Integrated processing device for semiconductor accessories
Through the combination of winding, blocking, welding and fitting mechanisms, the problems of difficult double-layer coil processing and difficult to ensure ovality are solved, efficient and stable coil forming and welding are achieved, and product quality is improved.
Patent Information
- Application Number
- CN202410490670.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2044-04-23
AI Technical Summary
The existing technology for processing double-layer coils is difficult, requires high welding quality, and is difficult to ensure the ovality during the rolling process of the stainless steel tube.
The pipe winding mechanism, blocking mechanism, welding mechanism and sleeve mechanism are adopted to realize the synchronous forming and welding of the inner and outer coils and the stable welding of the reinforcing ribs through the rotating shaft assembly, sleeve assembly and input assembly. The blocking mechanism is used to control the accurate positioning of the bending shaft, and the sleeve mechanism completes the bending and the installation of the protective cover.
It improves processing efficiency, ensures the ovality and coaxiality of the coil, reduces production difficulty and improves product quality.
Smart Images

Figure CN118305589B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of semiconductor component processing, and in particular to an integrated semiconductor component processing device. Background Art
[0002] In the semiconductor industry, spiral coils are often used for cooling and dissipating heat generated by semiconductor products during use. Spiral coils have the advantages of high heat dissipation performance, low pipeline flow resistance, small pressure difference, compact structure, and free thermal expansion. They are widely used in heat exchange equipment in the fields of automobiles, locomotives, and engineering machinery. The quality of the performance of spiral bends directly affects the performance of heat exchange products, and also affects the performance and life of related mechanical equipment.
[0003] Patent document CN202498118U discloses a spiral coil processing device, which relates to a processing device including three roller bars that can rotate around their own axes and are arranged in parallel in a herringbone shape. Each roller bar is provided with a coil sleeve groove, and the coil sleeve groove has a U-shaped groove circumferentially for accommodating the coil. The three coil sleeve grooves are also arranged in parallel in a herringbone shape, forming a processing channel for the coil therebetween; it also includes several radial displacement control rods arranged above the roller bars, and the end pulleys of the radial displacement control rods are located on the preset first section spiral path of the coil.
[0004] During the processing of spiral coils, a spiral pipe bender is usually used to bend the pipe into a spiral shape. However, in actual use, the processing of a double-layer coil is difficult, the welding quality requirements are high, and the ovality of the stainless steel pipe is difficult to ensure during the rolling process. Summary of the Invention
[0005] The purpose of the present invention is to address the shortcomings of the existing technology. By setting a blocking mechanism and a welding mechanism, the uniform forming of the tube bundle is achieved, and the reinforcing ribs are welded respectively after the inner and outer layers of the coil are formed, so as to achieve the stability of the ovality of the inner and outer layers of the coil, thereby solving the technical problems of the difficulty in processing double-layer coils, the difficulty in ensuring the ovality of the inner layer of the coil and the difficulty in welding the reinforcing ribs.
[0006] In response to the above technical problems, the technical solutions adopted are as follows:
[0007] A semiconductor component integrated processing device, comprising:
[0008] A pipe winding mechanism, comprising a rotating shaft assembly for forming an inner layer of coiled pipe, a sleeve assembly for forming an outer layer of coiled pipe, and an input assembly for inputting a pipe bundle;
[0009] A blocking mechanism, which realizes the positioning of the rotating shaft assembly and the sleeve assembly in the pipe winding mechanism by providing a gear rack structure;
[0010] A welding mechanism, which is arranged on both sides of the coil mechanism and is used to weld reinforcement ribs on the coil, and includes two sets of fixing components for fixing the reinforcement ribs and welding parts for welding;
[0011] A sleeve mechanism for bending the coil end and putting on a protective sleeve
[0012] Preferably, the shaft assembly includes a bending shaft for bending the tube bundle, a first motor driving the bending shaft to rotate, a movable frame rotatably connected to the bending shaft and used to move the bending shaft, a threaded rod passing through the movable frame and threadedly connected to the movable frame, a second motor driving the threaded rod to rotate, and a clip fixed at the end of the bending shaft for fixing the tube bundle.
[0013] Preferably, the sleeve assembly comprises
[0014] The sleeve is provided with an engaging groove for winding the tube bundle from the inner layer to the outer layer and a hollow groove for preventing obstruction of the tube bundle end;
[0015] A sliding frame, wherein the sliding frame is rotatably connected to the sleeve and the lower portion of the sliding frame is slidably connected to the moving frame, and a linear motor is provided under the sliding frame to drive the sliding frame to slide on the moving frame;
[0016] A chute, the chute being arranged inside the sleeve;
[0017] A slider, the slider being slidably connected inside the slide groove and fixedly connected to the curved shaft;
[0018] The supporting wheel is arranged below the sliding frame.
[0019] Preferably, the input assembly includes a roller group arranged above the rotating shaft assembly and used to achieve stable input of the tube bundle, a first telescopic cylinder with a telescopic rod fixedly connected to the roller group, and a fixed rod vertically slidably connected to the roller group and used to install the first telescopic cylinder.
[0020] Preferably, the blocking mechanism includes a positioning block arranged on the outside of the bent shaft, a blocking block horizontally slidably connected to the mobile frame and provided with a rack at the outer end, a first gear meshed with the rack on the blocking block and rotatably connected to the mobile frame, a second gear fixedly connected to the first gear, a first rack arranged on one side of the initial position of the mobile frame and meshed with the second gear, and a second rack fixedly connected to the fixed rod and capable of meshing with the second gear.
[0021] Preferably, the fixing assembly includes a first fixing member for fixing the outer reinforcing ribs of the bent pipe and a second fixing member for fixing the inner reinforcing ribs of the bent pipe.
[0022] Preferably, the first fixing member and the second fixing member both include a supporting member and a clamping member, and the supporting member includes a plurality of placement blocks for supporting the reinforcing ribs, a clamping block hinged on the placement block and driven to rotate by a motor, and a second telescopic cylinder with a telescopic shaft fixedly connected to the bottom of the placement block.
[0023] Preferably, the clamping member includes a rotating shaft fixedly connected to the lower ends of the plurality of second telescopic cylinders, a third motor driving the rotating shaft to rotate, and a placement groove arranged on the outside of the rotating shaft and used to place the reinforcing ribs.
[0024] Preferably, the welding part includes a welding machine for welding the reinforcing ribs, a linear motor group arranged below the welding frame and used to move the welding machine in a horizontal plane, and a side plate fixedly connected to the moving frame and used to fix the welding mechanism.
[0025] As a further preference, the sleeve mechanism includes two sets of electric clamps for bending the end of the elbow and installed on the sleeve, two sleeve plugs arranged at corresponding positions after the end of the elbow is bent, and a telescopic rod fixedly connected to the sleeve plug and installed on the sleeve. A third telescopic cylinder.
[0026] Beneficial effects of the present invention:
[0027] (1) The present invention provides a winding mechanism to achieve synchronous rotation between the bending shaft and the sleeve, so that the engaging groove and the empty groove on the sleeve can always maintain a certain position, which facilitates the sleeve to be fitted onto the bending shaft, avoids interference between the sleeve and the tube bundle, and avoids mechanical damage or poor coil forming. At the same time, the sleeve can slide relative to the bending shaft to achieve accurate docking of the sleeve, thereby improving processing efficiency.
[0028] (2) The present invention provides a blocking mechanism to achieve accurate positioning of the bending shaft in the pipe winding mechanism, so that the angle at which the bending shaft stops each time is kept constant, thereby facilitating the subsequent production steps of welding the reinforcing ribs on the coil and bending the ends of the coil and installing the protective cover, thereby reducing unnecessary steps for positioning the coil and improving production efficiency;
[0029] (3) The present invention uses a welding mechanism to achieve welding of reinforcement ribs on the inner and outer layers of the coil. By first reinforcing ribs on one end after the inner layer of the coil is formed and then welding one end of the reinforcement ribs on the outer layer of the coil after the outer layer of the coil is formed, and then welding the reinforcement ribs on the outer layer of the coil to each other, the problem of inability to effectively weld reinforcement ribs inside the double-pass coil is solved, thereby improving product quality and reducing production difficulty.
[0030] (4) In the present invention, a sleeve mechanism is provided to bend the two ends of the coil and install protective sleeves on the ends. By installing the sleeve mechanism on the sleeve, the relative position of the sleeve mechanism and the sleeve is kept fixed, eliminating the step of positioning the tube bundle. The tube bundle is bent by an electric clamp and the protective sleeve is installed on the end of the sleeve. The structure is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0032] Figure 1 This is a schematic diagram of the overall structure of the integrated processing device for semiconductor accessories.
[0033] Figure 2 This is a partial structural diagram of an integrated processing device for semiconductor accessories.
[0034] Figure 3 Schematic diagram of the overall structure of the shaft assembly.
[0035] Figure 4 Schematic diagram of the overall structure of the casing assembly.
[0036] Figure 5 A schematic diagram of the overall structure of the input component.
[0037] Figure 6 Schematic diagram of the overall structure of the blocking mechanism.
[0038] Figure 7 Schematic diagram of the overall structure of the fixed component.
[0039] Figure 8 Schematic diagram of the structure of the first fixing member.
[0040] Figure 9 Schematic diagram of the working process of the first fixing member.
[0041] Figure 10 Schematic diagram of the welded structure.
[0042] Figure 11 It is a structural diagram of the set mechanism.
[0043] Figure 12 Schematic diagram of the working process of the sleeve plug.
[0044] Figure 13 The figure is a schematic diagram of the processing steps of an integrated processing device for semiconductor components. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.
[0046] Example 1
[0047] like Figure 1-12 As shown, a semiconductor component integrated processing device includes:
[0048] The pipe winding mechanism 1 includes a rotating shaft assembly 11 for forming an inner layer of coiled pipe, a sleeve assembly 12 for forming an outer layer of coiled pipe, and an input assembly 13 for inputting a pipe bundle;
[0049] The blocking mechanism 2 is provided with a gear rack structure to realize the positioning of the rotating shaft assembly 11 and the sleeve assembly 12 in the pipe winding mechanism 1;
[0050] Welding mechanism 3, which is arranged on both sides of the coil mechanism 1 and is used to weld reinforcement ribs on the coiled pipe. The welding mechanism 3 includes two sets of fixing components 31 for fixing the reinforcement ribs and welding parts 32 for welding;
[0051] The sleeve mechanism 4 is used to bend the end of the coil and put on the protective sleeve
[0052] In this embodiment, a double-layer coil is formed by setting a coil winding mechanism 1 and a welding mechanism 3. While the inner and outer layers of the coil are being formed, the reinforcing ribs are welded to the coil to ensure the ellipticity and coaxiality of the coil. The end of the coil is bent by the sleeve mechanism 4 and a protective sleeve is put on the end.
[0053] In detail, the shaft assembly 11 forms the inner layer of the coil. After the inner layer is completed, the reinforcing ribs are welded to the coil through the welding mechanism 3 to ensure that the inner layer of the coil will not be deformed after forming. After the inner layer welding is completed, the outer layer is formed by the sleeve assembly 12 and welded after forming, and the sleeve mechanism 4 is bent and covered with a protective sleeve.
[0054] It should be noted that after the inner and outer layers of the coil are welded to the reinforcement ribs respectively, the two reinforcement ribs located on the inner and outer layers need to be welded to each other to ensure that the inner and outer layers of the coil maintain the same axis.
[0055] It is worth mentioning that the stopping angle of the pipe winding mechanism 1 is controlled by the blocking mechanism 2 so that the pipe winding mechanism 1 stays at the same angle each time it stops rotating, which facilitates the operation of the welding mechanism 3 and the sleeve mechanism 4.
[0056] Furthermore, the shaft assembly 11 includes a bending shaft 111 for bending the tube bundle, a first motor 112 for driving the bending shaft 111 to rotate, a movable frame 113 rotatably connected to the bending shaft 111 and used to move the bending shaft 111, a threaded rod 114 that passes through the movable frame 113 and is threadedly connected to the movable frame 113, a second motor 115 for driving the threaded rod 114 to rotate, and a clip 116 fixed to the end of the bending shaft 111 for fixing the tube bundle.
[0057] In this embodiment, a threaded rod 114 and a moving frame 113 are provided, and the threaded rod 114 drives the driving frame to move so as to achieve movement of the bending shaft 111 . The bending shaft 111 rotates and moves simultaneously to achieve spiral forming of the tube bundle.
[0058] In detail, one end of the tube bundle is fixed on the buckle 116 of the bending shaft 111, the first motor 112 drives the bending shaft 111 to rotate, the second motor 115 drives the threaded rod 114 to rotate, and the threaded rod 114 drives the movable frame 113 and the bending shaft 111 to move to wrap the tube bundle.
[0059] It should be noted that when the clips 116 fix the tube bundle, a portion of the end of the tube bundle needs to be left open to facilitate bending and installing the protective cover in subsequent steps.
[0060] It is worth mentioning that controlling the movement of the movable frame 113 by the threaded rod 114 can effectively control the movement speed of the movable frame 113 and more accurately control the movement distance, thereby facilitating control of the length and density of the coil.
[0061] Furthermore, the sleeve assembly 12 includes
[0062] The sleeve 121 is provided with an engaging groove for winding the tube bundle from the inner layer to the outer layer and a hollow groove for preventing obstruction of the tube bundle end;
[0063] A sliding frame 122, wherein the sliding frame 122 is rotatably connected to the sleeve 121 and the lower portion of the sliding frame 122 is slidably connected to the moving frame 113, and a linear motor is provided below the sliding frame 122 to drive the sliding frame 122 to slide on the moving frame 113;
[0064] A chute 123 is provided inside the sleeve 121;
[0065] A slider 124 slidably connected to the inside of the slide groove 123 and fixedly connected to the curved shaft 111;
[0066] The supporting wheel 125 is arranged below the sliding frame 122 .
[0067] In this embodiment, by setting the sleeve 121 and the sliding frame 122, the sleeve 121 can follow the movement of the bending shaft 111, so that the relative position of the sleeve 121 and the bending shaft 111 remains fixed, and can be quickly put onto the bending shaft 111 and through the setting of the sliding groove 123 and the slider 124, the sleeve 121 and the bending shaft 111 can rotate at the same speed.
[0068] In detail, when the inner layer of the coil is wound and the reinforcement welding is completed, the linear motor drives the sliding frame 122 to slide and install the sleeve 121 on the bending shaft 111, and the slider 124 slides in the slide groove 123, so that the sleeve 121 always maintains the same rotation speed as the bending shaft 111.
[0069] It should be noted that the engaging grooves and the blanking grooves on the sleeve 121 need to be set according to the input of the tube bundle during coiling. Through the engaging grooves and the blanking grooves, the sleeve 121 can be smoothly installed on the curved shaft 111.
[0070] It is worth mentioning that, since the sleeve 121 is far away from the bending shaft 111 , a support pulley is provided to support the sliding frame 122 to avoid the center offset of the device, which may cause the sleeve 121 to tilt and affect the movement and rotation.
[0071] Furthermore, the input assembly 13 includes a roller assembly 131 arranged above the rotating shaft assembly 11 and used to achieve stable input of the tube bundle, a first telescopic cylinder 132 with a telescopic rod fixedly connected to the roller assembly 131, and a fixed rod 133 vertically slidably connected to the roller assembly 131 and used to install the first telescopic cylinder 132.
[0072] In this embodiment, the roller assembly 131 and the first telescopic cylinder 132 are provided to input the tube bundle, so that the position of the tube bundle of the input device remains stable and the shaking is reduced. At the same time, the position of the roller assembly 131 is adjusted by the first telescopic cylinder 132.
[0073] Specifically, the tube bundle is fed into the device through the roller assembly 131 for coil forming. When the inner layer is formed, the telescopic rod of the first telescopic cylinder 132 is shortened, and the roller assembly 131 is raised, so that the roller assembly 131 cooperates with the sleeve 121 to form the outer layer of the coil.
[0074] It should be noted that the roller assembly 131 ensures that the tube bundle does not move by providing a plurality of rollers, and at the same time properly straightens the tube bundle to avoid minor bending of the tube bundle that affects the forming effect.
[0075] Furthermore, the blocking mechanism 2 includes a positioning block 21 arranged on the outside of the bent rotating shaft 111, a blocking block 22 horizontally slidably connected to the movable frame 113 and provided with a rack at the outer end, a first gear 23 meshed with the rack on the blocking block 22 and rotatably connected to the movable frame 113, a second gear 24 fixedly connected to the first gear 23, a first rack 25 arranged on one side of the initial position of the movable frame 113 and meshed with the second gear 24, and a second rack 26 fixedly connected to the fixed rod 133 and capable of meshing with the second gear 24.
[0076] In this embodiment, by providing the positioning block 21 and the blocking block 22 , the blocking block 22 blocks the rotation of the positioning block 21 so as to keep the stopping angle of the curved shaft 111 consistent.
[0077] In detail, when the bending shaft 111 moves to the vicinity of the moving rod of the input assembly 13, that is, the inner layer is formed at this time, the second gear 24 engages the second rack 26, and the second rack 26 drives the second gear 24 and the first gear 23 to rotate. When the first gear 23 drives the blocking block 22 to move, the blocking block 22 moves to the moving path of the positioning block 21, forming a block for the positioning block 21, so that the bending shaft 111 stops rotating after the positioning block 21 contacts the blocking block 22. After the sleeve 121 is installed on the bending shaft 111, the moving frame 113 moves back, the first gear 23 drives the blocking block 22 to disengage, and the bending shaft 111 can continue to rotate. As the outer layer of the coil is formed, the second gear 24 contacts the first rack 25, and the first rack 25 drives the second gear 24 and the first gear 23 to rotate. The first gear 23 again moves the blocking block 22 forward to block the positioning block 21.
[0078] It should be noted that the distance the bending shaft 111 moves is the length of the coil. The position of the first rack 25 and the second rack 26 needs to be coordinated with the length of the coil. The length of the bending shaft 111 and the sleeve 121 should be longer than the length of the coil.
[0079] It is worth mentioning that the positioning block 21 and the blocking block 22 should be made of appropriate materials with a certain degree of flexibility to prevent damage when the two come into contact.
[0080] Furthermore, the fixing assembly 31 includes a first fixing member 311 for fixing the outer reinforcing ribs of the bent pipe and a second fixing member 312 for fixing the inner reinforcing ribs of the bent pipe.
[0081] In this embodiment, the first fixing member 311 and the second fixing member 312 are provided to fix the reinforcing ribs located at the inner layer and the outer layer of the coil respectively.
[0082] It should be noted that since it is inconvenient to weld the inner layer of the coil after the inner and outer layers of the coil are formed, it is chosen to weld the inner and outer layers of the coil separately and then weld the two reinforcement ribs.
[0083] Furthermore, the first fixing member 311 and the second fixing member 312 both include a supporting member and a clamping member, and the supporting member includes a plurality of placement blocks 3111 for supporting reinforcing ribs, a clamping block 3112 hinged on the placement block 3111 and driven to rotate simultaneously by a motor, and a second telescopic cylinder 3113 with a telescopic shaft fixedly connected to the bottom of the placement block 3111.
[0084] In this embodiment, the placement block 3111 and the clamping block 3112 are provided to clamp the reinforcing rib, and the second telescopic cylinder 3113 is used to move the position of the reinforcing rib.
[0085] In detail, the reinforcement is placed on the placement block 3111, the motor drives the clamping block 3112 to rotate, the clamping block 3112 fixes the reinforcement, and the second telescopic cylinder 3113 controls the reinforcement to rise, so that the reinforcement rises to the welding position and stops, and the reinforcement is welded.
[0086] It should be noted that since the reinforcing ribs need to be welded to the coil, the reinforcing ribs need to fit together with the coil. At this time, the clamping block 3112 is located in the gap of the coil, so the size of the clamping block 3112 is set according to the gap between the tubes in the coil. At the same time, the placement positions of the multiple groups of placement blocks 3111, clamping blocks 3112 and the second telescopic cylinder 3113 also need to be considered to avoid interference during the rising process.
[0087] Furthermore, the clamping member includes a rotating shaft 3114 fixedly connected to the lower ends of the plurality of second telescopic cylinders 3113 , a third motor 3115 driving the rotating shaft 3114 to rotate, and a placement groove 3116 arranged outside the rotating shaft 3114 and used to place the reinforcing rib.
[0088] In this embodiment, by setting the rotating shaft 3114 and the placement groove 3116, the position of the second telescopic cylinder 3113 is adjusted, so that the second telescopic cylinder 3113, the placement block 3111 and the clamping block 3112 can rotate to clamp the reinforcing rib.
[0089] In detail, the reinforcement rib is placed on the placement slot, the third motor 3115 drives the rotating shaft 3114 to rotate, the rotating shaft 3114 drives the second telescopic cylinder 3113 to fall down, the telescopic rod of the second telescopic cylinder 3113 extends, the placement block 3111 moves to the bottom of the reinforcement rib, the clamping block 3112 rotates to grab the reinforcement rib, the telescopic rod of the second telescopic cylinder 3113 shortens, the third motor 3115 drives the rotating shaft 3114 to rotate to make the second telescopic cylinder 3113 return to the vertical position, and the telescopic rod of the second telescopic cylinder 3113 extends again to raise the reinforcement rib to the appropriate position for welding.
[0090] It should be noted that, in order to avoid interference, the first fixing member 311 and the second fixing member 312 have the same structure but the arrangement of specific parts needs to be different to prevent interference during operation.
[0091] It is worth mentioning that since the inner and outer layers of the coil are welded separately, the two reinforcing ribs need to be welded together, so the reinforcing rib welded by the first fixing piece 311 should be "L"-shaped to facilitate the connection of the two reinforcing ribs.
[0092] Furthermore, the welding member 32 includes a welding machine 321 for welding the reinforcement, a linear motor group 322 arranged below the welding frame and used to move the welding machine 321 in the horizontal plane, and a side plate 323 fixedly connected to the mobile frame 113 and used to fix the welding mechanism 3.
[0093] In this embodiment, by providing the welding machine 321 and the linear motor group 322, the movement of the welding machine 321 on the horizontal plane is achieved, so that the welding machine 321 can complete the welding work of the reinforcing ribs.
[0094] Furthermore, the sleeve mechanism 4 includes two sets of electric clamps 41 for bending the end of the elbow and installed on the sleeve 121, two sleeve plugs 42 arranged at corresponding positions after the elbow end is bent, and a telescopic rod fixedly connected to the sleeve plug 42 and installed on the sleeve 121.
[0095] In this embodiment, the electric clamping jaws 41 and the sleeve plug 42 are provided to achieve the bending of the coil end and the sleeve protection.
[0096] In detail, when the coil is formed, the electric clamp 41 clamps the end of the coil and bends it, so that the end of the coil is bent from along the circumferential axis to perpendicular to the cross-section of the coil. After the bending is completed, the telescopic rod of the third telescopic cylinder 43 is shortened, so that the sleeve plug 42 moves toward the end of the coil, and the sleeve plug 42 puts the protective sleeve on the end of the coil.
[0097] It should be noted that the sleeve plug 42 is annular and hollow inside. The diameter of the portion where the front end of the sleeve plug 42 first contacts the coil is smaller, while the diameter of the rear end is larger.
[0098] It is worth mentioning that before the sleeve plug 42 is moved, the protective sleeve needs to be put on the sleeve plug 42. By setting the sleeve plug 42 to be small at the front and large at the back, the end of the coil is allowed to penetrate into the sleeve plug 42, so that the protective sleeve is put on the end of the coil and will not fall off when the sleeve plug 42 is detached.
[0099] Example 2
[0100] like Figure 13 As shown, the processing steps of a semiconductor component integrated processing device are as follows:
[0101] Step 1: inner layer forming and welding. Fix one end of the tube bundle on the buckle 116 of the bending shaft 111. The first motor 112 drives the bending shaft 111 to rotate. The second motor 115 drives the threaded rod 114 to rotate. The threaded rod 114 drives the moving frame 113 and the bending shaft 111 to move, and the tube bundle is wound and formed. When the bending shaft 111 moves to the vicinity of the moving rod of the input assembly 13, that is, the inner layer molding is completed at this time, the second gear 24 meshes with the second rack 26, and the second rack 26 drives the second gear 24 and the first gear 23 to rotate. When the first gear 23 drives the blocking block 22 to move, the blocking block 22 moves to the moving path of the positioning block 21, forming a block for the positioning block 21, so that the positioning block 21 contacts the blocking block 22 and the bending shaft 111 stops rotating, the telescopic rod of the second telescopic cylinder 3113 extends, the placing block 3111 moves to the bottom of the reinforcement rib, the clamping block 3112 rotates to grab the reinforcement rib, the telescopic rod of the second telescopic cylinder 3113 shortens, and the third motor 3115 drives the rotating shaft 3114 to rotate to make the second telescopic cylinder 3113 return to the vertical position. The telescopic rod of the second telescopic cylinder 3113 extends again to raise the reinforcement rib to the appropriate position for welding.
[0102] Step 2: Outer layer forming and welding. When the inner layer of the coil is wound and the reinforcement is welded, the linear motor drives the sliding frame 122 to slide and install the sleeve 121 on the bending shaft 111. The second motor 115 drives the threaded rod 114 to reverse, and the moving frame 113 moves back to form the outer layer. After forming, it is welded again.
[0103] Step three, bending and sleeve installation. When the coil is formed, the electric clamp 41 clamps the end of the coil and bends it, so that the end of the coil is bent from along the circumferential axis to perpendicular to the cross-section of the coil. After the bending is completed, the telescopic rod of the third telescopic cylinder 43 is shortened, so that the sleeve plug 42 moves toward the end of the coil, and the sleeve plug 42 puts the protective sleeve on the end of the coil.
[0104] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the invention.
[0105] Of course, in this technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0106] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art based on the technical guidance of the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A semiconductor component integrated processing device, characterized in that: include: A pipe winding mechanism (1), comprising a rotating shaft assembly (11) for forming an inner layer of coiled pipe, a sleeve assembly (12) for forming an outer layer of coiled pipe, and an input assembly (13) for inputting a pipe bundle; A blocking mechanism (2), wherein the blocking mechanism (2) realizes positioning of the rotating shaft assembly (11) and the sleeve assembly (12) in the pipe winding mechanism (1) by providing a gear rack structure; A welding mechanism (3), the welding mechanism (3) being arranged on both sides of the pipe winding mechanism (1) and being used for welding reinforcing ribs on the coiled pipe, the welding mechanism (3) comprising two sets of fixing components (31) for fixing the reinforcing ribs and a welding piece (32) for welding; A sleeve mechanism (4), the sleeve mechanism (4) being used to bend the end of the coil and sleeve a protective sleeve; The rotating shaft assembly (11) comprises a bending rotating shaft (111) for bending and forming a tube bundle, a first motor (112) for driving the bending rotating shaft (111) to rotate, a moving frame (113) rotatably connected to the bending rotating shaft (111) and used to move the bending rotating shaft (111), a threaded rod (114) passing through the moving frame (113) and threadedly connected to the moving frame (113), a second motor (115) for driving the threaded rod (114) to rotate, and a buckle (116) fixed to the end of the bending rotating shaft (111) for fixing the tube bundle; The sleeve assembly (12) includes A sleeve (121), wherein the sleeve (121) is provided with an engaging groove for winding the tube bundle from the inner layer to the outer layer and a hollow groove for preventing obstruction of the tube bundle end; A sliding frame (122), wherein the sliding frame (122) is rotatably connected to the sleeve (121) and the lower portion of the sliding frame (122) is slidably connected to the moving frame (113), and a linear motor is provided below the sliding frame (122) to drive the sliding frame (122) to slide on the moving frame (113); A chute (123), wherein the chute (123) is disposed inside the sleeve (121); A slider (124), wherein the slider (124) is slidably connected to the interior of the slide groove (123) and fixedly connected to the curved rotating shaft (111); A support wheel (125), wherein the support wheel (125) is arranged below the sliding frame (122); The blocking mechanism (2) comprises a positioning block (21) arranged outside the bent shaft (111), a blocking block (22) horizontally slidably connected to the movable frame (113) and provided with a rack at the outer end, a first gear (23) meshed with the rack on the blocking block (22) and rotatably connected to the movable frame (113), a second gear (24) fixedly connected to the first gear (23), a first rack (25) arranged on one side of the initial position of the movable frame (113) and meshed with the second gear (24), and a second rack (26) fixedly connected to the fixed rod (133) and capable of meshing with the second gear (24).
2. The semiconductor component integrated processing device according to claim 1, characterized in that: The input assembly (13) comprises a roller assembly (131) arranged above the rotating shaft assembly (11) and used to achieve stable input of the tube bundle, a first telescopic cylinder (132) whose telescopic rod is fixedly connected to the roller assembly (131), and a fixing rod (133) vertically slidably connected to the roller assembly (131) and used to mount the first telescopic cylinder (132).
3. The semiconductor component integrated processing device according to claim 1, characterized in that: The fixing assembly (31) comprises a first fixing member (311) for fixing the outer reinforcing ribs of the bent pipe and a second fixing member (312) for fixing the inner reinforcing ribs of the bent pipe.
4. The semiconductor component integrated processing device according to claim 3, characterized in that: The first fixing member (311) and the second fixing member (312) both comprise a supporting member and a clamping member, wherein the supporting member comprises a plurality of placement blocks (3111) for supporting the reinforcing ribs, a clamping block (3112) hinged on the placement blocks (3111) and driven to rotate by a motor, and a second telescopic cylinder (3113) whose telescopic shaft is fixedly connected to the bottom of the placement blocks (3111).
5. The semiconductor component integrated processing device according to claim 4, characterized in that: The clamping member comprises a rotating shaft (3114) fixedly connected to the lower ends of the plurality of second telescopic cylinders (3113), a third motor (3115) for driving the rotating shaft (3114) to rotate, and a placement groove (3116) arranged outside the rotating shaft (3114) and used for placing reinforcing ribs.
6. The semiconductor component integrated processing device according to claim 1, characterized in that: The welding member (32) comprises a welding machine (321) for welding the reinforcing ribs, a linear motor group (322) arranged below the welding frame and used to move the welding machine (321) in a horizontal plane, and a side plate (323) fixedly connected to the moving frame (113) and used to fix the welding mechanism (3).
7. The semiconductor component integrated processing device according to claim 1, characterized in that: The sleeve mechanism (4) comprises two sets of electric clamps (41) for bending the end of the bent pipe and mounted on the sleeve (121), two sleeve plugs (42) arranged at corresponding positions after the bent end of the bent pipe, and a third telescopic cylinder (43) fixedly connected to the sleeve plugs (42) and mounted on the sleeve (121).
Citation Information
Patent Citations
Spiral pipe processing device
CN202498118U
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