Textile apparatus for wire inlaying and method of operation

Abstract

The application belongs to the technical field of textiles, and particularly relates to a textile equipment for embedding metal wires and a working method thereof, which comprises a machine body, a winding roller arranged at the middle part of the machine body, a cutting assembly arranged above the machine body, wherein the cutting assembly comprises an upper cutter and a lower cutter which are slidably arranged above the winding roller, the upper surface of the upper cutter is provided with a protective piece which is used for isolating the cutting edge of the upper cutter from the silver-plated wire, one side of the cutting assembly is provided with a clamping assembly, the clamping assembly comprises two positioning clamps which are slidably arranged at one side of the upper cutter, and the two positioning clamps are used for clamping one end of the silver-plated wire which is cut off at the same time, and the problem of rebound of the silver-plated wire after suddenly losing the tension is solved by arranging the cutting assembly and the clamping assembly.

Description

Technical Field

[0001] This invention belongs to the field of textile technology, specifically a textile device and working method for embedding metal wires. Background Technology

[0002] As living standards improve, consumers have higher demands for home textiles. Static electricity and bacteria have become industry challenges. Home textile products with embedded metal wires incorporate silver-plated metal wires into traditional materials. By utilizing the antibacterial and conductive properties of silver, they achieve both antistatic and antibacterial effects. This innovation not only improves product quality and meets consumer needs but also injects new momentum into the industry's development.

[0003] Existing textile equipment with embedded metallic wires involves the following steps during weaving: First, the silver-plated wire is warped using a warping machine. Workers place multiple bobbins containing the silver-plated wire in an orderly fashion on a bobbin holder. The wires then unwind from the bobbins and pass sequentially through a yarn guide device. This guide device directs the wires along a predetermined path. After tension adjustment by a tension control device, the wires are wound onto a warping beam. Driven by a motor, the warping beam rotates at a constant speed, evenly winding the silver-plated wires into a warp beam of a specific shape and density. During winding, the threads are tightly packed on the beam. The warping machine neatly winds the silver-plated wires from multiple bobbins onto the warp beam before subsequent sizing.

[0004] However, in the existing warping machine, after the warping shaft has wound up a certain amount of silver-plated wire, the silver-plated wire is cut, and then the warped silver-plated wire is disassembled. A new warping shaft is then installed for warping. First, the cut silver-plated wire is re-fixed onto the new warping shaft. After fixing, the warping shaft is started to rotate at a constant speed to perform the warping work. In this process, the silver-plated wire is cut and then re-fixed onto the new warping shaft. Specifically, the operator combs each wire one by one and then fixes it. This process is time-consuming. Moreover, because the silver-plated wire is controlled by a tension control device, during the cutting process, some silver-plated wires may suddenly lose tension and spring back, which may cause them to become entangled with other silver-plated wires, resulting in reduced production efficiency.

[0005] Therefore, the present invention provides a textile device and a working method for embedding metal wires. Summary of the Invention

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by the present invention to solve its technical problem is as follows: a textile device and working method for embedding metal wires, comprising a machine body, wherein a take-up roller is provided in the middle of the machine body.

[0008] A cutting assembly is provided above the machine body. The cutting assembly includes an upper cutter and a lower cutter that are slidably disposed above the take-up roller. A protective member is provided on the upper surface of the upper cutter. The protective member is used to prevent the blade of the upper cutter from contacting the silver-plated wire.

[0009] A clamping assembly is provided on one side of the cutting assembly. The clamping assembly includes two positioning clamps that are slidably disposed on one side of the upper cutter. The two positioning clamps are used to clamp one end of the silver-plated wire while cutting the silver-plated wire.

[0010] After the other two positioning clamps hold the silver-plated wire, the wire feeding process will be carried out. During the wire feeding process, the guiding component set in the machine body is triggered. The guiding component is used to guide the silver-plated wires one by one onto the new take-up roller.

[0011] Preferably, the cutting assembly further includes two fixing plates fixed to the upper surface of the machine body. Each of the two fixing plates has a fixing block fixed to one side of each other. An upper cutter and a lower cutter are slidably arranged in the first guide rail on one side of the fixing block. After the silver-plated wires on several spools pass through the wire feeding plate on the upper surface of the machine body, they pass between the upper cutter and the lower cutter, and then wind around to the circumference of the take-up roller. The take-up roller is started to wind the silver-plated wires. After the take-up roller finishes winding, the lower cutter is started to approach the upper cutter, and at the same time, two positioning clamps are driven to clamp the silver-plated wires on one side of the upper cutter and the lower cutter. After the clamping is completed, the upper cutter and the lower cutter cut the silver-plated wires. The clamping assembly prevents the silver-plated wires from rewinding and loosening.

[0012] Preferably, the guiding assembly includes a rotating shaft rotatably disposed inside the machine body, one end of the rotating shaft is fixedly connected to a driving gear, the driving gear meshes with a driven gear, the driven gear is rotatably disposed on one side of the inner wall of the machine body, a number of teeth are fixedly connected to the lower surface of one of the positioning rods, the number of teeth are used to drive the driven gear to rotate, an arc-shaped guide plate is fixedly connected to the circumferential surface of the rotating shaft, and a number of guide grooves are opened on the surface of the arc-shaped guide plate, the guide grooves are used to guide the silver plating wires one by one.

[0013] Preferably, the clamping assembly includes a positioning plate fixed to the upper surface of each fixing plate, a positioning guide rail is provided on one side of each positioning plate, a positioning block is slidably connected in each positioning guide rail, a connecting guide rail is fixed to the lower surface of each positioning block, the same set of positioning clamps is slidably connected to one side of two connecting guide rails, and a positioning roller is rotatably connected in each positioning clamp.

[0014] Preferably, after the upper and lower cutters cut the silver-plated wire, the lower take-up roller completes the take-up operation and is replaced. After the take-up roller is replaced, the positioning guide rail is activated to move the positioning block above the new take-up roller. When the two positioning clamps move the silver-plated wire they hold above the take-up roller, the built-in motor in the positioning rod is activated to drive the two positioning rollers to rotate. The two positioning rollers rotate in opposite directions and both rotate outwards, thereby driving the silver-plated wire held to send the unwound silver-plated wire on the wire feed side out of the wire outlet and be guided by the guiding component to fall onto the new take-up roller, and then adhered and fixed by the adhesive spraying component.

[0015] Preferably, the glue spraying assembly includes a reciprocating screw fixed to the middle of the machine body, a sliding ring slidably connected to the circumferential surface of the reciprocating screw, multiple telescopic tubes fixed between the circumferential surface of the sliding ring and the machine body, a spray plate fixed to the circumferential surface of the sliding ring, a plurality of spray holes opened on the side of the spray plate facing the take-up roller, a limit block fixed to the circumferential surface of the sliding ring, a limit plate fixed to the machine body at the position corresponding to the limit block, a limit groove opened on the lower surface of the limit plate, and the sliding ring sliding along the limit groove through the limit block.

[0016] Preferably, the two positioning rollers clamp and feed the silver-plated wire simultaneously, ensuring that the end of the silver-plated wire falls neatly onto the circumferential surface of the take-up roller. Once the silver-plated wire is on the circumferential surface of the take-up roller, the reciprocating screw is driven to rotate, causing the sliding ring to slide along the limiting groove. This causes the sliding ring to drive the spray plate to spray adhesive onto the surface of the take-up roller, adhering the silver-plated wire to the surface of the take-up roller. The adhesive is transported to the spray plate through multiple telescopic tubes and sprayed out through the spray holes. Then, an air box is installed on the machine body at the position corresponding to the take-up roller, and the air blown by the air box quickly solidifies the adhesive, thus fixing the silver-plated wire onto the take-up roller.

[0017] Preferably, the protective component includes two auxiliary blocks fixed to the upper surface of the upper cutter, and a rotating column is rotatably connected between the two auxiliary blocks. An arc-shaped protective cover is fixed to the circumferential surface of the rotating column. The arc-shaped protective cover is used to protect the blade of the upper cutter, so that the silver-plated wire will not be scratched by the blade of the upper cutter during the process of passing through the upper cutter and the lower cutter.

[0018] Preferably, a textile working method for embedding metal wires includes the following steps: Step 1, warping preparation: The worker needs to place the bobbins loaded with silver-plated wires in an orderly manner on the bobbin frame of the warping machine in advance. After starting the equipment, the silver-plated wires slowly unwind from the surface of the bobbins and pass through the yarn guide device in sequence. After the tension is adjusted, the silver-plated wires will be wound onto the warping beam. The warping beam rotates at a constant speed under the drive of the motor, and the silver-plated wires are evenly wound onto the warping beam.

[0019] Step 2, Sizing: After warping, the sizing process begins. The warped warp beam is installed on the sizing machine, and the machine is turned on. The silver-plated wires on the warp beam pass through the sizing tank under the action of the traction device. The sizing tank contains a specially prepared sizing solution. The silver-plated wires are fully soaked in the sizing solution as they pass through the sizing tank. The sizing solution adheres to the surface of the wire. Subsequently, the wire passes through the drying room and is dried at a suitable temperature to ensure that the sizing solution adheres firmly and forms a protective layer.

[0020] Step 3, Weaving and Shaping: After sizing, the treated silver-plated wires are threaded through heddles and inserted into reeds, and then installed on a loom for weaving to form a fabric inlaid with metal wires.

[0021] Preferably, the warping process in step one involves first passing the silver-plated wires from several spools through the slack plate on the upper surface of the machine body, then through the upper and lower cutters, and then winding them onto the circumference of the take-up roller. The take-up roller is then started to wind the silver-plated wires. After the take-up roller has finished winding, the lower cutter is started to approach the upper cutter, and at the same time, two positioning clamps are driven to clamp the silver-plated wires on one side of the upper and lower cutters. After the clamping is completed, the upper and lower cutters cut the silver-plated wires. The clamping assembly prevents the silver-plated wires from rewinding or loosening. Then, the silver-plated wires are fed to a new take-up roller through the two positioning rollers inside the clamping assembly. After the glue is sprayed by the glue spraying assembly, the silver-plated wires are fixed to the take-up roller with glue, and then the take-up process is performed again.

[0022] The beneficial effects of this invention are as follows:

[0023] 1. The textile equipment and working method for embedding metal wires described in this invention, by setting a positioning clamp and a cutter to work together in the winding process, after the winding roller completes the winding of the silver-plated wire, the positioning clamp can accurately clamp the silver-plated wire on one side of the cutter, forming a stable force support point. With the close cooperation of the upper and lower cutters in the cutting action, the problem of silver-plated wire rewinding caused by inertial springback in the traditional cutting method is effectively avoided. At the same time, the risk of the wire falling off after cutting is eliminated. This not only ensures the flatness of the winding end face of the silver-plated wire, but also significantly improves production efficiency and finished product quality, providing a reliable guarantee for continuous production.

[0024] 2. The textile equipment and working method for embedding metal wires described in this invention reduces manual intervention and improves production continuity by automatically fixing the end of the silver-plated wire on the take-up roller through the replacement of the take-up roller. The cooperation between the positioning guide rail and the positioning block ensures that the silver-plated wire can be accurately positioned above the new take-up roller, avoiding waste caused by misalignment. The two counter-rotating positioning rollers driven by the built-in motor cleverly use mechanical action to realize the automatic pushing of the silver-plated wire without the need for an additional traction device, simplifying the operation process. Finally, the automatic adhesion and fixation of the adhesive spraying component further ensures the stable winding of the silver-plated wire on the new take-up roller, improving product quality and production efficiency. Attached Figure Description

[0025] The invention will now be further described with reference to the accompanying drawings.

[0026] Figure 1 This is a perspective view of Embodiment 1 of the present invention;

[0027] Figure 2 This is a schematic diagram of the main structure of the present invention;

[0028] Figure 3 This is a schematic diagram of the structure of the cutting component and the clamping component of the present invention;

[0029] Figure 4 This is a schematic diagram of the cutting component of the present invention;

[0030] Figure 5 This is a schematic diagram of the structure of the clamping component of the present invention;

[0031] Figure 6 This is a schematic diagram of the adhesive spraying assembly of the present invention;

[0032] Figure 7 This is a schematic diagram of the connection relationship between the limiting plate and the limiting groove of the present invention;

[0033] Figure 8 This is a schematic diagram of the structure of the guiding component of the present invention.

[0034] In the diagram: 1. Machine body; 11. Take-up roller; 12. Wire feeding plate;

[0035] 2. Fixing plate; 21. Fixing block; 22. Upper cutter; 23. Lower cutter; 24. First guide rail; 25. Auxiliary block; 26. Rotating column; 27. Arc-shaped protective cover;

[0036] 3. Positioning plate; 31. Positioning guide rail; 32. Positioning block; 33. Connecting guide rail; 34. Positioning rod; 35. Positioning clamp; 36. Positioning roller; 37. Cable outlet; 38. Cable feed port;

[0037] 4. Reciprocating screw; 41. Sliding ring; 42. Limiting plate; 43. Air box; 44. Limiting groove; 45. Limiting block; 46. Spray plate; 47. Spray hole; 48. Multi-section telescopic tube;

[0038] 5. Guide arc plate; 51. Guide groove; 52. Drive gear; 53. Rotating shaft; 54. Driven gear; 55. Teeth. Detailed Implementation

[0039] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0040] Example 1: As Figures 1 to 8 As shown in the embodiment of the present invention, a textile device and working method for embedding metal wires includes a machine body, a take-up roller in the middle of the machine body, and a cutting assembly above the machine body. The cutting assembly includes an upper cutter and a lower cutter slidably disposed above the take-up roller. A protective member is disposed on the upper surface of the upper cutter to prevent the blade of the upper cutter from contacting the silver-plated wire. A clamping assembly is disposed on one side of the cutting assembly. The clamping assembly includes two positioning clamps slidably disposed on one side of the upper cutter. The two positioning clamps are used to clamp one end of the silver-plated wire while cutting it. After clamping the silver-plated wire, the two positioning clamps will also perform wire feeding. During the wire feeding process, a guide assembly disposed in the machine body is triggered. The guide assembly is used to guide the silver-plated wires one by one to fall onto a new take-up roller. The cutting assembly also includes two fixing plates fixed to the upper surface of the machine body. A fixing block is fixed to one side of the two fixing plates that are close to each other. The upper cutter and the lower cutter are slidably disposed in a first guide rail on one side of the fixing block.

[0041] Specifically, in the existing warping machine, after the warping shaft has wound up a certain amount of silver-plated wire, the silver-plated wire is cut, and then the warped silver-plated wire is removed. A new warping shaft is then installed for warping. First, the cut silver-plated wire is re-fixed onto the new warping shaft. After fixing, the warping shaft is started to rotate at a constant speed to perform the warping work. In this process, the process of cutting and re-fixing the silver-plated wire onto the new warping shaft is carried out by the operator by combing each wire one by one and then fixing it. This is time-consuming. Moreover, because the silver-plated wire is controlled by the tension control device, during the cutting process, some silver-plated wires may suddenly lose tension and spring back, which may cause them to become entangled with other silver-plated wires, resulting in reduced production efficiency.

[0042] Therefore, the present invention solves the above problems by setting a corresponding structure. First, the silver-plated wires on several spools are passed through the wire feeding plate on the upper surface of the machine body, then through the upper cutter and the lower cutter, and then wound around to the circumference of the take-up roller. The take-up roller is started to take up the silver-plated wires. When the take-up roller has finished winding, the lower cutter is started to approach the upper cutter, and at the same time, two positioning clamps are driven to clamp the silver-plated wires on one side of the upper cutter and the lower cutter. After the clamping work is completed, the upper cutter and the lower cutter cut the silver-plated wires. Then the clamping assembly is driven to move to the top of the take-up roller. During this process, the guiding assembly is triggered so that the guiding assembly can guide the silver-plated wires one by one to fall onto the new take-up roller.

[0043] By setting up positioning clamps and cutters to work together in the winding process, after the winding roller finishes winding the silver-plated wire, the positioning clamps can accurately clamp the silver-plated wire on one side of the cutter, forming a stable force support point. Combined with the close cooperation of the upper and lower cutters in the cutting action, the problem of silver-plated wire rewinding caused by inertial springback in the traditional cutting method is effectively avoided. At the same time, the risk of wire loosening and falling off after cutting is eliminated. This not only ensures the flatness of the silver-plated wire winding end face, but also significantly improves production efficiency and finished product quality, providing a reliable guarantee for continuous production. In addition, the triggering of the guide component can ensure that the silver-plated wires are guided one by one in an orderly manner, avoiding chaos and preventing the silver-plated wires from tangling with each other.

[0044] This solves the problem of silver-plated wire springing back after suddenly losing tension.

[0045] like Figure 2 and Figure 8 As shown, the guiding assembly includes a rotating shaft 53 rotatably disposed inside the body 1. One end of the rotating shaft 53 is fixedly connected to a drive gear 52, which meshes with a driven gear 54. The driven gear 54 is rotatably disposed on one side of the inner wall of the body 1. A number of teeth 55 are fixedly connected to the lower surface of one of the positioning rods 34. The teeth 55 are used to drive the driven gear 54 to rotate. An arc-shaped guide plate is fixedly connected to the circumferential surface of the rotating shaft 53. A number of guide grooves 51 are opened on the surface of the arc-shaped guide plate. The guide grooves 51 are used to guide the silver-plated wires one by one.

[0046] Specifically, as the two positioning rods 34 move while holding the silver-plated wire, several teeth 55 fixed to their lower surfaces move along with them. Since the teeth 55 can mesh with the driven gear 54, after meshing, the teeth 55 drive the driven gear 54 to rotate on one side of the inner wall of the body 1. During the rotation of the driven gear 54, it drives the driving gear 52, which meshes with it, to rotate synchronously. The driving gear 52 is fixed to the rotating shaft 53, so the rotation of the driving gear 52 causes the rotating shaft 53 to rotate inside the body 1. As the rotating shaft 53 rotates... The arc-shaped guide plate fixed to its circumference will also rotate and then come into contact with the positioning roller 36 located in the positioning rod 34 below. In this way, the several guide grooves 51 opened on the surface of the arc-shaped guide plate will separate the silver-plated wires in sequence, thereby guiding the silver-plated wires one by one to the new take-up roller 11. This realizes the linkage between the movement of the positioning rod 34 and the guidance of the silver-plated wires. By using the meshing transmission of the teeth 55 and the gear, the design of the arc-shaped guide plate and its guide grooves 51 can ensure that the silver-plated wires are guided one by one in an orderly manner, avoid the silver-plated wires from getting messy, improve production efficiency and quality, and provide a reliable guarantee for the smooth progress of subsequent processes.

[0047] like Figure 3 and Figure 5As shown, the clamping assembly in this embodiment includes a positioning plate fixed to the upper surface of each fixing plate. A positioning guide rail is provided on one side of each positioning plate. A positioning block is slidably connected in each positioning guide rail. A connecting guide rail is fixed to the lower surface of each positioning block. The same set of positioning clamps is slidably connected to one side of the two connecting guide rails. A positioning roller is rotatably connected in each positioning clamp.

[0048] Specifically, after the upper and lower cutters cut the silver-plated wire, the lower take-up roller completes the take-up operation and is replaced. After the take-up roller is replaced, the positioning guide rail is activated to move the positioning block above the new take-up roller. When the two positioning clamps move the silver-plated wire they hold above the take-up roller, the built-in motor in the positioning rod is activated to drive the two positioning rollers to rotate. The two positioning rollers rotate in opposite directions and both rotate outward, thereby driving the silver-plated wire held to send the unwound silver-plated wire on the wire feed side out from the wire outlet and onto the new take-up roller, where it is then adhered and fixed by the glue spraying assembly.

[0049] By replacing the take-up roller and automatically fixing the end of the silver-plated wire on the take-up roller, manual intervention is reduced and production continuity is improved. The cooperation between the positioning guide rail and the positioning block ensures that the silver-plated wire can be accurately positioned above the new take-up roller, avoiding waste caused by misalignment. The two counter-rotating positioning rollers driven by the built-in motor cleverly use mechanical action to realize the automatic pushing of the silver-plated wire without the need for an additional traction device, simplifying the operation process. Finally, the automatic adhesion and fixation of the adhesive spraying component further ensures the stable winding of the silver-plated wire on the new take-up roller, improving product quality and production efficiency.

[0050] like Figure 6 and Figure 7 As shown, the glue spraying assembly in this embodiment includes a reciprocating screw fixed to the middle of the machine body. A sliding ring is slidably connected to the circumferential surface of the reciprocating screw. Multiple telescopic tubes are fixed between the circumferential surface of the sliding ring and the machine body. A spray plate is fixed to the circumferential surface of the sliding ring. The spray plate has several spray holes on the side facing the take-up roller. A limit block is also fixed to the circumferential surface of the sliding ring. A limit plate is fixed to the machine body at the position corresponding to the limit block. A limit groove is opened on the lower surface of the limit plate. The sliding ring slides along the limit groove through the limit block.

[0051] Specifically, while the two positioning rollers clamp the silver-plated wire, they also feed it out, so that the end of the silver-plated wire can fall neatly onto the circumference of the take-up roller. After the silver-plated wire falls onto the circumference of the take-up roller, the reciprocating screw is driven to rotate, causing the sliding ring to slide along the limiting groove. This causes the sliding ring to drive the spray plate to spray adhesive onto the surface of the take-up roller, adhering the silver-plated wire to the surface of the take-up roller. The adhesive is transported to the spray plate through multiple telescopic tubes and sprayed out through the spray holes. Then, the machine body is equipped with an air box at the position corresponding to the take-up roller, and the air box blows air to quickly solidify the adhesive, thus fixing the silver-plated wire onto the take-up roller.

[0052] The positioning roller clamping and synchronous feeding mechanism ensures that the end of the silver-plated wire falls accurately and neatly onto the take-up roller, reducing manual adjustments and improving the initial accuracy of take-up. The cooperation between the reciprocating screw and the sliding ring enables the spray plate to move evenly along the surface of the take-up roller. Combined with the precise glue supply of the multi-section telescopic tube, the adhesive is sprayed evenly, enhancing the adhesion between the silver-plated wire and the take-up roller. The wind box's rapid blowing and solidification design accelerates the adhesive curing process, effectively fixing the silver-plated wire, improving production speed and finished product stability, reducing the defect rate, and optimizing the overall production process.

[0053] like Figure 3 As shown, the protective component in this embodiment includes two auxiliary blocks fixed to the upper surface of the upper cutter. A rotating column is rotatably connected between the two auxiliary blocks. An arc-shaped protective cover is fixed to the circumferential surface of the rotating column. The arc-shaped protective cover is used to protect the blade of the upper cutter, so that the silver-plated wire will not be scratched by the blade of the upper cutter during the process of passing through the upper and lower cutters.

[0054] Specifically, when the upper cutter is not in the cutting operation state, the arc-shaped protective cover rotates the roller through the rotational connection between the rotating column and the auxiliary block, thereby covering the blade of the upper cutter. When the silver-plated wire is being cut, as the upper cutter moves down close to the lower cutter, the arc-shaped protective cover is driven to release its protection, making room for the cutting action of the upper and lower cutters. After the cutting is completed, the upper cutter moves up, and the arc-shaped protective cover returns to its original position, covering the blade again. This effectively prevents the silver-plated wire from being scratched by the blade when passing through the cutter, ensuring the quality of the silver-plated wire, while protecting the blade from external damage and extending the service life of the cutter.

[0055] Example 2: A textile working method for embedding metal wires includes the following steps: Step 1, warping preparation: The worker needs to place the bobbins loaded with silver-plated wires in an orderly manner on the bobbin frame of the warping machine in advance. After starting the equipment, the silver-plated wires slowly unwind from the surface of the bobbins and pass through the yarn guide device in sequence. After the tension is adjusted, the silver-plated wires will be wound onto the warping beam. The warping beam rotates at a constant speed under the drive of the motor, and the silver-plated wires are evenly wound onto the warping beam.

[0056] Step 2, Sizing: After warping, the sizing process begins. The warped warp beam is installed on the sizing machine, and the machine is turned on. The silver-plated wires on the warp beam pass through the sizing tank under the action of the traction device. The sizing tank contains a specially prepared sizing solution. The silver-plated wires are fully soaked in the sizing solution as they pass through the sizing tank. The sizing solution adheres to the surface of the wire. Subsequently, the wire passes through the drying room and is dried at a suitable temperature to ensure that the sizing solution adheres firmly and forms a protective layer.

[0057] Step 3, Weaving and Shaping: After sizing, the treated silver-plated wires are threaded through heddles and inserted into reeds, and then installed on the loom for weaving to form a fabric embedded with metal wires.

[0058] The warping process in step one involves first passing the silver-plated wires from several spools through the slack plate on the upper surface of the machine body, then through the upper and lower cutters, and finally winding them onto the circumference of the take-up roller. The take-up roller is then started to wind the silver-plated wires. Once the take-up roller has finished winding, the lower cutter is moved closer to the upper cutter, and two positioning clamps are simultaneously driven to clamp the silver-plated wires on one side of the upper and lower cutters. After clamping, the upper and lower cutters cut the silver-plated wires. The clamping assembly prevents the silver-plated wires from rewinding or loosening. Then, the silver-plated wires are fed to a new take-up roller through the two positioning rollers inside the clamping assembly. After the glue spraying assembly sprays glue, the silver-plated wires are fixed to the take-up roller with glue, and then the winding process is repeated.

[0059] The working principle is as follows: First, the silver-plated wires on several spools are passed through the wire feeding plate on the upper surface of the machine body, then through the space between the upper and lower cutters, and then wound onto the circumference of the take-up roller. The take-up roller is started to wind the silver-plated wires. After the take-up roller has finished winding, the lower cutter moves closer to the upper cutter, and at the same time, two positioning clamps are driven to clamp the silver-plated wires on one side of the upper and lower cutters. After the clamping is completed, the upper and lower cutters cut the silver-plated wires.

[0060] By setting up a positioning clamp and a cutter to work together in the winding process, after the winding roller finishes winding the silver-plated wire, the positioning clamp can accurately clamp the silver-plated wire on one side of the cutter, forming a stable force support point. Combined with the close cooperation of the upper and lower cutters, the problem of silver-plated wire rewinding caused by inertial springback in the traditional cutting method is effectively avoided. At the same time, the risk of the wire falling off after cutting is eliminated. This not only ensures the flatness of the winding end face of the silver-plated wire, but also significantly improves production efficiency and finished product quality, providing a reliable guarantee for continuous production.

[0061] After the upper and lower cutters cut the silver-plated wire, the lower take-up roller completes the take-up operation and is replaced. After the take-up roller is replaced, the positioning guide rail is activated to move the positioning block above the new take-up roller. When the two positioning clamps move the silver-plated wire they hold above the take-up roller, the built-in motor in the positioning rod is activated to drive the two positioning rollers to rotate. The two positioning rollers rotate in opposite directions and both rotate outward, thereby driving the silver-plated wire held to send the unwound silver-plated wire on the wire feed side out from the wire outlet and fall onto the new take-up roller, and then it is adhered and fixed by the glue spraying assembly.

[0062] By replacing the take-up roller and automatically fixing the end of the silver-plated wire on the take-up roller, manual intervention is reduced and production continuity is improved. The cooperation between the positioning guide rail and the positioning block ensures that the silver-plated wire can be accurately positioned above the new take-up roller, avoiding waste caused by misalignment. The two counter-rotating positioning rollers driven by the built-in motor cleverly use mechanical action to realize the automatic pushing of the silver-plated wire without the need for an additional traction device, simplifying the operation process. Finally, the automatic adhesion and fixation of the adhesive spraying component further ensures the stable winding of the silver-plated wire on the new take-up roller, improving product quality and production efficiency.

[0063] Two positioning rollers simultaneously clamp and feed the silver-plated wire. As the two positioning rods 34 move while clamping the silver-plated wire, several teeth 55 fixed to their lower surfaces move along with it. Since the teeth 55 can mesh with the driven gear 54, after meshing, the teeth 55 drive the driven gear 54 to rotate on one side of the inner wall of the machine body 1. During the rotation of the driven gear 54, it drives the driving gear 52, which meshes with it, to rotate synchronously. The driving gear 52 is fixed to the rotating shaft 53, so the rotation of the driving gear 52 causes the rotating shaft 53 to rotate inside the machine body 1. As the rotating shaft 53 rotates, the arc-shaped guide plate fixed to its circumference will also rotate, and then it will come into contact with the positioning roller 36 located in the positioning rod 34 below. In this way, the several guide grooves 51 opened on the surface of the arc-shaped guide plate will separate the silver-plated wires in sequence, thereby guiding the silver-plated wires one by one to the new take-up roller 11. This realizes the linkage between the movement of the positioning rod 34 and the guidance of the silver-plated wires. By using the meshing transmission of the teeth 55 and the gear, the design of the arc-shaped guide plate and its guide grooves 51 can ensure that the silver-plated wires are guided one by one in an orderly manner, avoid the silver-plated wires from getting messy, improve production efficiency and quality, and provide a reliable guarantee for the smooth progress of subsequent processes.

[0064] This allows the silver-plated wires to fall neatly one by one onto the circumference of the take-up roller without getting tangled. Once the silver-plated wires are on the circumference of the take-up roller, the reciprocating screw is driven to rotate, causing the sliding ring to slide along the limiting groove. This causes the sliding ring to drive the spray plate to spray adhesive onto the surface of the take-up roller, adhering the silver-plated wires to the surface of the take-up roller. The adhesive is transported to the spray plate through multiple telescopic tubes and sprayed out through the spray holes. Then, the machine body is equipped with an air box at the position corresponding to the take-up roller, and the air box blows air to quickly solidify the adhesive, thus fixing the silver-plated wires onto the take-up roller.

[0065] The positioning roller clamping and synchronous feeding mechanism ensures that the end of the silver-plated wire falls accurately and neatly onto the take-up roller, reducing manual adjustments and improving the initial accuracy of take-up. The cooperation between the reciprocating screw and the sliding ring enables the spray plate to move evenly along the surface of the take-up roller. Combined with the precise glue supply of the multi-section telescopic tube, the adhesive is sprayed evenly, enhancing the adhesion between the silver-plated wire and the take-up roller. The wind box's rapid blowing and solidification design accelerates the adhesive curing process, effectively fixing the silver-plated wire, improving production speed and finished product stability, reducing the defect rate, and optimizing the overall production process.

[0066] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A textile device for embedding metal wires, comprising a machine body (1), wherein a take-up roller (11) is disposed in the middle of the machine body (1), characterized in that: A cutting assembly is provided above the machine body (1). The cutting assembly includes an upper cutter (22) and a lower cutter (23) that are slidably disposed above the winding roller (11). A protective member is provided on the upper surface of the upper cutter (22). The protective member is used to prevent the blade of the upper cutter (22) from contacting the silver-plated wire. The protective component includes two auxiliary blocks (25) fixed to the upper surface of the upper cutter (22), and a rotating column (26) is rotatably connected between the two auxiliary blocks (25). An arc-shaped protective cover (27) is fixed to the circumferential surface of the rotating column (26). The arc-shaped protective cover (27) is used to protect the blade of the upper cutter (22) so that the silver-plated wire will not be scratched by the blade of the upper cutter (22) during the process of passing through the upper cutter (22) and the lower cutter (23). A clamping assembly is provided on one side of the cutting assembly. The clamping assembly includes two positioning rods (34) that are slidably disposed on one side of the upper cutter (22). Each positioning rod (34) is provided with a positioning clamp (35) on one side. The two positioning clamps (35) are used to clamp one end of the silver-plated wire while cutting the silver-plated wire. After the other two positioning clamps (35) clamp the silver-plated wire, the wire feeding operation will be carried out. During the wire feeding process, the guide component set in the machine body (1) is triggered. The guide component is used to guide the silver-plated wire to fall onto the new take-up roller one by one. The clamping assembly includes a positioning plate (3) fixed to the upper surface of each fixed plate (2). A positioning guide rail (31) is provided on one side of each positioning plate (3). A positioning block (32) is slidably connected in each positioning guide rail (31). A connecting guide rail (33) is fixed to the lower surface of each positioning block (32). The same set of positioning clamps (35) is slidably connected to one side of two connecting guide rails (33). A positioning roller (36) is rotatably connected in each positioning clamp (35). The guiding assembly includes a rotating shaft (53) rotatably disposed inside the body (1), one end of the rotating shaft (53) is fixedly connected to a drive gear (52), the drive gear (52) meshes with a driven gear (54), the driven gear (54) is rotatably disposed on one side of the inner wall of the body (1), and a plurality of teeth (55) are fixedly connected to the lower surface of one of the positioning rods (34). If each of the teeth (55) is used to drive the driven gear (54) to rotate, an arc-shaped guide plate is fixed on the circumferential surface of the rotating shaft (53), and a number of guide grooves (51) are opened on the surface of the arc-shaped guide plate. The guide grooves (51) are used to guide the silver-plated wires one by one. A glue spraying assembly is provided on one side of the machine body (1), and the glue spraying assembly is used to fix the silver-plated wires.

2. A textile device for embedding metal wires according to claim 1, characterized in that: The cutting assembly also includes two fixing plates (2) fixed to the upper surface of the body (1). The two fixing plates (2) are fixed to a fixing block (21) on the side close to each other. An upper cutter (22) and a lower cutter (23) are slidably arranged in the first guide rail (24) on one side of the fixing block (21).

3. A textile device for embedding metal wires according to claim 1, characterized in that: The glue spraying assembly includes a reciprocating screw (4) fixedly connected to the middle of the machine body (1). A sliding ring (41) is slidably connected to the circumferential surface of the reciprocating screw (4). Multiple telescopic tubes (48) are fixedly connected between the circumferential surface of the sliding ring (41) and the machine body (1). A spray plate (46) is fixedly connected to the circumferential surface of the sliding ring (41). The spray plate (46) has several spray holes (47) on the side facing the take-up roller (11).

4. A textile device for embedding metal wires according to claim 3, characterized in that: A limiting block (45) is fixedly attached to the circumferential surface of the sliding ring (41). A limiting plate (42) is fixedly attached to the body (1) at the position corresponding to the limiting block (45). A limiting groove (44) is opened on the lower surface of the limiting plate (42). The sliding ring (41) slides along the limiting groove (44) through the limiting block (45).

5. A textile working method for embedding metal wires using the textile equipment according to any one of claims 1-4, characterized in that: The specific steps include: Step 1: Warping preparation: The staff needs to place the bobbins loaded with silver-plated wire in an orderly manner on the bobbin frame of the warping machine in advance. After starting the equipment, the silver-plated wire slowly unwinds from the surface of the bobbin and passes through the yarn guide device in sequence. After the tension is adjusted, the silver-plated wire will be wound onto the warping beam. The warping beam rotates at a constant speed under the drive of the motor, and the silver-plated wire is evenly wound onto the warping beam. Step 2, Sizing: After warping, the sizing process begins. The warped warp beam is installed on the sizing machine, and the machine is turned on. The silver-plated wires on the warp beam pass through the sizing tank under the action of the traction device. The sizing tank contains a specially prepared sizing solution. The silver-plated wires are fully soaked in the sizing solution as they pass through the sizing tank. The sizing solution adheres to the surface of the wire. Subsequently, the wire passes through the drying room and is dried at a suitable temperature to ensure that the sizing solution adheres firmly and forms a protective layer. Step 3, Weaving and Shaping: After sizing, the treated silver-plated wires are threaded through heddles and inserted into reeds, and then installed on a loom for weaving to form a fabric inlaid with metal wires.

6. A textile working method for embedding metal wires according to claim 5, characterized in that: The warping work in step one specifically includes: First, the silver-plated wires on several spools are passed through the wire feeding plate (12) on the upper surface of the machine body (1), then passed between the upper cutter (22) and the lower cutter (23), and then wound around to the circumference of the take-up roller (11). The take-up roller (11) is started to take up the silver-plated wires. After the winding roller (11) finishes winding, the lower cutter (23) is started to approach the upper cutter (22), and at the same time, the two positioning clamps (35) are driven to clamp the silver-plated wire on one side of the upper cutter (22) and the lower cutter (23); After the clamping work is completed, the upper cutter (22) and the lower cutter (23) cut the silver-plated wire. The clamping assembly prevents the silver-plated wire from rewinding and loosening. Then, the silver-plated wire is sent to the new take-up roller (11) through the two positioning rollers (36) inside the clamping assembly. After the glue is sprayed by the glue spraying assembly, the silver-plated wire is fixed to the take-up roller (11) by the glue. Then, the take-up work is carried out again.

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