SMXT aerogel composite insulation board construction process

Abstract

The application relates to a SMXT aerogel composite heat insulation board construction process and belongs to the technical field of building construction, which comprises the following steps: base layer wall treatment: checking whether the base layer has the phenomena of hollowing and cracking, repairing and interface treating the base layer with the phenomena of hollowing and cracking, confirming the specific positions of the expansion joints, structural settlement joints and anti-vibration joints of the base layer structure wall, marking, and popping out the first layer of downspout elevation line and the specific position of the expansion joint; interface treating the adhesive surface of the heat insulation board; pre-adhering the mesh; preparing the adhesive mortar: uniformly mixing special adhesive and dry mixture according to the weight ratio of 1:(3-5), and standing for 2-4 min; adhering the heat insulation board: after the adhesive mortar is applied to the heat insulation board, the heat insulation board is flatly adhered to the base layer wall in the order from bottom to top through a heat insulation board mounting device, the extruded adhesive mortar is cleaned, and the flatness and the perpendicularity are checked. The application has the effect of reducing the adverse effect on the working efficiency.

Description

A construction process for SMXT aerogel composite insulation board Technical Field

[0001] This application relates to the technical field of building construction, and in particular to a construction process for SMXT aerogel composite insulation boards. Background Technology

[0002] Building energy consumption generally accounts for 30-40% of human energy consumption, most of which is for heating and air conditioning. Therefore, building energy conservation is of great significance, and building insulation is an important aspect of saving energy, improving the living environment and functionality.

[0003] A common method for building energy conservation and insulation is to utilize insulation materials, which are installed on the walls to achieve energy savings. SMXT composite insulation boards are a new type of exterior wall insulation material that has been introduced into use in recent years. They offer higher performance than several common insulation materials used in building construction and have a Class A fire rating, meeting the requirements for exterior wall insulation. The common installation method involves manually attaching the insulation boards to the exterior wall from bottom to top, constantly checking for flatness and verticality until the installation is complete.

[0004] In related technologies, insulation boards are manually pasted, and their flatness and verticality are checked at any time. This can easily lead to a waste of time in installing the insulation boards and affect work efficiency. Summary of the Invention

[0005] To reduce the adverse impact on work efficiency, this application provides a construction process for SMXT aerogel composite insulation boards.

[0006] The SMXT aerogel composite insulation board construction process provided in this application adopts the following technical solution:

[0007] A construction process for SMXT aerogel composite insulation board includes the following steps:

[0008] S1. Base wall treatment: Check the base for hollow and cracked areas, repair and treat the base with hollow and cracked areas, identify the specific locations of expansion joints, structural settlement joints, seismic joints and abrupt changes in the shape of the base structural wall, mark them, and pop up the first floor drainage elevation line and the specific location of the expansion joints.

[0009] S2. The bonding surface of the insulation board is treated with interface treatment;

[0010] S3. Pre-attach the mesh to the flip-up bag;

[0011] S4. Prepare adhesive mortar: Mix the special adhesive and dry mix at a weight ratio of 1:(3-5) and let stand for 2-4 minutes.

[0012] S5. Applying insulation boards: After applying the adhesive mortar, the insulation boards are applied to the base wall in a bottom-up order using the insulation board installation device. Clean up any excess adhesive mortar and check the flatness and verticality.

[0013] Optionally, in step S4, the weight ratio of the special adhesive to the dry mix is ​​1:4.

[0014] By adopting the above technical solution, adhesive mortar is applied to one side wall of the insulation board, and the insulation board coated with adhesive mortar is pasted onto the prepared base wall through the insulation board installation device. At this time, the insulation board is evenly distributed on the base wall, thereby reducing the possibility of constantly checking the flatness and verticality when manually pasting the insulation board, and reducing the adverse impact on work efficiency.

[0015] Optionally, when the number of insulation board layers is greater than 6, the construction process further includes step S6, which is to install anchors: drill holes in the insulation board with more than 6 layers, and screw the fixing anchors and expansion bolts into the base wall through the holes to complete the installation of the insulation board.

[0016] Optionally, the insulation board installation device includes a hopper arranged along the height direction of the base wall, with the insulation boards stacked perpendicular to and along the height direction of the hopper. An opening is provided on one side of the lower end of the hopper, and a flipping assembly is provided on the lower side of the hopper to drive the insulation boards to flip parallel to the height direction of the hopper. A frame is provided on one side of the hopper along the length direction of the base wall, with multiple symmetrical rollers rotatably connected to the lower side of the frame. An installation assembly is provided on the frame to drive the insulation boards to be installed on the base wall.

[0017] By adopting the above technical solution, when pasting the insulation board, the flipping component clamps and flips the insulation board near the opening in the hopper to be parallel to the height direction of the hopper. At this time, the installation component on the frame drives the flipped insulation board to move to the base wall and paste it on the base wall. Then the flipping component resets and drives the next insulation board to flip, which facilitates continuous material supply to the installation component and improves work efficiency.

[0018] Optionally, the mounting assembly includes a slide rail slidably connected to the side of the frame near the base wall and parallel to the length of the wall. The slide rail slides along the height of the base wall, and the frame is provided with a mounting frame that moves along the length of the slide rail. A first hydraulic cylinder facing the opening of the hopper is rotatably connected to the upper side of the mounting frame. A fixing frame is fixedly connected to the end of the first hydraulic cylinder away from the mounting frame. A plurality of parallel drill rods are provided on one side of the fixing frame. The end of the drill rod away from the fixing frame is set as a pointed end. A first motor that drives the first hydraulic cylinder to rotate along the length of the mounting frame is fixedly connected to each mounting frame. A moving part that drives the mounting frame to move is provided on the slide rail.

[0019] By adopting the above technical solution, the first motor drives the first hydraulic cylinder to rotate until its end faces the hopper. At this time, the telescopic rod of the first hydraulic cylinder extends and drives the tip of the drill rod on the fixed frame to pass through the insulation board. At this time, the flipping component loosens the fixing of the insulation board, and the telescopic rod of the first hydraulic cylinder retracts until the insulation board is separated from the hopper from the opening. The first motor rotates and drives the insulation board towards the base wall through the first hydraulic cylinder. At this time, adhesive mortar is applied to the side wall of the insulation board. The telescopic rod of the first hydraulic cylinder extends and adheres the insulation board to the base wall. At this time, the telescopic rod of the first hydraulic cylinder retracts and drives the drill rod to detach from the insulation board and move the insulation board again from the hopper. At this time, the moving part drives the mounting frame to move along the length of the slide rail and stick the insulation board, thereby improving work efficiency.

[0020] Optionally, the moving component includes a lead screw parallel to and rotatably connected to the slide rail, the lead screw passing through one end of the mounting bracket away from the fixed bracket and threadedly connected to the mounting bracket, and a second motor mounted on one end of the lead screw.

[0021] By adopting the above technical solution, the second motor drives the lead screw to rotate the ring, which in turn causes the mounting bracket to move the first hydraulic cylinder, the fixing bracket, and the drill rod along the length of the slide rail. This facilitates the movement of the insulation board to the pasting point and its pasting onto the base wall, reducing the possibility of manual inspection of flatness and verticality and improving work efficiency.

[0022] Optionally, racks are fixedly connected to both ends of the slide rail near the frame. Two first gears that mesh with the racks are rotatably connected to the frame. A third motor that drives the first gears to rotate is installed on the frame. A movable frame is slidably connected to one side of the hopper. Rollers are also rotatably connected to the lower side of the movable frame. A fixed rod facing the slide rail is provided at the lower end of the hopper. The end of the fixed rod away from the hopper is fixedly connected to the slide rail.

[0023] By adopting the above technical solution, the third motor drives the first gear to rotate, which in turn causes the rack to move the slide rail in the height direction of the base wall, thus facilitating the pasting of the insulation board onto the base wall. The slide rail and the hopper are fixed by a fixing rod, which facilitates the movement of the slide rail while simultaneously moving the hopper in the height direction of the moving frame. This ensures that the insulation board and the first hydraulic cylinder are always located in the same plane parallel to the length direction of the base wall, making it easier to pick up materials and improving work efficiency.

[0024] Optionally, the flipping assembly includes a mounting rod fixedly connected to the side of the hopper near the opening and located at the upper end of the opening. A first clamp is slidably connected to the mounting rod, and the first clamp is rotatably connected to the mounting rod. A torsion spring is installed between the mounting rod and the first clamp to connect the two. A flipping rod is fixedly connected to the upper end of the side of the hopper near the opening and disposed opposite to the mounting rod. A second clamp is slidably connected to the flipping rod. A second hydraulic cylinder is fixedly connected to one side of the second clamp and fixedly connected to the hopper. A receiving plate is slidably connected to the side of the hopper opposite to the opening. Insulation plates are all located on the upper side of the receiving plate. A third hydraulic cylinder is provided on the hopper to drive the receiving plate to slide along the cross-sectional direction of the hopper.

[0025] By adopting the above technical solution, the insulation board near the opening is located between the first clamp and the second clamp. At this time, the end of the insulation board away from the first clamp is located on the receiving plate. The second hydraulic cylinder drives the second clamp to move closer to the first clamp until the first clamp and the second clamp are pressed against both sides of the insulation board. The third hydraulic cylinder drives the receiving plate to move away from the first clamp until the insulation board is separated from the receiving plate. At this time, the weight of the insulation board causes the first clamp and the second clamp to rotate along the mounting rod until the insulation board is parallel to the height direction of the hopper. At the same time, the third hydraulic cylinder drives the receiving plate to move closer to the first clamp. At this time, the receiving plate limits the insulation board in the hopper, and the torsion spring is stretched, which facilitates the first hydraulic cylinder to drive the drill rod to pass through the insulation board. At this time, the second hydraulic cylinder drives the second clamp to move away from the first clamp. The torsion spring returns to its deformation and drives the first clamp and the second clamp to reset and clamp the next insulation board, thus improving work efficiency.

[0026] Optionally, the lower end of the hopper is rotatably connected to two rotating plates parallel to the width of the base wall. The distance between the rotating plates is adapted to the thickness of the insulation board. Each rotating plate has a meshing second gear fixedly connected to its lower side at one end, and a fourth motor is installed at the shaft of one of the second gears.

[0027] By adopting the above technical solution, when the insulation board rotates to be parallel to the height direction of the hopper, the fourth motor drives the second gear to rotate in a direction closer to each other and drives the rotating plate to rotate in a direction closer to each other until the end of the insulation board away from the first clamp is clamped, so that the drill rod can pass through the insulation board. After the drill rod passes through the insulation board, the fourth motor drives the rotating plate to rotate in a direction away from each other, so that the drill rod can drive the insulation board to move, thereby improving work efficiency.

[0028] Optionally, the mounting bracket is slidably connected to the first hydraulic cylinder, and the mounting bracket is provided with a fourth hydraulic cylinder that drives the first hydraulic cylinder to move along the length direction of the mounting bracket.

[0029] By adopting the above technical solution, when the insulation boards are staggered according to the height direction of the base wall, the first hydraulic cylinder is driven by the fourth hydraulic cylinder to move along the length direction of the mounting frame, thereby adjusting the relative position between two adjacent insulation boards in the height direction of the base wall and improving work efficiency.

[0030] In summary, this application includes at least one of the following beneficial technical effects:

[0031] 1. Apply adhesive mortar to one side of the insulation board, and then attach the insulation board with adhesive mortar to the prepared base wall using the insulation board installation device. At this time, the insulation board is evenly distributed on the base wall, thereby reducing the possibility of constantly checking the flatness and verticality when manually attaching the insulation board, and reducing the adverse impact on work efficiency.

[0032] 2. The first motor drives the first hydraulic cylinder to rotate until its end faces the hopper. At this time, the telescopic rod of the first hydraulic cylinder extends and drives the tip of the drill rod on the fixed frame to pass through the insulation board. At this time, the flipping component loosens the fixing of the insulation board, and the telescopic rod of the first hydraulic cylinder retracts until the insulation board is separated from the hopper from the opening. The first motor rotates and drives the insulation board towards the base wall through the first hydraulic cylinder. At this time, adhesive mortar is applied to the side wall of the insulation board. The telescopic rod of the first hydraulic cylinder extends and adheres the insulation board to the base wall. At this time, the telescopic rod of the first hydraulic cylinder retracts and drives the drill rod to detach from the insulation board and move the insulation board from the hopper again. At this time, the moving part drives the mounting frame to move along the length of the slide rail and stick the insulation board, improving work efficiency.

[0033] 3. The third motor drives the first gear to rotate, causing the rack to move the slide rail along the height of the base wall, thus facilitating the adhesion of the insulation board to the base wall. The slide rail and the hopper are fixed by a fixing rod, which facilitates the movement of the slide rail while moving the hopper along the height of the moving frame. This ensures that the insulation board and the first hydraulic cylinder are always in the same plane parallel to the length of the base wall, facilitating material retrieval and improving work efficiency. Attached Figure Description

[0034] Figure 1 is a schematic diagram of the overall structure of the insulation board installation device in the embodiment of this application.

[0035] Figure 2 is a structural diagram illustrating the positional relationship between the frame and the mounting frame in an embodiment of this application.

[0036] Figure 3 is a structural schematic diagram illustrating the positional relationship between the movable frame and the hopper in an embodiment of this application.

[0037] Figure 4 is a structural schematic diagram illustrating the positional relationship between the receiving plate and the hopper in an embodiment of this application.

[0038] Explanation of reference numerals in the attached drawings: 1. Frame; 11. Roller; 2. Mounting assembly; 21. Slide rail; 211. Rack; 212. First gear; 213. Third motor; 22. Mounting bracket; 23. First hydraulic cylinder; 24. Fixed bracket; 241. Drill rod; 242. Belt; 243. Fifth motor; 25. First motor; 251. Fourth hydraulic cylinder; 26. Moving part; 261. Lead screw; 262. Second motor; 3. Moving frame; 31. Hopper; 311. Opening; 32. Fixed rod; 4. Tilting assembly; 41. Mounting rod; 42. First clamp; 43. Torsion spring; 44. Tilting rod; 45. Second clamp; 451. Insertion slot; 46. Second hydraulic cylinder; 47. Receiving plate; 471. Third hydraulic cylinder; 5. Rotating plate; 51. Rotating shaft; 52. Second gear; 53. Fourth motor. Detailed Implementation

[0039] The present application will be further described in detail below with reference to the accompanying drawings.

[0040] This application discloses a construction process for SMXT aerogel composite insulation boards. The construction process for SMXT aerogel composite insulation boards includes the following steps:

[0041] S1. Base wall treatment: Check the base for hollow and cracked areas, repair and treat the base with hollow and cracked areas, identify the specific locations of expansion joints, structural settlement joints, seismic joints and abrupt changes in the shape of the base structural wall, mark them, and pop up the first floor drainage elevation line and the specific location of the expansion joints.

[0042] S2. The bonding surface of the insulation board is treated with interface treatment;

[0043] S3. Pre-attach the mesh to the flip-up bag;

[0044] S4. Prepare adhesive mortar: Mix the special adhesive and dry mix at a weight ratio of 1:4 and let stand for 3 minutes.

[0045] S5. Applying insulation boards: After applying the adhesive mortar, the insulation boards are applied to the base wall in a bottom-up order using the insulation board installation device. Clean up any excess adhesive mortar.

[0046] Referring to Figures 1 and 2, the insulation board installation device includes a vertical frame 1 located on one side of the base wall and parallel to the length direction of the base wall. Rollers 11 are rotatably connected to the lower end of the frame 1. An installation component 2 for driving the insulation board to adhere to the base wall is provided on the side of the frame 1 closest to the base wall. The installation component 2 includes a horizontal slide rail 21 slidably connected to the side of the frame 1 closest to the base wall. An installation frame 22 is slidably connected to the side of the slide rail 21 closest to the base wall, and a horizontal first hydraulic cylinder 23 is provided on the installation frame 22.

[0047] A vertical mounting bracket 24 is fixedly connected to the end of the first hydraulic cylinder 23 away from the mounting bracket 22. Horizontal drill rods 241 are rotatably connected to both ends of the mounting bracket 24 on the side away from the first hydraulic cylinder 23. The end of the drill rod 241 away from the mounting bracket 24 is set as a pointed end, and the same belt 242 connecting the two is installed on the end of the drill rod 241 close to the mounting bracket 24. A fifth motor 243 that drives one of the drill rods 241 to rotate is fixedly connected to the end of the mounting bracket 24 close to the first hydraulic cylinder 23.

[0048] Referring to Figures 1 and 2, a vertical first motor 25 is installed at the end of the first hydraulic cylinder 23 away from the fixed frame 24. The lower end of the first motor 25 is inserted into the mounting frame 22 and slidably connected to the mounting frame 22. A fourth hydraulic cylinder 251 with a telescopic rod is fixedly connected to the upper side of the mounting frame 22 near the fixed frame 24. The telescopic rod of the fourth hydraulic cylinder 251 is fixedly connected to the side wall of the first motor 25, and a moving part 26 for driving the mounting frame 22 to move is provided on the slide rail 21.

[0049] Referring to Figure 2, the moving part 26 includes a horizontal lead screw 261 that passes through and is rotatably connected to the slide rail 21. The lead screw 261 passes through the mounting bracket 22 and is threadedly connected to the mounting bracket 22. A second motor 262 that is fixedly connected to the side wall of the slide rail 21 is installed at one end of the lead screw 261 away from the mounting bracket 22.

[0050] Vertical racks 211 are fixedly connected to both ends of the slide rail 21. First gears 212, which correspond to and mesh with the racks 211, are rotatably connected to both sides of the upper end of the frame 1. Third motors 213, which correspond to the first gears 212 and are installed at the axis of the first gears 212, are fixedly connected to the frame 1.

[0051] The first motor 25 drives the first hydraulic cylinder 23 to rotate to one side. At this time, the telescopic rod of the first hydraulic cylinder 23 extends and the insulation board is installed on the fixing frame 24 by passing through the insulation board with the drill rod 241. At this time, adhesive mortar is applied to the side wall of the insulation board. After the telescopic rod of the first hydraulic cylinder 23 retracts, the first motor 25 rotates and drives the insulation board toward the base wall through the first hydraulic cylinder 23. At this time, the telescopic rod of the first hydraulic cylinder 23 extends, and the fifth motor 243 drives the drill rod 241 to rotate through the belt 242 until the insulation board is adhered to the base wall. At this time, the drill rod 241 drills holes in the base wall.

[0052] The telescopic rod of the first hydraulic cylinder 23 retracts and drives the drill rod 241 to detach from the insulation board and reinstall the insulation board on the drill rod 241. At this time, the second motor 262 drives the mounting frame 22 to move along the length direction of the slide rail 21 through the lead screw 261 and sticks the insulation board. The third motor 213 drives the first gear 212 to rotate and causes the rack 211 to drive the slide rail 21 to move in the height direction of the base wall. The fourth hydraulic cylinder 251 drives the first hydraulic cylinder 23 to move along the length direction of the mounting frame 22, thereby adjusting the relative position between two adjacent insulation boards in the height direction of the base wall until the insulation board is stuck.

[0053] Referring to Figures 1 and 3, a vertical movable frame 3 is provided on the side of the frame 1 near the fixed frame 24. The lower end of the movable frame 3 is also rotatably connected to a roller 11. A feeding hopper 31 is slidably connected to one side of the movable frame 3. The insulation boards are stacked horizontally in the feeding hopper 31 along its height direction. An opening 311 is provided at the lower end of the feeding hopper 31 near the fixed frame 24. A horizontal fixing rod 32 is fixedly connected to the lower end of the feeding hopper 31 near the fixed frame 24. The end of the fixing rod 32 away from the feeding hopper 31 is fixedly connected to a slide rail 21. A flipping assembly 4 for driving the insulation boards to flip to a vertical position is provided in the feeding hopper 31.

[0054] Referring to Figures 3 and 4, the flipping assembly 4 includes a horizontal mounting rod 41 fixedly connected to the feed inlet and located at one end above the opening 311. The mounting rod 41 has a circular cross-section, and a first clamp 42 is rotatably connected to one end of the mounting rod 41 away from the inner wall of the feed hopper 31. A torsion spring 43 is sleeved on the mounting rod 41. One end of the torsion spring 43 is fixedly connected to the inner wall of the feed hopper 31, and the other end is fixedly connected to the side wall of the first clamp 42.

[0055] Referring to Figures 3 and 4, a tilting rod 44 is fixedly connected inside the hopper 31, located above the opening 311 and opposite to the mounting rod 41. The tilting rod 44 has a square cross-section, and a second clamp 45 is inserted into and slidably connected to it. A square insertion slot 451 is provided in the middle of the tilting rod 44. The cross-section of the second clamp 45 near the tilting rod 44 is circular at one end, while the cross-section of the second clamp 45 away from the tilting rod 44 is square.

[0056] The second clamp 45 is fixedly connected to the same torsion spring 43. A horizontal second hydraulic cylinder 46 is rotatably connected to the outer wall of the hopper 31 near the side of the flipping rod 44. The telescopic rod of the second hydraulic cylinder 46 passes into the insertion slot 451 and is fixedly connected to the second clamp 45.

[0057] Referring to Figures 1 and 4, a horizontal receiving plate 47 is slidably connected to the side of the hopper 31 in the horizontal direction opposite to the first clamp 42. The insulation plate is located on the upper side of the receiving plate 47 and is in contact with the receiving plate 47. A third hydraulic cylinder 471 is fixedly connected to the outer wall of the hopper 31 near the receiving plate 47. The telescopic rod of the third hydraulic cylinder 471 is fixedly connected to the end of the receiving plate 47 away from the first clamp 42.

[0058] Referring to Figures 1, 3, and 4, two rotating plates 5 parallel to the width direction of the hopper 31 are provided at the lower end of the hopper 31. A rotating shaft 51 is inserted through and fixedly connected to the lower side of the rotating plates 5. The distance between the rotating plates 5 is adapted to the thickness of the insulation board. Both ends of the rotating shaft 51 pass through the side wall of the hopper 31 and are rotatably connected to the hopper 31. A vertical second gear 52 is fixedly connected to both rotating shafts 51. The second gears 52 mesh with each other. A fourth motor 53 is installed at the end of the rotating shaft 51 closest to the fixed frame 24 away from the second gear 52 and is fixedly connected to the outer side wall of the hopper 31.

[0059] The third motor 213 drives the first gear 212 to rotate, causing the rack 211 to move the slide rail 21 along the height direction of the base wall. As the slide rail 21 moves, it also moves the hopper 31 along the height direction of the moving frame 3, so that the insulation board and the first hydraulic cylinder 23 are always in the same plane parallel to the length direction of the base wall, which facilitates material handling.

[0060] The insulation board near the opening 311 is located between the first clamp 42 and the second clamp 45. At this time, the end of the insulation board away from the first clamp 42 is located on the receiving plate 47. The second hydraulic cylinder 46 drives the second clamp 45 to move closer to the first clamp 42 until the first clamp 42 and the second clamp 45 are pressed against both sides of the insulation board. The third hydraulic cylinder 471 drives the receiving plate 47 to move away from the first clamp 42 until the insulation board is separated from the receiving plate 47. At this time, the weight of the insulation board causes the first clamp 42 and the second clamp 45 to rotate along the mounting rod 41 until the insulation board is vertical. At the same time, the third hydraulic cylinder 471 drives the receiving plate 47 to move closer to the first clamp 42. At this time, the receiving plate 47 limits the insulation board in the hopper 31, and the torsion spring 43 is stretched.

[0061] The fourth motor 53 drives the second gear 52 to rotate in a direction closer to each other and drives the rotating plate 5 to rotate in a direction closer to each other until the end of the insulation plate away from the first clamp 42 is clamped. At this time, the first hydraulic cylinder 23 drives the drill rod 241 to pass through the insulation plate, and the fourth motor 53 drives the rotating plate 5 to rotate in a direction away from each other, which facilitates the drill rod 241 to drive the insulation plate to move and improves work efficiency.

[0062] S6. Install anchors: Drill holes in the insulation board above the 6th floor, and screw the fixing anchors and expansion bolts into the base wall through the holes of drill rod 241 to complete the installation of the insulation board.

[0063] The implementation principle of the SMXT aerogel composite insulation board construction process in this application embodiment is as follows: the first motor 25 drives the first hydraulic cylinder 23 to rotate parallel to the base wall, and the insulation board is installed on the fixing frame 24 by passing the drill rod 241 through the insulation board. At this time, the adhesive mortar is applied to the side wall of the insulation board. The first motor 25 rotates and drives the insulation board toward the base wall. At this time, the telescopic rod of the first hydraulic cylinder 23 extends, and the fifth motor 243 drives the drill rod 241 to rotate through the belt 242 until the insulation board is adhered to the base wall. At this time, the drill rod 241 opens a hole in the base wall.

[0064] The first hydraulic cylinder 23 drives the drill rod 241 to detach from the insulation board and reinstalls the insulation board on the drill rod 241. At this time, the second motor 262 drives the mounting bracket 22 to move along the length of the slide rail 21 and stick the insulation board through the lead screw 261. The third motor 213 drives the first gear 212 to rotate and causes the rack 211 to move the slide rail 21 in the height direction of the base wall. The fourth hydraulic cylinder 251 drives the first hydraulic cylinder 23 to move along the length direction of the mounting bracket 22, thereby adjusting the relative position between two adjacent insulation boards in the height direction of the base wall until the insulation board is stuck.

[0065] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A construction process for SMXT aerogel composite insulation board, characterized in that: Includes the following steps: S1. Base Wall Treatment: Check the base wall for hollow areas and cracks. Repair and treat any hollow areas or cracks. Identify and mark the specific locations of expansion joints, settlement joints, and seismic joints in the base wall structure, as well as any abrupt changes in wall shape. Mark the first-floor drainage elevation line and the specific location of the expansion joints. S2. Treat the surface of the insulation board. S3. Pre-attach the reinforcing mesh. S4. Prepare the adhesive mortar: Mix the special adhesive and dry mix at a weight ratio of 1:(3-5) and let stand for 2-4 minutes. S5. Attach the insulation board: After applying the adhesive mortar, attach the insulation board to the base wall from bottom to top using the insulation board installation device. Clean up any excess adhesive mortar and check the flatness. Verticality; The insulation board installation device includes a hopper (31) arranged along the height direction of the base wall. The insulation board is stacked perpendicular to the height direction of the hopper (31) and along the height direction of the hopper (31). An opening (311) is provided on one side of the lower end of the hopper (31). A flipping component (4) is provided on the lower side of the hopper (31) to drive the insulation board to flip to be parallel to the height direction of the hopper (31). A frame (1) is provided on one side of the hopper (31) along the length direction of the base wall. Multiple symmetrical rollers (11) are rotatably connected to the lower side of the frame (1). An installation component (2) is provided on the frame (1) to drive the insulation board to be installed on the base wall.

2. The construction process of the SMXT aerogel composite insulation board according to claim 1, characterized in that: In step S4, the weight ratio of the special adhesive to the dry mix is ​​1:

4.

3. The construction process of the SMXT aerogel composite insulation board according to claim 1, characterized in that: When the number of insulation board layers is greater than 6, the construction process also includes step S6, which is to install anchors: drill holes in the insulation board with more than 6 layers, and screw the fixing anchors into the base wall through the holes to complete the installation of the insulation board.

4. The construction process of an SMXT aerogel composite insulation board according to claim 1, characterized in that: The mounting assembly (2) includes a slide rail (21) slidably connected to the side of the frame (1) near the base wall and parallel to the length of the wall. The slide rail (21) slides along the height of the base wall. The frame (1) is provided with a mounting frame (22) that moves along the length of the slide rail (21). The upper side of the mounting frame (22) is rotatably connected to a first hydraulic cylinder (23) facing the opening (311) of the hopper (31). The end of the first hydraulic cylinder (23) away from the mounting frame (22) is fixedly connected to a fixing frame (24). The fixing frame (24) is provided with a plurality of parallel drill rods (241) on one side. The end of the drill rod (241) away from the fixing frame (24) is set as a tip. The mounting frame (22) is fixedly connected to a first motor (25) that drives the first hydraulic cylinder (23) to rotate along the length of the mounting frame (22). The slide rail (21) is provided with a moving part (26) that drives the mounting frame (22) to move.

5. The construction process of an SMXT aerogel composite insulation board according to claim 4, characterized in that: The moving part (26) includes a lead screw (261) parallel to the slide rail (21) and rotatably connected to the slide rail (21). The lead screw (261) passes through the mounting bracket (22) at one end away from the fixed bracket (24) and is threadedly connected to the mounting bracket (22). A second motor (262) is mounted on one end of the lead screw (261).

6. The construction process of an SMXT aerogel composite insulation board according to claim 5, characterized in that: The slide rail (21) has racks (211) fixedly connected to both ends of the side of the frame (1). The frame (1) has two first gears (212) that mesh with the racks (211) respectively. The frame (1) is equipped with a third motor (213) that drives the first gears (212) to rotate. The hopper (31) has a movable frame (3) slidably connected to one side. The movable frame (3) also has rollers (11) rotatably connected to the lower side. The hopper (31) has a fixed rod (32) facing the slide rail (21) at the lower end. The end of the fixed rod (32) away from the hopper (31) is fixedly connected to the slide rail (21).

7. The construction process of an SMXT aerogel composite insulation board according to claim 6, characterized in that: The flipping assembly (4) includes a mounting rod (41) fixedly connected to the side of the hopper (31) near the opening (311) and located at the upper end of the opening (311). A first clamp (42) is slidably connected to the mounting rod (41). The first clamp (42) is rotatably connected to the mounting rod (41), and a torsion spring (43) is installed between the mounting rod (41) and the first clamp (42) to connect the two. The upper end of the hopper (31) near the opening (311) is fixedly connected to the mounting rod (41). 41) A flipping rod (44) is arranged opposite to the flipping rod (44), a second clamp (45) is slidably connected to the flipping rod (44), a second hydraulic cylinder (46) is fixedly connected to one side of the second clamp (45) and fixedly connected to the hopper (31), a receiving plate (47) is slidably connected to the side of the hopper (31) opposite to the opening (311), the insulation plates are all located on the upper side of the receiving plate (47), and a third hydraulic cylinder (471) is provided on the hopper (31) to drive the receiving plate (47) to slide along the cross-sectional direction of the hopper (31).

8. The construction process of an SMXT aerogel composite insulation board according to claim 7, characterized in that: The lower end of the hopper (31) is rotatably connected to two rotating plates (5) parallel to the width direction of the base wall. The distance between the rotating plates (5) is adapted to the thickness of the insulation board. The lower side of one end of each rotating plate (5) is fixedly connected to a second gear (52) that meshes with each other, and a fourth motor (53) is installed at the shaft of one of the second gears (52).

9. The construction process of an SMXT aerogel composite insulation board according to claim 8, characterized in that: The mounting bracket (22) is slidably connected to the first hydraulic cylinder (23), and the mounting bracket (22) is provided with a fourth hydraulic cylinder (251) that drives the first hydraulic cylinder (23) to move along the length direction of the mounting bracket (22).

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