A device and method for cleaning and recycling a fiber tow spinneret cap
By designing a fiber tow spinneret cleaning and recycling device, the automatic fixing and cleaning of the spinneret is achieved using components such as a limiting frame, a positioning frame, and a rubber suction cup. This solves the problems of low cleaning efficiency and high labor costs for spinneret cleaning, and improves cleaning efficiency and water resource utilization.
Patent Information
- Application Number
- CN202410548635.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2044-05-06
AI Technical Summary
Existing technologies have low spinneret cleaning efficiency, high labor costs, and the spinneret is prone to falling off during the cleaning process, which further reduces cleaning efficiency.
A fiber tow spinneret recycling and cleaning device was designed, including a cleaning unit and a fixing unit. By combining a limiting frame, a positioning frame, a cleaning frame, a recycling frame and a collection frame, the automatic fixing, cleaning and collection of the spinneret caps can be achieved. Electromagnetic repulsion, rubber suction cups and air pumps are used for the initial positioning and limiting of the spinneret caps. The use of water pump and stirring frame improves cleaning efficiency and water resource utilization.
It enables rapid fixing and separation of the spinneret cap, reduces labor costs, improves cleaning efficiency, increases water resource utilization, ensures that the spinneret cap is completely cleaned, and reduces the phenomenon of it falling off during the cleaning process.
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Figure CN118292123B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of spinneret recovery and cleaning, in particular to a fiber tow spinneret recovery and cleaning device and method. BACKGROUND
[0002] The fiber tow spinneret is a component used in spinning equipment, which is used to control the position and direction of the fiber bundle during the spinning process, ensuring that the fibers are uniformly and orderly delivered to the spinning machine during the spinning process. This device is usually composed of multiple slender tows, which are aggregated together to form a strip-shaped structure similar to the shape of a hat, which is fixed or suspended above the spinning equipment for the fiber bundle to pass through. The design of the fiber tow spinneret aims to ensure that the fibers can be delivered in the desired manner during the spinning process, avoiding entanglement or shedding of the fiber bundle, to improve the quality and efficiency of spinning. This equipment is very important for the smooth progress of the spinning process, effectively maintaining the stability and continuity of the fiber bundle, and contributing to the production of high-quality textiles. After use, part of the fiber tow is easily attached to the spinneret, affecting the subsequent use of the spinneret, resulting in the quality of the subsequent fiber tow being affected. Therefore, the used spinneret needs to be recovered and cleaned.
[0003] The spinneret is generally placed in a hanger and then placed in a cleaning tank for a certain period of time and number of times until it is clean. However, due to the small size and large number of spinnerets, workers need to perform multiple suspension operations if the hanger positioning method is used, resulting in low cleaning efficiency. In addition, during the cleaning process, the liquid impact force can easily cause the spinneret to separate from the hanger, causing the spinneret to fall into the cleaning tank, further reducing the cleaning efficiency. Furthermore, after the spinneret is cleaned, it needs to be separated from the hanger, which still requires manual assistance, resulting in high cleaning costs and further reducing the cleaning efficiency. SUMMARY
[0004] In view of the above problems, the present application provides a fiber tow spinneret recovery and cleaning device and method to solve the technical problems of low cleaning efficiency and high labor cost in the related art. In order to achieve the above purpose, the present application provides the following technical solutions.
[0005] The first aspect of the present application provides a fiber tow spinneret recovery and cleaning device, which comprises a cleaning unit and a fixing unit. The fixing unit is arranged on the cleaning unit and is used to fix and transport the spinneret. The cleaning unit comprises a workbench, a cleaning box is fixedly installed on the upper end of the workbench, a recovery rack is arranged on the workbench and located at the right side of the cleaning box, a stirring rack is arranged on the recovery rack, the recovery rack is fixedly connected with the cleaning box, a cleaning rack is arranged at the bottom of the cleaning box, and a collection rack is arranged on the workbench. The fixing unit comprises a limiting rack, and the limiting rack is arranged on the cleaning box. The cleaning rack is provided with a positioning rack.
[0006] According to the embodiment of the present application, the recycling frame comprises a water pump, the water pump is fixedly installed at the end of the cleaning frame, a collecting box is fixedly installed at the outlet of the water pump, a tapered groove is formed at the bottom of the collecting box, a partition plate is fixedly installed at the inner end of the lower side of the collecting box, a plurality of cylindrical through holes are uniformly formed on the partition plate, and a bent pipe is fixedly installed at the lower end of the cylindrical through holes.
[0007] According to the embodiment of the present application, the cleaning frame comprises a limiting base plate, the limiting base plate is fixedly installed at the bottom of the cleaning box, a plurality of cylindrical grooves are uniformly formed at the upper end of the limiting base plate, a plurality of fixing grooves are uniformly formed at the inner end of the cylindrical grooves, a cylindrical spring is fixedly installed in the fixing groove, an arc-shaped block with magnetism is fixedly installed at the end of the cylindrical spring, an electromagnetic plate is fixedly installed in the fixing groove, the magnetism of the electrified electromagnetic plate is opposite to the magnetism of the arc-shaped block, a water pipe is fixedly installed at the lower side of the limiting base plate and at the lower end of the cylindrical groove, a main control pipe is fixedly installed at the end of the water pipe, a filter plate is fixedly installed at the inner end of the main control pipe, a water pump is fixedly connected between the end of the main control pipe and the collecting box, a rotating ring is rotatably connected at the inner end of the water pipe, a grid circular plate is fixedly installed at the inner end of the rotating ring, cleaning bristles are fixedly installed at the upper end of the grid circular plate, and a fan wheel is fixedly installed at the middle lower end of the grid circular plate.
[0008] According to the embodiment of the present application, the limiting frame comprises a motor one, the motor one is fixedly installed on the cleaning box through a motor base, a cylindrical gear one is fixedly installed on the output shaft of the motor one through a shaft coupling, an annular gear one engaged with the cylindrical gear one is rotatably connected on the cleaning box, a poking column is fixedly installed at the inner end of the annular gear one, a right-angle plate is fixedly installed at the upper end of the cleaning box, a distance control air cylinder is fixedly installed at the lower end of the horizontal section of the right-angle plate, a fixed cylinder is fixedly installed at the extension end of the distance control air cylinder, a squeezing grid plate is rotatably connected at the lower end of the fixed cylinder, a rectangular groove matched with the poking column is formed at the lower end of the squeezing grid plate, and a connecting rod penetrating through the squeezing grid plate is fixedly installed at the upper end of the poking column.
[0009] According to the embodiment of the present application, the positioning frame comprises an arc-shaped groove, the arc-shaped groove is formed at the center end of the cylindrical groove towards the arc-shaped block, a connecting spring is fixedly installed in the arc-shaped groove, a squeezing block is fixedly installed at the end of the connecting spring, a moving column is fixedly installed at the side of the squeezing block towards the arc-shaped block, an inclined rod with a telescopic structure is hingedly connected at the end of the moving column, the inclined rod is hingedly connected between the middle and the arc-shaped block, a limiting plate is connected to the arc-shaped block in a sliding fit manner at the upper side and towards the center end of the cylindrical groove, and the limiting plate is hingedly connected to the end of the inclined rod.
[0010] According to the embodiment of the present application, the stirring frame comprises a motor two, the motor two is fixedly installed at the upper end of the collecting box through a motor base, a stirring screw column is fixedly installed on the output shaft of the motor two through a shaft coupling, a stirring rod is rotatably connected to the outer end of the stirring screw column through a pin shaft, a torsional spring one is sleeved on the pin shaft, one end of the torsional spring one is fixedly connected to the stirring screw column, and the other end of the torsional spring one is fixedly connected to the stirring rod.
[0011] According to the embodiment of the present application, the collecting box rear end is fixedly provided with a conveying pump connected with the cleaning frame through a conveying pipe, and the collecting box bottom is connected with a discharging box in a threaded manner.
[0012] According to the embodiment of the present application, the extrusion grid plate is uniformly provided with discharging through holes, and the lower end of the extrusion grid plate is uniformly fixedly provided with fixed springs, the lower end of the fixed spring is fixedly provided with a cylindrical block, the lower end of the cylindrical block is provided with a conical groove, the inner wall of the cylindrical block lower end and the conical groove are fixedly provided with a plurality of rubber suction cups, the rubber suction cups are uniformly distributed and connected between the rubber suction cups on the same cylindrical block, the rubber suction cups at the lower end of the cylindrical block and the rubber suction cups in the conical groove are connected with a blocking plate through a pin shaft, the pin shaft is sleeved with a torsional spring two, one end of the torsional spring two is fixedly connected with the blocking plate, the other end of the torsional spring two is fixedly connected with the cylindrical block, the rubber suction cups on the adjacent cylindrical blocks are connected through a communication pipe, the upper end of the extrusion grid plate is fixedly provided with an air pump, and the air pump is fixedly connected with the adjacent communication pipe.
[0013] According to the embodiment of the present application, the collecting frame comprises an electric push rod, the workbench is fixedly provided with the electric push rod, and the electric push rod is fixedly provided with a circular box at the tail end.
[0014] According to the embodiment of the present application, in addition, the present application also provides a fiber tow spinneret cap recycling and cleaning method, comprising the following steps:
[0015] S1, fixedly limit the spinneret cap: first, pour the spinneret cap to be cleaned into the cleaning box, and then limit and fix the spinneret cap through the limiting frame and the positioning frame.
[0016] S2, flush the spinneret cap: when the spinneret cap is fixed, flush the spinneret cap through the cleaning frame, so that the fiber tow attached to the hole of the spinneret cap is flushed out of the spinneret cap.
[0017] S3, gather and precipitate: during the cleaning process, the used sewage is introduced into the recycling frame, and the water in the recycling frame is stirred through the stirring frame to accelerate the gathering and precipitation of impurities in the water.
[0018] S4, take out and collect: filter the water through the recycling frame, continue to introduce the filtered water into the cleaning frame for cleaning, after the cleaning is completed, take out the cleaned spinneret cap from the limiting frame through the positioning frame, and then collect the cleaned spinneret cap through the collecting frame.
[0019] From the above technical solution, the present application has the following advantages:
[0020] 1. In the application, first, the spinneret to be cleaned is poured into the cleaning box, the spinneret is fixed and limited by the limiting frame and the positioning frame, then the spinneret is cleaned by the cleaning frame, during the cleaning process, the used water is poured into the recovery frame, the water in the recovery frame is stirred by the stirring frame, the water is filtered by the recovery frame, the filtered water continues to be poured into the cleaning frame for cleaning, the utilization rate of water resources is improved, the cost is reduced, the cleaned spinneret is quickly collected by the collecting frame, during the whole process, no manual assistance is needed, the spinneret is quickly fixed and separated, the cleaning efficiency of the spinneret is improved, and the labor cost is reduced.
[0021] 2. In the application, when the spinneret enters the cylindrical groove, the arc-shaped block is subjected to magnetic repulsion by energizing the electromagnetic plate, so that the spinneret is subjected to extrusion and is preliminarily positioned, the clean water in the collecting box is delivered to the water pipe through the main control pipe by the water pump, the fan wheel is impacted by the water, so as to drive the rotating ring and the grid circular plate to rotate together, the cleaning bristles rotate, the spinneret is cleaned, and the water is finally delivered to the fixed spinneret for washing, so that the spinneret is completely cleaned, and the used water collected in the collecting box is filtered by the filter plate.
[0022] 3. In the application, the cylindrical gear one is driven to rotate by the motor one, so as to drive the annular gear one and the poking column to rotate, the spinneret in the cleaning box is poked by the poking column, so that the spinneret enters the cylindrical groove, when the spinneret is centrally limited in the cylindrical groove, the fixed cylinder is driven downward by the distance control cylinder, the extrusion grid plate is driven downward, the middle part of the spinneret is limited by the extrusion grid plate, the connecting rod ensures that the poking column rotates together with the extrusion grid plate, the extrusion grid plate is aligned with the spinneret, the rectangular groove prevents the poking column from interfering with the movement of the extrusion grid plate, so as to limit the spinneret.
[0023] 4. In the application, when the arc-shaped block is in close contact with the spinneret, the extrusion block is subjected to extrusion and drives the connecting spring to be compressed under stress, so as to drive the moving column to move, the inclined rod rotates under stress, drives the limiting plate to extend out of the arc-shaped block to limit the upper end of the spinneret, prevents the spinneret from flying out of the cylindrical groove when being impacted by the water flow, and further limits the spinneret.
[0024] 5、The application, when the control distance air cylinder drives the extrusion grid plate to move downwards, since the spinneret cap is laid in the cylindrical groove, but the up-down direction cannot be determined, the contact depth of the spinneret cap cannot be determined, therefore the fixed spring is used to ensure that the cylindrical block is close to the spinneret cap, when the front of the spinneret cap is upwards, the rubber suction cup on the conical groove is close to the spinneret cap, the air between the rubber suction cup and the spinneret cap is discharged through the air pump, so that the rubber suction cup and the spinneret cap are attracted to each other, the spinneret cap is positioned, when the front of the spinneret cap is downwards, the rubber suction cup on the cylindrical block is close to the spinneret cap, the air between the rubber suction cup and the spinneret cap is discharged through the air pump, so that the rubber suction cup and the spinneret cap are attracted to each other, the spinneret cap is positioned, the torsional spring two cooperates with the blocking plate to separate the rubber suction cup on the lower end of the cylindrical block and the inner wall of the conical groove, so as to prevent mutual influence, after the cleaning of the spinneret cap is completed, the electromagnetic plate is powered off, so that the arc-shaped block is no longer close to the spinneret cap, the extrusion block is no longer extruded by the spinneret cap, so that the limiting plate no longer limits the spinneret cap, at this time, the extrusion grid plate is driven by the control distance air cylinder to move upwards, so as to drive the spinneret cap to move upwards under the negative pressure of the rubber suction cup, so as to achieve the purpose of quickly fixing and separating the spinneret cap, reduce the labor cost, and improve the cleaning efficiency of the equipment.
[0025] In addition to the technical problems solved by the embodiments of the application described above, the technical features constituting the technical solutions and the beneficial effects brought by these technical features, other technical problems solved by the embodiments of the application based on the fiber tow spinneret cap recycling and cleaning device and method, and the beneficial effects brought by these technical features will be further described in detail in the specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only embodiments of the application, and those skilled in the art can also obtain other drawings according to the provided drawings without creating any inventive labor.
[0027] Figure 1 A front view of a three-dimensional structure is shown.
[0028] Figure 2 A front view of a sectional plane structure is shown.
[0029] Figure 3 A partial enlarged view of M of Figure 2
[0030] Figure 4 Figure 2 a local enlarged view of N of
[0031] Figure 5 a local enlarged view of N of Figure 2 a local enlarged view of N of
[0032] Figure 6 a local enlarged view of N of Figure 2 a local enlarged view of N of
[0033] Figure 7 a schematic diagram of a top view structure according to an embodiment of the present application is shown.
[0034] Figure 8 a workflow diagram of the present application is shown.
[0035] wherein the above figures include the following reference signs:
[0036] 1, cleaning unit; 11, workbench; 12, cleaning box; 13, recycling frame; 131, water pump; 132, collection box; 1321, delivery pump; 1322, delivery pipe; 1323, discharge box; 1324, electric telescopic rod; 1325, semicircular baffle; 1326, rubber sleeve; 133, conical groove; 134, partition plate; 135, cylindrical through hole; 136, bent pipe; 14, stirring frame; 141, motor two; 142, stirring threaded column; 143, stirring rod; 144, torsional spring one; 15, cleaning frame; 151, limiting chassis; 152, cylindrical groove; 153, fixed groove; 154, cylindrical spring; 155, arc block; 156, electromagnetic plate; 157, water pipe; 1571, rotating ring; 1572, grid round plate; 1573, cleaning bristles; 1574, fan wheel; 158, main control pipe; 159, filter plate; 16, collection frame; 161, electric push rod; 162, circular box; 163, anti-interference groove; 2, fixing unit; 21, limiting frame; 211, motor one; 212, cylindrical gear one; 213, ring gear one; 214, toggle column; 215, right angle plate; 216, distance control cylinder; 217, fixed cylinder; 218, extrusion grid plate; 2181, discharge through hole; 2182, fixed spring; 2183, cylindrical block; 2184, conical groove; 2185, rubber suction cup; 2186, blocking plate; 2187, torsional spring two; 2188, communication pipe; 2189, air pump; 219, rectangular groove; 220, connecting rod; 22, positioning frame; 221, arcuate groove; 222, connecting spring; 223, extrusion block; 224, moving column; 225, inclined rod; 226, limiting plate. DETAILED DESCRIPTION
[0037] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below with reference to the drawings. In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the concept of the present application, so the present application is not limited to the specific embodiments disclosed below.
[0038] Referring to Figure 1 A fiber bundle spinneret recycling and cleaning device, comprising a cleaning unit 1 and a fixing unit 2, the fixing unit 2 is arranged on the cleaning unit 1 and used for fixing and conveying the spinneret; the cleaning unit 1 comprises a workbench 11, a cleaning box 12 is fixedly installed on the upper end of the workbench 11, a recycling rack 13 is arranged on the workbench 11 and located at the right side of the cleaning box 12, a stirring rack 14 is arranged on the recycling rack 13, the recycling rack 13 is fixedly connected with the cleaning box 12, a cleaning rack 15 is arranged at the bottom of the cleaning box 12, and a collecting rack 16 is arranged on the workbench 11; the fixing unit 2 comprises a limiting rack 21 arranged on the cleaning box 12 and a positioning rack 22 arranged on the cleaning rack 15; first, the spinneret to be cleaned is poured into the cleaning box 12, at this time, the spinneret is limited and fixed by the limiting rack 21 and the positioning rack 22, then the spinneret is cleaned by the cleaning rack 15, during the cleaning process, the used water is introduced into the recycling rack 13, the water in the recycling rack 13 is stirred by the stirring rack 14, the water is filtered by the recycling rack 13, the filtered water continues to be introduced into the cleaning rack 15 for cleaning, and the cleaned spinneret is collected by the collecting rack 16.
[0039] Referring to Figure 2 With Figure 7 The recycling rack 13 comprises a water pump 131, the water pump 131 is fixedly installed at the end of the cleaning rack 15, a collecting box 132 is fixedly installed at the outlet of the water pump 131, a tapered groove 133 is formed at the bottom of the collecting box 132, a partition plate 134 is fixedly installed at the inner end of the lower side of the collecting box 132, a plurality of cylindrical through holes 135 are uniformly formed in the partition plate 134, and a bent pipe 136 is fixedly installed at the lower end of each cylindrical through hole 135; the clean water is conveyed into the cleaning rack 15 by the water pump 131, the sewage generated in the cleaning rack 15 is collected by the collecting box 132, the spinneret impurities in the sewage fall downward through the cylindrical through holes 135 in the partition plate 134, and the spinneret impurities are prevented from moving to the upper side of the partition plate 134 by the bent pipe 136.
[0040] Referring to Figure 3 , Figure 4 With Figure 7The cleaning frame 15 comprises a limiting base plate 151, the bottom of the cleaning box 12 is fixedly installed with the limiting base plate 151, the upper end of the limiting base plate 151 is uniformly provided with a cylindrical groove 152, the inner end of the cylindrical groove 152 is uniformly provided with a fixing groove 153, the fixing groove 153 is fixedly installed with a cylindrical spring 154, the tail end of the cylindrical spring 154 is fixedly installed with a magnetic arc-shaped block 155, the fixing groove 153 is fixedly installed with an electromagnetic plate 156, the magnetism of the electrified electromagnetic plate 156 is opposite to that of the arc-shaped block 155, the lower side of the limiting base plate 151 and the lower end of the cylindrical groove 152 are fixedly installed with a water pipe 157, the tail end of the water pipe 157 is fixedly installed with a main control pipe 158, the inner end of the main control pipe 158 is fixedly installed with a filter plate 159, the tail end of the main control pipe 158 and the collecting box 132 are fixedly connected with a water pump 131, the inner end of the water pipe 157 is rotatably connected with a rotating ring 1571, the inner end of the rotating ring 1571 is fixedly installed with a grid round plate 1572, the upper end of the grid round plate 1572 is fixedly installed with cleaning bristles 1573, and the middle lower end of the grid round plate 1572 is fixedly installed with a fan wheel 1574; when the spinneret cap enters the cylindrical groove 152, the arc-shaped block 155 is subjected to magnetic repulsion by electrifying the electromagnetic plate 156, so that the spinneret cap is subjected to extrusion and is preliminarily positioned, the clean water in the collecting box 132 is delivered to the water pipe 157 through the main control pipe 158 by the water pump 131, the fan wheel 1574 is impacted by the water, so as to drive the rotating ring 1571 and the grid round plate 1572 to rotate together, the cleaning bristles 1573 rotate to clean the spinneret cap, at the same time, the water is finally delivered to the fixed spinneret cap to wash it, so as to ensure that the spinneret cap is completely cleaned, and the used water collected in the collecting box 132 is filtered by the filter plate 159.
[0041] Referring to Figure 2 and Figure 4The limiting frame 21 comprises a motor 211, the motor 211 is fixedly installed on the cleaning box 12 through a motor base, the output shaft of the motor 211 is fixedly installed with a cylindrical gear 212 through a shaft coupling, the cleaning box 12 is rotationally connected with an annular gear 213 which is engaged with the cylindrical gear 212, the annular gear 213 is fixedly installed with a pushing column 214 at the inner end, the cleaning box 12 is fixedly installed with a right-angle plate 215 at the upper end, the right-angle plate 215 is fixedly installed with a distance control air cylinder 216 at the lower end of the horizontal section, the distance control air cylinder 216 is fixedly installed with a fixed cylinder 217 at the telescopic end, the fixed cylinder 217 is rotationally connected with an extrusion grid plate 218 at the lower end, the extrusion grid plate 218 is provided with a rectangular groove 219 which is matched with the pushing column 214 at the lower end, and the pushing column 214 is fixedly installed with a connecting rod 220 which penetrates through the extrusion grid plate 218 at the upper end. The motor 211 drives the cylindrical gear 212 to rotate, thereby driving the annular gear 213 and the pushing column 214 to rotate, the pushing column 214 pushes the spinneret cap in the cleaning box 12, the spinneret cap enters the cylindrical groove 152, the distance control air cylinder 216 drives the fixed cylinder 217 to move downwards, thereby driving the extrusion grid plate 218 to move downwards, the extrusion grid plate 218 limits the middle part of the spinneret cap, the connecting rod 220 ensures that the pushing column 214 rotates together with the extrusion grid plate 218, the extrusion grid plate 218 is aligned with the spinneret cap, and the rectangular groove 219 prevents the pushing column 214 from interfering with the movement of the extrusion grid plate 218.
[0042] Referring to Figure 4 The positioning frame 22 comprises an arc-shaped groove 221, the arc-shaped groove 221 is provided on the arc-shaped block 155 towards the center end of the cylindrical groove 152, the arc-shaped groove 221 is fixedly installed with a connecting spring 222, the connecting spring 222 is fixedly installed with an extrusion block 223 at the end, the extrusion block 223 is fixedly installed with a moving column 224 towards one side of the arc-shaped block 155, the moving column 224 is hingedly connected with an inclined rod 225 of a telescopic structure at the end, the inclined rod 225 is hingedly connected between the middle part and the arc-shaped block 155, the arc-shaped block 155 is connected with a limiting plate 226 in a sliding fit manner at the upper side and towards the center end of the cylindrical groove 152, and the limiting plate 226 is hingedly connected with the end of the inclined rod 225. When the arc-shaped block 155 is tightly attached to the spinneret cap, the extrusion block 223 is extruded to drive the connecting spring 222 to be compressed under stress, thereby driving the moving column 224 to move, the inclined rod 225 is rotated under stress, thereby driving the limiting plate 226 to extend out of the arc-shaped block 155 to limit the upper end of the spinneret cap, and prevent it from flying out of the cylindrical groove 152 when it is impacted by water flow.
[0043] Referring to Figure 2 and Figure 6The stirring frame 14 comprises a motor two 141, the upper end of the collecting box 132 is fixedly installed with the motor two 141 through a motor base, the output shaft of the motor two 141 is fixedly installed with a stirring threaded column 142 through a shaft coupling, the outer end of the stirring threaded column 142 is uniformly rotationally connected with a stirring rod 143 through a pin shaft, a torsional spring one 144 is sleeved on the pin shaft, one end of the torsional spring one 144 is fixedly connected with the stirring threaded column 142, and the other end of the torsional spring one 144 is fixedly connected with the stirring rod 143; the motor two 141 drives the stirring threaded column 142 to rotate forward, so as to drive the stirring rod 143 to rotate forward, the stirring rod 143 is rotated by a centripetal force, the extension diameter of the stirring rod 143 is changed, the extension diameter of the stirring rod 143 gradually reduces along with the stirring, the fiber bundle impurities in water are gathered in the middle of the collecting box 132, and most of the fiber bundle impurities enter the lower side of the partition plate 134 along with the stirring threaded column 142, so that the filtration of water is accelerated.
[0044] Referring to Figure 2 , Figure 6 and Figure 7 , the rear end of the collecting box 132 is fixedly installed with a conveying pump 1321, the conveying pump 1321 and the cleaning frame 15 are connected through a conveying pipe 1322, the bottom of the collecting box 132 is connected with a discharge box 1323 in a threaded connection mode, the inner end of the collecting box 132 is symmetrically provided with a rectangular groove 219, the rectangular groove 219 is fixedly installed with an electric telescopic rod 1324, the telescopic section of the electric telescopic rod 1324 is fixedly installed with a semicircular baffle 1325, and the opposite ends of the semicircular baffle 1325 are fixedly installed with rubber sleeves 1326; the sewage in the cleaning box is sent into the collecting box 132 through the conveying pump 1321 and the conveying pipe 1322, the fiber bundle impurities are gathered in the discharge box 1323, when the sewage is filtered through the filter plate 159 in the main control pipe 158 and then enters the cleaning box 12 again, the semicircular baffle 1325 is driven to move towards each other through the electric telescopic rod 1324, so that the rubber sleeves 1326 on the semicircular baffle 1325 are tightly attached, at this time, the discharge box 1323 is opened, the fiber bundle impurities and a small amount of water are discharged from the equipment.
[0045] Referring to Figure 5The extrusion grid plate 218 is uniformly provided with discharge through holes 2181, the lower end of the extrusion grid plate 218 is uniformly fixedly installed with fixed springs 2182, the lower end of the fixed spring 2182 is fixedly installed with a cylindrical block 2183, the lower end of the cylindrical block 2183 is provided with a conical groove 2184, the lower end of the cylindrical block 2183 and the inner wall of the conical groove 2184 are fixedly installed with a plurality of rubber suction cups 2185, the plurality of rubber suction cups 2185 are uniformly distributed, the rubber suction cups 2185 located on the same cylindrical block 2183 are communicated, the rubber suction cups 2185 located at the lower end of the cylindrical block 2183 and the rubber suction cups 2185 located in the conical groove 2184 are both connected with a baffle plate 2186 through a pin shaft, the pin shaft is sleeved with a torsion spring two 2187, one end of the torsion spring two 2187 is fixedly connected with the baffle plate 2186, the other end of the torsion spring two 2187 is fixedly connected with the cylindrical block 2183, the rubber suction cups 2185 on the adjacent cylindrical blocks 2183 are connected through a communication pipe 2188, the upper end of the extrusion grid plate 218 is fixedly installed with an air pump 2189, the air pump 2189 is fixedly connected with the adjacent communication pipe 2188; when the distance control air cylinder 216 drives the extrusion grid plate 218 to move downwards, because the spinneret cap is laid flat in the cylindrical groove 152, but the upward and downward direction thereof cannot be determined, the contact depth of the spinneret cap cannot be determined, therefore the fixed spring 2182 is used to ensure that the cylindrical block 2183 is closely attached to the spinneret cap, when the front surface of the spinneret cap faces upwards, the rubber suction cups 2185 on the conical groove 2184 are closely attached to the spinneret cap, the air between the rubber suction cups 2185 and the spinneret cap is discharged through the air pump 2189, so that the rubber suction cups 2185 are attracted to the spinneret cap, and the spinneret cap is positioned, when the front surface of the spinneret cap faces downwards, the rubber suction cups 2185 on the cylindrical block 2183 are closely attached to the spinneret cap, the air between the rubber suction cups 2185 and the spinneret cap is discharged through the air pump 2189, so that the rubber suction cups 2185 are attracted to the spinneret cap, and the spinneret cap is positioned, the torsion spring two 2187 cooperates with the baffle plate 2186 to separate the rubber suction cups 2185 on the lower end of the cylindrical block 2183 and the inner wall of the conical groove 2184, so as to prevent mutual influence, after the spinneret cap is cleaned, the electromagnetic plate 156 is powered off, so that the arc-shaped block 155 is no longer closely attached to the spinneret cap, the extrusion block 223 is no longer extruded by the spinneret cap, so that the limiting plate 226 no longer limits the spinneret cap, at this time the extrusion grid plate 218 is driven by the distance control air cylinder 216 to move upwards, so as to drive the spinneret cap to move upwards under the negative pressure suction of the rubber suction cups 2185.
[0046] Referring to Figure 2The collecting frame 16 comprises an electric push rod 161 fixedly installed on the workbench 11, and a circular box 162 fixedly installed at the end of the electric push rod 161, wherein an anti-interference groove 163 is formed in the middle of the circular box 162; when the control distance air cylinder 216 drives the extrusion grid plate 218 to move upward, the spinneret cap is moved upward at the same time, at this time, the circular box 162 is driven by the electric push rod 161 to move rightward, at this time, the air pump 2189 introduces air into the rubber suction disc 2185, so that the spinneret cap is no longer attracted to the rubber suction disc 2185, and the cleaned spinneret cap falls downward into the circular box 162 to be collected, and the anti-interference groove 163 prevents the connecting rod 220 from interfering with the movement of the circular box 162.
[0047] Referring to Figure 8 In addition, the application also provides a fiber tow spinneret cap recycling and cleaning method, comprising the following steps:
[0048] S1, fixedly limiting the spinneret cap: first, pour the spinneret cap to be cleaned into the cleaning box 12, and then limit and fix the spinneret cap through the limiting frame 21 and the positioning frame 22.
[0049] S2, rinsing the spinneret cap: after the spinneret cap is fixed, rinse the spinneret cap through the cleaning frame 15, so that the fiber tow attached to the hole of the spinneret cap is washed out of the spinneret cap.
[0050] S3, aggregation and precipitation: during the cleaning process, the used sewage is introduced into the recycling frame 13, and the water in the recycling frame 13 is stirred through the stirring frame 14 to accelerate the aggregation and precipitation of impurities in the water.
[0051] S4, taking out and collecting: filter the water through the recycling frame 13, continue to introduce the filtered water into the cleaning frame 15 for cleaning, after the cleaning is completed, take out the cleaned spinneret cap from the limiting frame 21 through the positioning frame 22, and then collect the cleaned spinneret cap through the collecting frame 16.
[0052] In the description of the application, it should be understood that the terms "center", "middle", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "end", "axial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application.
[0053] In addition, the terms "first", "second", "one", "two", "a", "b", "one", "two" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implying the number of the technical features indicated. In the description of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise explicitly specified and limited.
[0054] In the description of the present application, it should also be noted that unless otherwise explicitly specified and limited, the terms "set", "connected", "mounted", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, slidingly connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0055] The embodiments of the specific implementation are the preferred embodiments of the present application, not limited by the protection scope of the present application, so: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A fiber tow spinneret recovery cleaning apparatus, characterized by The utility model relates to a spinning cap cleaning device, including cleaning unit and fixed unit, fixed unit is located in cleaning unit, is used for fixing and conveying to spinneret cap to the spinneret cap, The cleaning unit includes a workbench, a cleaning box is fixedly installed at the upper end of the workbench, a recycling rack is arranged on the workbench and located at the right side of the cleaning box, a stirring rack is arranged on the recycling rack, a cleaning rack is arranged at the bottom of the cleaning box, and a collecting rack is arranged on the workbench; The fixed unit includes a limiting rack, the limiting rack is arranged on the cleaning box, and a positioning rack is arranged on the cleaning rack; The cleaning rack includes a limiting base plate, the limiting base plate is fixedly installed at the bottom of the cleaning box, uniform cylindrical grooves are formed in the upper end of the limiting base plate, uniform fixing grooves are formed in the inner end of the cylindrical grooves, cylindrical springs are fixedly installed in the fixing grooves, arc-shaped blocks with magnetism are fixedly installed at the tail ends of the cylindrical springs, electromagnetic plates are fixedly installed in the fixing grooves, the magnetism of the electrified electromagnetic plates is opposite to the magnetism of the arc-shaped blocks, water pipes are fixedly installed at the lower side of the limiting base plate and located at the lower end of the cylindrical grooves, a main control pipe is fixedly installed at the tail end of the water pipes, a filter plate is fixedly installed at the inner end of the main control pipe, the main control pipe is fixedly connected between the tail end and the recycling rack, a rotating ring is rotatably connected to the inner end of the water pipe, a grid round plate is fixedly installed at the inner end of the rotating ring, cleaning bristles are fixedly installed at the upper end of the grid round plate, and a fan wheel is fixedly installed at the middle and lower end of the grid round plate. The recycling rack includes a water pump, a collecting box is fixedly installed at the outlet of the water pump, a tapered groove is formed at the bottom of the collecting box, a partition plate is fixedly installed at the inner end of the lower side of the collecting box, uniform cylindrical through holes are formed in the partition plate, bent pipes are fixedly installed at the lower end of the cylindrical through holes, and the main control pipe is fixedly connected between the tail end and the water pump. An arc-shaped groove is formed in the arc-shaped block towards the center end of the cylindrical groove, a connecting spring is fixedly installed in the arc-shaped groove, a pressing block is fixedly installed at the tail end of the connecting spring, a moving column is fixedly installed on one side of the pressing block towards the arc-shaped block, an inclined rod with a telescopic structure is hingedly connected to the tail end of the moving column, the inclined rod is hingedly connected between the middle and the arc-shaped block, a limiting plate is connected to the upper side of the arc-shaped block towards the center end of the cylindrical groove in a sliding fit manner, and the limiting plate is hingedly connected to the tail end of the inclined rod. The stirring rack includes a second motor, the second motor is fixedly installed on the upper end of the collecting box through a motor base, a stirring threaded column is fixedly installed on the output shaft of the second motor through a shaft coupling, stirring rods are rotatably connected to the outer end of the stirring threaded column through a pin shaft, a torsional spring one is sleeved on the pin shaft, one end of the torsional spring one is fixedly connected to the stirring threaded column, and the other end of the torsional spring one is fixedly connected to the stirring rod. The limiting rack includes a first motor, the first motor is fixedly installed on the cleaning box through a motor base, a cylindrical gear one is fixedly installed on the output shaft of the first motor through a shaft coupling, an annular gear one that is engaged with the cylindrical gear one is rotatably connected to the cleaning box, and a pushing column is fixedly installed at the inner end of the annular gear one.
2. The fiber tow jet cap recycling and cleaning device of claim 1, wherein: A right-angle plate is fixedly installed at the upper end of the cleaning box, a distance control cylinder is fixedly installed at the lower end of the horizontal section of the right-angle plate, a fixed cylinder is fixedly installed at the telescopic end of the distance control cylinder, a pressing grid plate is rotatably connected to the lower end of the fixed cylinder, a rectangular groove that is matched with the pushing column is formed at the lower end of the pressing grid plate, and a connecting rod that penetrates through the pressing grid plate is fixedly installed at the upper end of the pushing column.
3. The fiber tow jet cap recycling and cleaning device of claim 1, wherein: The collecting box rear end is fixedly provided with a conveying pump, the conveying pump is connected with the cleaning frame through a conveying pipe, the collecting box bottom is connected with a discharging box in a threaded connection mode, the collecting box inner end is symmetrically provided with a rectangular groove, the rectangular groove is fixedly provided with an electric telescopic rod, the electric telescopic rod telescopic section is fixedly provided with a semicircular baffle, and the semicircular baffle opposite ends are fixedly provided with rubber sleeves.
4. The fiber tow jet cap recycling cleaning device according to claim 2, characterized in that: The extrusion grid plate is uniformly provided with a discharging through hole, the extrusion grid plate lower end is uniformly fixedly provided with a fixed spring, the fixed spring lower end is fixedly provided with a cylindrical block, the cylindrical block lower end is provided with a conical groove, the cylindrical block lower end and the conical groove inner wall are fixedly provided with a plurality of rubber suction cups, the plurality of rubber suction cups are uniformly distributed, the rubber suction cups on the same cylindrical block are communicated, the rubber suction cups on the cylindrical block lower end and the rubber suction cups in the conical groove are fixedly connected with a blocking plate through a pin shaft, the pin shaft is provided with a torsion spring two, one end of the torsion spring two is fixedly connected with the blocking plate, the other end of the torsion spring two is fixedly connected with the cylindrical block, the rubber suction cups on the adjacent cylindrical blocks are connected through a communication pipe, the extrusion grid plate upper end is fixedly provided with an air pump, and the air pump is fixedly connected with the adjacent communication pipe.
5. The fiber tow jet cap recycling and cleaning device of claim 1, wherein: The collecting frame comprises an electric push rod, and the electric push rod tail end is fixedly provided with a circular box.
6. A recycling and cleaning method of a fiber tow spinneret recycling and cleaning device, which is completed by using the fiber tow spinneret recycling and cleaning device according to any one of claims 1 to 5, characterized in that The method comprises the following steps: S1, fixedly limit the spinneret cap: first, the spinneret cap to be cleaned is poured into the cleaning box, and then the spinneret cap is fixedly limited by the limiting frame and the positioning frame; S2, flush the spinneret cap: when the spinneret cap is fixed, the spinneret cap is flushed by the cleaning frame, so that the fiber tows attached to the holes of the spinneret cap are flushed out of the spinneret cap; S3, gather and precipitate: during the cleaning process, the used sewage is poured into the recovery frame, and the water in the recovery frame is stirred by the stirring frame to accelerate the gathering and precipitation of impurities in the water; S4, take out and collect: the water is filtered by the recovery frame, the filtered water continues to be poured into the cleaning frame for cleaning, after the cleaning is completed, the spinneret cap cleaned is taken out of the limiting frame by the positioning frame, and then the cleaned spinneret cap is collected by the collecting frame.
Citation Information
Patent Citations
Device and method for automatically cleaning micropores of wool type fiber spinneret plate
CN117966283A
Cleaning equipment for composite spinneret plate machining
CN216304045U