Control method and system of high-frequency vibrating screen mesh cleaning system and storage medium
By introducing an automated control system with pressure sensors, ultrasonic waves, and air backflushing devices into the high-frequency vibrating fine screen, the problem of screen scaling and clogging has been solved, achieving efficient and low-cost screen cleaning and improving screening efficiency and lifespan.
Patent Information
- Application Number
- CN202410524074.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-04-29
AI Technical Summary
In existing technologies, high-frequency vibrating fine screens are prone to scaling and clogging during use, which leads to a decrease in screening efficiency. Furthermore, cleaning with high-concentration acidic solutions can shorten the lifespan of the screens and pose safety risks.
A pressure sensor is used to monitor the screen quality. Combined with ultrasonic and air backwashing devices, automated cleaning is achieved by controlling the concentration of pickling solution, the amount poured in, the ultrasonic power, and the air backwashing time, thus avoiding high-concentration pickling.
It improved the permeability and screening efficiency of the screen, extended the service life of the screen, reduced operating costs and safety risks, and stabilized production indicators.
Smart Images

Figure CN118204267B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of device control, and in particular to a control method and system of a high-frequency vibrating screen mesh cleaning system and a storage medium. BACKGROUND
[0002] The grinding classification process of the Yiliang Chihong Concentrator currently uses a combination of a spiral classifier and a high-frequency vibrating fine screen. The application of the high-frequency vibrating fine screen has solved the industry problem of over-grinding of fine particles and under-grinding of coarse particles in the grinding classification process, and has stabilized the concentration and fineness of the grinding.
[0003] Due to the influence of changes in the properties of deep mine ore, the high-frequency vibrating fine screen is prone to scaling and clogging of the screen mesh during use, resulting in a decrease in screening efficiency from the designed 70% to below 40%. In addition, scaling and clogging of the screen mesh can cause a series of adverse effects such as non-compliance of the concentrate grade and increased power consumption of the mill medium.
[0004] In related technical solutions, a high-concentration acidic solution is usually used to clean the high-frequency vibrating fine screen. However, since the material of the high-frequency vibrating fine screen is usually polyurethane, the high-concentration acidic solution can cause the material of the screen mesh to become brittle, which shortens the service life of the screen mesh. In addition, the traditional acidic solution pouring action needs to be completed by a worker, so there is a need for a cleaning method for the high-frequency vibrating fine screen that does not rely on high-concentration acidic cleaning solution.
[0005] The above content is only used to assist in understanding the technical solutions of the present application and does not represent an acknowledgement that the above content is prior art. SUMMARY
[0006] The main purpose of the present application is to provide a control method and system of a high-frequency vibrating screen mesh cleaning system and a storage medium, which aims to solve the problem of cleaning the high-frequency vibrating fine screen without relying on high-concentration acidic cleaning solution.
[0007] To achieve the above-mentioned purpose, the present application provides a control method of a high-frequency vibrating screen mesh cleaning system, which is applied to a high-frequency vibrating screen mesh cleaning system. The high-frequency vibrating screen mesh cleaning system includes a cleaning device and a control unit. The cleaning device includes a screen mesh placing frame provided with a pressure sensor at the bottom of the frame, an acid pouring device, a water adding device, an air backflushing device provided at the bottom of the screen mesh placing frame, and at least two ultrasonic generators symmetrically arranged at the lower part of the side surface of the screen mesh placing frame. The method comprises the following steps:
[0008] Obtaining the mass of the screen mesh collected by the pressure sensor;
[0009] Determining whether the mass of the screen mesh is in a preset cleaning interval, wherein the preset cleaning interval is multiple;
[0010] determining a target pickling liquid pouring amount, a target pickling liquid concentration, a target ultrasonic power and a target air backflushing time length based on the screen quality when the screen quality is in the preset cleaning interval;
[0011] determining a target control strategy according to the target pickling liquid pouring amount, the target pickling liquid concentration, the target ultrasonic power and the target air backflushing time length;
[0012] controlling the acid pouring device, the water adding device, the air backflushing device and the ultrasonic generator to operate based on the target control strategy.
[0013] Optionally, the step of determining the target pickling liquid pouring amount, the target pickling liquid concentration, the target ultrasonic power and the target air backflushing time length based on the screen quality comprises:
[0014] determining a target preset cleaning interval associated with the screen quality, the target preset cleaning interval comprising a first target preset cleaning interval and a second target preset cleaning interval, the first target preset cleaning interval being smaller than the second target preset cleaning interval;
[0015] determining a target pickling liquid concentration associated with the target preset cleaning interval;
[0016] determining the target pickling liquid pouring amount according to the target pickling liquid concentration and the screen quality;
[0017] determining the target ultrasonic power and the target air backflushing time length according to the target pickling liquid concentration and the target pickling liquid pouring amount.
[0018] Optionally, the step of determining the target pickling liquid concentration associated with the target preset cleaning interval comprises:
[0019] when the screen quality is in the first target preset cleaning interval, determining the target pickling liquid concentration as a first target pickling liquid concentration;
[0020] when the screen quality is in the second target preset cleaning interval, determining the target pickling liquid concentration as a second target pickling liquid concentration;
[0021] wherein the first target pickling liquid concentration is smaller than the second target pickling liquid concentration.
[0022] Optionally, if the screen quality is smaller than a lower limit of the first target preset cleaning interval, it is determined that the screen quality is not in the preset cleaning interval.
[0023] Optionally, the step of controlling the acid pouring device, the water adding device, the air backflushing device and the ultrasonic generator to operate based on the target control strategy comprises:
[0024] controlling the acid pouring device to pour the pickling liquid meeting the target pickling liquid pouring amount and the target pickling liquid concentration into the screen placing device, and / or controlling the valve of the water adding device to open to add water to the first preset height and then close;
[0025] controlling the water adding device valve to open to add water to the second preset height and then close after a preset time interval;
[0026] controlling the ultrasonic generator to operate at the target ultrasonic power, and controlling the air backflushing gun to open for the target air backflushing time interval at a preset power;
[0027] when the air backflushing gun meets the target air backflushing time interval, controlling the ultrasonic generator and the target air backflushing to close to end the cleaning.
[0028] Optionally, the acid pouring device comprises at least two acid pouring openings storing different concentrations of acid, and the step of controlling the acid pouring device to pour the pickling liquid meeting the target pickling liquid pouring amount into the screen placing device comprises:
[0029] determining a target acid pouring opening storing the target pickling liquid concentration, and determining a target opening time interval at which the target acid pouring opening meets the target pickling liquid pouring amount;
[0030] controlling the target acid pouring opening to open for the target opening time interval to pour the pickling liquid meeting the target pickling liquid pouring amount into the screen placing device;
[0031] controlling the target acid pouring opening to close.
[0032] In addition, to achieve the above-mentioned purpose, the application further provides a control device of a high-frequency vibrating screen cleaning system, which comprises:
[0033] a collection module configured to acquire the screen mass collected by a pressure sensor;
[0034] a parameter calculation module configured to determine whether the screen mass is in a preset cleaning interval, wherein the preset cleaning interval is multiple; when the screen mass is in the preset cleaning interval, the target pickling liquid pouring amount, the target pickling liquid concentration, the target ultrasonic power and the target air backflushing time interval are determined based on the screen mass;
[0035] a strategy making module configured to determine a target control strategy according to the target pickling liquid pouring amount, the target pickling liquid concentration, the target ultrasonic power and the target air backflushing time interval.
[0036] The control module controls the acid pouring device, the cleaning device, the air backflushing device and the ultrasonic generator to operate based on the target control strategy.
[0037] In addition, to achieve the above object, the application further provides a high-frequency vibrating screen screen cleaning system, which comprises a memory, a processor and a control program of the high-frequency vibrating screen screen cleaning system stored in the memory and executable on the processor, and the control program of the high-frequency vibrating screen screen cleaning system implements the steps of the control method of the high-frequency vibrating screen screen cleaning system when executed by the processor.
[0038] In addition, to achieve the above object, the application further provides a computer readable storage medium, which stores a control program of a high-frequency vibrating screen screen cleaning system, and the control program of the high-frequency vibrating screen screen cleaning system implements the steps of the control method of the high-frequency vibrating screen screen cleaning system when executed by a processor.
[0039] The application has at least the following beneficial effects:
[0040] 1. The high-frequency vibrating screen screen cleaning system improves the screen permeability and the high-frequency vibrating screen screening efficiency, stabilizes the production index, and increases the ore processing capacity from 42 t / h to 45 t / h.
[0041] 2. The high-frequency vibrating screen screen cleaning system reduces the direct contact between the staff and the cleaning agent and reduces the operation risk caused by screen cleaning.
[0042] 3. The high-frequency vibrating screen screen cleaning system prolongs the service life of the screen, increases the service life of the screen from one month to about four months, reduces the replacement frequency of the screen, and effectively reduces the operation cost of the high-frequency vibrating screen.
[0043] 4. The high-frequency vibrating screen screen cleaning system explores the lowest reagent concentration to achieve the best cleaning effect, reduces the reagent cost, improves the cleaning efficiency, and reduces the influence of the acid reagent on the screen material. BRIEF DESCRIPTION OF DRAWINGS
[0044] Figure 1 FIG. 1 is a schematic diagram of the hardware running environment of the high-frequency vibrating screen screen cleaning system according to the embodiment of the application;
[0045] Figure 2 FIG. 2 is a flowchart of the first embodiment of the control method of the high-frequency vibrating screen screen cleaning system according to the embodiment of the application;
[0046] Figure 3 FIG. 3 is a flowchart of the second embodiment of the control method of the high-frequency vibrating screen screen cleaning system according to the embodiment of the application;
[0047] Figure 4 FIG. 4 is a schematic diagram of the control device of the high-frequency vibrating screen screen cleaning system according to the embodiment of the application.
[0048] The objectives, functional characteristics and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0049] The application realizes efficient, low-cost and environmentally friendly cleaning of the screen by selecting appropriate pickling agent concentration, ultrasonic opening power and gas backflushing opening time according to the screen clogging condition through the new technology of ultrasonic wave combined with gas backflushing for cleaning the screen.
[0050] In order to better understand the above technical solutions, the exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0051] As an implementation solution, Figure 1 The hardware operating environment architecture diagram of the high-frequency vibrating screen cleaning system involved in the embodiment of the present application is shown.
[0052] As Figure 1 shown, the high-frequency vibrating screen cleaning system can include a processor 1001, such as a CPU, a memory 1005, a user interface 1003, a network interface 1004, and a communication bus 1002. The communication bus 1002 is used to realize the connection and communication between these components. The user interface 1003 can include a display screen (Display) and an input unit such as a keyboard (Keyboard). The optional user interface 1003 can also include a standard wired interface, a wireless interface. The network interface 1004 can optionally include a standard wired interface, a wireless interface (such as a WI-FI interface). The memory 1005 can be a high-speed RAM memory or a stable memory (non-volatile memory) such as a magnetic disk memory. The memory 1005 can also be an independent storage device from the aforementioned processor 1001.
[0053] Those skilled in the art can understand, Figure 1 The high-frequency vibrating screen cleaning system architecture shown in the above does not constitute a limitation on the high-frequency vibrating screen cleaning system, and can include more or fewer components than shown, or combine certain components, or different component arrangements.
[0054] As Figure 1As shown, the memory 1005 as a storage medium can include an operating system, a network communication module, a user interface module, and a control program of the high-frequency vibrating screen mesh cleaning system. Among them, the operating system is a program that manages and controls the hardware and software resources of the high-frequency vibrating screen mesh cleaning system, and the running of the control program of the high-frequency vibrating screen mesh cleaning system and other software or programs.
[0055] In Figure 1 In the high-frequency vibrating screen mesh cleaning system shown, the user interface 1003 is mainly used to connect the terminal and communicate data with the terminal; the network interface 1004 is mainly used for the background server and communicates data with the background server; the processor 1001 can be used to call the control program of the high-frequency vibrating screen mesh cleaning system stored in the memory 1005.
[0056] In this embodiment, the high-frequency vibrating screen mesh cleaning system comprises a memory 1005, a processor 1001, and a control program of the high-frequency vibrating screen mesh cleaning system stored in the memory and executable on the processor, wherein:
[0057] When the processor 1001 calls the control program of the high-frequency vibrating screen mesh cleaning system stored in the memory 1005, the following operations are performed:
[0058] Obtain the mesh quality collected by the pressure sensor;
[0059] Determine whether the mesh quality is in a preset cleaning interval, wherein the preset cleaning interval is multiple;
[0060] When the mesh quality is in the preset cleaning interval, determine a target pickling liquid pouring amount, a target pickling liquid concentration, a target ultrasonic power, and a target gas backflushing time length based on the mesh quality;
[0061] According to the target pickling liquid pouring amount, the target pickling liquid concentration, the target ultrasonic power, and the target gas backflushing time length, determine a target control strategy;
[0062] Control the acid pouring device, the water adding device, the gas backflushing device, and the ultrasonic generator to operate based on the target control strategy.
[0063] When the processor 1001 calls the control program of the high-frequency vibrating screen mesh cleaning system stored in the memory 1005, the following operations are performed:
[0064] Determine the target preset cleaning interval in which the mesh quality is located, the target preset cleaning interval comprising a first target preset cleaning interval and a second target preset cleaning interval, the first target preset cleaning interval being smaller than the second target preset cleaning interval;
[0065] Determine the target pickling solution concentration associated with the target preset cleaning range;
[0066] The amount of the target pickling solution poured in is determined based on the target pickling solution concentration and the sieve mass.
[0067] The target ultrasonic power and the target gas backflush duration are determined based on the target pickling solution concentration and the amount of target pickling solution poured in.
[0068] When processor 1001 calls the control program of the high-frequency vibrating screen cleaning system stored in memory 1005, it performs the following operations:
[0069] When the screen mass is within the first target preset cleaning range, the target pickling solution concentration is determined to be the first target pickling solution concentration;
[0070] When the screen mass is within the second target preset cleaning range, the target pickling solution concentration is determined to be the second target pickling solution concentration;
[0071] Wherein, the concentration of the first target pickling solution is less than the concentration of the second target pickling solution.
[0072] When processor 1001 calls the control program of the high-frequency vibrating screen cleaning system stored in memory 1005, it performs the following operations:
[0073] When the screen mass is within the first target preset cleaning range, the target pickling solution concentration is determined to be the first target pickling solution concentration;
[0074] When the screen mass is within the second target preset cleaning range, the target pickling solution concentration is determined to be the second target pickling solution concentration;
[0075] Wherein, the concentration of the first target pickling solution is less than the concentration of the second target pickling solution. When processor 1001 calls the control program of the high-frequency vibrating screen cleaning system stored in memory 1005, it performs the following operations:
[0076] Control the acid pouring device to pour acid solution into the screen placement device to meet the target acid solution pouring volume and the target acid solution concentration, and / or control the water adding device to open the valve to add water to the first preset height and then close it;
[0077] At preset intervals, the water supply device valve opens to add water to the second preset height and then closes.
[0078] Control the ultrasonic generator to operate at the target ultrasonic power, and control the air recoil gun to activate the target air recoil for a preset power for a preset duration;
[0079] When the gas backflushing gun meets the target gas backflushing duration, the ultrasonic generator and the target gas backflushing are controlled to be closed to end the cleaning.
[0080] When the processor 1001 calls the control program of the high-frequency vibrating screen mesh cleaning system stored in the memory 1005, the following operations are performed:
[0081] determining a target acid pouring port for storing the target acid pickling solution concentration, and determining a target opening duration of the target acid pouring port meeting the target acid pickling solution pouring amount;
[0082] controlling the target acid pouring port to be opened for the target opening duration to pour the acid pickling solution meeting the target acid pickling solution pouring amount into the mesh placing device;
[0083] controlling the target acid pouring port to be closed.
[0084] Based on the hardware architecture of the high-frequency vibrating screen mesh cleaning system based on the above-mentioned device control technology, embodiments of the control method of the high-frequency vibrating screen mesh cleaning system are proposed.
[0085] First embodiment
[0086] In this embodiment, the high-frequency vibrating screen mesh cleaning system includes a cleaning device and a control unit, the cleaning device includes a mesh placing frame provided with a pressure sensor at the bottom of the frame, an acid pouring device, a water adding device, a gas backflushing device provided at the bottom of the mesh placing frame, and at least two ultrasonic generators symmetrically arranged at the lower side of the mesh placing frame.
[0087] The gas backflushing device is used to emit gas flow from the bottom of the mesh placing frame to clean the mesh from the bottom, and the main purpose is to flush the particles on the mesh out of the mesh holes; the ultrasonic generator is used to emit ultrasonic waves from the lower side of the mesh placing frame to help separate and clean the particles with strong adhesion on the mesh;
[0088] The bottom of the mesh placing frame is provided with a pressure sensor, and when the mesh is placed in the mesh placing frame, the mesh applies a downward force to the bottom of the frame, and the reading of the pressure sensor is the mass of the mesh.
[0089] The openings of the acid pouring device and the water adding device are arranged higher than any position of the mesh placing frame, so as to ensure that the acid pickling solution in the acid pouring device and / or the water in the water adding device can be poured into the mesh placing frame.
[0090] Exemplarily, in a specific embodiment, the screen placement frame can be made of stainless steel, and has a size of 0.8 m*2 m*1.2 m. The ultrasonic generators are arranged at positions 0.5 m away from the wide side and 0.3 m away from the long side of the groove body at the bottom of the screen placement frame, and one is arranged on each of the left and right sides. Eight filter plates are evenly laid on the screen placement frame. In order to ensure uniform gas production, a gas pipe with a diameter of 10 mm is connected to the filter plates arranged uniformly at the bottom of the screen placement frame, so that the flushing gas is injected into the screen placement frame through the filter plates.
[0091] With reference to Figure 2 The control method of the high-frequency vibration screen cleaning system includes the following steps:
[0092] In step S10, the screen quality collected by the pressure sensor is obtained.
[0093] In step S20, it is determined whether the screen quality is in a preset cleaning interval, wherein the preset cleaning interval is multiple.
[0094] In this embodiment, the material of the screen is polyurethane screen. In this embodiment, the screen is placed flat in the screen placement frame. The pressure data collected by the pressure sensor arranged at the bottom of the frame is taken as the screen quality. Then, it is determined whether the screen quality is in a preset cleaning interval.
[0095] In this embodiment, the preset cleaning interval is set to multiple. The interval values of the cleaning intervals are different. When the screen quality is in a smaller preset cleaning interval, the control parameters of each device in the subsequent cleaning strategy are smaller, and the concentration and amount of the pickling agent used are smaller. When the screen quality is in a larger preset cleaning interval, it means that the dirt quality on the screen is larger. Therefore, the control parameters of each device in the cleaning strategy are larger than those in the smaller preset cleaning interval, and the concentration and amount of the pickling agent used are also larger.
[0096] In step S30, when the screen quality is in the preset cleaning interval, the target pickling liquid pouring amount, the target pickling liquid concentration, the target ultrasonic power, and the target gas backflushing time length are determined based on the screen quality.
[0097] In this embodiment, when the screen quality is in the preset cleaning interval, it is determined that the screen meets the cleaning condition. At this time, the target pickling liquid pouring amount, the target pickling liquid concentration, the target ultrasonic power, and the target gas backflushing time length are determined based on the screen quality.
[0098] The target pickling liquid pouring amount is the solution amount of the pickling liquid in the pickling device introduced into the screen placement frame. The pickling device stores at least two concentrations of pickling liquid. The appropriate concentration of pickling liquid is selected as the pickling liquid concentration according to the screen quality.
[0099] The target ultrasonic power is a target operating power of the ultrasonic generator, and the target air backwashing duration is an operating duration of the air backwashing device under the constant power.
[0100] In this embodiment, the screen mass is positively correlated with the target pickling liquid pouring amount, the target pickling liquid concentration, the target ultrasonic power, and the target air backwashing duration.
[0101] In step S40, a target control strategy is determined according to the target pickling liquid pouring amount, the target pickling liquid concentration, the target ultrasonic power, and the target air backwashing duration.
[0102] In step S50, the acid pouring device, the water adding device, the air backwashing device, and the ultrasonic generator are controlled to operate based on the target control strategy.
[0103] In this embodiment, after the target pickling liquid pouring amount, the target pickling liquid concentration, the target ultrasonic power, and the target air backwashing duration are determined, the control strategy of the entire high-frequency vibrating screen screen cleaning system, i.e., the control parameters of the acid pouring device, the water adding device, the air backwashing device, and the ultrasonic generator, are determined based on these parameters.
[0104] Specifically and optionally, the acid pouring device is first controlled to pour pickling liquid meeting the target pickling liquid pouring amount and the target pickling liquid concentration into the screen placing device. Optionally, the acid pouring device includes at least two acid pouring ports storing pickling liquid of different concentrations, a target acid pouring port storing pickling liquid of the target pickling liquid concentration is determined, and a target opening duration of the target acid pouring port meeting the target pickling liquid pouring amount is determined. The target acid pouring port is controlled to be opened for the target opening duration to pour pickling liquid meeting the target pickling liquid pouring amount into the screen placing device, and the target acid pouring port is controlled to be closed.
[0105] It should be noted that in this embodiment, a valve is arranged on the acid pouring port, and the valve has two states of opening and closing. Therefore, the pickling liquid flow rate in the acid pouring port per unit time is constant, and thus the pouring amount of pickling liquid can be determined according to the opening duration.
[0106] For example, according to the screen mass, 6% BK810E pickling liquid is selected as the target pickling liquid concentration, and the corresponding target pickling liquid pouring amount is 9.6 L. The valve on the acid pouring port flows out 2 L of pickling liquid per second, and thus the acid pouring port is controlled to be opened for 4.8 seconds and then closed.
[0107] Optionally, the valve of the water adding device is opened to add water to the first preset height and then closed while the acid is poured or before the acid is poured, so as to reduce the concentration of the pickling solution and reduce the structural corrosion of the polyurethane screen.
[0108] Exemplarily, the first preset height can be a position 0.1 m higher than the upper surface of the screen placing frame.
[0109] Further, after the action of pouring the acid and adding water for the first time is completed, the screen is soaked in the diluted pickling solution for a preset time length to preliminarily dissolve the dirt on the screen, and then the valve of the water adding device is opened to add water to the second preset height and then closed, so as to further reduce the concentration of the pickling solution to prevent structural corrosion of the screen and enable the subsequently generated ultrasonic waves to be completely submerged in water, thereby improving the cleaning effect of the ultrasonic waves. Optionally, a water level sensor can be installed at the second preset height in the screen placing frame, and when the water level sensor collects a water level signal, it is determined that the water has been added to the second preset height.
[0110] Exemplarily, the second preset height can be a position 0.5 m higher than the upper surface of the screen placing frame, and the preset time length can be 20 min.
[0111] Further, after the action of adding water for the second time is completed, the ultrasonic wave generator is controlled to operate at a target ultrasonic wave power, and the air backflush gun is controlled to be opened at a preset power for a target air backflush time length, so as to use the cavitation effect, acceleration effect and direct flow effect of the ultrasonic waves in the liquid to disperse and peel the screen clogging material to achieve the effect of removing the clogging material, and simultaneously open the air backflush to accelerate the flow of water and impact the particles on the surface of the screen, thereby continuously flushing the screen by using the impact effect.
[0112] Finally, when the air backflush gun meets the target air backflush time length, the ultrasonic wave generator and the target air backflush are controlled to be closed to end the cleaning.
[0113] In the technical scheme provided in this embodiment, the screen is flushed by the screen flushing system combined with ultrasonic wave and air backflush, and according to the screen clogging condition, appropriate pickling agent concentration, agent amount, ultrasonic wave opening power and air backflush opening time length are selected, so as to realize efficient, low-cost and environmentally friendly cleaning of the screen.
[0114] Second embodiment
[0115] Reference Figure 3 Based on the first embodiment, in this embodiment, the step S30 comprises:
[0116] Step S31, determining a target preset cleaning interval of the screen quality, the target preset cleaning interval including a first target preset cleaning interval and a second target preset cleaning interval, the first target preset cleaning interval being smaller than the second target preset cleaning interval;
[0117] Step S32, determining a target acid pickling solution concentration associated with the target preset cleaning interval;
[0118] Step S33, determining a target acid pickling solution pouring amount according to the target acid pickling solution concentration and the screen quality;
[0119] Step S34, determining a target ultrasonic power and a target air backflushing time length according to the target acid pickling solution concentration and the target acid pickling solution pouring amount.
[0120] As an optional embodiment, in the embodiment, the preset cleaning interval can include a first target preset cleaning interval and a second target preset cleaning interval, the first target preset cleaning interval being smaller than the second target preset cleaning interval.
[0121] When the screen quality is in the smaller first target preset cleaning interval, it means that the dirt quality on the screen reaches the cleaning standard, and the control parameters in each device of the subsequent cleaning strategy are smaller, and the acid pickling reagent concentration is smaller. When the screen quality is in the larger second target preset cleaning interval, it means that the dirt quality on the screen is larger, and the control parameters in each device of the cleaning strategy are larger than those in the first target preset cleaning interval, and the acid pickling reagent concentration is also larger.
[0122] It can be understood that the first target preset cleaning interval and the second target preset cleaning interval in the embodiment are intervals divided based on two states of the dirt quality on the screen, and the first target preset cleaning interval and the second target preset cleaning interval can be single or multiple, which can be adjusted according to actual conditions, and the embodiment is not limited.
[0123] Optionally, in the embodiment, the target preset cleaning interval is associated with a corresponding target acid pickling solution concentration, and the screen in the quality interval corresponds to an acid pickling solution of a certain concentration. When the screen quality is in the first target preset cleaning interval, the target acid pickling solution concentration is determined as a first target acid pickling solution concentration; when the screen quality is in the second target preset cleaning interval, the target acid pickling solution concentration is determined as a second target acid pickling solution concentration; wherein the first target acid pickling solution concentration is smaller than the second target acid pickling solution concentration. If the screen quality is smaller than the lower limit of the first target preset cleaning interval, it is judged that the screen quality is not in the preset cleaning interval.
[0124] Exemplarily, the first target preset cleaning interval is set as [1.56kg, 2kg], corresponding to the BK810E pickling solution with a concentration of 4%, and the second target preset cleaning interval is set as [2kg, 2.5kg] U [2.5kg+], corresponding to the BK810E pickling solution with a concentration of 6%.
[0125] According to the target pickling solution concentration and the screen mass, the target pickling solution pouring amount is determined, and according to the target pickling solution concentration and the target pickling solution pouring amount, the target ultrasonic power and the target gas backflushing time length are determined.
[0126] Specifically and optionally, the target pickling solution pouring amount = first weight coefficient * (screen mass) * (target pickling solution concentration) + basic pouring amount;
[0127] The target ultrasonic power = second weight coefficient * (target pickling solution concentration) + basic ultrasonic power;
[0128] The target gas backflushing time length = third weight coefficient * (target pickling solution pouring amount) + minimum backflushing time length.
[0129] As an example, the calculation formula can be as follows:
[0130] The target pickling solution pouring amount = 0.02 * (screen mass) * (target pickling solution concentration) + 300;
[0131] The target ultrasonic power = 0.5 * (target pickling solution concentration) + 40
[0132] The target gas backflushing time length = 0.1 * (target pickling solution pouring amount) + 10
[0133] In the technical scheme provided in the embodiment, by determining the target preset cleaning interval in which the screen mass is located, the control system can accurately control the cleaning parameters according to the actual situation, and ensure that the cleaning effect meets the requirements; according to the different screen mass and preset cleaning interval, the target pickling solution concentration and the cleaning parameters are dynamically adjusted, so that the system can flexibly adapt to screens with different masses; and by calculating the target pickling solution pouring amount, the target ultrasonic power and the target gas backflushing time length, the system can optimize the cleaning process, and ensure the rationality of the cleaning liquid amount, the ultrasonic power and the gas backflushing time length, thereby improving the cleaning efficiency and reducing resource waste.
[0134] In addition, with reference to Figure 4 , the embodiment also provides a control device of a high-frequency vibrating screen screen cleaning system, which comprises:
[0135] The acquisition module 100 is configured to acquire the screen mass collected by the pressure sensor.
[0136] The parameter calculation module 200 is configured to determine whether the screen quality is in a preset cleaning interval, wherein the preset cleaning interval is multiple; when the screen quality is in the preset cleaning interval, the target acid pickling liquid pouring amount, the target acid pickling liquid concentration, the target ultrasonic power and the target gas backflushing time length are determined based on the screen quality.
[0137] The policy making module 300 is configured to determine a target control strategy according to the target acid pickling liquid pouring amount, the target acid pickling liquid concentration, the target ultrasonic power and the target gas backflushing time length.
[0138] The control module 400 is configured to control the acid pouring device, the water adding device, the gas backflushing device and the ultrasonic generator to operate based on the target control strategy.
[0139] In addition, it can be understood by those skilled in the art that all or part of the processes in the method for implementing the above-mentioned embodiments can be completed by a computer program instructing related hardware. The computer program includes program instructions, and the computer program can be stored in a storage medium, which is a computer readable storage medium. The program instructions are executed by at least one processor in the high-frequency vibration screen cleaning system to implement the process steps of the above-mentioned method embodiments.
[0140] Therefore, the application further provides a computer readable storage medium, which stores a control program of the high-frequency vibration screen cleaning system. The control program of the high-frequency vibration screen cleaning system is executed by a processor to implement each step of the control method of the high-frequency vibration screen cleaning system as described in the above embodiments.
[0141] The computer readable storage medium can be a U disk, a mobile hard disk, a read-only memory (ROM), a magnetic disk or an optical disk, and various computer readable storage media that can store program codes.
[0142] It should be noted that the storage medium provided by the embodiments of the application is a storage medium used to implement the method of the embodiments of the application. Therefore, based on the method introduced in the embodiments of the application, those skilled in the art can understand the specific structure and modification of the storage medium, and therefore it is not repeated here. Any storage medium used by the method of the embodiments of the application belongs to the scope of protection of the application.
[0143] Those skilled in the art will appreciate that embodiments of the present application can be readily used as a method, a system or a computer program product. Accordingly, the present application can take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application can take the form of a computer program product on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROMs, optical storage devices, etc.) embodying computer readable program code.
[0144] The present application is described in reference to the flowchart illustrations and / or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the application. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general purpose computer, special purpose computer, embedded processor or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart illustrations and / or block diagrams block or blocks. Figure 1 one or more functions specified in the flowchart illustrations and / or block diagrams block or blocks. Figure 1 means for carrying out each of the
[0145] These computer program instructions can also be stored in a computer- readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instructions which implement the function specified in the flowchart illustrations and / or block diagrams block or blocks. Figure 1 one or more functions specified in the flowchart illustrations and / or block diagrams block or blocks. Figure 1 means for carrying out each of the
[0146] These computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart illustrations and / or block diagrams block or blocks. Figure 1 one or more functions specified in the flowchart illustrations and / or block diagrams block or blocks. Figure 1 means for carrying out each of the
[0147] It should be noted that the word "comprising" does not exclude the presence of elements or steps other than those listed in a claim. The word "a" or "an" preceding the citation of elements does not exclude the presence of a plurality of such elements. It is further noted that the claims can be drafted to exclude any optional element. A combination of claims does not require every element of one claim to be included in the combination for the combination to be within the scope of the disclosure. The word "first", "second", "third" etc. does not necessarily indicate any order, quantity, or position but is used to indicate different categories. The use of the terms "first", "second", "third" etc. does not require that the corresponding elements be in any order, quantity, or position.
[0148] Although the preferred embodiment of the application has been described, those skilled in the art will be able to make additional changes and modifications thereto without departing from the spirit and scope of the application. Accordingly, it is intended to embrace all such changes and modifications as fall within the scope of the application. Claims
[0149] Obviously, many modifications and variations of the present application are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims and their equivalents, the application can be practiced otherwise than as specifically described.
Claims
1. A control method for a high-frequency vibrating screen cleaning system, characterized in that, An application is made to a high-frequency vibrating screen cleaning system. The high-frequency vibrating screen cleaning system includes a cleaning device and a control unit. The cleaning device includes a screen placement frame with a pressure sensor at its bottom, an acid discharge device, a water addition device, an air backflushing device located at the bottom of the screen placement frame, and at least two ultrasonic generators symmetrically arranged on the lower side of the screen placement frame. The method includes the following steps: Obtain the screen mass collected by the pressure sensor; Determine whether the quality of the screen is within a preset cleaning range, wherein there are multiple preset cleaning ranges; When the screen mass is within the preset cleaning range, the target pickling solution pouring volume, target pickling solution concentration, target ultrasonic power, and target gas backflushing duration are determined based on the screen mass; specifically including: The following steps are taken: First, determine the target preset cleaning range in which the screen mass falls. This target preset cleaning range includes a first target preset cleaning range and a second target preset cleaning range, where the first target preset cleaning range is smaller than the second target preset cleaning range. Second, determine the target pickling solution concentration associated with the target preset cleaning range. Third, determine the target pickling solution pouring amount based on the target pickling solution concentration and the screen mass. Fourth, determine the target ultrasonic power and the target gas backflush duration based on the target pickling solution concentration and the target pickling solution pouring amount. The target control strategy is determined based on the target pickling solution pouring volume, the target pickling solution concentration, the target ultrasonic power, and the target gas backflush duration. Controlling the acid dispensing device, the water adding device, the air backflushing device, and the ultrasonic generator to operate based on the target control strategy; specifically including: The system controls the acid pouring device to pour acid solution into the screen placement device at the required amount and concentration to meet the target acid solution requirements, and / or controls the water adding device to open the valve to add water to a first preset height and then close it; after a preset time interval, the system controls the water adding device to open the valve to add water to a second preset height and then close it; the system controls the ultrasonic generator to operate at the target ultrasonic power, and controls the air backwash gun to operate at a preset power for the target air backwash duration; when the air backwash gun meets the target air backwash duration, the system controls the ultrasonic generator and the target air backwash to close, thus ending the cleaning process.
2. The method as described in claim 1, characterized in that, The step of determining the target pickling solution concentration associated with the target preset cleaning range includes: When the screen mass is within the first target preset cleaning range, the target pickling solution concentration is determined to be the first target pickling solution concentration; When the screen mass is within the second target preset cleaning range, the target pickling solution concentration is determined to be the second target pickling solution concentration; Wherein, the concentration of the first target pickling solution is less than the concentration of the second target pickling solution.
3. The method as described in claim 2, characterized in that, If the screen mass is less than the lower limit of the first target preset cleaning range, then it is determined that the screen mass is not within the preset cleaning range.
4. The method as described in claim 3, characterized in that, The acid pouring device includes at least two pouring ports containing acid of different concentrations. The step of controlling the acid pouring device to pour acid solution into the screen placement device to meet the target amount of acid pickling solution includes: Determine the target acid pouring port containing the target pickling solution concentration, and determine the target opening time of the target acid pouring port to meet the target pickling solution pouring volume; Control the target acid pouring port to open for the target opening time, so as to pour acid solution into the screen placement device to meet the target acid solution pouring amount; Control the target acid discharge port to close.
5. A control device for a high-frequency vibrating screen cleaning system, used to implement the control method for the high-frequency vibrating screen cleaning system according to any one of claims 1-4, characterized in that, The control device for the high-frequency vibrating screen cleaning system includes: The acquisition module is used to obtain the screen quality collected by the pressure sensor; The parameter calculation module is used to determine whether the screen mass is within a preset cleaning range, wherein there are multiple preset cleaning ranges; when the screen mass is within the preset cleaning range, the target pickling solution pouring volume, target pickling solution concentration, target ultrasonic power, and target gas backflushing duration are determined based on the screen mass; The strategy formulation module determines the target control strategy based on the target pickling solution pouring volume, the target pickling solution concentration, the target ultrasonic power, and the target gas backflush duration. The control module controls the acid dispensing device, water adding device, air backflushing device, and ultrasonic generator to operate based on the target control strategy.
6. A high-frequency vibrating screen cleaning system, characterized in that, The high-frequency vibrating screen cleaning system includes: a memory, a processor, and a control program for the high-frequency vibrating screen cleaning system stored in the memory and executable on the processor. When the control program for the high-frequency vibrating screen cleaning system is executed by the processor, it implements the steps of the control method for the high-frequency vibrating screen cleaning system as described in any one of claims 1 to 4.
7. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores a control program for a high-frequency vibrating screen cleaning system. When the control program for the high-frequency vibrating screen cleaning system is executed by a processor, it implements the steps of the control method for the high-frequency vibrating screen cleaning system as described in any one of claims 1 to 4.
Citation Information
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