Three-layer woven mesh fabric with twisted strand pull hole and method of making same

Abstract

The application discloses a three-layer woven mesh fabric with a lifting hole and a manufacturing method thereof, and belongs to the field of textile technology. The three-layer woven mesh fabric comprises a mesh fabric body integrally woven by a heddle loom. The mesh fabric body comprises a plain weave area and at least one lifting hole area. The plain weave area is divided into a face layer, a bottom layer and a connecting layer. The face layer and / or the bottom layer has jacquard. The connecting layer is woven by transparent monofilaments. The connecting layer has a certain thickness and connects the face layer and the bottom layer. The transparent monofilaments for weaving the connecting layer are elastic monofilaments, so that the connecting layer has elasticity. The lifting hole area is twisted by a plurality of weft yarns of the face layer, the bottom layer and the connecting layer, so that the lifting hole area forms a single-layer structure with a plurality of through holes.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of textiles, in particular to a three-layer woven mesh fabric with twisted yarn lifting holes and a manufacturing method thereof. BACKGROUND

[0002] With the popularization of the use of woven fabrics in the textile industry, especially in the field of sports shoes, the requirements for the functionality of woven fabrics, such as air permeability, strength, comfort, etc. are also getting higher and higher. However, due to the limitations of equipment and weaving methods, the woven fabrics cannot meet the market demand. For example, ordinary shuttle looms can weave sandwich three-layer mesh fabrics with elastic connecting layers to meet the requirements of comfort and cushioning. However, ordinary shuttle looms cannot perform real lifting holes on the fabric, only false hole weaving can be achieved, which cannot meet the demand for air permeability. The twisted yarn shuttle loom can realize the mesh fabric through the twisting and winding of the warp yarn, but it cannot realize the weaving of sandwich three-layer mesh fabric, which can meet the demand for air permeability, but it loses the comfort and cushioning. SUMMARY

[0003] To solve the technical problem that the woven mesh fabric woven by the prior art cannot simultaneously meet the comfort, cushioning and air permeability, the present application provides a three-layer woven mesh fabric with twisted yarn lifting holes and a manufacturing method thereof.

[0004] A three-layer woven mesh fabric with twisted yarn lifting holes is disclosed.

[0005] A three-layer woven mesh fabric with twisted yarn lifting holes, comprising a mesh fabric body woven by a twisted yarn shuttle loom, the mesh fabric body comprising a plain weave area and at least one lifting hole area, wherein the plain weave area is divided into a face layer, a bottom layer and a connecting layer.

[0006] Preferably, the face layer and / or the bottom layer in the plain weave area have jacquard, and the yarn can be arbitrarily woven in the face layer and the middle layer or the bottom layer.

[0007] Preferably, the connecting layer connecting the face layer and the bottom layer is woven by colored or transparent monofilament.

[0008] Preferably, the connecting layer has a certain height between the face layer and the bottom layer, and the transparent monofilament forming the connecting layer is colored or transparent monofilament, and one of the face layer and the bottom layer has an elastic shuttle yarn.

[0009] Preferably, the lifting hole area is formed by twisting the warp yarn to bundle and bind a plurality of weft yarns to form a plurality of through holes.

[0010] Preferably, when forming the through hole, the warp yarn simultaneously twists a plurality of weft yarns of the face layer, the bottom layer and the connecting layer, so that the lifting hole area is a single-layer structure.

[0011] The application also discloses a manufacturing method of the three-layer woven mesh fabric with the lifting hole

[0012] The manufacturing method of the three-layer woven mesh fabric with the lifting hole comprises the following steps:

[0013] Step one: mesh fabric design, professional software is used to make a file according to mesh fabric related parameters and the file is input into the lifting thread loom, the warp disc head of the lifting thread loom is pre-installed transparent monofilament and polyester yarn, and each specification yarn is sequentially placed in the weft accumulator according to the needs of the version type;

[0014] Step two: starting the lifting thread loom to weave, forming a mesh fabric body, wherein the warp is ground warp and lifting warp, according to the mesh fabric design, the ground warp and the weft are interwoven to form a three-layer plain weave area of the mesh fabric body including a face layer, a bottom layer and a connecting layer, and the lifting warp is interwoven and wound around the ground warp according to the mesh fabric design to form at least one lifting hole area, and the lifting hole area has a plurality of through holes;

[0015] Step three: high-temperature pre-shrinking and setting treatment is performed on the mesh fabric body to make the mesh fabric body more flat.

[0016] Preferably, when the plain weave area is woven, the ground warp is not divided, the ground warp is interwoven with the weft to form the face layer, part of the ground warp is interwoven with the weft to form the bottom layer, the ground warp of the face layer does not participate in the weaving of the bottom layer when weaving, and vice versa, and the monofilament is used to interconnect and interweave between the face layer and the bottom layer to form the connecting layer.

[0017] Preferably, the ground warp of the face layer and the ground warp of the bottom layer can be alternately woven in different areas to make the visual effect of the mesh fabric body more rich.

[0018] By adopting the above technical scheme, the application has the following advantages:

[0019] In the prior art, the ordinary loom weaves a sandwich three-layer mesh fabric by a weaving method, so that the mesh fabric has good buffering and comfort, but due to the equipment limitation of the ordinary loom, the ordinary loom cannot form a lifting hole in the mesh fabric, and cannot weave a false hole with a lifting hole shape, so the air permeability is poor; and the technical scheme divides the warp into ground warp and lifting warp, and the lifting warp is interwoven and wound around the ground warp, so that the mesh fabric body has a gap, the through hole is woven, and the mesh fabric body has good air permeability.

[0020] In the prior art, the heddle brown shuttle loom is wound by heddle and heddle twisting, so that the net cloth has front and rear through holes, and the net cloth body has good air permeability. However, due to the limitation of the weaving method, the connecting layer of the net cloth cannot support the face layer and the bottom layer, and the net cloth loses the buffering and comfort. In the technical scheme, the face layer and the bottom layer are only respectively used part of the warp to participate in the weaving of the warp and weft, and the connecting layer is formed between the face layer and the bottom layer by using monofilament reciprocating. After high-temperature setting and shrinking, the monofilament of the connecting layer naturally stands up to support the face layer and the bottom layer, so that the net cloth forms an elastic sandwich three-layer net cloth, and the net cloth has good buffering and comfort. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only constitute one or several embodiments of the present application, and those skilled in the art can also obtain other drawings according to such drawings without creating any creative labor.

[0022] Fig. 1 A three-layer woven net cloth structure with heddle brown through hole according to the present application;

[0023] Fig. 2 A three-layer woven net cloth structure with heddle brown through hole according to the present application;

[0024] Fig. 3 A three-layer woven net cloth structure with heddle brown through hole according to the present application;

[0025] Main drawing mark explanation: 1, net cloth body; 2, face layer; 3, bottom layer; 4, connecting layer; 5, plain weave area; 6, through hole area; 7, through hole; 8, ground warp; 9, heddle warp; 10, weft; 11, jacquard. DETAILED DESCRIPTION

[0026] The embodiments of the present application will be described in detail below with reference to the drawings and examples, so that the application can be fully understood and implemented by how to apply technical means to solve technical problems and achieve technical effects. It should be noted that, as long as there is no conflict, each embodiment in the present application and each feature in each embodiment can be combined with each other, and the technical solutions formed thereby are within the protection scope of the present application.

[0027] Meanwhile, in the following description, many specific details are set forth in order to provide a thorough understanding of the embodiments of the present application. However, it is apparent to those skilled in the art that the present application can be implemented without the specific details or in a specific way described herein.

[0028] [Three-layer woven mesh fabric with twisted straw hole]

[0029] A three-layer woven mesh fabric with twisted straw hole, comprising a mesh fabric body 1 woven by a twisted straw loom, the mesh fabric body 1 comprising a plain weave area 5 and at least one hole area 6, wherein the plain weave area 5 is divided into a face layer 2, a bottom layer 3 and a connecting layer 4; the face layer 2 and / or the bottom layer 3 have jacquard 11, the connecting layer 4 is woven by transparent monofilament, the connecting layer 4 has a certain thickness and connects the face layer 2 and the bottom layer 3, the transparent monofilament used to weave the connecting layer 4 is elastic monofilament, so that the connecting layer 4 has elasticity; the hole area 6 is twisted by the warp yarn to twist the plurality of weft yarns 10 of the face layer 2, the bottom layer 3 and the connecting layer 4, so that the hole area 6 forms a single-layer structure with a plurality of through holes 7.

[0030] [Manufacturing method of three-layer woven mesh fabric with twisted straw hole]

[0031] A manufacturing method of three-layer woven mesh fabric with twisted straw hole, comprising:

[0032] Step one: mesh fabric design, using professional software to make a file according to the related parameters of the mesh fabric and inputting the file into the twisted straw loom, the warp yarn disc head of the twisted straw loom is pre-installed with transparent monofilament and polyester yarn, and the weft yarn 10 is placed in the weft yarn accumulator according to the order of each specification yarn required by the pattern;

[0033] Step two: starting the twisted straw loom to weave the mesh fabric body 1, wherein the warp yarn is divided into ground warp 8 and twisted warp 9, according to the mesh fabric design, the ground warp 8 and the weft yarn 10 are interwoven to form the three-layer plain weave area 5 of the mesh fabric body 1 comprising the face layer 2, the bottom layer 3 and the connecting layer 4, when weaving the plain weave area 5, part of the ground warp 8 is interwoven with the weft yarn 10 to form the face layer 2, part of the ground warp 8 is interwoven with the weft yarn 10 at the position of the bottom layer 3 to form the bottom layer 3, the ground warp 8 for weaving the face layer 2 does not participate in the weaving of the bottom layer 3, and vice versa, the transparent monofilament is used to interconnect and interweave between the face layer 2 and the bottom layer 3 to form the connecting layer 4; the twisted warp 9 is twisted and wound around the ground warp 8 according to the mesh fabric design to form at least one hole area 6, the hole area 6 has a plurality of through holes 7;

[0034] Step three: performing high-temperature pre-shrinking and setting treatment on the mesh fabric body 1, so that the transparent monofilament of the connecting layer 4 shrinks and stands up through high temperature, so that the connecting layer 4 naturally stands up to support the face layer 2 and the bottom layer 3, forming the connecting layer 4 with a certain elasticity and a thickness of 1.5MM~4MM.

[0035] In order to make the mesh body 1 visual effect more rich, the ground warp 8 of the woven face layer 2 and the ground warp 8 of the woven bottom layer 3 can be alternately woven in different areas, so that the positions of the face layer 2 and the bottom layer 3 in some areas are reversed. Embodiment

[0036] Reference Figs. 1-3 A three-layer woven mesh with a hole in the twisted straw, comprising a mesh body 1 woven by a twisted straw shuttle loom, the mesh body 1 comprising a plain weave area 5 and at least one hole area 6, wherein the plain weave area 5 is divided into a face layer 2, a bottom layer 3 and a connecting layer 4; the face layer 2 and / or the bottom layer 3 have jacquard 11, the connecting layer 4 is woven by transparent monofilament, the connecting layer 4 has a certain height and connects the face layer 2 and the bottom layer 3, one of the woven face layer 2 and the bottom layer 3 has elastic shuttle yarn, so that the connecting layer 4 has a height; the hole area 6 is twisted by the warp yarn to twist the plurality of weft yarns 10 of the face layer 2, the bottom layer 3 and the connecting layer 4, so that the hole area 6 forms a single-layer structure with a plurality of through holes 7.

[0037] Step one: mesh design, according to the related parameters of the mesh, use professional macro software to make EP format file and input into the shuttle loom, the shuttle warp disc head is pre-installed transparent monofilament or polyester yarn, the weft yarn 10 is composed of 8 weft yarns, according to the needs of the version, put each specification yarn in the weft yarn in order, can put 8 weft yarns 10;

[0038] Step two: start the twisted straw shuttle loom to weave the mesh body 1, wherein the woven warp is divided into ground warp 8 and twisted warp 9, according to the mesh design, the ground warp 8 and the weft yarn 10 are interwoven to form the three-layer plain weave area 5 of the mesh body 1, the face layer 2, the bottom layer 3 and the connecting layer 4, when weaving the plain weave area 5, part of the ground warp 8 and the twisted warp 9 interweave with the weft yarn 10 to form the face layer 2, part of the ground warp 8 and the twisted warp 9 interweave with the weft yarn 10 to form the bottom layer 3, the ground warp 8 and the twisted warp 9 of the woven face layer 2 do not participate in the weaving of the bottom layer 3, vice versa, the ground warp 8 and the twisted warp 9 of the woven bottom layer 3 do not participate in the weaving of the face layer 2, at the same time, the transparent monofilament is used to interconnect and interweave between the face layer 2 and the bottom layer 3, forming the connecting layer 4; the twisted warp 9 is twisted and wound according to the mesh design The ground warp 8 forms at least one hole area 6, the hole area 6 has a plurality of through holes 7;

[0039] Step three: the initial product is treated by high temperature pre-shrinking and setting, the setting temperature is about 150 degrees, the setting speed is 10 m / min, so that the whole piece is more flat.

[0040] Step four: the set initial product is designed with a film script, then cut, and then laser processed into a shoe upper. Embodiment

[0041] Reference Figs. 1-3The three-layer woven mesh fabric with the hole of the twisted braid comprises a mesh fabric body 1 woven by a twisted braid loom, the mesh fabric body 1 comprises a plain weave area 5 and at least one hole area 6, wherein the plain weave area 5 is divided into a face layer 2, a bottom layer 3 and a connecting layer 4; the face layer 2 and / or the bottom layer 3 have jacquard 11, the connecting layer 4 is woven by colored monofilament, the connecting layer 4 has a certain thickness and connects the face layer 2 and the bottom layer 3, one of the woven face layer 2 and the bottom layer 3 has elastic weft yarn, so that the connecting layer 4 has a high level; the hole area 6 is twisted by the warp yarn of the face layer 2, the bottom layer 3 and the connecting layer 4 and a plurality of weft yarns 10, so that the hole area 6 forms a single-layer structure with a plurality of through holes 7.

[0042] Step one: mesh fabric design, according to the related parameters of the mesh fabric, a professional macro software is used to make an EP format file which is input into the loom, the warp yarn disc head of the loom is pre-installed with colored monofilament or polyester yarn, the weft yarn 10 is composed of 8 weft yarn storages, according to the needs of the version, each specification of yarn is placed in the weft yarn storage in order, and 8 weft yarns 10 can be placed;

[0043] Step two: start the twisted braid loom to weave the mesh fabric body 1, wherein the woven warp yarn is divided into ground warp 8 and twisted warp 9, according to the design of the mesh fabric, the ground warp 8 and the weft yarn 10 are interwoven to form the three-layer plain weave area 5 of the mesh fabric body 1 including the face layer 2, the bottom layer 3 and the connecting layer 4, when weaving the plain weave area 5, all the twisted warp 9 and part of the ground warp 8 interweave with the weft yarn 10 to form the face layer 2, part of the ground warp 8 is interwoven with the weft yarn 10 to form the bottom layer 3, the twisted warp 9 and part of the ground warp 8 do not participate in the weaving of the bottom layer 3 when weaving the face layer 2, and vice versa, the colored monofilament is used to interconnect and interweave between the face layer 2 and the bottom layer 3 to form the connecting layer 4; the twisted warp 9 is twisted and wound around the ground warp 8 according to the design of the mesh fabric to form at least one hole area 6, the hole area 6 has a plurality of through holes 7;

[0044] Step three: the initial product is subjected to high-temperature pre-shrinking and setting treatment, the setting temperature is about 150 to 180 degrees, and the setting speed is 10-20 m / min, so that the whole fabric is more flat.

[0045] Step four: the designed film of the set initial product is cut into pieces, and then the upper is processed by laser.

[0046] The above describes the present application and its embodiments in a schematic manner, which is not restrictive, and the drawings only show one of the embodiments of the present application, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it, without departing from the purpose of the present application, similar structure and embodiments can be designed without creativity, which should belong to the protection scope of the present application.

Claims

1. A three-layer woven mesh fabric having a twisted strand pull-through, characterized by: The application relates to a net cloth body integrally woven by a heddle loom, wherein the net cloth body comprises a plain weave area and at least one hole-punching area; the plain weave area is divided into a surface layer, a bottom layer and a connecting layer with a certain thickness; the connecting layer is woven by transparent monofilament with elasticity, so that the connecting layer has elasticity; the hole-punching area is formed by a plurality of transparent holes by bundling a plurality of weft yarns of the surface layer, the bottom layer and the connecting layer by warp yarns, and the hole-punching area is a single-layer structure; the surface layer and / or the bottom layer in the plain weave area have jacquard.

2. A method of making a three-layer woven mesh with twisted strands according to claim 1, characterized in that: The application relates to a net cloth body integrally woven by a heddle loom, wherein the net cloth body comprises a plain weave area and at least one hole-punching area; the plain weave area is divided into a surface layer, a bottom layer and a connecting layer with a certain thickness; the connecting layer is woven by transparent monofilament with elasticity, so that the connecting layer has elasticity; the hole-punching area is formed by a plurality of transparent holes by bundling a plurality of weft yarns of the surface layer, the bottom layer and the connecting layer by warp yarns, and the hole-punching area is a single-layer structure; the surface layer and / or the bottom layer in the plain weave area have jacquard. The application relates to a net cloth body integrally woven by a heddle loom, wherein the net cloth body comprises a plain weave area and at least one hole-punching area; the plain weave area is divided into a surface layer, a bottom layer and a connecting layer with a certain thickness; the connecting layer is woven by transparent monofilament with elasticity, so that the connecting layer has elasticity; the hole-punching area is formed by a plurality of transparent holes by bundling a plurality of weft yarns of the surface layer, the bottom layer and the connecting layer by warp yarns, and the hole-punching area is a single-layer structure; the surface layer and / or the bottom layer in the plain weave area have jacquard. The application relates to a net cloth body integrally woven by a heddle loom, wherein the net cloth body comprises a plain weave area and at least one hole-punching area; the plain weave area is divided into a surface layer, a bottom layer and a connecting layer with a certain thickness; the connecting layer is woven by transparent monofilament with elasticity, so that the connecting layer has elasticity; the hole-punching area is formed by a plurality of transparent holes by bundling a plurality of weft yarns of the surface layer, the bottom layer and the connecting layer by warp yarns, and the hole-punching area is a single-layer structure; the surface layer and / or the bottom layer in the plain weave area have jacquard. The application relates to a net cloth body integrally woven by a heddle loom, wherein the net cloth body comprises a plain weave area and at least one hole-punching area; the plain weave area is divided into a surface layer, a bottom layer and a connecting layer with a certain thickness; the connecting layer is woven by transparent monofilament with elasticity, so that the connecting layer has elasticity; the hole-punching area is formed by a plurality of transparent holes by bundling a plurality of weft yarns of the surface layer, the bottom layer and the connecting layer by warp yarns, and the hole-punching area is a single-layer structure; the surface layer and / or the bottom layer in the plain weave area have jacquard.

3. The method of manufacturing according to claim 2, wherein: The application relates to a net cloth body integrally woven by a heddle loom, wherein the net cloth body comprises a plain weave area and at least one hole-punching area; the plain weave area is divided into a surface layer, a bottom layer and a connecting layer with a certain thickness; the connecting layer is woven by transparent monofilament with elasticity, so that the connecting layer has elasticity; the hole-punching area is formed by a plurality of transparent holes by bundling a plurality of weft yarns of the surface layer, the bottom layer and the connecting layer by warp yarns, and the hole-punching area is a single-layer structure; the surface layer and / or the bottom layer in the plain weave area have jacquard.

4. The method of manufacturing according to claim 3, wherein: ​

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