Lubricating system test device and test method

By designing a lubrication system testing device that includes a frame, adjustment components, and drive components, the problem that existing devices cannot simulate working conditions has been solved, and multi-condition simulation and high-precision testing of the lubrication system have been realized.

CN118275103BActive Publication Date: 2025-12-26CENT SOUTH UNIV
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Patent Information

Application Number
CN202410435068.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-12-26
Estimated Expiration
2044-04-11

AI Technical Summary

Technical Problem

Existing lubrication system testing equipment cannot simulate actual working conditions, has a limited scope of application, and poor versatility.

Method used

A lubrication system test device was designed, comprising a frame, a first adjustment component, a second adjustment component, and a drive component. The device simulates the attitude and rotational speed of the lubrication system by adjusting the components, and conducts tests in conjunction with an angle sensor and a camera.

Benefits of technology

It enables simulation tests of lubrication systems under different operating conditions, expands the scope of application, improves the versatility and accuracy of the tests, and can meet a variety of testing needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a lubricating system test device, which comprises a rack, a first adjusting assembly, a second adjusting assembly, a driving assembly and a lubricating system. The first adjusting assembly is installed on the rack. The second adjusting assembly is installed on the first adjusting assembly and can rotate around a first direction under the driving of the first adjusting assembly. The driving assembly is installed on the second adjusting assembly and can rotate around a second direction under the driving of the second adjusting assembly. The lubricating system is installed on the driving assembly. The application also provides a test method, which comprises the following steps: adjusting the posture of the lubricating system through the first adjusting assembly and the second adjusting assembly; adjusting the camera parameters; adjusting the rotating speed of the lubricating system through the driving assembly; detecting the input and output of lubricating oil; and analyzing the data. The lubricating system test device provided by the application can adjust the posture of the lubricating system according to the test requirements, which is convenient for test personnel to study the lubricating conditions of the lubricating system under different working conditions and is convenient for test.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of aviation equipment test, and particularly relates to a lubricating system test device and a test method. BACKGROUND

[0002] An aviation engine lubricating system (referred to as a lubricating system) undertakes the function of providing lubricating and cooling oil for core mechanical devices such as main shaft bearings, casings and transmission gears of an aviation engine, and is an important guarantee for safe and reliable operation of the aviation engine. In actual application, oil accumulation and other phenomena are prone to occur in the lubricating system, which affects the stability of the aviation engine. Therefore, in order to ensure stable operation of the aviation engine, it is necessary to detect and analyze the internal conditions of the lubricating system through a test device. However, in the related art, the test device cannot simulate the working conditions of the lubricating system, has a small applicable range and poor universality. SUMMARY

[0003] The purpose of the embodiments of the present application is to provide a lubricating system test device and a test method, so as to solve the technical problem that the test device cannot simulate the working conditions of the lubricating system in the prior art, resulting in a small applicable range.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present application is to provide a lubricating system test device, comprising:

[0005] a rack;

[0006] a first adjusting assembly installed on the rack;

[0007] a second adjusting assembly installed on the first adjusting assembly and capable of rotating around a first direction under the driving of the first adjusting assembly;

[0008] a driving assembly installed on the second adjusting assembly and capable of rotating around a second direction under the driving of the second adjusting assembly;

[0009] a lubricating system installed on the driving assembly.

[0010] Optionally, the first adjusting assembly comprises a first speed reducer, a rotating frame and a clamping piece, the first speed reducer is installed on the rack, the rotating frame is installed on the rack and capable of rotating around the first direction under the driving of the first speed reducer, and the clamping piece is installed on one end of the rotating frame away from the first speed reducer and capable of clamping the rotating frame.

[0011] Optionally, the rotating frame comprises two rotating shafts, two rotating rods, a first connecting rod and a supporting rod, the two rotating shafts are rotatably arranged in the frame and are spaced apart, the two rotating rods are respectively installed on the two rotating shafts, the first connecting rod is connected between the two rotating rods, and the supporting rod is connected to the first connecting rod and located between the two rotating rods; the clamping member comprises a first mounting section, two arc-shaped sections and two second mounting sections, the first mounting section is installed on the frame, the two arc-shaped sections are connected to one end of the first mounting section close to the rotating frame and are spaced apart, and the two second mounting sections are respectively connected to one end of the two arc-shaped sections away from the first mounting section and are configured to be moved towards each other under the driving of external bolts to move the two arc-shaped sections towards each other.

[0012] Optionally, the second adjusting assembly comprises a second speed reducer, a rotating plate, a supporting member and a plurality of limiting members, the second speed reducer is installed on the rotating frame, the rotating plate is installed on the output end of the second speed reducer and can be rotated in a second direction under the driving of the second speed reducer, the supporting member is installed between the rotating frame and the rotating plate, and the plurality of limiting members are slidably installed on the rotating frame and can be clamped to the rotating plate.

[0013] Optionally, the supporting member comprises a first bearing seat, a plurality of second bearing seats, a plurality of third bearing seats and a supporting shaft, the first bearing seat is installed on the rotating plate and clamped to the output end of the second speed reducer, the plurality of second bearing seats are installed on the rotating plate, the plurality of third bearing seats are installed on the rotating frame, and the supporting shaft is arranged through the plurality of second bearing seats and the plurality of third bearing seats; the limiting member comprises a second connecting rod, a first clamping hook and a second clamping hook, the first clamping hook is connected to one end of the second connecting rod close to the rotating frame, clamped to the rotating frame and can slide in a first direction, and the second clamping hook is connected to one end of the second connecting rod close to the rotating plate and is configured to be clamped to the rotating plate after moving in the first direction by the first clamping hook, and is further configured to be fixed to the rotating plate by an external bolt after being clamped to the rotating plate.

[0014] Optionally, the driving assembly comprises a driver, a driving member, a transmission member and a driven member, the driver is detachably installed on the second adjusting assembly, the driving member is detachably installed on the rotating plate, the transmission member is installed between the output end of the driver and the driving member and can drive the lubricating system to rotate by transmitting the power of the driver to the driving member, and the driven member is detachably installed on the rotating plate and can rotate under the driving of the lubricating system.

[0015] Optionally, the driving member comprises a torque sensor, two fourth bearing seats, a driving shaft and a coupling, the torque sensor is detachably installed on the second adjusting assembly and capable of detecting the torque output by the transmission member, the two fourth bearing seats are both detachably installed on the second adjusting assembly and are spaced apart, the driving shaft is rotatably arranged between the two fourth bearing seats, and the coupling is installed between the driving shaft and the coupling; the transmission member comprises a driving gear and a driven gear, the driving gear is installed on the output end of the driver and is capable of rotating under the driving of the driver, and the driven gear is installed on the torque sensor away from the coupling and is engaged with the driving gear; the driven member comprises two fifth bearing seats and a driven shaft, the two fifth bearing seats are both detachably installed on the second adjusting assembly and are spaced apart, and the driven shaft is arranged between the two fifth bearing seats and is capable of rotating under the driving of the lubricating system.

[0016] Optionally, the lubricating system test device further comprises a first angle sensor and a second angle sensor, the first angle sensor is installed on the second adjusting assembly and is capable of detecting the angle of rotation of the lubricating system around a first direction, and the second angle sensor is installed on the second adjusting assembly and is capable of detecting the angle of rotation of the lubricating system around a second direction.

[0017] Optionally, the lubricating system test device further comprises a camera, and the camera is used for photographing the lubricating system.

[0018] The application further provides a test method of the lubricating system test device, and at least comprises the following steps:

[0019] Adjusting the posture, adjusting the posture of the lubricating system through the first adjusting assembly and the second adjusting assembly;

[0020] Adjusting the camera parameters;

[0021] Adjusting the rotating speed, adjusting the rotating speed of the lubricating system through the driving assembly;

[0022] Detecting the input and output of lubricating oil;

[0023] Data analysis.

[0024] The lubricating system test device provided by the application has the following beneficial effects:

[0025] The lubricating system test device provided by the embodiment of the present application adopts the first adjusting assembly, so that the lubricating system can be inclined forward or backward. The second adjusting assembly is adopted, so that the lubricating system can be inclined left or right. Under the cooperation of the first adjusting assembly and the second adjusting assembly, the working condition of the lubricating system can be simulated. Moreover, the posture of the lubricating system can be adjusted according to the test requirement, the application range is large, the universality is good, the lubricating condition of the lubricating system under different working conditions can be researched by the test personnel, and the test is facilitated. The driving assembly is adopted, so that the rotating speed of the gear structure inside the lubricating system can be adjusted according to the test requirement. The working condition of the lubricating system can also be simulated, which helps to further expand the application range and facilitate the test.

[0026] The test method of the lubricating system test device provided by the present application can carry out the oil feeding and returning test of different rotating speeds, different postures and different lubricating systems according to the test requirement, can meet different test requirements, and the test result is accurate and the degree of automation is high. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0028] Figure 1 A perspective view of the lubricating system test device provided by the embodiment of the present application;

[0029] Figure 2 A first view side view of the lubricating system test device provided by the embodiment of the present application;

[0030] Figure 3 A second view side view of the lubricating system test device provided by the embodiment of the present application;

[0031] Figure 4 A first view perspective view of the lubricating system test device provided by the embodiment of the present application, which does not include a background lamp and a camera;

[0032] Figure 5 A perspective view of the rack and the first adjusting assembly of the lubricating system test device provided by the embodiment of the present application;

[0033] Figure 6 A second view perspective view of the lubricating system test device provided by the embodiment of the present application, which does not include a background lamp and a camera;

[0034] Figure 7 A Figure 4 A local enlarged view at A in the middle;

[0035] Figure 8 For Figure 4 A local enlarged view at B;

[0036] Figure 9 For Figure 6 A local enlarged view at C;

[0037] Figure 10 A test amplification flow chart of a test device of a lubricating system provided by an embodiment of the present application.

[0038] In the drawings, various reference numerals represent various features that are described in the following description.

[0039] 1. A frame;

[0040] 2. A first adjusting assembly; 21, a first speed reducer; 22, a rotating frame; 221, a rotating shaft; 222, a rotating rod; 223, a first connecting rod; 224, a supporting rod; 23, a clamping piece; 231, a first mounting section; 232, an arc-shaped section; 233, a second mounting section;

[0041] 3. A second adjusting assembly; 31, a second speed reducer; 32, a rotating plate; 33, a supporting piece; 331, a first bearing seat; 332, a second bearing seat; 333, a third bearing seat; 334, a supporting shaft; 34, a limiting piece; 341, a second connecting rod; 342, a first clamping hook; 343, a second clamping hook; 35, a first waist-shaped hole; 36, a second waist-shaped hole; 37, a third waist-shaped hole;

[0042] 4. A driving assembly; 41, a driver; 42, a driving piece; 421, a torque sensor; 422, a fourth bearing seat; 423, a driving shaft; 424, a shaft coupling; 43, a transmission piece; 431, a driving gear; 432, a driven gear; 44, a driven piece; 441, a fifth bearing seat; 442, a driven shaft;

[0043] 5. A lubricating system;

[0044] 6. A first angle sensor;

[0045] 7. A second angle sensor;

[0046] 8. A camera;

[0047] 9. A background light. DETAILED DESCRIPTION

[0048] In order to make the technical problems to be solved by the present application, the technical solutions and the beneficial effects clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not used to limit the present application.

[0049] It is to be noted that when an element is referred to as being "fixed" or "set" on another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or indirectly connected to the other element.

[0050] It is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like, specify the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0051] In addition, the terms "first", "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0052] As Figures 1 to 9 shown, the embodiments of the present application provide a lubrication system test device, which comprises a rack 1, a first adjusting assembly 2, a second adjusting assembly 3, a driving assembly 4 and a lubrication system 5. The first adjusting assembly 2 is installed on the rack 1. The second adjusting assembly 3 is installed on the first adjusting assembly 2 and can rotate around the first direction under the driving of the first adjusting assembly 2. The driving assembly 4 is installed on the second adjusting assembly 3 and can rotate around the second direction under the driving of the second adjusting assembly 3. The lubrication system 5 is installed on the driving assembly 4.

[0053] It is to be noted here that the first direction above and below refers to the bidirectional direction of the rotation axis 221 line of the output end of the first adjusting assembly 2, specifically the X-axis as shown in Figure 1 The second direction above and below refers to the bidirectional direction of the rotation axis 221 line of the output end of the second adjusting assembly 3, specifically the Y-axis as shown in Figure 1 .

[0054] Specifically, as Figure 2As shown, when the lubricating system 5 needs to be inclined forward, the tester drives the second adjusting assembly 3 to rotate clockwise around the first direction through the first adjusting assembly 2. Under the drive of the second adjusting assembly 3, the lubricating system 5 rotates around the first direction towards the ground. That is, the lubricating system 5 is inclined forward. When the lubricating system 5 needs to be inclined backward, the tester drives the second adjusting assembly 3 to rotate counterclockwise around the first direction through the first adjusting assembly 2. Under the drive of the second adjusting assembly 3, the lubricating system 5 rotates around the first direction away from the ground. That is, the lubricating system 5 is inclined backward. As shown in Figure 3 As shown, when the lubricating system 5 needs to be inclined left, the tester drives the lubricating system 5 to rotate counterclockwise around the second direction through the second adjusting assembly 3. That is, the lubricating system 5 is inclined left. When the lubricating system 5 needs to be inclined right, the tester drives the lubricating system 5 to rotate clockwise around the second direction through the second adjusting assembly 3. That is, the lubricating system 5 is inclined right.

[0055] The lubricating system test device provided in the present application adopts the first adjusting assembly 2, which can make the lubricating system 5 inclined forward or backward. The second adjusting assembly 3 can make the lubricating system 5 inclined left or right. Under the cooperation of the first adjusting assembly 2 and the second adjusting assembly 3, the lubricating system 5 can rotate around the first direction and the second direction at the same time, which can simulate the working condition of the lubricating system 5. Moreover, the posture of the lubricating system 5 can be adjusted according to the test requirement, which has a wide application range, good versatility, is convenient for the tester to study the lubricating condition of the lubricating system 5 under different working conditions, and is convenient for test. The driving assembly 4 can adjust the rotating speed of the internal gear structure of the lubricating system 5 according to the test requirement, which can also be used to simulate the working condition of the lubricating system 5, which helps to further expand the application range and is convenient for test.

[0056] In an embodiment of the present application, please refer to Figures 1 to 9 The first adjusting assembly 2 includes a first speed reducer 21, a rotating frame 22 and a clamping piece 23. The first speed reducer 21 is installed on the rack 1. The rotating frame 22 is installed on the rack 1 and can rotate around the first direction under the drive of the first speed reducer 21. The clamping piece 23 is installed on the end of the rotating frame 22 away from the first speed reducer 21 and can clamp the rotating frame 22.

[0057] Specifically, when the lubricating system 5 needs to be inclined forward, the tester drives the rotating frame 22 and the second adjusting assembly 3 to rotate clockwise around the first direction through the first speed reducer 21, so as to make the lubricating system 5 inclined forward until the lubricating system 5 is inclined forward to the target angle. The tester locks the rotating frame 22 through the clamping piece 23. When the lubricating system 5 needs to be inclined backward, the tester drives the rotating frame 22 and the second adjusting assembly 3 to rotate counterclockwise around the first direction through the first speed reducer 21, so as to make the lubricating system 5 inclined backward until the lubricating system 5 is inclined backward to the target angle. The tester locks the rotating frame 22 through the clamping piece 23.

[0058] In this way, the first speed reducer 21 is adopted, the test personnel can drive the rotating frame 22 to rotate around the first direction, so that the lubricating system 5 can be tested to tilt forward or tilt backward, the test personnel can adjust the posture of the lubricating system 5, the working condition of the lubricating system 5 can be simulated, and the test is facilitated. The rotating frame 22 is adopted, the second adjusting assembly 3 can be conveniently installed. Moreover, the lubricating system 5 can be driven to rotate around the first direction through the second adjusting assembly 3. The clamping piece 23 is adopted, after the lubricating system 5 is rotated to the target angle, the rotating frame 22 can be locked, the lubricating system 5 is prevented from rotating relative to the rack 1 during the test to cause errors in the test, and the test is facilitated.

[0059] Optionally, the first speed reducer 21 is a hand-operated turbine speed reducer.

[0060] In an embodiment of the present application, please refer to Figures 1 to 9 The rotating frame 22 comprises two rotating shafts 221, two rotating rods 222, a first connecting rod 223 and a supporting rod 224. The two rotating shafts 221 are rotatably arranged in the rack 1 and are spaced apart. The two rotating rods 222 are respectively installed on the two rotating shafts 221. The first connecting rod 223 is connected between the two rotating rods 222. The supporting rod 224 is connected to the first connecting rod 223 and is located between the two rotating rods 222. The clamping piece 23 comprises a first mounting section 231, two arc-shaped sections 232 and two second mounting sections 233. The first mounting section 231 is installed on the rack 1. The two arc-shaped sections 232 are connected to one end of the first mounting section 231 close to the rotating frame 22 and are spaced apart. The two second mounting sections 233 are respectively connected to one end of the two arc-shaped sections 232 away from the first mounting section 231 and are configured to move towards each other under the drive of external bolts to move the two arc-shaped sections 232 towards each other.

[0061] Specifically, when the lubricating system 5 needs to tilt forward, the test personnel drives one of the rotating shafts 221 to rotate clockwise around the first direction through the first speed reducer 21. Under the drive of the rotating shaft 221, the rotating rod 222, the first connecting rod 223 and the supporting rod 224 all rotate clockwise around the first direction, and the lubricating system 5 can be driven to tilt forward through the second adjusting assembly 3. When the lubricating system 5 needs to tilt backward, the test personnel drives one of the rotating shafts 221 to rotate counterclockwise around the first direction through the first speed reducer 21. Under the drive of the rotating shaft 221, the rotating rod 222, the first connecting rod 223 and the supporting rod 224 all rotate counterclockwise around the first direction, and the lubricating system 5 can be driven to tilt backward through the second adjusting assembly 3.

[0062] More specifically, according to the test requirement, after the lubricating system 5 is inclined forward or backward to the target angle, the tester locks the two second mounting segments 233 through the external bolts. Under the action of the external bolts, the two second mounting segments 233 move towards each other, and the two second mounting segments 233 can drive the two arc-shaped segments 232 to move towards each other. Under the action of the two arc-shaped segments 232, the other shaft 221 can be locked.

[0063] In this way, the shaft 221, the rotating rod 222, the first connecting rod 223 and the supporting rod 224 are adopted, and the lubricating system 5 is driven to rotate around the first direction by the second adjusting assembly 3 under the cooperation of the first speed reducer 21, so that the posture of the lubricating system 5 is adjusted. Since the first connecting rod 223 is connected between the same ends of the two rotating rods 222, the second adjusting assembly 3 is conveniently installed, so that the second assembly is located between the two rotating rods 222, and the structure is simplified. The two second mounting segments 233 are adopted, and the two arc-shaped segments 232 can tightly hold the shaft 221 under the action of the external bolts. Under the cooperation of the first mounting segment 231, the shaft 221 is prevented from rotating around the first direction relative to the rack 1, and the lubricating system 5 is prevented from rotating around the first direction relative to the rack 1, so that the lubricating system 5 is prevented from rotating relative to the rack 1 during the test, and the test error caused by the rotation of the lubricating system 5 relative to the rack 1 is prevented, and the test is facilitated.

[0064] In an embodiment of the present application, referring to Figures 1 to 9 The second adjusting assembly 3 comprises a second speed reducer 31, a rotating plate 32, a supporting piece 33 and a plurality of limiting pieces 34. The second speed reducer 31 is installed on the rotating rack 1. The rotating plate 32 is installed on the output end of the second speed reducer 31 and can rotate around the second direction under the driving of the second speed reducer 31. The supporting piece 33 is installed between the rotating rack 22 and the rotating plate 32. The plurality of limiting pieces 34 are slidably installed on the rotating rack 22 and can be clamped on the rotating plate 32.

[0065] Specifically, when the lubricating system 5 needs to be inclined to the left, the tester drives the rotating plate 32 to rotate counterclockwise around the second direction through the second speed reducer 31, so that the lubricating system 5 is inclined to the left, and the lubricating system 5 is inclined to the left until the target angle. When the lubricating system 5 needs to be inclined to the right, the tester drives the rotating plate 32 to rotate clockwise around the second direction through the second speed reducer 31, so that the lubricating system 5 is inclined to the right, and the lubricating system 5 is inclined to the left until the target angle. When the lubricating system 5 does not need to be inclined to the left or to the right, the tester clamps the plurality of limiting pieces 34 on the rotating plate 32, so that the rotating plate 32 cannot rotate around the second direction.

[0066] With the arrangement, the second speed reducer 31 is adopted, the test personnel can drive the rotating frame 22 to rotate around the second direction, so that the lubricating system 5 can be tested to lean left or right, the test personnel can adjust the posture of the lubricating system 5, the working condition of the lubricating system 5 can be simulated, and the test is facilitated. The rotating plate 32 is adopted, the driving assembly 4 is facilitated to be installed. Moreover, the speed of the gear structure inside the lubricating system 5 can be adjusted through the driving assembly 4, and the working condition of the lubricating system 5 can also be simulated, and the test is facilitated. The supporting piece 33 is adopted, and the rotating plate 32 and the supporting plate can be hinged under the cooperation of the supporting plate. The supporting plate can support the rotating plate 32 through the supporting piece 33, which helps to improve the structural stability between the first adjusting assembly 2 and the second adjusting assembly 3, and then helps to improve the structural stability between the rack 1 and the lubricating system 5, and the lubricating system 5 is not prone to shaking, and the test is facilitated. The limiting piece 34 is adopted, and the lubricating system 5 can be kept horizontal in the second direction. When only the lubrication condition of the lubricating system 5 needs to be tested to lean forward or lean backward, the lubricating system 5 can be prevented from rotating around the second direction, the test is facilitated, and the use convenience is improved. Moreover, the limiting piece 34 is provided in a plurality of ways, compared with the case where the limiting piece 34 is provided in only one way, the stability of the lubricating system 5 in the second direction is further improved.

[0067] Optionally, the second speed reducer 31 is a hand-operated turbine speed reducer.

[0068] In an embodiment of the present application, please refer to Figures 1 to 9 The supporting piece 33 includes a first bearing seat 331, a plurality of second bearing seats 332, a plurality of third bearing seats 333, and a supporting shaft 334. The first bearing seat 331 is installed on the rotating plate 32 and is clamped to the output end of the second speed reducer 31. The plurality of second bearing seats 332 are all installed on the rotating plate 32. The plurality of third bearing seats 333 are all installed on the rotating frame 22. The supporting shaft 334 is arranged through the plurality of second bearing seats 332 and the plurality of third bearing seats 333. The limiting piece 34 includes a second connecting rod 341, a first clamping hook 342, and a second clamping hook 343. The first clamping hook 342 is connected to one end of the second connecting rod 341 close to the rotating frame 22 and is clamped to the rotating frame 22 and can slide in the first direction. The second clamping hook 343 is connected to one end of the second connecting rod 341 close to the rotating plate 32 and is configured to be clamped to the rotating plate 32 after moving in the first direction through the first clamping hook 342 and is further configured to be fixed to the rotating plate 32 by an external latch after being clamped to the rotating plate 32.

[0069] In this way, by adopting the first bearing seat 331, the rotating plate 32 can be clamped to the output end of the second speed reducer 31, so that the second speed reducer 31 drives the rotating plate 32 to rotate in the second direction, so that the lubricating system 5 can realize left or right inclination. By adopting the second bearing seat 332, the third bearing seat 333 and the supporting shaft 334, the support plate and the rotating plate 32 can be hinged. When the rotating plate 32 rotates in the second direction, the support plate supports the rotating plate 32 through the second bearing seat 332, the third bearing seat 333 and the supporting shaft 334, which helps to improve the rotation stability of the rotating plate 32 in the second direction, thereby helping to improve the rotation stability of the lubricating system 5 in the second direction, and also helping to improve the structural stability between the first adjusting assembly 2 and the second adjusting assembly 3, facilitating the adjustment of the attitude of the lubricating system 5. Moreover, the number of the second bearing seat 332 and the number of the third bearing seat 333 are both set to be multiple, which helps to further improve the rotation stability of the lubricating system 5 in the second direction, and also helps to further improve the structural stability between the first adjusting assembly 2 and the second adjusting assembly 3.

[0070] In an embodiment of the present application, please refer to Figures 1 to 9 The driving assembly 4 comprises a driver 41, a driving piece 42, a transmission piece 43 and a driven piece 44. The driver 41 is detachably installed on the second adjusting assembly 3. The driving piece 42 is detachably installed on the rotating plate 32. The transmission piece 43 is installed between the output end of the driver 41 and the driving piece 42, and can drive the lubricating system 5 to rotate by transmitting power from the driver 41 to the driving piece 42. The driven piece 44 is detachably installed on the rotating plate 32, and can rotate under the drive of the lubricating system 5.

[0071] Specifically, when the device is used, the driver 41 can transmit power to the driving piece 42 through the transmission piece 43. Under the action of the driving piece 42, power can be transmitted to the gear structure of the lubricating system 5. Under the action of the lubricating system 5, power can be transmitted to the driven piece 44.

[0072] In this way, by adopting the driver 41, power can be provided for the operation of the lubricating system 5. Moreover, by controlling the rotating speed of the output end of the driver 41, the rotating speed of the gear structure in the lubricating system 5 can be controlled, which can also be used to simulate the working condition of the lubricating system 5, helping to further expand the application range and facilitate testing. By adopting the transmission piece 43, the power of the driver 41 can be transmitted to the lubricating system 5. Moreover, it is convenient to install the driving piece 42, so that the structure of the device is more compact. Under the cooperation of the driving piece 42, the power of the driver 41 can be transmitted to the lubricating system 5. By adopting the driven piece 44, the lubricating system 5 can be stably operated, facilitating the normal testing.

[0073] Alternatively, the driver 41 may be configured as a motor.

[0074] In one embodiment of this application, see [reference] Figures 1 to 9 The driving component 42 includes a torque sensor 421, two fourth bearing seats 422, a drive shaft 423, and a coupling 424. The torque sensor 421 is detachably mounted on the second adjusting assembly 3 and can detect the torque output by the transmission component 43. The two fourth bearing seats 422 are detachably mounted on the second adjusting assembly 3 and are spaced apart. The drive shaft 423 is rotatably passed between the two fourth bearing seats 422. The coupling 424 is installed between the drive shaft 423 and the coupling 424. The transmission component 43 includes a driving gear 431 and a driven gear 432. The driving gear 431 is mounted on the output end of the driver 41 and can rotate under the drive of the driver 41. The driven gear 432 is mounted on the end of the torque sensor 421 away from the coupling 424 and meshes with the driving gear 431. The driven member 44 includes two fifth bearing seats 441 and a driven shaft 442. The two fifth bearing seats 441 are detachably mounted on the second adjusting assembly 3 and are spaced apart. The driven shaft 442 passes between the two fifth bearing seats 441 and can rotate under the drive of the lubrication system 5.

[0075] Specifically, when using this device, the driver 41 drives the drive gear 431 to rotate, and the drive gear 431 drives the driven gear 432 to rotate. Under the action of the driven gear 432, power can be transmitted to the input shaft of the torque sensor 421 and output from the output shaft of the torque sensor 421. Under the action of the torque sensor 421, power can be transmitted to the coupling 424, and the coupling 424 can be driven to rotate. Under the action of the coupling 424, power can be transmitted to the drive shaft 423, and the drive shaft 423 can be driven to rotate. Under the action of the drive shaft 423, power can be transmitted to the lubrication system 5, thereby enabling the lubrication system 5 to operate. Under the action of the gear structure inside the lubrication system 5, power can be transmitted to the driven shaft 442, and the driven shaft 442 can be driven to rotate.

[0076] In this way, the driving force of the driver 41 can be transmitted to the lubricating system 5 to make the lubricating system 5 operate normally by using the driving gear 431, the driven gear 432, the torque sensor 421, the driving shaft 423 and the coupling 424. The torque output by the driven gear 432 can be detected by using the torque sensor 421. Since the driving shaft 423 and the gear structure of the lubricating system 5 are coaxially arranged, the torque acting on the lubricating system 5 by the driving shaft 423 can be measured, which is convenient for subsequent test measurement and analysis. The fourth bearing seat 422 is used to facilitate the installation of the driving shaft 423, which helps to improve the rotation stability of the driving shaft 423, so that the driving force of the driver 41 can be stably transmitted to the lubricating system 5. The driven shaft 442 can be assembled with the gear structure in the lubricating system 5, which helps to improve the rotation stability of the gear structure in the lubricating system 5 when the driving shaft 423 drives the gear structure in the lubricating system 5 to operate. The fifth bearing seat 441 is used to facilitate the installation of the driven shaft 442, which helps to improve the rotation stability of the driven shaft 442, so that the lubricating system 5 can operate more stably.

[0077] Optionally, a plurality of first waist-shaped holes 35, a plurality of second waist-shaped holes 36 and a plurality of third waist-shaped holes 37 are formed in the rotating plate 32. The plurality of first waist-shaped holes 35 are configured to pass through external bolts to fix the driver 41. The plurality of second waist-shaped holes 36 are configured to pass through external bolts to fix the fourth bearing seat 422. The plurality of third waist-shaped holes 37 are configured to pass through external bolts to fix the fifth bearing seat 441.

[0078] In this way, the driver 41 can be detachably connected with the rotating plate 32 by using the plurality of first waist-shaped holes 35 in cooperation with external bolts. According to actual application requirements, the position of the driver 41 on the first waist-shaped holes 35 can be adjusted. The fourth bearing seat 422 can be detachably connected with the rotating plate 32 by using the plurality of second waist-shaped holes 36 in cooperation with external bolts. According to actual application requirements, the position of the fourth bearing seat 422 on the second waist-shaped holes 36 can be adjusted. The fifth bearing seat 441 can be detachably connected with the rotating plate 32 by using the plurality of third waist-shaped holes 37 in cooperation with external bolts. According to actual application requirements, the position of the fifth bearing seat 441 on the third waist-shaped holes 37 can be adjusted. In summary, by adjusting the relative positions among the driver 41, the fourth bearing seat 422 and the fifth bearing seat 441, the rotating plate 32 can be used to install drivers 41 of different specifications. By adjusting the relative positions between the fourth bearing seat 422 and the fifth bearing seat 441, the rotating plate 32 can be used to install lubricating systems 5 of different specifications, which helps to further improve the application range of the device.

[0079] In an embodiment of the present application, please refer to Figures 1 to 9The lubricating system test device further comprises a first angle sensor 6 and a second angle sensor 7. The first angle sensor 6 is installed on the second adjusting assembly 3 and is capable of detecting the angle of rotation of the lubricating system 5 around the first direction. The second angle sensor 7 is installed on the second adjusting assembly 3 and is capable of detecting the angle of rotation of the lubricating system 5 around the second direction.

[0080] In this way, the first angle sensor 6 is capable of detecting the angle of rotation of the lubricating system 5 around the first direction, which is convenient for the tester to intuitively understand the rotation angle of the lubricating system 5, adjust the posture of the lubricating system 5, and analyze the test data. The second angle sensor 7 is capable of detecting the angle of rotation of the lubricating system 5 around the second direction, which is convenient for the tester to intuitively understand the rotation angle of the lubricating system 5, adjust the posture of the lubricating system 5, and analyze the test data.

[0081] In an embodiment of the present application, please refer to Figures 1 to 9 The lubricating system test device further comprises a camera 8 for shooting the lubricating system 5.

[0082] It should be noted that the lubricating system 5 comprises a transparent shell (not shown in the figure) and a gear structure (not shown in the figure). The gear structure is arranged in the transparent shell.

[0083] In this way, the camera 8 is capable of shooting the flow field diagram of the lubricating system 5 when the lubricating system 5 is running, which is convenient for the tester to analyze the data subsequently.

[0084] Optionally, the lubricating system test device further comprises a background light 9 and a foreground light (not shown in the figure). The background light 9 is arranged on the side of the rack 1 away from the lubricating system 5, and the foreground light is arranged on the side of the rack 1 close to the lubricating system 5.

[0085] In this way, the background light 9 and the foreground light are capable of supplementing light for the lubricating system 5, which is convenient for the camera 8 to shoot, so that the flow field diagram of the lubricating system 5 can be clearly obtained, which is convenient for the tester to analyze the data and helps to improve the convenience of use.

[0086] Optionally, the camera 8 is a high-speed camera.

[0087] As shown in Figure 10 The present application further provides a test method of the lubricating system test device, which at least comprises the following steps:

[0088] Step S1: adjusting the posture, adjusting the posture of the lubricating system 5 through the first adjusting assembly 2 and the second adjusting assembly 3.

[0089] Specifically, according to the test requirements, the rotation angle of the lubricating system 5 in the first direction is adjusted by the first adjusting assembly 2, and the angle data of the lubricating system 5 in the first direction is obtained by the first angle sensor 6. The rotation angle of the lubricating system 5 in the second direction is adjusted by the second adjusting assembly 3, and the angle data of the lubricating system 5 in the second direction is obtained by the second angle sensor 7.

[0090] Step S2: Adjust the camera 8 parameters.

[0091] Specifically, according to the test requirements, the background light 9, the foreground light, the camera 8 and the data processing software of the computer are turned on, the parameters of the device are adjusted, the lens focal length, aperture and shooting interval time of the camera 8 are set, so that the flow field inside the lubricating system 5 can be clearly photographed.

[0092] Step S3: Adjust the rotating speed, and adjust the rotating speed of the lubricating system 5 by the driving assembly 4.

[0093] Specifically, according to the test requirements, the driver 41 is started, so that the lubricating system 5 reaches the required rotating speed of the test.

[0094] Step S4: Detect the input and output of the lubricating oil.

[0095] Specifically, the oil pump is turned on and the timing is started, the lubricating oil is input into the lubricating system 5, after the lubricating system 5 runs stably for a period of time, the input of the lubricating oil is detected by the flowmeter arranged at the input port, and is recorded. At the same time, the output of the lubricating oil and the time are recorded by the measuring cup arranged at the output port.

[0096] Step S5: Data analysis.

[0097] Specifically, the driver 41 and the oil pump are turned off, the flow field diagram inside the lubricating system 5 is processed, the input and output flow data of the lubricating system 5 are processed, and the test results are obtained.

[0098] The test method of the lubricating system test device provided in the application can carry out the input and output test of different rotating speeds, different postures and different lubricating systems 5 according to the test requirements, can meet different test requirements, and the test results are accurate and the degree of automation is high.

[0099] One or more embodiments in the application are intended to cover all such alternatives, modifications and variations falling within the broad scope of the application. Therefore, any omissions, modifications, equivalent replacements, improvements and the like made within the spirit and principles of one or more embodiments in the application shall be included in the protection scope of the application.

Claims

1. A testing apparatus for a lubrication system, characterized in that, include: Rack (1); The first adjustment component (2) is mounted on the frame (1); The second adjustment component (3) is installed on the first adjustment component (2) and can rotate around the first direction under the drive of the first adjustment component (2); A drive component (4) is mounted on the second adjustment component (3) and is capable of rotating around a second direction under the drive of the second adjustment component (3); Lubrication system (5), said lubrication system (5) is installed on the drive assembly (4); The first adjustment component (2) includes a first reducer (21), a rotating frame (22) and a clamping member (23). The first reducer (21) is mounted on the frame (1), the rotating frame (22) is mounted on the frame (1) and can rotate around a first direction under the drive of the first reducer (21). The clamping member (23) is mounted on the end of the rotating frame (22) away from the first reducer (21) and can clamp the rotating frame (22). The second adjustment component (3) includes a second reducer (31), a rotating plate (32), a support member (33), and a plurality of limiting members (34). The second reducer (31) is mounted on the rotating frame (22). The rotating plate (32) is mounted on the output end of the second reducer (31) and can rotate around a second direction under the drive of the second reducer (31). The support member (33) is mounted between the rotating frame (22) and the rotating plate (32). The plurality of limiting members (34) can be slidably mounted on the rotating frame (22) and can be engaged with the rotating plate (32). The support member (33) includes a first bearing seat (331), a plurality of second bearing seats (332), a plurality of third bearing seats (333), and a support shaft (334). The first bearing seat (331) is mounted on the rotating plate (32) and snapped into the output end of the second reducer (31). The plurality of second bearing seats (332) are all mounted on the rotating plate (32), and the plurality of third bearing seats (333) are all mounted on the rotating frame (22). The support shaft (334) passes through the plurality of second bearing seats (332) and the plurality of third bearing seats (333). The limiting member (34) includes a second connecting rod. (341), a first hook (342) and a second hook (343), the first hook (342) is connected to one end of the second connecting rod (341) near the rotating frame (22) and is engaged with the rotating frame (22), and can slide along the first direction, the second hook (343) is connected to one end of the second connecting rod (341) near the rotating plate (32), and is configured to be engaged with the rotating plate (32) after moving along the first direction by the first hook (342), and is also configured to be fixed to the rotating plate (32) by an external pin after being engaged with the rotating plate (32); The drive assembly (4) includes a driver (41), an active member (42), a transmission member (43), and a driven member (44). The driver (41) is detachably mounted on the second adjustment assembly (3). The active member (42) is detachably mounted on the rotating plate (32). The transmission member (43) is mounted between the output end of the driver (41) and the active member (42) and can transmit the power of the driver (41) to the active member (42) to drive the lubrication system (5) to rotate. The driven member (44) is detachably mounted on the rotating plate (32) and can rotate under the drive of the lubrication system (5).

2. The lubrication system testing apparatus as described in claim 1, characterized in that, The rotating frame (22) includes two rotating shafts (221), two rotating rods (222), a first connecting rod (223), and a support rod (224). Both rotating shafts (221) are rotatably mounted on the frame (1) and spaced apart. The two rotating rods (222) are respectively mounted on the two rotating shafts (221). The first connecting rod (223) connects the two rotating rods (222). The support rod (224) connects to the first connecting rod (223) and is located between the two rotating rods (222). The clamping member (23) The device includes a first mounting section (231), two arc-shaped sections (232) and two second mounting sections (233). The first mounting section (231) is mounted on the frame (1). The two arc-shaped sections (232) are connected to the end of the first mounting section (231) near the rotating frame (22) and are spaced apart. The two second mounting sections (233) are respectively connected to the end of the two arc-shaped sections (232) away from the first mounting section (231) and are configured to move towards each other under the action of external bolts so that the two arc-shaped sections (232) move towards each other.

3. The lubrication system testing apparatus as described in claim 1, characterized in that, The driving component (42) includes a torque sensor (421), two fourth bearing seats (422), a drive shaft (423), and a coupling (424). The torque sensor (421) is detachably mounted on the second adjustment assembly (3) and can detect the torque output by the transmission component (43). The two fourth bearing seats (422) are detachably mounted on the second adjustment assembly (3) and spaced apart. The drive shaft (423) is rotatably passed between the two fourth bearing seats (422). The coupling (424) is installed between the drive shaft (423) and the torque sensor (421). The transmission component (43) includes a drive gear (431) and a driven gear (424). The driven gear (432) is mounted on the output end of the driver (41) and can rotate under the drive of the driver (41). The driven gear (432) is mounted on the end of the torque sensor (421) away from the coupling (424) and meshes with the driven gear (431). The driven member (44) includes two fifth bearing seats (441) and a driven shaft (442). The two fifth bearing seats (441) are detachably mounted on the second adjustment assembly (3) and are spaced apart. The driven shaft (442) passes between the two fifth bearing seats (441) and can rotate under the drive of the lubrication system (5).

4. The lubrication system testing apparatus as described in claim 1, characterized in that, The lubrication system (5) test device further includes a first angle sensor (6) and a second angle sensor (7). The first angle sensor (6) is installed on the second adjustment component (3) and is capable of detecting the angle of rotation of the lubrication system (5) around a first direction. The second angle sensor (7) is installed on the second adjustment component (3) and is capable of detecting the angle of rotation of the lubrication system (5) around a second direction.

5. The testing apparatus for the lubrication system (5) as described in claim 1, characterized in that, The testing device for the lubrication system (5) also includes a camera (8) for photographing the lubrication system (5).

6. A test method for a lubrication system test apparatus as described in any one of claims 1-5, characterized in that, At least the following steps are included: Adjust the attitude by adjusting the attitude of the lubrication system (5) through the first adjustment component (2) and the second adjustment component (3); Adjust the camera (8) parameters; Adjust the rotational speed by means of the drive assembly (4) to adjust the rotational speed of the lubrication system (5); Detect the input and output of lubricating oil; Data analysis.

Citation Information

Patent Citations

  • Test platform capable of carrying out attitude test on aircraft engine lubrication system

    CN117191400A