A movable prefabricated T-beam hydraulic formwork structure

By setting up a moving auxiliary component on the demolding system of the T-beam formwork, the problem of position offset of the T-beam during demolding is solved, and the stable demolding of the T-beam and the smooth movement of the bottom mold are achieved.

CN118358026BActive Publication Date: 2025-04-04CHINA TIESIJU CIVIL ENGINEERING GROUP CO LTD +2
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Patent Information

Application Number
CN202410549817.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-04-04
Estimated Expiration
2044-05-06

AI Technical Summary

Technical Problem

During the demolding process of existing T-beam formwork, the formed T-beam is prone to positional deviation due to different contact areas, affecting the movement of the bottom mold.

Method used

A movable prefabricated T-beam hydraulic formwork structure is designed to support the T-beam during demolding to prevent position deviation by providing a fixed positional auxiliary assembly on the demolding system, including a rotating cylinder and a telescopic cylinder.

Benefits of technology

It effectively avoids the position deviation of the T beam during demolding, ensures the stability of the T beam and the smooth movement of the bottom mold, and improves construction efficiency.

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Abstract

The invention discloses a movable prefabricated T-beam hydraulic formwork structure, relates to the technical field of T-beam prefabricated formwork, comprises a middle section, a variable section one and a variable section two, wherein the middle section is located between the variable section one and the variable section two, and a replacement section is arranged between the middle section and the variable section one and the variable section two; the middle section, the variable section one and the variable section two all comprise an outer mold support arranged on the outside and an inner formwork, a plurality of outer mold supports on the same side are interconnected to form an outer mold support system, a demoulding system is arranged at the bottom of the two outer mold support systems, a platform system is arranged at the top of the outer mold support system, a movable bottom mold is arranged between the two demoulding systems and below the formwork, a plurality of movable auxiliary components are arranged at the outer end of the demoulding system, the T-beam is supported by the plurality of movable auxiliary components during demoulding, the stability of the formed T-beam during demoulding is ensured, and position displacement is avoided to affect subsequent bottom mold movement.
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Description

Technical Field

[0001] The invention relates to the technical field of prefabricated T-beam formworks, and in particular to a movable prefabricated T-beam hydraulic formwork structure. Background Art

[0002] T-beam refers to a beam with a T-shaped cross section. The protruding parts on both sides are called flanges, and the middle part is called beam ribs (or webs). It is formed by digging out the concrete in the tensile area of ​​the rectangular beam that does not contribute to the bending strength. In addition to having the same bending strength as the original rectangular beam, it can save concrete, reduce the deadweight of the component, and improve the spanning capacity; prefabricated beams can be processed in the factory and then transported to the designated construction site for assembly, so it can effectively shorten the construction period. Due to its many excellent characteristics, T-beams are widely used in current road and bridge construction.

[0003] In order to realize the production and processing of T-beams with longer spans, the existing T-beam templates are generally composed of multiple template units connected end to end. When the template is opened and closed, each template unit is pushed to open and close by its own driving mechanism. Due to the large span of the T-beam, the T-beam is easily deformed or damaged due to uneven force on the front and rear sections when the mold is opened and closed.

[0004] In view of this problem, a Chinese patent (CN113183284A) discloses an automatic hydraulic synchronous opening and closing prefabricated T-beam template. Through automatic hydraulic synchronous opening and closing, the template exerts basically the same force on each part of the finished T-beam during mold closing and demolding, effectively avoiding deformation or damage of the finished T-beam. However, due to the large length span of the T-beam and the different structures of various parts, the contact area between the template and the T-beam is different. During the demolding process, the movement of multiple templates can easily cause the unstable position of the formed T-beam to shift, affecting the movement of the bottom mold. Summary of the invention

[0005] The purpose of the present invention is to provide a movable prefabricated T-beam hydraulic formwork structure, which solves the problem of unstable position deviation of the formed T-beam during demoulding and affecting the movement of the bottom mold by setting a fixed position mobile auxiliary component on the demoulding system.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] A movable prefabricated T-beam hydraulic formwork structure comprises a middle section, a variable section 1 and a variable section 2, wherein the middle section is located between the variable section 1 and the variable section 2, and replacement sections are arranged between the middle section and the variable section 1 and the variable section 2;

[0008] The middle segment, variable segment one and variable segment two all include an outer mold support arranged on the outside and a template on the inside. Multiple outer mold supports on the same side are interconnected to form an outer mold support system. Demolding systems are arranged at the bottom of the two outer mold support systems. A platform system is arranged on the top of the outer mold support system. A movable bottom mold is arranged between the two demoulding systems and below the template. Multiple mobile auxiliary components are arranged at the outer end of the demoulding system, and the T-beam is supported by the multiple mobile auxiliary components during demoulding.

[0009] As a further solution of the present invention: negative bending moment grooves are opened on the templates on both sides of the variable segment, multiple groups of bolts are arranged inside the negative bending moment grooves, and the multiple groups of bolts are connected with negative bending moment cover plates. The prefabricated beam shape can be changed by disassembling the negative bending moment cover plates.

[0010] As a further solution of the present invention: end membrane plates are arranged at the ends of the variable segment 1 and the variable segment 2, and the end membrane plates cooperate with the templates on both sides and the movable bottom mold at the bottom to form a molding area.

[0011] As a further solution of the present invention: the demoulding system includes two fixed base frames located on the ground, the two fixed base frames are respectively located at the bottom of variable segment one and variable segment two, the bottom of the middle segment has a concrete base, and the top of the fixed base frame is provided with a lateral moving component, the lateral moving component is connected to the longitudinal moving component, and the longitudinal moving component is also installed on the concrete base, wherein the lateral moving component is synchronously operated to move the middle segment away from variable segment one and variable segment two, and install a replacement segment.

[0012] As a further solution of the present invention: the lateral movement component includes a lateral movement cylinder, the lateral movement cylinder is fixed on the fixed base frame, and the telescopic rod of the lateral movement cylinder is connected to the longitudinal movement component.

[0013] As a further solution of the present invention: a plurality of longitudinal moving components are provided, and the plurality of longitudinal moving components are fixedly connected by connecting rods, and the longitudinal moving components include two demoulding bases, the top surfaces of the two demoulding bases are inclined, and mounting seats are slidably provided on the top surfaces of the two demoulding bases close to the template side, one side of the top of the mounting seat is movably connected to the outer mold bracket, and fine-tuning components are provided at both ends of the top of the mounting seat to achieve fine-tuning of the outer mold bracket, a support seat is provided on the top surface of the outer end of the demoulding base, and a longitudinal movement cylinder is detachably provided between the two support seats, and the telescopic rod of the longitudinal movement cylinder extends inwardly and is connected to the outer mold bracket.

[0014] As a further solution of the present invention: the fine-tuning component includes a connecting tube connected to the mounting seat, the connecting tube is arranged vertically upward, a spring is sleeved on the outside of the connecting tube, an adjusting screw is threadedly connected to the connecting tube, and the other end of the adjusting screw passes through the outer mold bracket.

[0015] As a further solution of the present invention: the top and bottom of the outer mold support system are cooperatively connected with a mold stabilizing component, the mold stabilizing component includes a top component located at the top and a bottom component located at the bottom, the bottom component includes multiple bidirectional screws and nuts matching therewith, the top component includes a fixed base plate, a plurality of connecting bases are evenly spaced at the bottom of the fixed base plate, matching grooves are provided at both ends of the connecting base, a fixing plate is fixedly provided in the matching groove, a stabilizing screw is installed on the fixing plate, one end of the stabilizing screw passes through the fixing plate and extends outward, and the other end is connected to a limiting plate, the fixing plate is adapted to the matching groove, and a locking nut is provided at the end of the stabilizing screw extending outward.

[0016] As a further solution of the present invention: the mobile auxiliary component includes a mounting vertical seat arranged on the mounting seat, a storage groove is arranged on the side of the mounting vertical seat close to the template, the top of the storage groove is rotatably connected with a rotating seat, a rotating cylinder is fixedly installed on the outer side of the mounting vertical seat, a rotating rod of the rotating cylinder penetrates the mounting vertical seat and is connected with the rotating seat, a telescopic cylinder is fixedly connected to the outer side of the rotating seat, and the telescopic rod of the telescopic cylinder is connected to the auxiliary wheel.

[0017] As a further solution of the present invention: a plurality of supporting screw rods are arranged at the bottom of the outer mold support system for support.

[0018] Beneficial effects of the present invention:

[0019] 1. The present invention ensures the stability of the formed T-beam during demolding by arranging a fixed-position mobile auxiliary component on the demolding system to avoid positional deviation and affect the subsequent movement of the bottom mold. During demolding, the rotating seat is driven to rotate counterclockwise by 90 degrees by starting the rotating cylinder so that the rotating seat and the mounting vertical seat are kept vertically horizontal. Then, the telescopic cylinder is started to push the auxiliary wheels forward to resist the ribs on both sides of the T-beam. Then, the demolding system is started for demolding to ensure that when the demolding system is demolding, the T-beam is resisted by the auxiliary wheels on both sides and no positional deviation occurs.

[0020] 2. The present invention is provided with fine-tuning components at both ends of the top of the mounting seat, one end of the fine-tuning component is connected to the mounting seat, and the other end is connected to the outer mold bracket. The outer mold bracket is fine-tuned by multiple fine-tuning components in multiple longitudinal moving components, so that the template heights of the variable segment one, the middle segment and the variable segment two are flush, thereby ensuring the prefabricated size accuracy of the T-beam.

[0021] 3. The present invention has a mold stabilizing component connected to the top and bottom of the two outer mold support systems to fix and limit the templates on both sides during mold casting to ensure the quality of the T-beam. At the same time, the top component of the mold stabilizing component concentrates multiple stabilizing screws for easy use, and is more tidy and convenient to store, saving installation time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will be further described below in conjunction with the accompanying drawings.

[0023] Figure 1 It is a schematic diagram of the overall top view of the structure of the present invention;

[0024] Figure 2 It is a schematic diagram of the overall front view structure of the present invention;

[0025] Figure 3 It is a schematic diagram of the overall side view structure of the present invention;

[0026] Figure 4 It is a schematic diagram of the connection structure between the mobile auxiliary component and the demoulding system of the present invention;

[0027] Figure 5 yes Figure 4 A schematic diagram of the enlarged structure of the middle A area;

[0028] Figure 6 This is a schematic diagram of the mold clamping state of the present invention;

[0029] Figure 7 It is a schematic diagram of the demoulding state of the present invention;

[0030] Figure 8 It is a schematic diagram of the top component structure of the mold clamping and stabilizing component of the present invention;

[0031] Fig. 9 It is a schematic diagram of the cross-sectional structure of the top component of the mold clamping and stabilizing component of the present invention;

[0032] Fig.10 It is a schematic diagram of the template structure on one side of the present invention;

[0033] Fig.11 is a schematic diagram of the structure of the mobile auxiliary component of the present invention;

[0034] Fig.12 It is a schematic diagram of the end membrane plate structure of the present invention.

[0035] In the figure: 1, variable segment 1; 11, negative bending moment cover plate; 12, transverse partition; 2, middle segment; 3, variable segment 2; 31, comb plate; 32, end membrane plate; 4, replacement segment; 5, demoulding system; 51, fixed base; 52, transverse cylinder; 53, demoulding base; 54, mounting seat; 55, support seat; 56, longitudinal cylinder; 57, fine-tuning assembly; 571, connecting tube; 572, spring; 573, adjusting screw; 57 4. Clamping part; 58. Support screw; 6. Platform system; 7. Mobile bottom mold; 8. Mobile auxiliary component; 81. Install vertical seat; 82. Rotating cylinder; 83. Telescopic cylinder; 84. Auxiliary wheel; 9. Mold clamping and stabilizing component; 91. Fixed base plate; 92. Connecting base; 93. Matching groove; 94. Fixed plate; 95. Stabilizing screw; 96. Locking nut; 97. Bidirectional screw; 10. External mold bracket; 101. Template. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] The present invention Figure 1-Figure 12 As shown, a movable prefabricated T-beam hydraulic formwork structure is designed. By setting a fixed-position movable auxiliary component 8 on the demoulding system 5, the stability of the formed T-beam during demoulding is ensured to avoid position deviation and affect the subsequent bottom mold movement.

[0038] Among them Figure 1 and Figure 2 As shown, the hydraulic formwork structure of the present invention includes a middle segment 2 in the middle part and a variable segment 1 and a variable segment 2 3 located at both ends, and a replacement segment 4 is provided between the middle segment 2 and the variable segment 1 and the variable segment 2 3. By changing the length of the replacement segment 4, the length of the overall structure can be changed, which is suitable for prefabrication of T-beams of different lengths.

[0039] Further Figure 3 The middle segment 2, variable segment 1 and variable segment 2 3 shown in the figure all include outer mold supports 10 arranged at corresponding positions on both sides, and the outer mold supports 10 at multiple positions on both sides are connected to each other on the same side to form a corresponding outer mold support system, and the inner side of the outer mold supports 10 at the corresponding position is connected to the corresponding template 101, wherein the templates 101 corresponding to the middle segment 2, variable segment 1 and variable segment 2 3 are respectively selected according to actual needs, and the bottom of the two outer mold support systems are provided with a demoulding system 5 for demoulding the templates 101 at different positions, and a lateral moving component is also provided in the demoulding system 5, and the lateral moving components on both sides are synchronously operated to remove the middle segment 2 from the variable segment 1 and variable segment 2 3, and install the replacement segment 4, and further a platform system 6 is provided on the top of the outer mold support system, and the platform system 6 is a construction operation platform in the prior art and will not be described in detail here;

[0040] Further Figure 3As shown, a movable bottom mold 7 is arranged between the two demoulding systems 5 and below the template 101. On the one hand, it is used for prefabrication of T-beams in cooperation with the template 101, and on the other hand, it is used for transferring the T-beams after demoulding to the curing area for curing. In order to stably limit the T-beams during demoulding, a plurality of movable auxiliary components 8 are arranged at the outer ends of the demoulding systems 5 on both sides, which are used for supporting the T-beams during demoulding to prevent the template 101 from pulling the T-beams and causing the position of the T-beams to shift, and a mold stabilizing component 9 is connected to the top and bottom of the two outer mold support systems, which is used for fixing and limiting the templates 101 on both sides during mold casting to ensure the quality of the T-beams.

[0041] Among them Figure 1 As shown, in order to replace the simply supported T-beam and the continuous T-beam, negative bending moment cover plates 11 are provided on the templates 101 on both sides of the variable segment 1, wherein a negative bending moment groove is provided on the template 101 at the position corresponding to the negative bending moment cover plate 11, and a plurality of groups of bolts are provided inside the negative bending moment groove, and the negative bending moment cover plate 11 is fixed by the bolts. When the continuous T-beam is cast, the negative bending moment cover plate 11 is removed, and the bolts are rotated to be flush with the groove surface for casting. When the simply supported T-beam is cast, the negative bending moment cover plate 11 is fixed to the top of the negative bending moment groove by bolts, the negative bending moment groove is completed, and casting is carried out.

[0042] Further Figure 1 As shown, at the ends of the variable segment 1 and the variable segment 2, there are provided Fig.12 The end membrane plate 32 shown is used to form a forming area for casting prefabricated T-beams by cooperating with the templates 101 on both sides and adding the movable bottom template 7.

[0043] The present invention Figure 2 As shown, the templates 101 on both sides of the variable segment 1 1 , the middle segment 2 , and the variable segment 2 3 are provided with transverse partitions 12 at the ribs of the T beams corresponding to the ribs of the T beams for sealing and pouring.

[0044] Further Fig.10 As shown, comb plates 31 are provided on the top of the two side templates 101 for positioning.

[0045] In order to realize demoulding of the template 101, as Figure 2-Figure 4 As shown, the demoulding system 5 includes a fixed base frame 51 located on the ground, and the two fixed base frames 51 are respectively located at the bottom of the variable segment 1 and the variable segment 2 3. A concrete base is provided at the bottom of the middle segment 2, and lateral moving components are symmetrically arranged on both sides of the top of the two fixed base frames 51. The lateral moving components include a lateral moving cylinder 52 fixed on the fixed base frame 51, and the telescopic rod of the lateral moving cylinder 52 is connected to a plurality of longitudinal moving components, and the plurality of longitudinal moving components are fixedly connected by connecting rods. Furthermore, longitudinal moving components are also symmetrically arranged on the concrete base to realize the demoulding movement of the middle segment 2.

[0046] The further transverse moving assembly drives a plurality of connected longitudinal moving assemblies to move by starting the transverse moving cylinder 52, and the longitudinal moving assembly drives the variable segment 1 or the variable segment 2 3 to move to both sides, thereby further realizing the replacement of the replacement segment 4 and changing the beam length.

[0047] The vertical movement components are as follows Figure 3 As shown, it includes a demoulding base 53 sliding on both sides of a fixed base frame 51, and the top surfaces of the two demoulding bases 53 on the same side are inclined, and are inclined downward from the inside to the outside, wherein the top surfaces of the two demoulding bases 53 are slidably provided with mounting seats 54 on the side close to the template 101, and the top of the mounting seat 54 is movably connected to the outer mold bracket 10 at the corresponding position close to the template 101 (the outer mold bracket 10 can be moved up and down by the limit pins on both sides of the outer mold bracket 10 and the U-shaped groove on the top of the mounting seat 54), and fine-tuning components 57 are provided at both ends of the top of the mounting seat 54, one end of the fine-tuning component 57 is connected to the mounting seat 54, and the other end is connected to the outer mold bracket 10 is connected, and the outer mold bracket 10 is fine-tuned by multiple fine-adjusting components 57 in the multiple longitudinal moving components, so that the templates 101 of the variable segment 1, the middle segment 2 and the variable segment 2 3 are highly flush, ensuring the prefabricated dimensional accuracy of the T-beam, and further, a support seat 55 is arranged on the top surface of the outer end of the demoulding base 53, and a longitudinal movement cylinder 56 is detachably arranged between the two support seats 55, and the telescopic rod of the longitudinal movement cylinder 56 extends inwardly and is connected with the outer mold bracket 10 at the corresponding position. By starting the longitudinal movement cylinder 56, the outer mold bracket 10 is driven to retract, and the outer mold bracket 10 drives the mounting seat 54 to slide outward on the inclined surface of the demoulding base 53, so as to realize the longitudinal and vertical demoulding action.

[0048] Further Figure 2 As shown, the demoulding base 53 in the longitudinal moving assembly located at the bottom of the middle segment 2 is fixed on the concrete base, and the demoulding process is consistent with the variable segment 1 and the variable segment 2 3. By starting the longitudinal moving cylinder 56 to drive the outer mold bracket 10 to retract, the outer mold bracket 10 drives the mounting seat 54 to slide outward on the inclined surface of the demoulding base 53, thereby realizing the longitudinal and vertical demoulding action.

[0049] During the demoulding process, all longitudinal cylinders 56 move synchronously to achieve synchronous traction of the outer mold support system to complete the demoulding.

[0050] Further Figure 4 and Figure 5As shown, the above-mentioned fine-tuning component 57 includes a connecting tube 571 connected to the mounting seat 54, the connecting tube 571 is vertically arranged upward, and a spring 572 is sleeved on the outside of the connecting tube 571, and an adjusting screw 573 is threadedly connected to the connecting tube 571, and the other end of the adjusting screw 573 passes through the supporting cross bar at the bottom of the outer mold bracket 10, and limiting plates are arranged on the adjusting screw 573 and on the upper and lower sides of the supporting cross bar, and a clamping portion 574 is fixed on the top of the adjusting screw 573 for clamping with a rotating tool to realize the rotation adjustment of the adjusting screw 573.

[0051] When the templates 101 of the variable segment 1 1 , the middle segment 2 and the variable segment 2 3 are not aligned, the height of the template 101 is adjusted by rotating the adjusting screw 573 at the corresponding position through the adjusting tool, thereby achieving the alignment of multiple templates 101 .

[0052] In order to further ensure the stability of the template 101 during pouring, the above-mentioned mold-closing and stabilizing component 9 is set, and the mold-closing and stabilizing component 9 includes a top component located at the top and a bottom component located at the bottom, and the bottom component includes a plurality of bidirectional screws 97 and nuts matched therewith, and the bidirectional screws 97 at the bottom penetrate the bottom of the template 101 on both sides and the movable bottom mold 7 panel and cooperate with the nuts at both ends to achieve the stability of the bottom, and the top component at the top includes a fixed base plate 91, and a plurality of connecting bases 92 are arranged at equal intervals at the bottom of the fixed base plate 91, and the two ends of the plurality of connecting bases 92 are provided with matching grooves 93, and the fixing plates 9 are fixedly arranged in the matching grooves 93. 4. A stabilizing screw 95 is installed on the fixing plate 94. One end of the stabilizing screw 95 passes through the fixing plate 94 and extends outward, and the other end is connected to the limiting plate. The fixing plate 94 is adapted to the matching groove 93 and can slide in the matching groove 93. A locking nut 96 is provided at the end of the stabilizing screw 95 extending outward. When stabilizing the upper end, the top component is installed in the corresponding position, and multiple stabilizing screws 95 on both sides are passed through the top matching frame of the outer mold bracket 10 and locked with the locking nuts 96 to achieve the stabilization of the templates 101 on both sides after the mold is closed (the variable segment 1, the middle segment 2 and the variable segment 2 3 all have corresponding mold closing stabilizing components 9 for stabilization).

[0053] Further the movable bottom mold 7 of the present invention is as follows Figure 3 As shown, it includes a panel, a pedestal is arranged at the bottom of the panel, and the bottom of the pedestal on both sides is connected to a wheel-rail mounting box, in which wheels and rails are installed, and a motor is arranged on the inner side of the wheel-rail mounting box, and the motor drives the wheels and rails to move, thereby realizing the movement of the movable bottom mold 7.

[0054] Further Figure 3 and Fig.11As shown, the above-mentioned moving auxiliary component 8 includes a mounting vertical seat 81 arranged on the mounting seat 54, a receiving groove is arranged on the side of the mounting vertical seat 81 close to the template 101, and the top of the receiving groove is rotatably connected with a rotating seat, and a rotating cylinder 82 is fixedly installed on the outer side surface of the mounting vertical seat 81, and the rotating rod of the rotating cylinder 82 passes through the mounting vertical seat 81 and is connected with the rotating seat, and the outer side surface of the rotating seat is fixedly connected with a telescopic cylinder 83, and the telescopic rod of the telescopic cylinder 83 is connected with an auxiliary wheel 84. When demoulding, the cross partitions 12 on both sides are removed, and then the rotating cylinder 82 is started to drive the rotating seat to rotate counterclockwise by ninety degrees, so that the rotating seat and the mounting vertical seat 81 are vertically kept horizontal, and then the telescopic cylinder 83 is started to push the auxiliary wheel 84 to extend forward to resist the ribs on both sides of the T beam, and then the demoulding system 5 is started to demould, to ensure that when the demoulding system 5 is demoulded, the T beam is resisted by the auxiliary wheels 84 on both sides, and no position deviation occurs. After demoulding, the auxiliary wheels 84 are retracted, and the formed T beam is driven for transportation by moving the bottom mold 7.

[0055] Further Figure 4 As shown, a support screw 58 is provided at the bottom of the outer mold support system, and the outer mold support system is further supported by multiple support screws 58 to maintain the stability of the overall structure.

[0056] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0057] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0058] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A movable prefabricated T-beam hydraulic formwork structure, comprising a middle section (2), a variable section one (1) and a variable section two (3), characterized in that: The middle segment (2) is located between the variable segment 1 (1) and the variable segment 2 (3), and a replacement segment (4) is provided between the middle segment (2) and the variable segment 1 (1) and the variable segment 2 (3); The middle segment (2), the first variable segment (1) and the second variable segment (3) all comprise an outer mold support (10) arranged on the outside and a template (101) arranged on the inside. A plurality of outer mold supports (10) on the same side are interconnected to form an outer mold support system. A demoulding system (5) is arranged at the bottom of the two outer mold support systems. A platform system (6) is arranged at the top of the outer mold support system. A movable bottom mold (7) is arranged between the two demoulding systems (5) and below the template (101). A plurality of movable auxiliary components (8) are arranged at the outer end of the demoulding system (5). The T-beam is supported by the plurality of movable auxiliary components (8) during demoulding. The demoulding system (5) comprises two fixed base frames (51) located on the ground, the two fixed base frames (51) are respectively located at the bottom of the variable segment 1 (1) and the variable segment 2 (3), the bottom of the middle segment (2) has a concrete base, and the top of the fixed base frame (51) is provided with a lateral movement component, the lateral movement component is connected to the longitudinal movement component, and the concrete base is also installed with a longitudinal movement component, wherein the lateral movement component is synchronously operated to remove the middle segment (2) from the variable segment 1 (1) and the variable segment 2 (3) and install a replacement segment (4); a plurality of longitudinal movement components are provided, and the plurality of longitudinal movement components are fixedly connected by connecting rods, and the longitudinal movement components are connected to the longitudinal movement components by connecting rods. The moving assembly comprises two demoulding bases (53), the top surfaces of the two demoulding bases (53) are inclined, and a mounting seat (54) is slidably arranged on one side of the top surface of the two demoulding bases (53) close to the template (101), one side of the top of the mounting seat (54) is movably connected to the outer mold support (10), and both ends of the top of the mounting seat (54) are provided with fine adjustment components (57) to achieve fine adjustment of the outer mold support (10), and a support seat (55) is arranged on the top surface of the outer end of the demoulding base (53), and a longitudinal movement cylinder (56) is detachably arranged between the two support seats (55), and the telescopic rod of the longitudinal movement cylinder (56) extends inwardly and is connected to the outer mold support (10); The mobile auxiliary component (8) comprises a mounting vertical seat (81) arranged on the mounting seat (54), a storage groove being arranged on a side of the mounting vertical seat (81) close to the template (101), the top of the storage groove being rotatably connected to a rotating seat, a rotating cylinder (82) being fixedly mounted on the outer side surface of the mounting vertical seat (81), a rotating rod of the rotating cylinder (82) passing through the mounting vertical seat (81) and connected to the rotating seat, a telescopic cylinder (83) being fixedly connected to the outer side surface of the rotating seat, and the telescopic rod of the telescopic cylinder (83) being connected to an auxiliary wheel (84).

2. A movable prefabricated T-beam hydraulic formwork structure according to claim 1, characterized in that: Negative bending moment grooves are provided on the templates (101) on both sides of the variable section 1 (1), and a plurality of groups of bolts are arranged inside the negative bending moment grooves. The plurality of groups of bolts are cooperatively connected with negative bending moment cover plates (11), and the precast beam shape can be changed by disassembling the negative bending moment cover plates (11).

3. The movable prefabricated T-beam hydraulic formwork structure according to claim 1 is characterized in that: End membrane plates (32) are provided at the ends of the variable segment 1 (1) and the variable segment 2 (3), and the end membrane plates (32) cooperate with the templates (101) on both sides and the movable bottom mold (7) at the bottom to form a molding area.

4. The movable prefabricated T-beam hydraulic formwork structure according to claim 1 is characterized in that: The transverse movement assembly comprises a transverse movement cylinder (52), which is fixed on a fixed base frame (51), and a telescopic rod of the transverse movement cylinder (52) is connected to the longitudinal movement assembly.

5. The movable prefabricated T-beam hydraulic formwork structure according to claim 1 is characterized in that: The fine adjustment component (57) comprises a connecting tube (571) connected to the mounting seat (54); the connecting tube (571) is arranged vertically upward; a spring (572) is sleeved on the outside of the connecting tube (571); an adjusting screw (573) is threadedly connected to the connecting tube (571); and the other end of the adjusting screw (573) passes through the outer mold bracket (10).

6. The movable prefabricated T-beam hydraulic formwork structure according to claim 1, characterized in that: The top and bottom of the outer mold support system are matched and connected with a mold clamping and stabilizing component (9), the mold clamping and stabilizing component (9) includes a top component located at the top and a bottom component located at the bottom, the bottom component includes a plurality of bidirectional screws (97) and nuts matched therewith, the top component includes a fixed base plate (91), a plurality of connecting bases (92) are arranged at equal intervals at the bottom of the fixed base plate (91), both ends of the connecting bases (92) are provided with matching grooves (93), a fixing plate (94) is fixedly arranged in the matching groove (93), a stabilizing screw (95) is installed on the fixing plate (94), one end of the stabilizing screw (95) passes through the fixing plate (94) and extends outwards, and the other end is connected to a limiting plate, the fixing plate (94) is matched with the matching groove (93), and a locking nut (96) is arranged at one end of the stabilizing screw (95) extending outwards.

7. The movable prefabricated T-beam hydraulic formwork structure according to claim 1, characterized in that: A plurality of supporting screw rods (58) are arranged at the bottom of the outer mold support system for support.

Citation Information

Patent Citations

  • Prefabricated T-beam formwork capable of automatic hydraulic synchronous opening and closing

    CN113183284A

  • Movable pedestal formwork system for precast beam and construction field area of movable pedestal formwork system

    CN211806822U

  • Integral-type double-t-beam pouring mold assembly and disassembly device, and assembly and disassembly method

    WO2022116612A1