Self-propelled leek harvesting and bundling integrated machine

The design of the self-propelled leek harvester and baler has achieved automated harvesting, collection and baling, solving the problem of low efficiency of existing harvesters, improving the quality and efficiency of leek harvesting, and adapting to large-scale planting.

CN118303213BActive Publication Date: 2025-11-25NORTHEASTERN UNIV CHINA
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Patent Information

Application Number
CN202410697530.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-11-25
Estimated Expiration
2044-05-31

AI Technical Summary

Technical Problem

Existing leek harvesters suffer from poor cutting quality, high rate of missed cuts, heavy reliance on manual labor, and inability to automatically bundle, resulting in low efficiency and an inability to meet the needs of large-scale leek cultivation.

Method used

Design a self-propelled leek harvesting and baling machine, including a leek-supporting mechanism, a rotary blade mechanism, an ash-spreading mechanism, a baling mechanism, and a collection mechanism, to achieve automated harvesting, collection, and baling. It uses rubber bands for baling and combines a conveyor tensioning mechanism and a chassis steering mechanism to adapt to different planting conditions.

Benefits of technology

It achieves an efficient and automated harvesting and baling process, reduces manpower input, improves harvesting quality and efficiency, adapts to different leek heights and planting conditions, and meets the needs of large-scale harvesting.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a self-propelled leek harvesting and bundling integrated machine, and belongs to the technical field of crop harvesters.The integrated frame is provided with a supporting mechanism at the front end, a rotary knife mechanism and a lime scattering mechanism at the middle part, a bundling mechanism and a collecting mechanism at the rear part, and a conveying and tensioning mechanism obliquely arranged on the integrated frame, wherein the front low end of the conveying and tensioning mechanism corresponds to the rotary knife mechanism, the rear high end of the conveying and tensioning mechanism is located above the bundling mechanism and the collecting mechanism, a receiving box is fixed below the bundling mechanism and the collecting mechanism through a receiving fixing element, a chassis steering mechanism is arranged at the lower part of the integrated frame, an independent suspension is arranged below the front part of the integrated frame, and an electric control box is arranged at one side of the middle part of the integrated frame.The leek harvesting, collecting and bundling are automatically realized through the integrated module, the harvesting quality and the collecting efficiency are higher, and the labor cost is less.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of crop harvesting machines, and particularly relates to a self-propelled leek harvesting and bundling integrated machine. BACKGROUND

[0002] The history of leek in China is very long. With the progress of science and technology, various grains and vegetables are planted on a large scale. The important factor limiting the development of leek planting area is the mechanization problem. In the whole leek production process, the harvesting operation accounts for about 50% of the total workload, which is the most labor-intensive and time-consuming work link. When the leek planting area is large, it is too low in efficiency to rely on manual harvesting. Moreover, if it is planted on a large scale, the labor force for harvesting is relatively small, and the labor cost is very high, which increases the planting cost of leek, and the benefit per unit area also decreases accordingly.

[0003] With the adjustment of the planting structure, the planting area of leek is increasing year by year. Leek belongs to a labor-intensive industry, and the planting methods are various, the technical procedures are complex, and the degree of scale is low. The cost of adapting to large-scale harvesting robots is too high, and small leek harvesters can better adapt to the leek planting situation in China. The current mainstream leek harvesters on the market have two modes: backpack type and hand-pushed type.

[0004] The backpack type leek harvester is mainly composed of a backpack engine, a front end of a reed support and a cutter. The engine uses oil as fuel to provide power for the end rotary cutter. The reed support can guide the leek stems and support the cutting. This backpack type leek harvester has the advantages of fast speed, convenient use, and strong adaptability to complex terrain and small-scale planting. However, its disadvantages are also obvious. The end rotary cutter cutting design has the problems of poor cutting stub quality, high missing cutting rate, and stem winding. At the same time, the form of engine backpacking still relies on manpower. The rural labor force is now seriously aging, and the elderly cannot work for a long time with a backpack. Moreover, after completing the harvesting, the leek cannot be gathered and bundled, and manual work is needed to collect and bundle the scattered leek, which is low in efficiency and consumes a lot of human resources. Therefore, the backpack type leek harvester cannot completely replace manual work to complete the leek harvesting work.

[0005] The hand-pushed type leek harvester is controlled by one person, and includes a rotary cutter, a reed support, a conveyor belt and a motor. Compared with the backpack type leek harvester, the leek can be arranged in a flat and neat manner after the hand-pushed type leek harvester completes the harvesting, which is convenient for manual collection. Moreover, the overall weight of the machine body is borne by the wheel set, which reduces the manual load and reduces the labor intensity. However, although the hand-pushed type leek harvester improves the work efficiency compared with the backpack type leek harvester, it still needs manual pushing for auxiliary work, and does not completely liberate the labor force.

[0006] Therefore, there is currently a need for a full-automatic leek harvester that can autonomously realize harvesting, collecting and bundling to better meet the needs of the current leek planting industry. SUMMARY

[0007] The present application is aimed at the above problems, and provides a self-propelled leek harvesting and bundling integrated machine.

[0008] To achieve the above object, the present application adopts the following technical solutions.

[0009] The present application provides a self-propelled leek harvesting and bundling integrated machine, which comprises an overall frame, characterized in that a lifting mechanism is arranged at the front end of the overall frame, a rotary knife mechanism and a lime spreading mechanism are arranged at the middle part of the overall frame, a bundling mechanism and a collecting mechanism are arranged at the rear part of the overall frame, a conveying and tensioning mechanism is also arranged on the overall frame in an inclined manner, the front low end of the conveying and tensioning mechanism corresponds to the rotary knife mechanism, the rear high end of the conveying and tensioning mechanism is located above the bundling mechanism and the collecting mechanism at the same time, a storage box is fixed below the bundling mechanism and the collecting mechanism through a storage fixing part, a chassis steering mechanism is arranged at the lower part of the overall frame, an independent suspension is arranged below the front part of the overall frame, and an electric control box is arranged at one side of the middle part of the overall frame.

[0010] Further, the lifting mechanism comprises a left lifting device and a right lifting device which are symmetrical in structure, the left lifting device and the right lifting device are fixed at the front end of the overall frame in left-right symmetry through angle codes, and the left lifting device and the right lifting device are both tetrahedron structures and are conical at the front end.

[0011] Further, the bundling mechanism comprises a damping connector, a rotating base, a fixed tooth, a push rod, a crank rocker mechanism, a bundling steering engine, a cylinder, a guide rod, a receiving groove, the cylinder is rotatably connected to the overall frame through the rotating base and the damping connector, the fixed tooth is two groups respectively fixed on the upper and lower sides of the cylinder, the bundling steering engine is fixed in the cylinder, the crank rocker mechanism and the push rod are four and correspondingly connected one by one, two ends of two push rods correspond to the upper fixed tooth, two ends of the other two push rods correspond to the lower fixed tooth, four crank rocker mechanisms are meshed with each other, one of the crank rocker mechanisms is connected with the bundling steering engine, and the bundling steering engine can drive all crank rocker mechanisms to move and drive four push rods to reciprocate up and down through rotation of the bundling steering engine, the guide rod and the receiving groove are fixed on the same outer side of the cylinder; the crank rocker mechanism comprises a drive gear, a bundling connecting rod and a bundling rocker, one end of the bundling connecting rod is rotatably connected with the drive gear, the other end is rotatably connected with one end of the bundling rocker, the middle part of the bundling connecting rod is rotatably connected with the corresponding push rod, the other end of the bundling rocker is rotatably connected with the inner wall of the cylinder, the drive gears of the crank rocker mechanisms are meshed with each other, and the bundling steering engine is connected with one of the drive gears.

[0012] Further, the collecting mechanism comprises four aluminum profile columns, a collecting bearing seat, a left receiving triangle, a right receiving triangle, a horizontal shaft, a steering engine connecting seat, a receiving steering engine, a large gear, and an axle gear flange coupling, the four aluminum profile columns are fixed on the overall frame in a four-corner distribution, the two horizontal shafts are parallel to each other and rotatably connected with the aluminum profiles through the collecting bearing seat, the two large gears are connected with the two horizontal shafts through the axle gear flange coupling and meshed with each other, the receiving steering engine is fixed on one of the aluminum profile columns through the steering engine connecting seat, the end of one of the horizontal shafts is locked with the rotating shaft of the receiving steering engine, the left receiving triangle and the right receiving triangle are a plurality of, the left receiving triangle and the right receiving triangle are staggered, all the left receiving triangles are fixed on one horizontal shaft, and all the right receiving triangles are fixed on the other horizontal shaft.

[0013] Further, the rotary knife mechanism comprises a protective sleeve, a cushion block, a strip-shaped bearing seat, a cutting knife plate, a knife plate connecting piece, a sliding table connecting piece, a sliding table module, a saw blade, a belt wheel, a motor support seat, a speed reducer motor, a synchronous belt, and a small light shaft. The sliding table module is two, respectively connected to the overall frame through the sliding table connecting piece. The cutting knife plate is fixed on the sliding block of the two sliding table modules through the knife plate connecting piece. The speed reducer motor is fixed on the cutting knife plate through the motor support seat. The small light shaft is two, one of which is rotatably connected to the front end of the cutting knife plate through the strip-shaped bearing seat, and the other is rotatably inserted into the guide groove in the middle of the cutting knife plate and can move along the guide groove. The belt wheel is fixed on the output shaft of the small light shaft and the speed reducer motor. The synchronous belt passes through all the belt wheels at the same time. The bottom of the small light shaft at the end of the cutting knife plate is fixed with the saw blade. The protective sleeve is arranged outside the saw blade and has a V-shaped opening at the front end to expose part of the saw blade. The protective sleeve is fixed on the front end of the cutting knife plate through the cushion block.

[0014] Further, the chassis steering mechanism comprises a steering engine, a lead screw, a steering connecting rod, a support plate, a driven wheel, a driving motor, a light shaft bearing seat, a chassis light shaft, a motor fixing piece, a customized flange, a flange connecting piece, a sliding block guide rail, a flange connecting plate, and a large flange coupling. One end of the sliding block guide rail is connected with the large flange coupling through the flange connecting plate. The output shaft of the steering engine is connected with the large flange coupling. The sliding block guide rail is controlled to rotate by the steering motor. The lead screw is perpendicular to the sliding block guide rail and is connected with each other through the customized flange and the flange connecting piece. The two ends of the lead screw are connected with the steering connecting rod through a pin shaft. The steering connecting rod is connected with the driven wheel through the chassis light shaft. The upper end of the chassis light shaft is connected with the overall frame through the light shaft bearing seat and the support plate. The lower end of the chassis light shaft is connected with the driving motor through the motor fixing piece.

[0015] Further, the conveying tensioning mechanism comprises a front belt transmission device, a semicircular angle piece, a conveying belt, and a rear belt transmission device. The front belt transmission device is connected to the overall frame through the semicircular angle piece. The front belt transmission device can move along the semicircular groove of the semicircular angle piece. The rear belt transmission device is fixed on the overall frame. The conveying belt passes through the front belt transmission device and the rear belt transmission device at the same time and is kept tensioned.

[0016] Further, the front belt drive device comprises an upper support plate, a front light shaft, a front aluminum profile, a spring, an adjusting seat, a front tension connecting plate, a hinge, a small flange coupling, a front tension cylinder, a tension light shaft, a vertical plate, a lower support plate, a light shaft support seat, a driven cylinder, the front aluminum profile is connected with the semicircular angle piece, the upper support plate and the lower support plate are both two and form two pairs of corresponding one-to-one, the upper support plate and the lower support plate are both fixed on the front aluminum profile through an angle code, the upper support plate and the corresponding lower support plate are connected through the vertical plate and provided with a plurality of front light shafts through the light shaft support seat, each front light shaft is provided with a driven cylinder, the front tension cylinder is arranged outside the tension light shaft, the tension light shaft is connected with one end of the hinge through a small flange coupling at both ends, the other end of the two hinges is fixed on the front aluminum profile through the front tension connecting plate, both ends of one of the front light shafts are provided with an adjusting seat, the adjusting seat is connected with the upper support plate, and both ends of the spring are connected with the corresponding front light shaft and the adjusting seat respectively.

[0017] Further, the rear belt drive device comprises a transmission belt motor, a motor support plate, a rear light shaft, a rear bearing seat, a partition plate, a driving cylinder, a short plug, a rear tension cylinder, a rear tension connecting plate, a rear gear, the rear light shaft and the driving cylinder are both two, the rear light shaft passes through the rear bearing seat to be connected to the partition plate at the rear end of the corresponding driving cylinder, the other end of the two rear light shafts is connected with one of the rear gears, the two rear gears are engaged with each other, the transmission belt motor output shaft is connected with one end of the rear light shaft through the rear bearing seat, the transmission belt motor is fixed on the motor support plate, the motor support plate and the partition plate are connected with the overall frame, the motor support plate and the partition plate are supported through long bolts, the rear tension cylinder is fixed on the rear tension connecting plate through the short plug, and the rear tension connecting plate is connected to the partition plate.

[0018] Further, the ash scattering mechanism comprises an ash scattering connecting rod, an ash scattering rocker, an ash scattering bearing seat, a corrugated cylinder, an ash storage box, a bottom motor support seat, an ash scattering motor, a leakage groove, a long plug, and a long light shaft, the ash scattering motor is connected with one end of the long light shaft through the bottom motor support seat and drives the long light shaft to rotate, the corrugated cylinder is connected with the long light shaft and rotates simultaneously, the corrugated cylinder is located in the ash storage box, the ash storage box and the ash scattering bearing seat are connected with the overall frame, the other end of the long light shaft passes through the ash scattering bearing seat and is connected with the ash scattering rocker, one end of the ash scattering rocker is connected with the ash scattering connecting rod, the other end of the ash scattering connecting rod is connected with one end of the long plug, the other end of the long plug is connected with the leakage groove, and the leakage groove is swung through the ash scattering motor.

[0019] The beneficial effects of the present application.

[0020] The present application is suitable for large-scale leek harvesting tasks, adopts a scissor-like harvesting method, realizes long-time continuous linear operation, two-wheel drive, and cooperates with a flexible steering mechanism to realize regular harvesting from line to surface. Compared with manual operation, the leek harvesting height is consistent, the harvesting speed is faster, and the harvesting quality and efficiency are higher. The harvesting, collecting, and bundling are integrated and performed simultaneously, the leek arrangement time is reduced, the overall efficiency is improved, and the input cost is less.

[0021] By macroscopically adjusting the machine running speed, the harvesting speed, the conveying speed, and the bundling speed, different bundling sizes can be realized, and different leek heights can be adapted. Relative to the slowed conveying and bundling speed, the bundling radius is larger; relative to the accelerated conveying and slowed running speed, the included angle between the leek and the conveying direction is smaller, that is, longer leeks can be harvested without being limited by the size of the conveying belt. The flexible steering mechanism of the chassis design can adapt to different leek planting conditions and perform different harvesting requirements. The rubber band is used as the bundling raw material, which utilizes its self-elasticity and shrinkage to adapt to different bundling requirements.

[0022] The continuous harvesting and the collecting and bundling functions of the leeks after harvesting are realized integrally, which conforms to the processing flow from leek harvesting to selling, clearly defines the front and back relationship of the harvesting to bundling flow, and combines the conveying mechanism. The overturning and disengaging device of the leek after bundling from the machine body makes the whole machine an integral whole, which is performed simultaneously to achieve the purpose of continuous operation and reduces the subsequent processing labor and material costs.

[0023] Each mechanism serves as a separate module, which integrates the design of other mechanical devices to realize the overall leek harvesting task. The modules have less mutual influence, but they are integrated to effectively complete the required overall work flow. From scattered to integrated, the complex system is decomposed into manageable basic systems. Each module can be individually optimized and adjusted, which is convenient for maintenance, has clear architecture, greatly improves the design efficiency, and is convenient for cooperation. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to make the technical problems, technical solutions, and beneficial effects solved by the present application more clear and explicit, the present application is further described in detail below in combination with the drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.

[0025] Figure 1 is a schematic diagram of the overall structure of the present application.

[0026] Figure 2 is a schematic diagram of the leek supporting mechanism of the present application.

[0027] Figure 3Fig. 1 is a schematic diagram of the installation structure of the baling mechanism of the present application.

[0028] Figure 4 Fig. 2 is a schematic diagram of the internal structure of the baling mechanism of the present application.

[0029] Figure 5 Fig. 3 is a schematic diagram of the collection mechanism of the present application.

[0030] Figure 6 Fig. 4 is a schematic diagram of the rotary knife mechanism of the present application.

[0031] Figure 7 Fig. 5 is a schematic diagram of the chassis steering mechanism of the present application.

[0032] Figure 8 Fig. 6 is a schematic diagram of the conveying tensioning mechanism of the present application.

[0033] Figure 9 Fig. 7 is a schematic diagram of the front belt drive of the present application.

[0034] Figure 10 Fig. 8 is a schematic diagram of the rear belt drive of the present application.

[0035] Figure 11 Fig. 9 is a schematic diagram of the ash spreading mechanism of the present application.

[0036] Marked in the figure: 1 is the supporting mechanism, 2 is the conveying tensioning mechanism, 3 is the collecting mechanism, 4 is the ash scattering mechanism, 5 is the bundling mechanism, 6 is the storage box, 7 is the chassis steering mechanism, 8 is the electric control box, 9 is the rotary knife mechanism, 10 is the independent suspension, 11 is the overall frame, 12 is the right supporting device, 13 is the left supporting device, 14 is the damping connecting piece, 15 is the rotating base, 16 is the storage fixing piece, 17 is the fixed tooth, 18 is the push rod, 19 is the bundling connecting rod, 20 is the driving gear, 21 is the bundling rocker, 22 is the bundling steering engine, 23 is the cylinder, 24 is the guide rod, 25 is the receiving groove, 26 is the aluminum profile column, 27 is the collecting bearing seat, 28 is the left receiving triangle, 29 is the right receiving triangle, 30 is the cross shaft, 31 is the steering engine connecting seat, 32 is the receiving steering engine, 33 is the shaft tooth flange coupling, 34 is the large gear, 35 is the protective sleeve, 36 is the cushion block, 37 is the strip-shaped bearing seat, 38 is the cutter plate, 39 is the cutter plate connecting piece, 40 is the sliding table connecting piece, 41 is the sliding table module, 42 is the saw blade, 43 is the pulley, 44 is the motor support seat, 45 is the speed reduction motor, 46 is the synchronous belt, 47 is the small light shaft, 48 is the steering engine, 49 is the lead screw, 50 is the steering connecting rod, 51 is the support plate, 52 is the driving wheel, 53 is the driving motor, 54 is the light shaft bearing seat, 55 is the chassis light shaft, 56 is the motor fixing piece, 57 is the customized flange, 58 is the flange connecting piece, 59 is the sliding block guide rail, 60 is the flange connecting plate, 61 is the large flange coupling, 62 is the front belt transmission device, 63 is the semicircular angle piece, 64 is the conveying belt, 65 is the rear belt transmission device, 66 is the upper support plate, 67 is the front light shaft, 68 is the front aluminum profile, 69 is the spring, 70 is the adjusting seat, 71 is the front tensioning connecting plate, 72 is the hinge, 73 is the small flange coupling, 74 is the front tensioning cylinder, 75 is the tensioning light shaft, 76 is the vertical plate, 77 is the lower support plate, 78 is the light shaft support seat, 79 is the driven cylinder, 80 is the transmission belt motor, 81 is the motor support plate, 82 is the rear light shaft, 83 is the rear bearing seat, 84 is the partition plate, 85 is the driving cylinder, 86 is the short plug, 87 is the rear tensioning cylinder, 88 is the rear tensioning connecting plate, 89 is the rear gear, 90 is the ash scattering connecting rod, 91 is the ash scattering rocker, 92 is the ash scattering bearing seat, 93 is the corrugated cylinder, 94 is the ash storage box, 95 is the bottom motor support seat, 96 is the ash scattering motor, 97 is the leakage groove, 98 is the long plug, 99 is the long light shaft. DETAILED DESCRIPTION

[0037] The embodiment provides a self-propelled leek harvesting and bundling integrated machine, which comprises a whole frame 11, a supporting mechanism 1 arranged at the front end of the whole frame 11, the supporting mechanism 1 comprising a left supporting device 13 and a right supporting device 12 which are symmetrical to each other, the left supporting device 13 and the right supporting device 12 being fixed at the front end of the whole frame 11 through angle codes and being symmetrical to each other, the left supporting device 13 and the right supporting device 12 both being tetrahedron structures and tapering at the front end, and the shortest distance between the left supporting device 13 and the right supporting device 12 being shortened with the increase of the height, so that the scattered leeks can be supported and gathered.

[0038] A rotary knife mechanism 9 and a lime scattering mechanism 4 are arranged at the middle of the whole frame 11.

[0039] The rotary knife mechanism 9 is used for cutting leeks and comprises a protective sleeve 35, a cushion block 36, a strip-shaped bearing seat 37, a cutter plate 38, a cutter plate connecting piece 39, a sliding table connecting piece 40, a sliding table module 41, a saw blade 42, a belt pulley 43, a motor support seat 44, a speed reducer motor 45, a synchronous belt 46 and a small light shaft 47, the sliding table module 41 is two, is connected to the whole frame 11 through the sliding table connecting piece 40, the cutter plate 38 is fixed on the sliding blocks of the two sliding table modules 41 through the cutter plate connecting piece 39, the speed reducer motor 45 is fixed on the cutter plate 38 through the motor support seat 44, the small light shaft 47 is two, one is rotatably connected to the front end of the cutter plate 38 through the strip-shaped bearing seat 37, and the other is rotatably inserted into a guide groove in the middle of the cutter plate 38 and can move along the guide groove, the belt pulley 43 is fixed on the output shaft of the speed reducer motor 45 and the small light shaft 47, the synchronous belt 46 is wound around all the belt pulleys 43, the saw blade 42 is fixed on the bottom of the small light shaft 47 at the end of the cutter plate 38, the protective sleeve 35 is arranged outside the saw blade 42 and has a V-shaped opening at the front end to expose part of the saw blade 42, and the protective sleeve 35 is fixed on the front end of the cutter plate 38 through the cushion block 36, so that the protective sleeve 35 can guide the leek roots and gather the leek roots, and the neat cutting of the saw blade 42 is facilitated.

[0040] The lime scattering mechanism 4 comprises a lime scattering connecting rod 90, a lime scattering rocker 91, a lime scattering bearing seat 92, a corrugated cylinder 93, a lime storage box 94, a bottom motor support seat 95, a lime scattering motor 96, a leakage groove 97, a long plug 98 and a long light shaft 99, the lime scattering motor 96 is connected with one end of the long light shaft 99 through the bottom motor support seat 95 and drives the long light shaft 99 to rotate, the corrugated cylinder 93 is connected with the long light shaft 99 and rotates simultaneously, the corrugated cylinder 93 is located in the lime storage box 94, the lime storage box 94 and the lime scattering bearing seat 92 are connected with the whole frame 11, the other end of the long light shaft 99 penetrates through the lime scattering bearing seat 92 and is connected with the lime scattering rocker 91, the lime scattering rocker 91 is connected with one end of the lime scattering connecting rod 90, the other end of the lime scattering connecting rod 90 is connected with one end of the long plug 98, the other end of the long plug 98 is connected with the leakage groove 97, and the leakage groove 97 is driven to swing by the lime scattering motor 96.

[0041] After the harvest is completed, in order to disinfect and sterilize the leek roots and fertilize at the same time, the ash mechanism 4 uniformly spreads the wood ash on the just-harvested leek roots. The mechanism is improved by referring to the principle of gear pump to realize ash scraping. The wood ash in the ash storage box 94 is transported into the underlying leakage groove 97 through the corrugated barrel 93 to realize ash transportation, is scattered by the ash scattering rocker 91, and is scattered forward and backward, so that it is uniformly scattered from the leakage groove 97, and the ash scattering action is completed.

[0042] The overall frame 11 is provided with the bundling mechanism 5 and the collecting mechanism 3 at the rear, and the storage box 6 is fixed below the bundling mechanism 5 and the collecting mechanism 3 by the storage fixing part 16.

[0043] The bundling mechanism 5 includes the damping connecting part 14, the rotating base 15, the fixed teeth 17, the push rod 18, the crank rocker mechanism, the bundling rudder 22, the barrel 23, the guide rod 24, and the receiving groove 25. The barrel 23 is rotatably connected to the overall frame 11 through the rotating base 15 and the damping connecting part 14. The fixed teeth 17 are two groups and are fixed on the upper and lower sides of the barrel 23. The bundling rudder 22 is fixed in the barrel 23. The crank rocker mechanism and the push rod 18 are all four and are one-to-one corresponding connection. The end portions of two push rods 18 correspond to the upper fixed teeth 17, and the end portions of the other two push rods 18 correspond to the lower fixed teeth 17. The four crank rocker mechanisms are meshed with each other. One of the crank rocker mechanisms is connected with the bundling rudder 22, which can drive all the crank rocker mechanisms to move through the rotation of the bundling rudder 22, and drives the four push rods 18 to reciprocate up and down. The guide rod 24 and the receiving groove 25 are both fixed on the same outer side of the barrel 23. The crank rocker mechanism includes the driving gear 20, the bundling connecting rod 19, and the bundling rocker 21. One end of the bundling connecting rod 19 is rotatably connected with the driving gear 20, and the other end is rotatably connected with one end of the bundling rocker 21. The middle part of the bundling connecting rod 19 is rotatably connected with the corresponding push rod 18. The other end of the bundling rocker 21 is rotatably connected with the inner wall of the barrel 23. The driving gears 20 of the crank rocker mechanisms are meshed with each other. The bundling rudder 22 is connected with one of the driving gears 20.

[0044] Before work, the rubber bands are bundled in the gaps of the fixed teeth 17 in an up-down symmetrical arrangement. When working, the bundling rudder drives one driving gear 20 to rotate. Due to the meshing relationship between the driving gears 20, the other driving gears 20 rotate synchronously, and then drive the crank rocker mechanisms to swing, so that the push rods 18 move along an elliptical trajectory respectively. When the push rod 18 moves, the pre-bundled rubber band is first lifted from the upper and lower sides to the adjacent two teeth of the push rod 18, and then moves to the gap in front of the fixed teeth 17 on the barrel wall, and the rubber band is supported. The rubber band at the front is slid along the contour of the guide rod 24 and the receiving groove 25, and one working stroke is completed. The cycle is repeated, and multiple rubber bands can be replaced and slid down to complete the continuous bundling step.

[0045] The collecting mechanism 3 comprises four aluminum profile columns 26 fixed on the overall frame 11, two horizontal shafts 30 rotatably connected with the aluminum profile columns 26 through collecting bearing seats 27, two large gears 34 connected with the two horizontal shafts 30 through shaft tooth flange couplings 33, a rudder connecting seat 31, a rudder 32 fixed on one of the aluminum profile columns 26 through the rudder connecting seat 31, and an end of the other horizontal shaft 30 is locked with a rotating shaft of the rudder 32, a plurality of left receiving triangles 28 and a plurality of right receiving triangles 29, the left receiving triangles 28 and the right receiving triangles 29 are staggered, all the left receiving triangles 28 are fixed on one horizontal shaft 30, and all the right receiving triangles 29 are fixed on the other horizontal shaft 30.

[0046] After reasonable distance adjustment, the leeks are conveyed and laid horizontally on the receiving surface of the bundling mechanism 5 and the collecting mechanism 3, and because the bundling mechanism 5 is in front of the collecting mechanism 3, the root side of the leeks will face the bundling mechanism 5, at this time the bundling mechanism works, and the rubber band is dropped near the root to bundle the scattered leeks together. Then the collecting mechanism 3 moves to turn the bundled leeks to the lower side and fall into the storage box 6, while the other side continues to receive the falling leeks, realizing continuous operation.

[0047] The overall frame 11 also has a conveying and tensioning mechanism 2 inclined thereon, the front low end of the conveying and tensioning mechanism 2 corresponds to the rotary knife mechanism 9, and the rear high end of the conveying and tensioning mechanism 2 is located above the bundling mechanism 5 and the collecting mechanism 3.

[0048] The conveying and tensioning mechanism 2 comprises a front belt drive device 62, a semicircular angle piece 63, a conveying belt 64, and a rear belt drive device 65. The front belt drive device 62 is connected to the overall frame 11 through the semicircular angle piece 63, and can move along the semicircular groove of the semicircular angle piece 63. The rear belt drive device 65 is fixed on the overall frame 11. The conveying belt 64 passes through the front belt drive device 62 and the rear belt drive device 65 and is kept tensioned.

[0049] The front belt transmission device 62 comprises an upper support plate 66, a front light shaft 67, a front aluminum profile 68, a spring 69, an adjusting seat 70, a front tension connecting plate 71, a hinge 72, a small flange coupling 73, a front tension cylinder 74, a tension light shaft 75, a vertical plate 76, a lower support plate 77, a light shaft support seat 78, and a driven cylinder 79. The front aluminum profile 68 is connected with the semicircular angle piece 63. The upper support plate 66 and the lower support plate 77 are both two and correspond to each other to form two pairs. The upper support plate 66 and the lower support plate 77 are both fixed on the front aluminum profile 68 through an angle code. The upper support plate 66 and the corresponding lower support plate 77 are connected through the vertical plate 76 and are provided with a plurality of front light shafts 67 through the light shaft support seat 78. Each front light shaft 67 is provided with a driven cylinder 79. The front tension cylinder 74 is arranged outside the tension light shaft 75. The tension light shaft 75 is connected with one end of one of the hinges 72 through the small flange coupling 73 at both ends. The other ends of the two hinges 72 are both fixed on the front aluminum profile 68 through the front tension connecting plate 71. Both ends of one of the front light shafts 67 are both provided with an adjusting seat 70. The adjusting seat 70 is connected with the upper support plate 66. Both ends of the spring 69 are respectively connected with the corresponding front light shaft 67 and the adjusting seat 70.

[0050] The rear belt transmission device 65 comprises a transmission belt motor 80, a motor support plate 81, a rear light shaft 82, a rear bearing seat 83, a partition plate 84, a driving cylinder 85, a short plug 86, a rear tension cylinder 87, a rear tension connecting plate 88, and a rear gear 89. The rear light shaft 82 and the driving cylinder 85 are both two. The rear light shaft 82 passes through the rear end of the corresponding driving cylinder 85 and is connected with the partition plate 84 through the rear bearing seat 83. The other ends of the two rear light shafts 82 are respectively connected with one of the rear gears 89. The two rear gears 89 are meshed with each other. The output shaft of the transmission belt motor 80 is connected with one end of the rear light shaft 82 through the rear bearing seat 83. The transmission belt motor 80 is fixed on the motor support plate 81. The motor support plate 81 and the partition plate 84 are both connected with the overall frame 11. The motor support plate 81 and the partition plate 84 are supported through long bolts. The rear tension cylinder 87 is fixed on the rear tension connecting plate 88 through the short plug 86. The rear tension connecting plate 88 is connected with the partition plate 84.

[0051] In order to facilitate subsequent baling collection, the cut leeks need to be lifted to a certain height. Since the friction type belt transmission has simple structure, large speed regulation range and small loss, it is very suitable for small agricultural machines. Therefore, the friction type belt transmission is adopted.

[0052] The overall frame 11 is provided with a chassis steering mechanism 7 at the lower part.

[0053] The chassis steering mechanism 7 comprises a steering engine 48, a lead screw 49, a steering connecting rod 50, a support plate 51, a driving wheel 52, a driving motor 53, a light axle bearing seat 54, a chassis light axle 55, a motor fixing piece 56, a customized flange 57, a flange connecting piece 58, a sliding block guide rail 59, a flange connecting plate 60, a large flange coupling 61, one end of the sliding block guide rail 59 is connected with the large flange coupling 61 through the flange connecting plate 60, the output shaft of the steering engine 48 is connected with the large flange coupling 61, the sliding block guide rail 59 is controlled to rotate through the steering motor, the lead screw 49 is perpendicular to the sliding block guide rail 59 and is connected with each other through the customized flange 57 and the flange connecting piece 58, the two ends of the lead screw 49 are connected with the steering connecting rod 50 through a pin shaft, the steering connecting rod 50 is connected with the driving wheel 52 through the chassis light axle 55, the upper end of the chassis light axle 55 is connected with the whole frame 11 through the light axle bearing seat 54 and the support plate 51, and the lower end of the chassis light axle 55 is connected with the driving motor 53 through the motor fixing piece 56.

[0054] Since the distance between the leek ridges is small, in order to avoid crushing the leeks, the harvester needs to turn at a small radius, and the field soil roughness is large, so the differential in-place turning friction is large, and therefore the chassis steering mechanism 7 is used to reduce the turning radius. In the chassis steering mechanism 7, the steering connecting rod 50 is rigidly connected with the driving wheel 52, the angle is kept unchanged, the sliding block guide rail 59 is turned at a fixed angle, the turning angle of the driving wheel 52 on the inside of the turning is larger, and the turning is realized.

[0055] The whole frame 11 is provided with the independent suspension 10 below the front part, and the electric control box 8 is arranged on one side of the middle part of the whole frame 11, and the electric control box 8 is used to place the electric control elements.

[0056] It can be understood that the above specific description of the present application is only used to illustrate the technical solutions described in the embodiments of the present application, and the ordinary skilled in the art should understand that the present application can still be modified or replaced equivalently to achieve the same technical effect, as long as the use needs are met, which is within the protection scope of the present application.

Claims

1. A self-propelled leek harvesting and bundling integrated machine comprising a whole frame (11), characterized in that, The whole frame (11) is provided with a supporting mechanism (1) at the front end, a rotary knife mechanism (9) and a dust scattering mechanism (4) at the middle part, a bundling mechanism (5) and a collecting mechanism (3) at the rear part, and a conveying tensioning mechanism (2) is obliquely arranged on the whole frame (11), the low end of the front part of the conveying tensioning mechanism (2) corresponds to the rotary knife mechanism (9), the high end of the rear part of the conveying tensioning mechanism (2) is located above the bundling mechanism (5) and the collecting mechanism (3), the bundling mechanism (5) and the collecting mechanism (3) are fixed with a storage box (6) through a storage fixing part (16) below, the bottom part of the whole frame (11) is provided with a chassis steering mechanism (7), the front part of the whole frame (11) is provided with an independent suspension (10), and the middle part of the whole frame (11) is provided with an electric control box (8) on one side. The bundling mechanism (5) comprises a damping connecting part (14), a rotary base (15), a fixed tooth (17), a push rod (18), a crank rocker mechanism, a bundling steering engine (22), a cylinder (23), a guide rod (24) and a receiving groove (25), the cylinder (23) is rotatably connected to the whole frame (11) through the rotary base (15) and the damping connecting part (14), the fixed tooth (17) is fixed on the upper and lower sides of the cylinder (23), the bundling steering engine (22) is fixed in the cylinder (23), the crank rocker mechanism and the push rod (18) are all four in number and are connected one by one, the end parts of two push rods (18) correspond to the upper fixed tooth (17), the end parts of the other two push rods (18) correspond to the lower fixed tooth (17), the four crank rocker mechanisms are meshed with each other, one of the crank rocker mechanisms is connected with the bundling steering engine (22), the rotation of the bundling steering engine (22) can drive all the crank rocker mechanisms to move and drive the four push rods (18) to reciprocate up and down, the guide rod (24) and the receiving groove (25) are fixed on the same outer side of the cylinder (23); the crank rocker mechanism comprises a driving gear (20), a bundling connecting rod (19) and a bundling rocker (21), one end of the bundling connecting rod (19) is rotatably connected with the driving gear (20), the other end is rotatably connected with one end of the bundling rocker (21), the middle part of the bundling connecting rod (19) is rotatably connected with the corresponding push rod (18), the other end of the bundling rocker (21) is rotatably connected with the inner wall of the cylinder (23), the driving gears (20) of the crank rocker mechanisms are meshed with each other, and the bundling steering engine (22) is connected with one of the driving gears (20).

2. The self-propelled leek harvesting and bundling integrated machine according to claim 1, characterized in that, The supporting mechanism (1) comprises a left supporting device (13) and a right supporting device (12) which are symmetrical in structure, the left supporting device (13) and the right supporting device (12) are fixed on the front end of the overall frame (11) through angle codes and are left-right symmetrical, the left supporting device (13) and the right supporting device (12) are all tetrahedron structures and are conical at the front end.

3. The self-propelled leek harvesting and bundling machine according to claim 1, characterized in that, The collecting mechanism (3) comprises aluminum profile columns (26), collecting bearing seats (27), left receiving triangles (28), right receiving triangles (29), horizontal shafts (30), rudder connecting seats (31), receiving rudders (32), large gears (34) and shaft tooth flange couplings (33), the four aluminum profile columns (26) are fixed on the overall frame (11) and are distributed in a quadrangle, the two horizontal shafts (30) are rotatably connected with the aluminum profile columns (27) through the collecting bearing seats (27), the two large gears (34) are connected with the two horizontal shafts (30) through the shaft tooth flange couplings (33) and are engaged with each other, the receiving rudder (32) is fixed on one of the aluminum profile columns (26) through the rudder connecting seat (31), the end of one of the horizontal shafts (30) is locked with the rotating shaft of the receiving rudder (32), the left receiving triangles (28) and the right receiving triangles (29) are all multiple, the left receiving triangles (28) and the right receiving triangles (29) are staggered with each other, all the left receiving triangles (28) are fixed on one of the horizontal shafts (30) and all the right receiving triangles (29) are fixed on the other horizontal shaft (30).

4. The self-propelled leek harvesting and bundling integrated machine according to claim 1, characterized in that, The rotary knife mechanism (9) includes a protective sleeve (35), a cushion block (36), a strip-shaped bearing seat (37), a cutting knife plate (38), a knife plate connecting piece (39), a sliding table connecting piece (40), a sliding table module (41), a saw blade (42), a pulley (43), a motor support seat (44), a speed reducer motor (45), a synchronous belt (46), and a small light shaft (47). The sliding table module (41) is two, respectively connected to the overall frame (11) through the sliding table connecting piece (40). The cutting knife plate (38) is fixed on the sliding blocks of the two sliding table modules (41) through the knife plate connecting piece (39) at both ends. The speed reducer motor (45) is fixed on the cutting knife plate (38) through the motor support seat (44). The small light shaft (47) is two, one of which is rotatably connected to the front end of the cutting knife plate (38) through the strip-shaped bearing seat (37), and the other is rotatably inserted into the guide groove in the middle of the cutting knife plate (38) and can move along the guide groove. The pulley (43) is fixed on the output shaft of the two small light shafts (47) and the speed reducer motor (45). The synchronous belt (46) passes through all the pulleys (43) at the same time. The bottom of the small light shaft (47) at the end of the cutting knife plate (38) is fixed with the saw blade (42). The protective sleeve (35) is arranged outside the saw blade (42) and has a V-shaped opening at the front end to expose part of the saw blade (42). The protective sleeve (35) is fixed on the front end of the cutting knife plate (38) through the cushion block (36).

5. The self-propelled leek harvesting and bundling integrated machine according to claim 1, characterized in that, The chassis steering mechanism (7) includes a steering rudder (48), a lead screw (49), a steering connecting rod (50), a support plate (51), a driven wheel (52), a driving motor (53), a light shaft bearing seat (54), a chassis light shaft (55), a motor fixing piece (56), a customized flange (57), a flange connecting piece (58), a sliding block guide rail (59), a flange connecting plate (60), and a large flange coupling (61). One end of the sliding block guide rail (59) is connected with the large flange coupling (61) through the flange connecting plate (60). The output shaft of the steering rudder (48) is connected with the large flange coupling (61). The rotation of the sliding block guide rail (59) is controlled through the steering rudder (48). The lead screw (49) is perpendicular to the sliding block guide rail (59) and is connected with each other through the customized flange (57) and the flange connecting piece (58). The two ends of the lead screw (49) are connected with the steering connecting rod (50) through a pin shaft. The steering connecting rod (50) is connected with the driven wheel (52) through the chassis light shaft (55). The upper end of the chassis light shaft (55) is connected with the overall frame (11) through the light shaft bearing seat (54) and the support plate (51). The lower end of the chassis light shaft (55) is connected with the driving motor (53) through the motor fixing piece (56).

6. The self-propelled leek harvesting and bundling machine according to claim 1, characterized in that, The conveying tensioning mechanism (2) comprises a front belt drive (62), a semicircular angle piece (63), a conveying belt (64) and a rear belt drive (65), the front belt drive (62) is connected to the integral frame (11) through the semicircular angle piece (63), the front belt drive (62) can move along the semicircular groove of the semicircular angle piece (63), the rear belt drive (65) is fixed on the integral frame (11), and the conveying belt (64) passes through the front belt drive (62) and the rear belt drive (65) at the same time and is kept tensioned.

7. The self-propelled leek harvesting and bundling machine according to claim 6, characterized in that, The front belt drive (62) comprises an upper supporting plate (66), a front light shaft (67), a front aluminum profile (68), a spring (69), an adjusting seat (70), a front tensioning connecting plate (71), a hinge (72), a small flange coupling (73), a front tensioning cylinder (74), a tensioning light shaft (75), a vertical plate (76), a lower supporting plate (77), a light shaft supporting seat (78) and a driven cylinder (79), the front aluminum profile (68) is connected with the semicircular angle piece (63), the upper supporting plate (66) and the lower supporting plate (77) are both two and form two pairs of one-to-one correspondence, the upper supporting plate (66) and the lower supporting plate (77) are both fixed on the front aluminum profile (68) through an angle code, the upper supporting plate (66) and the corresponding lower supporting plate (77) are connected through the vertical plate (76) and are provided with a plurality of front light shafts (67) through the light shaft supporting seat (78), one driven cylinder (79) is arranged on each front light shaft (67), the front tensioning cylinder (74) is arranged outside the tensioning light shaft (75), the tensioning light shaft (75) is connected with one end of one hinge (72) through a small flange coupling (73) at two ends, the other ends of the two hinges (72) are both fixed on the front aluminum profile (68) through the front tensioning connecting plate (71), two ends of one front light shaft (67) are both provided with one adjusting seat (70), the adjusting seat (70) is connected with the upper supporting plate (66), and two ends of the spring (69) are connected with the corresponding front light shaft (67) and the adjusting seat (70) respectively.

8. The self-propelled leek harvesting and bundling all-in-one machine according to claim 6, characterized in that, The rear belt drive (65) comprises a drive belt motor (80), a motor support plate (81), a rear light shaft (82), a rear bearing seat (83), a partition plate (84), a driving cylinder (85), a short plug (86), a rear tension cylinder (87), a rear tension connecting plate (88), a rear gear (89), the rear light shaft (82) and the driving cylinder (85) are two, the rear light shaft (82) passes through the rear end of the corresponding driving cylinder (85) and is connected to the partition plate (84) through the rear bearing seat (83), the other end of the two rear light shafts (82) is connected to a rear gear (89), respectively, the two rear gears (89) are engaged with each other, the output shaft of the drive belt motor (80) is connected to the end of one of the rear light shafts (82) through the rear bearing seat (83), the drive belt motor (80) is fixed on the motor support plate (81), the motor support plate (81) and the partition plate (84) are connected to the overall frame (11), the motor support plate (81) and the partition plate (84) are supported by long bolts, the rear tension cylinder (87) is fixed on the rear tension connecting plate (88) through the short plug (86), and the rear tension connecting plate (88) is connected to the partition plate (84).

9. The self-propelled leek harvesting and bundling machine according to claim 1, characterized in that, The ash scattering mechanism (4) comprises an ash scattering connecting rod (90), an ash scattering rocker (91), an ash scattering bearing seat (92), a corrugated cylinder (93), an ash storage box (94), a bottom motor support seat (95), an ash scattering motor (96), a leakage groove (97), a long plug (98), and a long light shaft (99), the ash scattering motor (96) is connected to one end of the long light shaft (99) through the bottom motor support seat (95) and drives the long light shaft (99) to rotate, the corrugated cylinder (93) is connected to the long light shaft (99) and rotates simultaneously, the corrugated cylinder (93) is located in the ash storage box (94), the ash storage box (94) and the ash scattering bearing seat (92) are connected to the overall frame (11), the other end of the long light shaft (99) passes through the ash scattering bearing seat (92) and is connected to the ash scattering rocker (91), the ash scattering rocker (91) is connected to one end of the ash scattering connecting rod (90), the other end of the ash scattering connecting rod (90) is connected to one end of the long plug (98), the other end of the long plug (98) is connected to the leakage groove (97), and the leakage groove (97) is swung by the ash scattering motor (96).

Citation Information

Patent Citations

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