Jumbo for construction of a tunnel face, method of use and applications thereof
Patent Information
- Application Number
- CN202410514896.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2044-04-26
AI Technical Summary
Existing construction trolley devices require the use of exhaust pipes to discharge dust during tunnel construction, which affects excavation efficiency and fails to effectively prevent dust spread.
Design a construction operation trolley device, including a mobile vehicle and a dust collector. By forming an isolation air curtain, the dust collector purifies the dust gas, and the dust purification and isolation are achieved through components such as a dust collection box, an exhaust box, and support rods.
It improves tunnel excavation efficiency, prevents dust from spreading outward, ensures the cleanliness of the tunnel environment, and avoids the need to install air extraction pipes in tunnels with a depth of 100m-150m.
Smart Images

Figure CN118309463B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a construction operation trolley device and its method of use, and its application, particularly a construction operation trolley device and its method of use for working faces, and its application. Background Technology
[0002] When carrying out construction work at the tunnel face, a construction work trolley needs to be placed there. Operators use the trolley as a support structure for the tunnel. Therefore, the construction work trolley device for the tunnel face is an important piece of tunnel construction equipment. Currently, existing construction work trolley devices for the tunnel face still use mobile work frames as the trolleys. To ensure that dust generated at the tunnel face does not pollute the tunnel's air, exhaust pipes are needed to discharge the dust to the outside of the tunnel. This increases the procedure for installing dust control devices, thus affecting tunnel excavation efficiency. This invention, through the technical feature of forming an isolation air curtain in the working area at the tunnel face, effectively explores and studies the technical problem of using mobile work vehicles as construction trolleys and requiring the use of exhaust pipes to discharge dust generated at the tunnel face to the outer side of the tunnel. The statements herein provide only background information related to this invention and do not necessarily constitute prior art. Based on the technical disclosure provided by the applicant on March 15, 2024, which addresses practical technical problems encountered during the work process, and the existing technical problems, technical features, and technical effects in similar patent documents and background information obtained through retrieval, the technical solution of this invention is proposed. Summary of the Invention
[0003] The subject of this invention is a construction operation trolley device for a working face. The subject of this invention is a method of using a construction operation trolley device for a working face. The subject of this invention is an application of a construction work trolley device and its method of use for a working face.
[0004] In order to overcome the above-mentioned technical shortcomings, the purpose of this invention is to provide a construction operation trolley device and its usage method for tunnel face, and its application, thereby improving tunnel excavation efficiency.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is: a construction operation trolley device for tunnel face, comprising a mobile vehicle placed in the tunnel and a dust collector installed on the mobile vehicle.
[0006] By designing a mobile work platform and a dust collector, the mobile work platform was made available at the tunnel face, and the dust collector was used to purify the dust generated at the tunnel face and create an isolation air curtain in the working area at the tunnel face. This solved the technical problem of using a mobile work platform as a construction work trolley and needing to use exhaust pipes to discharge the dust generated at the tunnel face to the outside of the tunnel, thus improving the tunnel excavation efficiency.
[0007] The present invention designs a method in which a mobile vehicle and a dust collector are interconnected in a manner that forms an isolation air curtain in the working area at the working face.
[0008] This invention designs a method for connecting a dust collector to a mobile vehicle in order to purify the dust gas generated at the working face.
[0009] The technical effects of the above three solutions are: they convert the dust and gas generated at the tunnel face into an isolation air curtain, preventing the dust and gas generated at the tunnel face from spreading outward and ensuring the cleanliness of the tunnel environment.
[0010] The present invention is designed to include a first accessory device and the first accessory device is disposed between the dust collector and the mobile vehicle. The first accessory device is configured to include an intermediate air vent box and an end air vent box.
[0011] The present invention is designed to include a second accessory device, which is disposed between the dust collector and the mobile vehicle, and the second accessory device is configured as a dust collection box.
[0012] The present invention is designed to include a third accessory device, which is disposed between the dust collector and the mobile vehicle. The third accessory device is configured to include a support rod, a guide plate, a ventilation net, and an exhaust fan.
[0013] The present invention is designed to include a fourth accessory device, which is disposed on the third accessory device and is configured to connect a screw and nut.
[0014] The technical effect of the above four technical solutions is that they enable the integrated installation of other components and expand the technical effect of the present invention.
[0015] The present invention is designed with a dust collection box and an end vent box respectively installed on the mobile vehicle, a dust collector installed between the dust collection box and the mobile vehicle, and an intermediate vent box installed between the dust collector and the end vent box.
[0016] The technical effect of the above technical solution is that the basic technical solution of the present invention is formed by the mobile vehicle, dust collection box, dust collector, intermediate air vent box and end air vent box, which solves the technical problem of the present invention.
[0017] This invention designs a mobile vehicle comprising a frame, an inner beam, an inner frame, an outer lower beam, an outer upper beam, a plate, a roller, and an ear seat. The vertical end of the frame is connected to the ear seat, the ear seat is connected to the roller via a pin, and the lower side of the outer end face of the vertical section of the frame is connected to the inner end of the outer lower beam. The upper side of the outer end face of the vertical section of the frame is connected to the inner end of the outer upper beam. One end of the inner beam is connected to the upper side of the inner end face of the vertical section of one side of the frame. The other end of the inner beam is connected to one side of the lower end face of the horizontal section of the frame, and the upper vertical end of the inner frame is connected to the other side of the lower end face of the horizontal section of the frame. The outer end of the horizontal part of the frame and the outer end of the inclined part of the inner frame are respectively connected to the upper side of the inner end face of the vertical part on one side of the frame. The upper end face of the lower outer beam is connected to the lower end face of the plate. The lower side of the inner end face of the vertical part on one side of the frame is connected to the dust collection box. The middle of the inner end face of the vertical part on one side of the frame is connected to the dust collector. The middle of the lower end face of the horizontal part of the frame is connected to the middle air box and the end air box respectively. The frame is a U-shaped bridge frame. The inner beam, the lower outer beam and the upper outer beam are respectively rectangular rods. The inner frame is an F-shaped beam. The plate is a rectangular sheet. The roller is a circular disc. The ear seat is a double plate ear seat.
[0018] The technical effect of the above solution is that it realizes the trolley setting with built-in support, which improves the support strength of the mobile vehicle.
[0019] This invention designs a dust collector comprising a fan section, an input pipe section, a gas-liquid mixing pipe section, a centrifuge cylinder section, and an output pipe section. The upper end port of the centrifuge cylinder section is connected to the inner end port of the output pipe section. The inner end port of the gas-liquid mixing pipe section is connected to the upper part of the peripheral side of the centrifuge cylinder section, and the outer end port of the gas-liquid mixing pipe section is connected to the inner end port of the input pipe section. The outer end port of the input pipe section is connected to the output port of the fan section, and the input port of the fan section is connected to the dust collection box. The middle part of the peripheral side of the centrifuge cylinder section is connected to a mobile vehicle, and the outer end port of the output pipe section is connected to an intermediate air vent box. The fan section is an axial flow fan, and the input pipe section and the output pipe section are respectively circular tubular bodies. The gas-liquid mixing pipe section is a tubular body wall with built-in spray heads, and the spray heads of the gas-liquid mixing pipe section are connected in a continuous manner with a flocculant delivery pump. The cylinder section 1 is an integrated cylinder component with a discharge hole at the lower end, a cylindrical tank at the upper part, and a conical tank at the lower part.
[0020] The technical effect of the above solution is that it enables the gas-liquid-solid mixing treatment of dust gas generated at the working face and achieves centrifugal gas-solid separation.
[0021] This invention designs an intermediate ventilation box comprising a box section II, a connector pipe section I, a connector pipe section II, and a window cover section I. A transparent window I is provided at the middle of the lower end face of the box section II, and a transparent window II is provided at the edge of the lower end face of the box section II, with the transparent window II being accommodatingly connected to the window cover section I. One side of the box section II is connected to the inner port of the connector pipe section I, and the other side of the box section II is also connected to the inner port of the connector pipe section II. The upper end face of the box section II is connected to a moving vehicle, and the outer port of the connector pipe section I... It is configured to be connected to the dust collector through the tube. The outer port of the connector tube part II is configured to be connected to the end air box. The box part II is configured to be a rectangular box with filter paper. The connector tube part I and the connector tube part II are respectively configured to be circular tubes. The window cover part I is configured to be a mesh with circular rods and radial rods. The outer end of the radial rod of the window cover part I is configured to be connected to the inner wall of the transparent window body II. The transparent window body I is configured to be a rectangular hole and the transparent window body II is configured to be a circular hole. The transparent window body I and the transparent window body II are arranged at intervals along the transverse center line of the box part II.
[0022] This invention designs an end-vent box comprising a box section III, a connector pipe section III, and a window cover section II. A transparent window III is provided at the middle of the lower end face of the box section III, and a transparent window IV is provided at the edge of the lower end face of the box section III, with the transparent window IV being accommodatingly connected to the window cover section II. The inner side of the box section III is connected to the inner port of the connector pipe section III, and the upper end face of the box section III is connected to a moving vehicle. The outer port of the connector pipe section III is connected through-to the intermediate vent box. The box section III is a rectangular box-shaped body with filter paper, the connector pipe section III is a circular tube, and the window cover section II is a mesh-like body with circular rods and radial rods. The outer end of the radial rod of the window cover section II is connected to the inner wall of the transparent window IV. The transparent window III is a rectangular hole-like body, and the transparent window IV is a circular hole-like body. The transparent windows III and IV are arranged at intervals along the transverse centerline of the box section III.
[0023] The technical effects of the above two solutions are: they enable the gas emitting dust to be discharged in separate boxes, and they enable the gas emitting dust to be sprayed downward to form a vertical isolation air curtain.
[0024] The present invention designs a dust collection box comprising a box section I and a rope section, wherein a permeable window is provided on the inner end face of the box section I, the rope section is provided in the permeable window of the box section I and the end of the rope section is connected to the side wall of the permeable window of the box section I, the outer end face of the box section I is connected to a mobile vehicle and the upper end face of the box section I is connected to a dust collector, the box section I is a rectangular box shape and the rope section is a tensioned belt.
[0025] The technical effect of the above solution is that it enables the collection of dust and gas generated at the tunnel face in a box, thereby increasing the area of the collection port.
[0026] The present invention is designed such that the mobile vehicle and the dust collector are arranged in a manner that allows for built-in air cleaning, and the mobile vehicle, the dust collector, the dust collection box, the intermediate air vent box, and the end air vent box are arranged in a manner that allows for the arrangement of end boxes.
[0027] This invention designs a dust collector, at least one intermediate air vent box, and one end air vent box to form a set of air cleaning components. Multiple sets of air cleaning components are arranged on a dust collection box. Box section III, box section II, centrifuge section, and box section I are respectively connected to the frame section. Connector pipe section III is connected to connector pipe section II. Connector pipe section I is connected to the output pipe section. Input pipe section is connected to box section I.
[0028] The present invention comprises a support rod with an air guide plate, a connecting screw and nut between the air guide plate and the support rod, a ventilation mesh between the air guide plates, and an exhaust fan on the air guide plate.
[0029] The technical effect of the above technical solution is that the basic technical solution of the present invention is formed by the support rod, air guide plate, ventilation net, connecting screw nut and exhaust fan, which solves the technical problem of the present invention.
[0030] This invention designs a support rod with a receiving hole on its rod portion, which is configured to be connected to the air guide plate through the rod. The receiving hole is configured to be bolted to the connecting screw nut. The end of the rod is configured to be detachably connected to the mobile vehicle, and the end of the rod is configured to be a threaded circular rod. An ear seat is provided on the vertical part of the frame, and the ear seat of the frame is configured to be connected to the end of the rod by a clamping nut. The receiving hole is configured to be a convex circular hole, and the extension of the receiving hole is configured to be connected to the bolt flange of the connecting screw nut.
[0031] The technical effect of the above solution is that it enables through-pole support and ensures the support strength.
[0032] This invention designs an air guide plate comprising an inner straight plate, ear plate I, ear plate II, a rotating cylinder, a middle arc plate, and an outer straight plate. A receiving groove is provided on one of the peripheral side surfaces of the rotating cylinder. One end of the outer surface of the inner straight plate is connected to the inner end of ear plate I, and the other end of the outer surface of the inner straight plate is connected to the inner end of ear plate II. The middle portion of the outer surface of the inner straight plate is connected to the peripheral side surface of the rotating cylinder via a middle rod. The inner surface of the inner straight plate is connected to one side surface of the middle arc plate, and the other side surface of the middle arc plate is connected to the inner surface of the outer straight plate. Ear plate I, ear plate II, and the rotating cylinder are fitted together with a support rod. The end face of the inner straight plate... The end faces of the middle arc plate and the outer straight plate are designed to connect with the ventilation mesh. The receiving trough is designed to be bolted to the connecting screw nut. The upper part of the peripheral side of the rotating cylinder is designed to be nut-contact connected to the connecting screw nut, and the upper end face of the outer straight plate is designed to connect with the exhaust fan. The upper end faces of the inner straight plate, the middle arc plate, and the outer straight plate are respectively designed to correspond to the middle air box and the end air box. The inner straight plate and the outer straight plate are rectangular flat plates, and the middle arc plate is a C-shaped plate. Ear plate I and ear plate II are single-plate ear seats, and the rotating cylinder is a circular tube. The receiving trough is a U-shaped trough and is arranged at intervals along the circumference of the rotating cylinder.
[0033] The technical effect of the above solution is that it enables the curved surface guidance of the gas expelling dust, and achieves the formation of a downward airflow on the working face.
[0034] The present invention is designed such that the ventilation net is set as a warp and weft mesh and the side edges of the ventilation net are connected to the air guide plate, and the upper part of the ventilation net is respectively set to correspond to the middle ventilation box and the end ventilation box.
[0035] The technical effect of the above solution is that it achieves the formation of a gas pressure difference on the leakage window of box section I.
[0036] The present invention is designed such that the exhaust fan is configured as an exhaust fan and the lower end face of the exhaust fan is configured to be connected to the air guide plate.
[0037] The technical effect of the above solution is that it achieves the formation of a gas pressure difference on the air guide plate.
[0038] The present invention is designed such that the bolts connecting the screw and nut are respectively configured to be connected through the support rod and the air guide plate, and the flange of the bolt connecting the screw and nut is configured to be recessed into the support rod, the nut connecting the screw and nut is configured to be connected in contact with the air guide plate, and the bolts connecting the screw and nut are hexagonal bolts and hexagonal nuts.
[0039] The technical effect of the above solution is that it enables bolt and nut reinstallation connection between the air guide plate and the support rod.
[0040] The present invention designs a mobile vehicle and a dust collector that are arranged with support rods, air guide plates, ventilation nets and exhaust fans in a manner that redistributes airflow, and the mobile vehicle, dust collector, support rods, air guide plates, ventilation nets and exhaust fans are arranged with connecting screws and nuts in a manner that allows for reconnection.
[0041] This invention designs a set of plate and mesh components consisting of at least two air guide plates and one ventilation net. Ear plate I, ear plate II and rotating cylinder are respectively connected to the rod, the rod is connected to the frame, and the inner straight plate, the middle arc plate and the outer straight plate are respectively distributed corresponding to the permeable window body I, permeable window body II, permeable window body III and permeable window body IV.
[0042] This invention designs a method for using a construction operation trolley device for a working face, the steps of which are: a mobile vehicle realizes the construction operation platform on the working face, a dust collector realizes the purification treatment of dust gas generated on the working face, and an isolation air curtain is formed in the working area of the working face.
[0043] The technical effects of the above technical solutions are: highlighting the technical feature of forming an isolation air curtain in the working area of the tunnel face, and introducing the technical field of the use method of construction operation trolley device for the tunnel face.
[0044] The present invention is designed with the following steps: When using a construction work trolley device for operation on the tunnel face, the roller part moves in the tunnel, the frame part is placed on the outside of the tunnel face, and the plates are placed on the lower or upper outer beams respectively. The operator stands on the plates to carry out the construction work, so that the fan part and the flocculant delivery pump are in working condition. The dust gas generated on the tunnel face is driven by the force of the fan part, causing the rope part to vibrate. The dust gas generated on the tunnel face enters the box part I through the rope part. The flocculant is sprayed into the gas-liquid mixing pipe part through the spray head. The dust gas generated on the tunnel face is transported to the gas-liquid mixing pipe part through the input pipe part. In the mixing pipe section, the flocculant is mixed with the dust gas generated at the working face to obtain a gas-liquid-solid three-phase mixture. The gas-liquid-solid three-phase mixture rotates at high speed in the centrifuge section. The dust particles bound by the flocculant flow downward along the inner wall of the centrifuge section and are discharged from the centrifuge section through the discharge hole. The gas that has discharged the dust particles is transported to box section II and box section III through the output pipe section. The gas that has discharged the dust particles is sprayed onto the lower end face of the frame section through the leakage window I, leakage window II, leakage window III and leakage window IV. After the operation of the construction trolley device on the working face is completed, the fan section and flocculant delivery pump are put into a non-working state.
[0045] The technical effect of the above solution is that it enables the conversion of the dust collection box, dust collector, intermediate air vent box and end air vent box into an isolation curtain operation.
[0046] This invention comprises the following steps: rotating the inner clamping nut located between the frame and the rod at the end of the rod, mounting the end of the rod onto the lug of the frame; rotating the outer clamping nut and the inner clamping nut located between the frame and the rod at the end of the rod, so that the outer clamping nut and the inner clamping nut act on the lug of the frame respectively, thereby mounting the support rod onto the moving vehicle; and connecting the bolts and nuts. Remove them from the receiving hole and receiving groove, and rotate ear plate I, ear plate II, and rotating cylinder on the rod, so that the inner flat plate, middle arc plate, and outer flat plate are in an inclined state. After completing the inclination angle of the inner flat plate, middle arc plate, and outer flat plate, put the bolt of the connecting screw nut into the receiving hole and receiving groove, so that the nut of the connecting screw nut rotates on the bolt of the connecting screw nut, so that the flange of the connecting screw nut and the nut of the connecting screw nut act on the rotating cylinder respectively. On the peripheral side surface, the exhaust fan is placed on the outer side of the working face. When the ventilation windows I, II, III, and IV spray the dust-removing gas towards the lower end face of the frame, the dust-removing gas is sprayed towards the inner flat plate, the middle arc plate, the outer flat plate, and the ventilation net, putting the exhaust fan into working condition and spraying the dust-removing gas towards the working face. When the ventilation windows I, II, III, and IV have completed the process of removing the dust-removing gas... After the body is sprayed onto the lower end face of the frame, the exhaust fan is put into a non-working state. The outer clamping nut and the inner clamping nut located between the frame and the rod are rotated in opposite directions at the end of the rod, so that the outer clamping nut and the inner clamping nut between the frame and the rod are separated from the lug body of the frame. The outer clamping nut between the frame and the rod is separated from the end of the rod, and the end of the rod is removed from the lug body of the frame, thereby separating the support rod from the moving vehicle.
[0047] The technical effect of the above solution is that it enables the redistribution of the isolation air curtain, creating a pressure differential area on the working face and the dust collection box.
[0048] This invention designs a construction operation trolley device and a method for use in tunnels with a depth of 100m-150m.
[0049] The technical effects of the above solutions are as follows: they eliminate the need to install air extraction pipes in tunnels with a depth of 100m-150m, meet the cleanliness requirements of the construction environment in tunnels with a depth of 100m-150m, and achieve the limit depth setting of tunnels with a depth of 100m-150m.
[0050] In this technical solution, the mobile vehicle and dust collector are the basic components and essential technical features of the invention. The dust collection box, intermediate air vent box, end air vent box, support rod, air guide plate, ventilation net, connecting screw and nut, and exhaust fan are functional components that enable other technical effects of the invention. The design of the frame, inner beam, inner frame, outer lower beam, outer upper beam, plate, roller, ear seat, box I, rope, fan, input pipe, gas-liquid mixing pipe, centrifuge cylinder, output pipe, box II, connector pipe I, connector pipe II, window cover I, leakage window body I, leakage window body II, box III, connector pipe III, window cover II, leakage window body III, leakage window body IV, rod, receiving hole, inner flat plate, ear plate I, ear plate II, rotating cylinder, intermediate arc plate, outer flat plate, and receiving tank are technical features that comply with the Patent Law and its implementing regulations.
[0051] In this technical solution, the formation of the isolation air curtain in the working area of the tunnel face is achieved by a dust collector.
[0052] In this technical solution, the mobile vehicle that forms an isolation air curtain and the dust collector in the working area of the working face are important technical features. In the technical field of construction operation trolley devices and usage methods for working faces and their applications, this solution is novel, inventive and practical. The terms used in this technical solution can be explained and understood using patent documents in this technical field. Attached Figure Description
[0053] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0054] Figure 1 This is a schematic diagram of one of the first embodiments of the present invention, which is a construction work trolley device for a working face. Figure 2 for Figure 1 The bottom view, Figure 3 This is a schematic diagram of the structure of dust collector 3. Figure 4 This is a schematic diagram of the structure of the intermediate air vent box 4. Figure 5 This is a schematic diagram of the end vent box 5. Figure 6 This is a schematic diagram of a second first embodiment of the present invention, which is a construction work trolley device for a working face. Figure 7 This is a schematic diagram of the air guide plate 7. Mobile vehicle-1, dust collection box-2, dust collector-3, intermediate air vent box-4, end air vent box-5, support rod-6, air guide plate-7, ventilation screen-8, connecting screw and nut-9, exhaust fan-91, frame-11, inner beam-12, inner frame-13, outer lower beam-14, outer upper beam-15, plate-16, roller-17, lug-18, box-1-21, rope-22, fan-31, input pipe-32, gas-liquid mixing pipe-33, centrifuge-34, output Pipe section-35, box section II-41, connector pipe section I-42, connector pipe section II-43, and window cover section I-44, leakage window body I-45, leakage window body II-46, box section III-51, connector pipe section III-52, window cover section II-53, leakage window body III-54, leakage window body IV-55, rod section-61, receiving hole body-62, inner flat plate section-71, ear plate I-72, ear plate II-73, rotating cylinder section-74, intermediate arc plate section-76, outer flat plate section-77, receiving tank body-75. Detailed Implementation
[0055] According to the examination guidelines, terms such as “having,” “comprising,” and “including” used in this invention should be understood to mean without dispensing the presence or addition of one or more other elements or combinations thereof.
[0056] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0057] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0058] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. In addition, unless otherwise specified, the equipment and materials used in the following embodiments are commercially available. If the processing conditions are not explicitly stated, please refer to the product manual or follow the conventional methods in the field.
[0059] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0060] A construction operation trolley device for working face. Figure 1 As one of the first embodiments of the present invention, this embodiment is described in detail with reference to the accompanying drawings. It includes a mobile vehicle 1, a dust collection box 2, a dust collector 3, an intermediate air venting box 4, and an end air venting box 5. The dust collection box 2 and the end air venting box 5 are respectively arranged on the mobile vehicle 1. The dust collector 3 is arranged between the dust collection box 2 and the mobile vehicle 1, and the intermediate air venting box 4 is arranged between the dust collector 3 and the end air venting box 5.
[0061] In this embodiment, the mobile vehicle 1 is configured to include a frame 11, an inner beam 12, an inner frame 13, an outer lower beam 14, an outer upper beam 15, a plate 16, a roller 17, and an ear seat 18. The vertical end of the frame 11 is connected to the ear seat 18. The ear seat 18 is connected to the roller 17 via a pin. The lower side of the outer end face of the vertical part of the frame 11 is connected to the inner end of the outer lower beam 14. The upper side of the outer end face of the vertical part of the frame 11 is connected to the inner end of the outer upper beam 15. One end of the inner beam 12 is connected to the upper side of the inner end face of the vertical part of one side of the frame 11. The other end of the inner beam 12 is connected to one side of the lower end face of the horizontal part of the frame 11. The upper end of the vertical part of the inner frame 13 is connected to the other side of the lower end face of the horizontal part of the frame 11. The outer end of the horizontal part of the inner frame 13 and the outer end of the oblique part of the inner frame 13 are respectively connected to the upper side of the inner end face of the vertical part of one side of the frame 11, and the upper end face of the lower beam part 14 is connected to the lower end face of the plate part 16 in contact. The lower side of the inner end face of the vertical part of one side of the frame 11 is connected to the dust collection box 2, and the middle of the inner end face of the vertical part of one side of the frame 11 is connected to the dust collector 3. The middle of the lower end face of the horizontal part of the frame 11 is respectively connected to the middle air box 4 and the end air box 5, and the frame 11 is a U-shaped bridge frame. The inner beam part 12, the lower beam part 14 and the upper beam part 15 are respectively rectangular rods, and the inner frame part 13 is an F-shaped beam. The plate part 16 is a rectangular plate, and the roller part 17 is a circular disc. The ear part 18 is a double plate ear.
[0062] The mobile vehicle 1 forms a support connection point for the dust collection box 2, dust collector 3, intermediate air vent box 4, and end air vent box 5. The frame part 11 connects to the dust collection box 2, the dust collector 3, the intermediate air vent box 4, and the end air vent box 5. The inner beam part 12 and the inner frame part 13 reinforce the frame part 11. The outer lower beam part 14, the outer upper beam part 15, and the plate part 16 serve as an operating platform. The roller part 17 and the ear part 18 enable the frame part 11 to roll. Its technical purpose is to serve as a support carrier for the dust collection box 2, dust collector 3, intermediate air vent box 4, and end air vent box 5.
[0063] In this embodiment, the dust collection box 2 is configured to include a box section I 21 and a rope section 22, and a leakage window is provided on the inner end face of the box section I 21. The rope section 22 is provided in the leakage window of the box section I 21, and the end of the rope section 22 is configured to be connected to the side wall of the leakage window of the box section I 21. The outer end face of the box section I 21 is configured to be connected to the mobile vehicle 1, and the upper end face of the box section I 21 is configured to be connected to the dust collector 3. The box section I 21 is configured as a rectangular box, and the rope section 22 is configured as a tensioned belt.
[0064] The dust collection box 2 forms a support connection point for the mobile vehicle 1 and the dust collector 3. The box part I 21 realizes the connection with the mobile vehicle 1 and the connection with the dust collector 3. The rope part 22 seals the leakage window of the box part I 21. Its technical purpose is to be used as a component for collecting dust gas generated at the working face.
[0065] In this embodiment, the dust collector 3 is configured to include a fan section 31, an input pipe section 32, a gas-liquid mixing pipe section 33, a centrifuge cylinder section 34, and an output pipe section 35. The upper end port of the centrifuge cylinder section 34 is connected to the inner end port of the output pipe section 35. The inner end port of the gas-liquid mixing pipe section 33 is connected to the upper part of the peripheral side of the centrifuge cylinder section 34, and the outer end port of the gas-liquid mixing pipe section 33 is connected to the inner end port of the input pipe section 32. The outer end port of the input pipe section 32 is connected to the output port of the fan section 31, and the input port of the fan section 31 is connected to the output port of the output pipe section 35. The centrifuge cylinder 34 is connected to the dust collection box 2. The middle part of the peripheral side of the centrifuge cylinder 34 is connected to the mobile vehicle 1, and the outer end port of the output pipe 35 is connected to the intermediate air box 4. The fan 31 is an axial flow fan, and the input pipe 32 and the output pipe 35 are respectively circular tubular bodies. The gas-liquid mixing pipe 33 is a tubular body wall with built-in spray heads, and the spray heads of the gas-liquid mixing pipe 33 are connected to the flocculant delivery pump. The cylinder 341 is an integrated cylinder component with a discharge hole at the lower end, a cylindrical tank at the upper part, and a conical tank at the lower part.
[0066] The dust collector 3 forms a support connection point for the mobile vehicle 1, the dust collection box 2, and the intermediate air venting box 4. The centrifuge section 34 is connected to the mobile vehicle 1, the fan section 31 is connected to the dust collection box 2, the output pipe section 35 is connected to the intermediate air venting box 4, the input pipe section 32 is connected between the fan section 31 and the centrifuge section 34, and the gas-liquid mixing pipe section 33 is used to mix the flocculant with the dust gas generated at the working face. Its technical purpose is to serve as a component for dust removal treatment of the dust gas generated at the working face.
[0067] In this embodiment, the intermediate ventilation box 4 is configured to include a box section II 41, a connector pipe section I 42, a connector pipe section II 43, and a window cover section I 44. A transparent window I 45 is provided in the middle of the lower end face of the box section II 41, and a transparent window II 46 is provided at the edge of the lower end face of the box section II 41. The transparent window II 46 is configured to be accommodatingly connected to the window cover section I 44. One side of the box section II 41 is configured to be connected to the inner port of the connector pipe section I 42, and the other side of the box section II 41 is configured to be connected to the inner port of the connector pipe section II 43. The upper end face of the box section II 41 is configured to be connected to the mobile vehicle 1, and the connector pipe section I 42... The outer port is configured to be connected through the dust collector 3. The outer port of the connector pipe part II 43 is configured to be connected to the end air box 5. The box part II 41 is configured as a rectangular box with filter paper. The connector pipe parts I 42 and II 43 are respectively configured as circular tubes. The window cover part I 44 is configured as a mesh with circular rods and radial rods. The outer end of the radial rod of the window cover part I 44 is configured to be connected to the inner wall of the transparent window body II 46. The transparent window body I 45 is configured as a rectangular hole and the transparent window body II 46 is configured as a circular hole. The transparent window bodies I 45 and II 46 are arranged at intervals along the transverse center line of the box part II 41.
[0068] The intermediate vent box 4 forms a support connection point for the mobile vehicle 1, the dust collector 3, and the end vent box 5. The box part II 41 connects to the mobile vehicle 1, the connector pipe part I 42 connects to the dust collector 3, and the connector pipe part II 43 connects to the end vent box 5. The window cover part I 44, the transparent window body I 45, and the transparent window body II 46 enable the directional discharge of the gas processed by the dust collector 3. Its technical purpose is to serve as one of the components for downward discharge of the gas processed by the dust collector 3.
[0069] In this embodiment, the end-vent box 5 is configured to include a box section Ⅲ51, a connector pipe section Ⅲ52, and a window cover section Ⅱ53. A leakage window Ⅲ54 is provided in the middle of the lower end face of the box section Ⅲ51, and a leakage window Ⅳ55 is provided at the edge of the lower end face of the box section Ⅲ51. The leakage window Ⅳ55 is configured to be accommodatingly connected to the window cover section Ⅱ53. The inner side of the box section Ⅲ51 is configured to be connected to the inner port of the connector pipe section Ⅲ52, and the upper end face of the box section Ⅲ51 is configured to be connected to the mobile vehicle 1. The outer port of the connector pipe section Ⅲ52 is provided with... The box is designed to be connected to the intermediate ventilation box 4 through the middle ventilation box 4. The box part Ⅲ51 is a rectangular box-shaped body with filter paper. The connector tube part Ⅲ52 is a circular tube-shaped body. The window cover part Ⅱ53 is a mesh-shaped body with a circular rod and a radial rod. The outer end of the radial rod of the window cover part Ⅱ53 is connected to the inner wall of the transparent window body Ⅳ55. The transparent window body Ⅲ54 is a rectangular hole-shaped body. The transparent window body Ⅳ55 is a circular hole-shaped body. The transparent window body Ⅲ54 and the transparent window body Ⅳ55 are arranged at intervals along the transverse center line of the box part Ⅲ51.
[0070] The end vent box 5 forms a support connection point for the mobile vehicle 1 and the end vent box 5. The box part Ⅲ51 realizes the connection with the mobile vehicle 1, the connector pipe part Ⅲ52 realizes the connection with the intermediate vent box 4, and the window cover part Ⅱ53, the transparent window body Ⅲ54 and the transparent window body Ⅳ55 realize the directional discharge of the gas processed by the dust collector 3. Its technical purpose is to serve as the second component for downward discharge of the gas processed by the dust collector 3.
[0071] In this embodiment, the mobile vehicle 1 and the dust collector 3 are arranged in a built-in air cleaning manner, and the mobile vehicle 1, the dust collector 3, the dust collection box 2, the intermediate air vent box 4, and the end air vent box 5 are arranged in an end box manner. One dust collector 3, at least one intermediate air vent box 4, and one end air vent box 5 are arranged to form a group of air cleaning components. Multiple groups of air cleaning components are arranged on the dust collection box 2. Box section III 51, box section II 41, centrifuge cylinder section 34, and box section I 21 are respectively arranged to be connected to the frame section 11. Connector pipe section III 52 is arranged to be connected to connector pipe section II 43. Connector pipe section I 42 is arranged to be connected to the output pipe section 35. Input pipe section 32 is arranged to be connected to box section I 21.
[0072] The present invention will be further described below with reference to embodiments. These embodiments are intended to illustrate the present invention and not to further limit the present invention.
[0073] A method for using a construction trolley device for tunnel face, one of the first embodiments of the present invention, comprises the following steps: When using the construction trolley device for operation on the tunnel face, the roller part 17 moves in the tunnel, the frame part 11 is placed on the outside of the tunnel face, and the plate part 16 is placed on the outer lower beam part 14 or the outer upper beam part 15 respectively. The operator stands on the plate part 16 to carry out the construction work, so that the fan part 31 and the flocculant delivery pump are in working condition. The dust gas generated at the tunnel face is vibrated by the suction force of the fan part 31, and the dust gas generated at the tunnel face is fed into the box part I 21 through the rope part 22. The flocculant is sprayed into the gas-liquid mixing pipe part 33 through the spray head, and the dust gas generated at the tunnel face is transported through the input pipe part 32. The flocculated liquid is mixed with the dust gas generated at the working face in the gas-liquid mixing pipe section 33 to obtain a gas-liquid-solid three-phase mixture. The gas-liquid-solid three-phase mixture rotates at high speed in the centrifuge cylinder section 34. The dust particles bound by the flocculated liquid flow downward along the inner wall of the centrifuge cylinder section 34 and are discharged from the centrifuge cylinder section 34 through the discharge hole. The gas that removes the dust particles is transported to the box section II 41 and box section III 51 through the output pipe section 35. The gas that removes the dust particles is sprayed onto the lower end face of the frame section 11 by the leakage window body I 45, leakage window body II 46, leakage window body III 54 and leakage window body IV 55. After the operation of the construction trolley device on the working face is completed, the fan section 31 and the flocculated liquid delivery pump are put into a non-working state.
[0074] A construction operation trolley device and its usage method for use in tunnels with a depth of 100m-150m.
[0075] One example of the application of a construction work trolley device and method for use at the tunnel face in a tunnel with a depth of 100m-150m is a tunnel with a depth of 100m.
[0076] A second example of the application of a construction work trolley device and method for use at the tunnel face in a tunnel with a depth of 100m-150m is a tunnel with a depth of 150m.
[0077] Example 3 of the application of a construction operation trolley device and method for use in tunnels with a depth of 100m-150m in a tunnel with a depth of 125m.
[0078] A construction operation trolley device for working face. Figure 6This is the second embodiment of the first embodiment of the present invention. The embodiment is described in detail with reference to the accompanying drawings. It includes a support rod 6, a guide plate 7, a ventilation net 8, a connecting screw and nut 9, and an exhaust fan 91. The guide plate 7 is provided on the support rod 6, the connecting screw and nut 9 is provided between the guide plate 7 and the support rod 6, the ventilation net 8 is provided between the guide plates 7, and the exhaust fan 91 is provided on the guide plate 7.
[0079] In this embodiment, a receiving hole 62 is provided on the rod portion 61 of the support rod 6, and the rod portion 61 is configured to be connected to the air guide plate 7 through the rod. The receiving hole 62 is configured to be bolted to the connecting screw nut 9. The end of the rod portion 61 is configured to be detachably connected to the mobile vehicle 1, and the rod portion 61 is configured to be a circular rod-shaped body with a threaded end. An ear seat is provided on the vertical part of the frame portion 11, and the ear seat of the frame portion 11 is configured to be connected to the end of the rod portion 61 by a clamping nut. The receiving hole 62 is configured to be a convex circular hole-shaped body, and the extension of the receiving hole 62 is configured to be connected to the bolt flange of the connecting screw nut 9.
[0080] The support rod 6 forms a support connection point for the mobile vehicle 1, the air guide plate 7, and the connecting screw nut 9. The rod part 61 realizes the connection with the mobile vehicle 1 and the air guide plate 7. The rod part 61 and the receiving hole 62 realize the connection with the connecting screw nut 9. Its technical purpose is to serve as a support carrier for the air guide plate 7.
[0081] In this embodiment, the air guide plate 7 is configured to include an inner straight plate portion 71, ear plate I 72, ear plate II 73, a rotating cylinder portion 74, a middle arc plate portion 76, and an outer straight plate portion 77. A receiving groove 75 is provided on one of the peripheral side surfaces of the rotating cylinder portion 74. One end of the outer side surface of the inner straight plate portion 71 is connected to the inner end of ear plate I 72, and the other end of the outer side surface of the inner straight plate portion 71 is connected to the inner end of ear plate II 73. The middle portion of the outer side surface of the inner straight plate portion 71 is connected to the peripheral side surface of the rotating cylinder portion 74 via a middle rod. The inner side surface of the inner straight plate portion 71 is connected to one side surface of the middle arc plate portion 76, and the other side surface of the middle arc plate portion 76 is connected to the inner side surface of the outer straight plate portion 77. Ear plate I 72, ear plate II 73, and the rotating cylinder portion 74 are fitted together with the support rod 6. The end of the inner straight plate portion 71... The end faces of the face, the middle arc plate 76, and the outer straight plate 77 are configured to be connected to the ventilation mesh 8. The receiving trough 75 is configured to be bolted to the connecting screw nut 9. The upper part of the peripheral side of the rotating cylinder 74 is configured to be nut-contact connected to the connecting screw nut 9, and the upper end face of the outer straight plate 77 is configured to be connected to the exhaust fan 91. The upper end faces of the inner straight plate 71, the middle arc plate 76, and the outer straight plate 77 are respectively configured to be distributed corresponding to the middle air box 4 and the end air box 5. The inner straight plate 71 and the outer straight plate 77 are rectangular straight plates, and the middle arc plate 76 is a C-shaped plate. The ear plate I 72 and the ear plate II 73 are single-plate ear seats, and the rotating cylinder 74 is a circular tube. The receiving trough 75 is a C-shaped trough and is arranged at intervals along the circumference of the rotating cylinder 74.
[0082] The air guide plate 7 forms a support connection point for the intermediate air vent 4, the end air vent 5, the support rod 6, the ventilation screen 8, the connecting screw and nut 9, and the exhaust fan 91. The ear plate I 72, the ear plate II 73, and the rotating cylinder 74 achieve the connection with the support rod 6. The inner flat plate 71, the middle arc plate 76, and the outer flat plate 77 achieve the connection with the intermediate air vent 4, the end air vent 5, and the ventilation screen 8. The rotating cylinder 74 and the receiving tank 75 achieve the connection with the connecting screw and nut 9. Its technical purpose is to serve as one of the components for guiding the gas that discharges dust.
[0083] In this embodiment, the ventilation net 8 is configured as a warp and weft mesh, and the side edges of the ventilation net 8 are configured to be connected to the air guide plate 7. The upper part of the ventilation net 8 is configured to be distributed corresponding to the middle ventilation box 4 and the end ventilation box 5.
[0084] The ventilation mesh 8 forms a support connection point for the intermediate vent box 4, the end vent box 5, and the air guide plate 7. The ventilation mesh 8 realizes the connection with the intermediate vent box 4, the end vent box 5, and the air guide plate 7. Its technical purpose is to serve as a component for guiding the gas that discharges dust.
[0085] In this embodiment, the exhaust fan 91 is configured as an exhaust fan and the lower end face of the exhaust fan 91 is configured to be connected to the air guide plate 7.
[0086] The exhaust fan 91 forms a support connection point for the air guide plate 7. The exhaust fan 91 connects with the air guide plate 7. Its technical purpose is to serve as the third component for guiding the gas that discharges dust.
[0087] In this embodiment, the bolts of the connecting screw nut 9 are respectively configured to be connected through the support rod 6 and the air guide plate 7, and the flange of the connecting screw nut 9 is configured to be recessed into the support rod 6. The nut of the connecting screw nut 9 is configured to be connected in contact with the air guide plate 7. The bolts of the connecting screw nut 9 are hexagonal bolts, and the nut of the connecting screw nut 9 is a hexagonal nut.
[0088] By connecting the screw and nut 9, a support connection point for the support rod 6 and the air guide plate 7 is formed. The connection between the screw and nut 9 and the support rod 6 is realized, and the connection between the screw and nut 9 and the air guide plate 7 is realized. Its technical purpose is to serve as a component for connecting the air guide plate 7 and the support rod 6.
[0089] In this embodiment, the mobile vehicle 1 and the dust collector 3 are arranged with the support rod 6, the air guide plate 7, the ventilation net 8 and the exhaust fan 91 in a manner that redistributes the airflow. The mobile vehicle 1, the dust collector 3, the support rod 6, the air guide plate 7, the ventilation net 8 and the exhaust fan 91 are arranged with the connecting screw and nut 9 in a manner that reconnects them. At least two air guide plates 7 and one ventilation net 8 are arranged to form a set of plate and net components. Ear plate I 72, ear plate II 73 and rotating cylinder 74 are respectively arranged to be connected to rod 61. Rod 61 is arranged to be connected to frame 11. Inner straight plate 71, middle arc plate 76 and outer straight plate 77 are respectively arranged to correspond to the transparent window body I 45, transparent window body II 46, transparent window body III 54 and transparent window body IV 55.
[0090] A method for using a construction trolley device for a working face, according to the second first embodiment of the present invention, comprises the following steps: rotating the inner clamping nut located between the frame portion 11 and the rod portion 61 at the end of the rod portion 61, mounting the end of the rod portion 61 onto the lug body of the frame portion 11; rotating the outer clamping nut located between the frame portion 11 and the rod portion 61 and the inner clamping nut located between the frame portion 11 and the rod portion 61 at the end of the rod portion 61, so that the outer clamping nut located between the frame portion 11 and the rod portion 61 and the inner clamping nut located between the frame portion 11 and the rod portion 61 respectively act on the lug body of the frame portion 11, thereby holding the support rod 61... Installed on the mobile vehicle 1, the bolt of the connecting screw nut 9 is removed from the receiving hole 62 and the receiving groove 75. The ear plate I 72, ear plate II 73, and rotating cylinder 74 are rotated on the rod 61, causing the inner straight plate 71, the middle arc plate 76, and the outer straight plate 77 to be in an inclined state. After the inclination angle of the inner straight plate 71, the middle arc plate 76, and the outer straight plate 77 is completed, the bolt of the connecting screw nut 9 is placed into the receiving hole 62 and the receiving groove 75, causing the nut of the connecting screw nut 9 to rotate on the bolt, causing the bolt flange of the connecting screw nut 9 and the connecting screw nut... Nuts 9 act on the peripheral side surfaces of the rotating cylinder 74, placing the exhaust fan 91 on the outer surface of the working face. When the ventilation windows I 45, II 46, III 54, and IV 55 spray the dust-removing gas towards the lower end face of the frame 11, the dust-removing gas is sprayed onto the inner flat plate 71, the middle arc plate 76, the outer flat plate 77, and the ventilation mesh 8, putting the exhaust fan 91 into operation and spraying the dust-removing gas towards the working face. When the ventilation windows I 45, II 46, III 54, and IV 55 complete the removal of dust... After the dust-laden gas is sprayed onto the lower end face of the frame 11, the exhaust fan 91 is put into a non-working state. The outer clamping nut and the inner clamping nut located between the frame 11 and the rod 61 are rotated in opposite directions at the end of the rod 61, so that the outer clamping nut and the inner clamping nut located between the frame 11 and the rod 61 are separated from the lug body of the frame 11. The outer clamping nut located between the frame 11 and the rod 61 is separated from the end of the rod 61, and the end of the rod 61 is removed from the lug body of the frame 11, thereby separating the support rod 6 from the moving vehicle 1.
[0091] In verifying this invention, the inventors abandoned the existing technical features that all used mobile work platforms as construction trolleys and required exhaust pipes to discharge dust generated at the tunnel face to the outside of the tunnel. Instead, they first proposed a technical feature of forming an isolation air curtain in the working area at the tunnel face. This resulted in the first unexpected technical effect: purifying the air in the tunnel; the second unexpected technical effect: redistributing the purified air within the tunnel; and the third unexpected technical effect: isolating dusty air and ensuring the tunnel's safety. The environmental cleanliness achieved a fourth unexpected technical effect: a dust air purification and emission system consisting of dust collection box 2, dust collector 3, intermediate ventilation box 4, and end ventilation box 5 was implemented, and a continuous isolation air curtain was achieved in the tunnel, resulting in a fifth unexpected technical effect: a redistribution system consisting of support rod 6, air guide plate 7, ventilation net 8, and exhaust fan 91 was implemented, and a front and rear airflow pressure difference was achieved in the tunnel, resulting in a sixth unexpected technical effect: internal and external airflow were formed in the working area at the working face, preventing the dust gas generated at the working face from spreading outward.
[0092] In a second embodiment of the present invention, the mobile vehicle 1 and the dust collector 3 are interconnected in such a way that an isolation air curtain is formed in the working area at the working face.
[0093] In this embodiment, the dust collector 3 is connected to the mobile vehicle 1 in a manner that purifies the dust gas generated at the working face.
[0094] In this embodiment, a first accessory device is also included and is disposed between the dust collector 3 and the mobile vehicle 1. The first accessory device is configured to include an intermediate air vent box 4 and an end air vent box 5.
[0095] In this embodiment, a second accessory device is also included and is disposed between the dust collector 3 and the mobile vehicle 1. The second accessory device is configured as a dust collection box 2.
[0096] In this embodiment, a third accessory device is also included and is disposed between the dust collector 3 and the mobile vehicle 1. The third accessory device is configured to include a support rod 6, a guide plate 7, a ventilation net 8, and an exhaust fan 91.
[0097] In this embodiment, a fourth accessory device is also included and is disposed on the third accessory device. The fourth accessory device is configured as a connecting screw nut 9.
[0098] The second embodiment of the present invention is based on the first embodiment. In the second embodiment of the present invention, the steps are as follows: the mobile vehicle 1 serves as a construction operation platform at the working face, the dust collector 3 purifies the dust gas generated at the working face, and an isolation air curtain is formed in the working area at the working face.
[0099] The second embodiment of the present invention is based on the first embodiment.
[0100] This invention has the following characteristics: 1. Due to the design of the mobile vehicle 1 and the dust collector 3, the mobile vehicle 1 realizes the construction operation platform at the tunnel face, and the dust collector 3 realizes the purification of the dust gas generated at the tunnel face and forms an isolation air curtain in the working area at the tunnel face. This solves the technical problem of using a mobile work vehicle frame as a construction work trolley and needing to use an exhaust pipe to discharge the dust generated at the tunnel face to the outside of the tunnel, thus improving the tunnel excavation efficiency.
[0101] 2. Due to the design of the intermediate vent box 4 and the end vent box 5, the gas discharged from the dust body is purified and released again within the box.
[0102] 3. Due to the design of dust collection box 2, the dust and gas generated at the working face can be collected and recovered.
[0103] 4. Due to the design of support rod 6, air guide plate 7, ventilation net 8 and exhaust fan 91, the gas that discharges dust is redistributed.
[0104] 5. Due to the design of the connecting screw nut 9, the position between the air guide plate 7 and the ventilation screen 8 can be adjusted and installed.
[0105] 6. Because the design limits the numerical range of the structural shape, the numerical range is a technical feature in the technical solution of this invention, and is not a technical feature obtained by formula calculation or a limited number of experiments. The experiment shows that the technical feature of this numerical range has achieved very good technical effect.
[0106] 7. Due to the design of the technical features of this invention, and the combined effect of the individual and collective technical features, experiments have shown that the performance indicators of this invention are at least 1.7 times that of existing performance indicators, and the invention has been evaluated to have good market value.
[0107] Other technical features connected to the mobile vehicle 1 and the dust collector 3 that form an isolation air curtain in the working area of the working face are also embodiments of the present invention. Furthermore, the technical features of the above embodiments can be combined in any way. In order to meet the requirements of the Patent Law, the Patent Implementation Regulations and the Examination Guidelines, all possible combinations of the technical features in the above embodiments will not be described.
[0108] The above embodiments are merely one implementation of the construction operation trolley device and method for use at the working face provided by the present invention and its application. Other modifications to the solution provided by the present invention, additions or reductions of components or steps, or application of the present invention to other technical fields similar to the present invention, all fall within the protection scope of the present invention.
Claims
1. A construction operation trolley device for a working face, characterized in that: It includes a mobile vehicle (1) placed in the tunnel and a dust collector (3) mounted on the mobile vehicle (1). It also includes a first accessory device and is located between the dust collector (3) and the mobile vehicle (1). The first accessory device is configured to include an intermediate air vent box (4) and an end air vent box (5). It also includes a second accessory device and is located between the dust collector (3) and the mobile vehicle (1). The second accessory device is configured to be a dust collection box (2). It also includes a third accessory device and is located between the dust collector (3) and the mobile vehicle (1). The third accessory device is configured to include a support rod (6), a guide plate (7), a ventilation screen (8), and an exhaust fan (91). It also includes a fourth accessory device and is located on the third accessory device. The fourth accessory device is configured to be a connecting screw nut (9). A dust collection box (2) and an end vent box (5) are respectively installed on the mobile vehicle (1). A dust collector (3) is installed between the dust collection box (2) and the mobile vehicle (1), and an intermediate vent box (4) is installed between the dust collector (3) and the end vent box (5). A guide plate (7) is provided on the support rod (6), a connecting screw nut (9) is provided between the guide plate (7) and the support rod (6), and a ventilation mesh (8) is provided between the guide plates (7). An exhaust fan (91) is provided on the guide plate (7). A receiving hole (62) is provided on the rod part (61) of the support rod (6), and the rod part (61) is configured to be connected to the air guide plate (7) through the rod. The receiving hole (62) is configured to be bolted to the connecting screw nut (9). The end of the rod part (61) is configured to be detachably connected to the mobile vehicle (1), and the rod part (61) is configured to be a circular rod with a threaded end. An ear seat is provided on the vertical part of the frame part (11), and the ear seat of the frame part (11) is configured to be connected to the end of the rod part (61) by a clamping nut. The receiving hole (62) is configured to be a convex circular hole, and the extension of the receiving hole (62) is configured to be connected to the bolt flange of the connecting screw nut (9). The air guide plate (7) is configured to include an inner straight plate section (71), ear plate I (72), ear plate II (73), a rotating cylinder section (74), an intermediate arc plate section (76), and an outer straight plate section (77). A receiving groove (75) is provided on one of the peripheral side surfaces of the rotating cylinder section (74). One end of the outer side surface of the inner straight plate section (71) is configured to be connected to the inner end of ear plate I (72), and the other end of the outer side surface of the inner straight plate section (71) is configured to be connected to the inner end of ear plate II (73). The middle part of the outer side of the inner flat plate part (71) is connected to the peripheral side of the rotating cylinder part (74) via the intermediate rod. The inner side of the inner flat plate part (71) is connected to one of the side parts of the intermediate arc plate part (76), and the other side part of the intermediate arc plate part (76) is connected to the inner side of the outer flat plate part (77). Ear plate I (72), ear plate II (73) and rotating cylinder part (74) are fitted together with the support rod (6), and the end face of the inner flat plate part (71) is... The end faces of the middle arc plate portion (76) and the outer flat plate portion (77) are configured to be connected to the ventilation mesh (8), the receiving trough (75) is configured to be bolted to the connecting screw nut (9), the upper part of the peripheral side of the rotating cylinder portion (74) is configured to be nut-contact connected to the connecting screw nut (9), and the upper end face of the outer flat plate portion (77) is configured to be connected to the exhaust fan (91). The upper end face of the inner flat plate portion (71), the upper end face of the middle arc plate portion (76), and the outer flat plate portion (77) are configured to be connected to the ventilation mesh (8), the receiving trough (75) is configured to be bolted to the connecting screw nut (9), the upper part of the peripheral side of the rotating cylinder portion (74) is configured to be nut-contact connected to the connecting screw nut (9), and the upper end face of the outer flat plate portion (77) is configured to be connected to the exhaust fan (91). The upper part of the part is respectively arranged to correspond to the middle air box (4) and the end air box (5). The inner flat plate part (71) and the outer flat plate part (77) are rectangular flat plates and the middle arc plate part (76) is a C-shaped plate. The ear plate I (72) and ear plate II (73) are single plate ear seats and the rotating cylinder part (74) is a circular tube. The receiving trough (75) is a C-shaped trough and the receiving troughs (75) are arranged at intervals along the circumference of the rotating cylinder part (74). The ventilation net (8) is set as a warp and weft mesh, and the side edges of the ventilation net (8) are connected to the air guide plate (7). The upper part of the ventilation net (8) is respectively set to correspond to the middle ventilation box (4) and the end ventilation box (5). The exhaust fan (91) is configured as an exhaust fan and the lower end face of the exhaust fan (91) is configured to be connected to the air guide plate (7). The bolts of the connecting screw nut (9) are respectively configured to be connected through the support rod (6) and the air guide plate (7), and the bolt flange of the connecting screw nut (9) is configured to be countersunk to the support rod (6). The nut of the connecting screw nut (9) is configured to be connected in contact with the air guide plate (7). The bolts of the connecting screw nut (9) are hexagonal bolts, and the nut of the connecting screw nut (9) is a hexagonal nut. The mobile vehicle (1) and dust collector (3) are arranged with support rod (6), air guide plate (7), ventilation net (8) and exhaust fan (91) in a manner that redistributes the airflow, and the mobile vehicle (1), dust collector (3), support rod (6), air guide plate (7), ventilation net (8) and exhaust fan (91) are arranged with connecting screws and nuts (9) in a manner that allows for reconnection.
2. The construction work trolley device for the working face according to claim 1, characterized in that: The mobile vehicle (1) and the dust collector (3) are connected to each other in a manner that forms an isolation air curtain in the working area of the working face.
3. The construction work trolley device for the working face according to claim 2, characterized in that: The dust collector (3) is connected to the mobile vehicle (1) in accordance with the method of purifying the dust gas generated at the working face.
4. The construction work trolley device for the working face according to claim 1, characterized in that: The mobile vehicle (1) is configured to include a frame (11), an inner beam (12), an inner frame (13), an outer lower beam (14), an outer upper beam (15), a plate (16), a roller (17), and an ear seat (18). The vertical end of the frame (11) is connected to the ear seat (18), the ear seat (18) is connected to the roller (17) by a pin, and the lower side of the outer end face of the vertical part of the frame (11) is connected to the outer lower beam (14). The inner end of the frame (11) is connected to the outer end of the outer upper beam (15), and one end of the inner beam (12) is connected to the upper end of the inner end of the vertical part of one side of the frame (11). The other end of the inner beam (12) is connected to one side of the lower end of the horizontal part of the frame (11), and the upper end of the vertical part of the inner frame (13) is connected to the other side of the lower end of the horizontal part of the frame (11). The outer ends of the horizontal section and the outer ends of the inclined section of the inner frame (13) are respectively connected to the upper side of the vertical inner end face of one side of the frame (11), and the upper end face of the outer lower beam (14) is connected to the lower end face of the plate (16) in contact. The lower side of the vertical inner end face of one side of the frame (11) is connected to the dust collection box (2), and the middle of the vertical inner end face of one side of the frame (11) is connected to the dust collector (3). Next, the lower end face of the horizontal part of the frame (11) is respectively connected to the middle air box (4) and the end air box (5), and the frame (11) is set as a U-shaped bridge frame. The inner beam part (12), the outer lower beam part (14) and the outer upper beam part (15) are respectively set as rectangular rods, and the inner frame part (13) is set as an F-shaped beam. The plate part (16) is set as a rectangular plate, and the roller part (17) is set as a circular disc. The ear seat part (18) is set as a double plate ear seat.
5. The construction work trolley device for the working face according to claim 4, characterized in that: The dust collector (3) is configured to include a fan section (31), an inlet pipe section (32), a gas-liquid mixing pipe section (33), a centrifuge section (34), and an outlet pipe section (35). The upper end port of the centrifuge section (34) is connected to the inner end port of the outlet pipe section (35). The inner end port of the gas-liquid mixing pipe section (33) is connected to the upper part of the peripheral side of the centrifuge section (34), and the outer end port of the gas-liquid mixing pipe section (33) is connected to the inner end port of the inlet pipe section (32). The outer end port of the inlet pipe section (32) is connected to the outlet port of the fan section (31), and the inlet port of the fan section (31) is connected to the outlet port of the centrifuge section (35). The centrifuge cylinder (34) is configured to be connected to the dust collection box (2), the middle part of the peripheral side of the centrifuge cylinder (34) is configured to be connected to the mobile vehicle (1), and the outer end port of the output pipe (35) is configured to be connected to the intermediate air box (4). The fan (31) is configured to be an axial flow fan, and the input pipe (32) and the output pipe (35) are respectively configured to be circular tubular bodies. The gas-liquid mixing pipe (33) is configured to be a tubular body wall with built-in spray head, and the spray head of the gas-liquid mixing pipe (33) is configured to be connected to the flocculant delivery pump. The centrifuge cylinder (34) is configured to be an integrated cylinder component with a discharge hole at the lower end, a cylindrical tank at the upper part, and a conical tank at the lower part.
6. The construction work trolley device for the working face according to claim 5, characterized in that: The intermediate ventilation box (4) is configured to include a box section II (41), a connector pipe section I (42), a connector pipe section II (43), and a window cover section I (44). A transparent window body I (45) is provided in the middle of the lower end face of the box section II (41), and a transparent window body II (46) is provided at the edge of the lower end face of the box section II (41). The transparent window body II (46) is configured to be accommodatingly connected to the window cover section I (44). One side of the box section II (41) is configured to be connected to the inner port of the connector pipe section I (42), and the other side of the box section II (41) is configured to be connected to the inner port of the connector pipe section II (43). The upper end face of the box section II (41) is configured to be connected to the mobile vehicle (1), and the connector pipe section I (42) is connected to the mobile vehicle (1). The outer port of the connector tube part II (43) is configured to be connected to the dust collector (3) through the tube. The outer port of the connector tube part II (43) is configured to be connected to the end air box (5) in a accommodating manner. The box part II (41) is configured to be a rectangular box-shaped body with filter paper. The connector tube part I (42) and the connector tube part II (43) are respectively configured to be circular tubular bodies. The window cover part I (44) is configured to be a mesh body with circular rods and radial rods. The outer end of the radial rod of the window cover part I (44) is configured to be connected to the inner wall of the transparent window body II (46). The transparent window body I (45) is configured to be a rectangular hole-shaped body and the transparent window body II (46) is configured to be a circular hole-shaped body. The transparent window body I (45) and the transparent window body II (46) are configured to be arranged at intervals along the transverse center line of the box part II (41).
7. The construction work trolley device for the working face according to claim 6, characterized in that: The end vent box (5) is configured to include a box section III (51), a connector pipe section III (52), and a window cover section II (53). A transparent window III (54) is provided in the middle of the lower end face of the box section III (51). A transparent window IV (55) is provided at the edge of the lower end face of the box section III (51), and the transparent window IV (55) is configured to be accommodatingly connected to the window cover section II (53). The inner side of the box section III (51) is configured to be connected to the inner port of the connector pipe section III (52), and the upper end face of the box section III (51) is configured to be connected to the mobile vehicle (1). The outer port of the connector pipe section III (52) is... It is configured to be connected through the intermediate ventilation box (4) and the box part Ⅲ (51) is configured as a rectangular box-shaped body with filter paper, the connector tube part Ⅲ (52) is configured as a circular tube-shaped body and the window cover part Ⅱ (53) is configured as a mesh-shaped body with a circular rod and a radial rod. The outer end of the radial rod of the window cover part Ⅱ (53) is configured to be connected to the inner wall of the transparent window body Ⅳ (55). The transparent window body Ⅲ (54) is configured as a rectangular hole-shaped body and the transparent window body Ⅳ (55) is configured as a circular hole-shaped body. The transparent window body Ⅲ (54) and the transparent window body Ⅳ (55) are configured to be arranged at intervals along the transverse center line of the box part Ⅲ (51).
8. The construction work trolley device for the working face according to claim 7, characterized in that: The dust collection box (2) is configured to include a box part I (21) and a rope part (22), and a transparent window is provided on the inner end face of the box part I (21). The rope part (22) is provided in the transparent window of the box part I (21), and the end of the rope part (22) is connected to the side wall of the transparent window of the box part I (21). The outer end face of the box part I (21) is connected to the mobile vehicle (1), and the upper end face of the box part I (21) is connected to the dust collector (3). The box part I (21) is a rectangular box, and the rope part (22) is a tensioned belt.
9. The construction work trolley device for the working face according to claim 8, characterized in that: The mobile vehicle (1) and the dust collector (3) are arranged in a manner that allows for built-in air cleaning, and the mobile vehicle (1), the dust collector (3), the dust collection box (2), the intermediate air vent box (4), and the end air vent box (5) are arranged in a manner that allows for the arrangement of end boxes.
10. The construction work trolley device for the working face according to claim 8, characterized in that: A dust collector (3), at least one intermediate air vent box (4) and an end air vent box (5) are configured to form a set of air cleaning components. Multiple sets of air cleaning components are set on the dust collection box (2). Box section III (51), box section II (41), centrifuge section (34) and box section I (21) are respectively configured to be connected to the frame section (11). Connector pipe section III (52) is configured to be connected to connector pipe section II (43). Connector pipe section I (42) is configured to be connected to the output pipe section (35). Input pipe section (32) is configured to be connected to box section I (21).
11. The construction work trolley device for the working face according to claim 8, characterized in that: At least two air guide plates (7) and one ventilation net (8) are configured to form a set of plate net components. Ear plate I (72), ear plate II (73) and rotating cylinder (74) are respectively configured to be connected to rod (61). Rod (61) is configured to be connected to frame (11). Inner straight plate (71), middle arc plate (76) and outer straight plate (77) are respectively configured to be distributed corresponding to the permeable window body I (45), permeable window body II (46), permeable window body III (54) and permeable window body IV (55).
12. A method of using a construction work trolley device for a working face according to claim 11, characterized in that: the steps are: The mobile vehicle (1) enables the construction operation platform at the working face, and the dust collector (3) purifies the dust gas generated at the working face, thus forming an isolation air curtain in the working area at the working face.
13. The method of using the construction trolley device according to claim 12, characterized in that: the steps are: When using a construction trolley device to work on the tunnel face, the roller section (17) moves through the tunnel, the frame section (11) is placed on the outside of the tunnel face, and the plate section (16) is placed on the lower outer beam section (14) or the upper outer beam section (15) respectively. The operator stands on the plate section (16) to carry out the construction work, so that the fan section (31) and the flocculant delivery pump are in working condition. The dust gas generated on the tunnel face is driven by the fan section (31), causing the rope section (22) to vibrate. The dust gas generated on the tunnel face is fed into the box section I (21) through the rope section (22). The flocculant is sprayed into the gas-liquid mixing pipe section (33) through the spray head. The dust gas generated on the tunnel face is transported to the gas-liquid mixing pipe section (33) through the input pipe section (32). 3) The flocculated liquid is mixed with the dust gas generated at the working face to obtain a gas-liquid-solid three-phase mixture. The gas-liquid-solid three-phase mixture rotates at high speed in the centrifuge cylinder (34). The dust body bound by the flocculated liquid flows downward along the inner wall of the centrifuge cylinder (34) and is discharged from the centrifuge cylinder (34) through the discharge hole. The gas that removes the dust body is transported to the box section II (41) and box section III (51) through the output pipe section (35). The gas that removes the dust body is sprayed onto the lower end face of the frame section (11) by the leakage window body I (45), leakage window body II (46), leakage window body III (54) and leakage window body IV (55). After the operation of the construction operation trolley device on the working face is completed, the fan section (31) and the flocculated liquid delivery pump are put into a non-working state.
14. The method of using the construction trolley device according to claim 12, characterized in that: the steps are: Rotate the inner clamping nut located between the frame (11) and the rod (61) on the end of the rod (61) to install the end of the rod (61) onto the lug body of the frame (11). Rotate the outer clamping nut located between the frame (11) and the rod (61) and the inner clamping nut located between the frame (11) and the rod (61) on the end of the rod (61) so that the outer clamping nut located between the frame (11) and the rod (61) and the inner clamping nut located between the frame (11) and the rod (61) act on the lug body of the frame (11) respectively, thereby installing the support rod (6) onto the moving vehicle (1). Insert the bolt of the connecting screw nut (9) from the receiving hole (62). Remove the ear plate I (72), ear plate II (73), and rotating cylinder (74) from the receiving groove (75), and rotate them on the rod (61) to make the inner flat plate (71), the middle arc plate (76), and the outer flat plate (77) tilted. After the tilt angle of the inner flat plate (71), the middle arc plate (76), and the outer flat plate (77) is completed, put the bolt of the connecting screw nut (9) into the receiving hole (62) and the receiving groove (75), and make the nut of the connecting screw nut (9) rotate on the bolt of the connecting screw nut (9), so that the bolt flange of the connecting screw nut (9) and the nut of the connecting screw nut (9) act on the rotating cylinder (74) respectively. On the peripheral side surface, the exhaust fan (91) is placed on the outer side surface of the working face. When the ventilation window I (45), ventilation window II (46), ventilation window III (54), and ventilation window IV (55) spray the dust-removing gas toward the lower end face of the frame (11), the dust-removing gas is sprayed toward the inner flat plate (71), the middle arc plate (76), the outer flat plate (77), and the ventilation net (8), so that the exhaust fan (91) is in working condition and sprays the dust-removing gas toward the working face. When the ventilation window I (45), ventilation window II (46), ventilation window III (54), and ventilation window IV (55) complete the spraying of the dust-removing gas toward the frame (11), the exhaust fan (91) is in working condition and sprays the dust-removing gas toward the working face. After removing the lower end face of 1), the exhaust fan (91) is in a non-working state. The outer clamping nut located between the frame (11) and the rod (61) and the inner clamping nut located between the frame (11) and the rod (61) are rotated in opposite directions at the end of the rod (61) so that the outer clamping nut located between the frame (11) and the rod (61) and the inner clamping nut located between the frame (11) and the rod (61) are separated from the ear seat of the frame (11). The outer clamping nut located between the frame (11) and the rod (61) is separated from the end of the rod (61), and the end of the rod (61) is removed from the ear seat of the frame (11), thereby separating the support rod (6) from the moving vehicle (1).
15. The construction operation trolley device for the working face according to claim 11 or the method of using the construction operation trolley device according to claim 12, applied in a tunnel with a depth of 100m-150m.
Citation Information
Patent Citations
Movable drilling, blasting, dust removing and haze reducing multifunctional trolley for tunneling
CN109469444A
Tunnel face operation trolley with dust fall effect
CN211851896U
