected to the support platform (2b) via a second push rod (6e), and a flip frame (3a) is mounted on each adjustment seat (6a).

2. The automatic welding equipment for aluminum alloy doors and windows according to claim 1 is characterized in that: The driving assembly (3d) comprises a driving motor (3d1), a transmission rod (3d2) and a transmission gear (3d3); the driving motor (3d1) and the transmission rod (3d2) are mounted on the width adjustment mechanism (6) via a mounting frame (3d4); the transmission gear (3d3) is connected to the bottom of the lifting screw (3b1); the transmission gear (3d3) and the transmission rod (3d2) are connected via a worm gear (3d5); the worm gear (3d5) is slidably mounted on both ends of the transmission rod (3d2) and meshes with the transmission gear (3d3); one of the worm gears (3d5) is connected to the output shaft of the driving motor (3d1); and the worm gear (3d5) is rotatably mounted on the mounting frame (3d4).

3. The automatic welding equipment for aluminum alloy doors and windows according to claim 2 is characterized in that: The frame bar clamping assembly (4) comprises a clamping seat (4a), an angle clamp (4b) and a sliding clamp (4c); the clamping seat (4a) is clamped on the corresponding adjustment frame (5a); the angle clamp (4b) is slidably connected to the clamping seat (4a) through the sliding clamp (4c); the sliding clamp (4c) and the clamping seat (4a) are slidably connected through a sliding groove (4e); the sliding clamp (4c) and the clamping seat (4a) are connected through a spring (4d); the angle clamp (4b) and the sliding clamp (4c) are connected through an insertion strip (4f) and a slot (4g); the slot (4g) is provided on the sliding clamp (4c); and the insertion strip (4f) is fixed on the angle clamp (4b).

4. The aluminum alloy door and window automatic welding equipment according to claim 3 comprises an aluminum alloy door and window welding process, characterized in that: The steps include: S1: The length and width between the corresponding frame bar clamping components (4) are adjusted according to production requirements to form a specific door and window frame structure, and the corresponding adjustment seat (6a) is pushed to move on the guide slide rail (6d) by the second push rod (6e), and the transmission between the second sliding rack (6b) and the second rotating gear (6c) on the two adjustment seats (6a) is used to realize that the two adjustment slides can move toward each other synchronously to meet the adjustment of the frame width; S2: The first push rod (5h) pushes the two connecting blocks (5g) and the limit rod group (5f) to move toward each other, thereby driving the adjustment frame (5a) and the frame bar clamping assembly (4) to move, and the transmission between the connecting seat (5b) and the first sliding gear and the first rotating gear (5d) is used to achieve the synchronous movement of the frame bar clamping assemblies (4) at both ends toward each other, thereby achieving the length adjustment of the frame to meet the production requirements; S3: An operator or a manipulator places frame strips of corresponding sizes one by one between two corresponding frame strip clamping assemblies (4), and uses an angle clamp (4b) and a clamping seat (4a) to form a clamping groove of a specific angle. The angle formed by the two frame strips is determined by the shape of the angle clamp (4b). An angle clamp (4b) of different shapes can be selected according to production requirements. The operator or the manipulator places each frame strip on two adjacent clamping seats (4a) in sequence. The angle bracket and the sliding clamp (4c) press the frame strip against the clamping seat (4a) under the action of the spring (4d), thereby achieving fixed clamping of the frame. S4: The welding manipulator (1) welds the frame after the splicing and clamping is completed, and the turntable module (2a) of the welding platform (2) is used to realize the horizontal rotation of the frame, so that the welding manipulator (1) can weld other angles of the frame; S5: When the welding of the upper side of the frame is completed, the driving component (3d) drives the lifting component (3b) to lift and lower the frame bar clamping component (4) and the length adjustment mechanism (5), and the driving component (3d) drives the lifting screw (3b1) to rotate, so that the lifting plate (3b2) moves vertically along the guide groove (3b4) on the flip frame (3a). After moving to a certain height, the length adjustment mechanism (5) and the frame bar clamping component (4) are synchronously flipped under the action of the flip component (3c). After the flip is completed, the welding robot (1) continues to weld the other side of the frame.

5. The aluminum alloy door and window automated welding equipment according to claim 1, wherein the aluminum alloy door and window welded is characterized in that: The aluminum alloy door and window comprises two long frame bars (7) and two short frame bars (8); the long frame bars (7) and the short frame bars (8) are spliced ​​together to form a door and window frame; and a clamping head (7a) and a clamping groove (8a) are respectively provided at the splicing position of the long frame bars (7) and the short frame bars (8).

Citation Information

Patent Citations

  • Aluminum alloy door and window welding platform

    CN117047349A

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