Fully automatic high-speed inspection machine capable of multi-angle imaging

By designing a fully automatic high-speed detection machine that can be imaged from multiple angles, combined with X-ray detection and product rotation device, the existing detection methods are solved, and efficient, automated and high-precision detection of the battery is achieved.

CN118455103BActive Publication Date: 2025-03-25SHENZHEN ZHUO MAO TECH
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Patent Information

Application Number
CN202410693515.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-25
Estimated Expiration
2044-05-31

AI Technical Summary

Technical Problem

The existing cylindrical winding battery detection mainly relies on manual semi-automatic detection, which leads to cumbersome detection steps and low efficiency. The existing automated detection equipment is not very automated, making it impossible to achieve comprehensive and high-precision detection.

Method used

A fully automatic high-speed detection machine that can be imaged from multiple angles is designed. It adopts the principle of X-ray detection and combines the product rotation device to realize the automatic loading, clamping limit, transmission, detection, sorting and unloading of the battery, ensuring high degree of automation and high working efficiency.

Benefits of technology

It realizes fully automated detection of the battery, improves the efficiency and accuracy of the detection, and ensures the comprehensiveness and high quality of the detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a fully automatic high-speed inspection machine capable of multi-angle imaging, including a jig transmission line, the jig transmission line is in a ring structure, the jig transmission line is used to transmit a loading jig loaded with a product to be tested; a loading and unloading transfer device and a unloading transfer device are respectively arranged at both ends of one side of the jig transmission line; a detection device, the detection device includes an X-ray emitting mechanism and an X-ray receiving mechanism; the X-ray emitting mechanism and the X-ray receiving mechanism are respectively arranged above and below the other side of the jig transmission line. The present invention can realize a series of processes such as automatic loading, clamping and limiting, transmission, detection, and sorting and unloading of batteries, with a high degree of automation and high work efficiency. At the same time, a product rotation device is provided, which can drive the battery to rotate when detecting the battery, thereby realizing imaging detection at different angles, making the detection more comprehensive and with higher detection accuracy.
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Description

Technical Field

[0001] The invention relates to the technical field of battery detection, and in particular to a full-automatic high-speed detection machine capable of multi-angle imaging. Background Art

[0002] Lithium batteries are batteries composed of cells formed by winding, also known as wound batteries. Currently, the commonly used wound batteries include power wound batteries, digital wound batteries, cylindrical wound batteries, laminated wound batteries, and button wound batteries. Quality inspection is an extremely important part of the lithium battery production process. If unqualified products enter the market, it will increase a series of safety hazards.

[0003] At present, the inspection of cylindrical wound batteries is still mainly carried out by manual semi-automatic inspection, that is, manual use of corresponding inspection instruments to inspect the batteries one by one. The inspection steps are cumbersome, there are many manual interventions, the cost of manual inspection is high, and the inspection efficiency is low. At the same time, there are some automatic inspections based on x-ray inspection technology, but the existing x-ray inspection equipment has a low degree of automation, requires many steps of manual participation, and cannot quickly locate the product to be inspected. At the same time, the battery is fixed by the fixture, so it can only realize imaging inspection at a certain angle of the battery. The inspection is not comprehensive and the inspection accuracy is not high, so it needs to be improved. Summary of the invention

[0004] The purpose of the present invention is to provide a fully automatic high-speed inspection machine capable of multi-angle imaging. The inspection machine is based on the detection principle of X-rays and can realize a series of processes such as automatic loading, clamping and limiting, transmission, inspection, and sorting and unloading of batteries. It has a high degree of automation and high work efficiency. At the same time, a product rotation device is provided, which can drive the battery to rotate when inspecting the battery, thereby realizing imaging inspection at different angles, making the inspection more comprehensive and the inspection accuracy higher.

[0005] In order to achieve the above purpose, the following technical solutions are adopted:

[0006] A fully automatic high-speed inspection machine capable of multi-angle imaging, comprising

[0007] A jig transmission line, the jig transmission line is in a ring structure, and the jig transmission line is used to transmit a loading jig loaded with a product to be tested; a loading transfer device and a unloading transfer device are respectively arranged at both ends of one side of the jig transmission line;

[0008] A detection device, the detection device comprising an X-ray emitting mechanism and an X-ray receiving mechanism; the X-ray emitting mechanism and the X-ray receiving mechanism are respectively arranged above and below the other side of the fixture transmission line;

[0009] A product rotating device, which is installed on the other side of the fixture transmission line and arranged between the X-ray emitting mechanism and the X-ray receiving mechanism; the product rotating device is at least used to drive the product to be tested in the loading fixture to perform rotational motion;

[0010] A sorting and unloading device is also arranged at one end of the jig transmission line close to the unloading and transferring device.

[0011] Furthermore, the loading and transferring device includes a loading transmission line arranged on one side of the jig transmission line, a loading distance changing mechanism arranged at one end of the loading transmission line, a first Y-axis manipulator arranged above one end of the loading transmission line, a first X-axis manipulator arranged across the loading transmission line and the jig transmission line, and a first jig clamping mechanism installed on one side of the jig transmission line and located below the first X-axis manipulator.

[0012] Furthermore, the feeding pitch-changing mechanism includes a first pitch-changing frame, a pitch-changing sliding seat slidably arranged on the top of the first pitch-changing frame, and a pitch-changing translation mechanism installed on one side of the first pitch-changing frame and connected to the pitch-changing sliding seat; a plurality of first pitch-changing rails and a plurality of second pitch-changing rails are provided on the top of the first pitch-changing frame, and the plurality of first pitch-changing rails and the plurality of second pitch-changing rails are symmetrically arranged along the center line of one side of the top of the first pitch-changing frame; each of the first pitch-changing rails and the second pitch-changing rails includes a first pitch-changing groove, a second pitch-changing groove connected to the tail of the first pitch-changing groove, and a The third pitch changing slot; the first pitch changing slot and the third pitch changing slot are both arranged parallel and spaced apart along the width direction of the first pitch changing frame; the second pitch changing slot of the first pitch changing track is inclined toward one end of the top of the first pitch changing frame, and the second pitch changing slot of the second pitch changing track is inclined toward the other end of the top of the first pitch changing frame; a pitch changing slot hole is arranged at the top of the pitch changing sliding seat along its length direction, and a number of pitch changing jigs for carrying the product to be tested are slidably arranged in the pitch changing slot hole; a pitch changing guide wheel is installed at the bottom of each of the pitch changing jigs in the horizontal direction, and each pitch changing guide wheel is arranged in a corresponding first pitch changing slot.

[0013] Furthermore, a first profiling block is connected to the top of the variable distance jig, and a first profiling slot for loading the product to be tested is provided on the top of the first profiling block; a variable distance guide rod is also installed in the variable distance slot along its length direction, and a first linear bearing is installed on the variable distance jig, and the variable distance jig is slidably connected to the variable distance guide rod via the first linear bearing.

[0014] Furthermore, the loading jig includes a jig connecting seat connected to the jig transmission line, a jig loading seat connected to the jig connecting seat, and a carrying fixture installed on the jig loading seat; the carrying fixture is also provided with a first carrying slot for loading the product to be tested; the jig loading seat is also provided with a first limiting shaft, which is movably inserted into the first carrying slot from one end of the carrying fixture and can rotate relative to the first carrying slot; the jig loading seat is also provided with a first positioning shaft, which is movably inserted into the first carrying slot from the other end of the carrying fixture and can translate and rotate relative to the first carrying slot.

[0015] Furthermore, the jig loading seat includes a first bottom plate connected to the top of the jig connecting seat, and a first vertical plate and a second vertical plate arranged at intervals on the top of the first bottom plate; the bearing fixture is installed between the first vertical plate and the second vertical plate; one side of the first vertical plate is also connected to a first fixed block, and a first bearing is also installed on the first fixed block; one end of the first limiting shaft is connected to the first bearing, and the other end of the first limiting shaft is movably inserted in the first bearing groove; the jig loading seat also includes a first push plate arranged close to one side of the second vertical plate, and a second bearing is also installed on the first push plate; the middle part of the first positioning shaft is connected to the second bearing; one end of the first positioning shaft is movably inserted in the first bearing groove, and the other end of the first positioning shaft is also installed with a first connecting cover for connecting to the product rotating device.

[0016] Furthermore, the jig loading seat also includes a second push plate and a first guide rod; the second push plate is movably arranged between the first vertical plate and the second vertical plate, and a first spring is also connected between one side of the second push plate and one side of the second vertical plate; a guide bearing is also installed on the second vertical plate; the middle part of the first guide rod is connected to the guide bearing, and the two ends of the first guide rod are respectively connected to the first push plate and the second push plate.

[0017] Furthermore, the first fixture clamping mechanism includes a first translation cylinder, and a first push rod connected to the first translation cylinder and arranged on one side of the lower part of the first push plate; a first buffer rubber pad is also provided on the upper part of the side of the first push rod close to the first push plate; the first translation cylinder is used to drive the first push rod to move in the direction of the first push plate, so that the first buffer rubber pad contacts the first push plate, thereby driving the first push plate to perform synchronous translation movement.

[0018] Furthermore, the product rotation device includes a first fixed seat, a second translation cylinder installed on the first fixed seat, a first translation seat connected to the second translation cylinder, a first suction rod movably installed on the first translation seat, and a rotation drive assembly installed on the first translation seat and used to drive the first suction rod to rotate; a first suction cup is installed at one end of the first suction rod, and a vacuum air source connector is installed at the other end of the first suction rod; the second translation cylinder is used to drive the first suction rod to translate in the direction of the loading fixture so that the first suction cup contacts the first connecting cover.

[0019] Furthermore, the X-ray emitting mechanism includes a first emitting frame, an X-ray emitting source arranged at the bottom of the first emitting frame, and a shielding assembly arranged near the emitting port of the X-ray emitting source; an adjusting screw connected to the X-ray emitting source is also installed on the first emitting frame; the X-ray receiving mechanism includes a Z-axis adjustment mechanism, and a flat-panel detector connected to the Z-axis adjustment mechanism.

[0020] By adopting the above scheme, the beneficial effects of the present invention are:

[0021] The inspection machine is based on the X-ray detection principle and can realize a series of processes such as automatic loading, clamping and limiting, transmission, inspection, sorting and unloading of batteries. It has a high degree of automation and high work efficiency. At the same time, it is equipped with a product rotation device, which can drive the battery to rotate during battery inspection, thereby realizing imaging inspection at different angles, making the inspection more comprehensive and more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a structural schematic diagram of the feeding and pitch changing mechanism of the present invention;

[0024] Figure 3 It is a structural schematic diagram of the variable distance fixture of the present invention;

[0025] Figure 4 It is a structural schematic diagram of the loading fixture of the present invention;

[0026] Figure 5 It is a structural schematic diagram of the loading fixture and the first fixture clamping mechanism of the present invention;

[0027] Figure 6 It is a structural schematic diagram of the loading fixture and the product rotating device of the present invention;

[0028] Figure 7 It is a structural schematic diagram of the detection device of the present invention;

[0029] The accompanying drawings illustrate:

[0030] 1. Jig transmission line; 2. Loading jig; 3. Loading transfer device; 4. Unloading transfer device; 5. Inspection device; 6. Product rotating device; 7. Sorting unloading device; 8. Visual inspection camera; 21. Jig connection seat; 22. Carrying fixture; 23. First limit axis; 24. First positioning axis; 25. First bottom plate; 26. First vertical plate; 27. Second vertical plate; 28. First fixed block; 29. ​​First push plate; 20. First connection cover; 31. Loading transmission line; 32. Loading variable pitch mechanism; 33. First Y-axis manipulator; 34. First X-axis manipulator; 35. First jig opening and clamping mechanism; 51. X-ray emitting mechanism; 52. X-ray receiving mechanism; 53. Shielding component; 61. The first fixed seat; 62, the second translation cylinder; 63, the first translation seat; 64, the first suction rod; 65, the rotation drive assembly; 66, the first suction cup; 67, the vacuum air source connector; 68, the first sliding seat; 69, the second spring; 201, the second push plate; 202, the first guide rod; 203, the first spring; 204, the first positioning block; 321, the first variable pitch frame; 322, the variable pitch sliding seat; 323, the variable pitch translation mechanism; 324, the first variable pitch track; 325, the second variable pitch track; 326, the variable pitch fixture; 327, the variable pitch guide wheel; 328, the first profiling block; 329, the variable pitch guide rod; 351, the first translation cylinder; 352, the first push rod; 353, the first buffer rubber pad. DETAILED DESCRIPTION

[0031] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0032] Reference Figures 1 to 7 As shown, the present invention provides a fully automatic high-speed inspection machine capable of multi-angle imaging. In one embodiment, it includes

[0033] A jig transmission line 1, which is in a ring structure and is used to transmit a loading jig 2 loaded with a product to be tested; a loading transfer device 3 and a unloading transfer device 4 are respectively arranged at two ends of one side of the jig transmission line 1;

[0034] A detection device 5, the detection device 5 comprising an X-ray emitting mechanism 51 and an X-ray receiving mechanism 52; the X-ray emitting mechanism 51 and the X-ray receiving mechanism 52 are respectively arranged above and below the other side of the fixture transmission line 1;

[0035] A product rotating device 6, which is installed on the other side of the fixture transmission line 1 and arranged between the X-ray emitting mechanism 51 and the X-ray receiving mechanism 52; the product rotating device 6 is at least used to drive the product to be tested in the loading fixture 2 to rotate;

[0036] A sorting and unloading device 7 is also arranged at one end of the jig transmission line 1 close to the unloading and transferring device 4 .

[0037] Continue to refer to Figures 1 to 7 As shown, in this embodiment, the fixture transmission line 1 can adopt the existing magnetic levitation transmission line with a ring structure, and the detection device 5 is provided with multiple groups (which can be set according to the detection requirements), and the detection device 5 is arranged at the detection position of the fixture transmission line 1. The detection device 5 includes an X-ray emitting mechanism 51 and an X-ray receiving mechanism 52, wherein the X-ray emitting mechanism 51 includes a first launch frame, an X-ray emission source arranged at the bottom of the first launch frame, and a shielding component 53 arranged near the emission port of the X-ray emission source (the shielding component 53 includes a shielding cylinder and a shielding plate connected to the shielding cylinder. When not detecting, the shielding cylinder drives the shielding plate to block the emission port to prevent X-ray leakage). At the same time, an adjusting screw connected to the X-ray emission source is also installed on the first launch frame, and the position of the X-ray emission source can be manually adjusted to meet different usage requirements.

[0038] The X-ray receiving mechanism 52 includes a Z-axis adjustment mechanism (which can be a linear motor module) and a flat-panel detector connected to the Z-axis adjustment mechanism; the Z-axis adjustment mechanism can drive the flat-panel detector to rise and fall to adjust the distance between the flat-panel detector and the X-ray emission source, thereby realizing detection of different magnifications; in addition, a product rotation device 6 is also provided at the battery detection position. When the battery is detected, the product rotation device 6 can drive the battery to rotate, thereby realizing imaging detection at different angles, making the detection more comprehensive and the detection accuracy higher. In addition, a visual detection position is also provided. The visual detection position is located on the path where the jig transmission line 1 transmits the loaded jig 2 to the detection position. The visual detection position is provided with a visual detection camera 8 arranged above the jig transmission line 1 to perform visual code scanning and correction (the visual detection position is also provided with a product rotation device 6 located on one side of the jig transmission line 1, which can facilitate correction of the battery).

[0039] The structures and working principles of the loading and unloading transfer device 3 and the unloading and unloading transfer device 4 are basically similar (the following mainly describes the principle of the loading and unloading device 3). The loading and unloading device 3 is mainly used to transfer the battery to the loading fixture 2, while the unloading and unloading device 4 transfers the battery after the inspection to the sorting and unloading device 7 for sorting and unloading; in this embodiment, the sorting and unloading device 7 includes an unloading transmission line, a tray unloading stacker arranged on one side of the unloading transmission line, a tray loading stacker arranged on one side of the tray unloading stacker, and a stacker spanning the tray unloading stacker and the tray loading stacker. The tray transfer mechanism above the material palletizer, and the sorting robot spanning the unloading transmission line and the tray unloading palletizer; the unloading transfer device 4 can transfer the batteries that have completed the inspection to the unloading transmission line, and then the unloading transmission line will continue to transfer the batteries to the predetermined sorting unloading position. At this time, the tray transfer mechanism has transferred the empty tray from the tray loading palletizer to the tray unloading palletizer, and then the sorting robot will transfer the qualified and unqualified batteries to the corresponding areas of the tray respectively. After the tray is full, the tray unloading palletizer will unload the tray containing batteries.

[0040] In one embodiment, the loading and transferring device 3 includes a loading transmission line 31 arranged on one side of the jig transmission line 1, a loading distance changing mechanism 32 arranged at one end of the loading transmission line 31, a first Y-axis manipulator 33 arranged above one end of the loading transmission line 31, a first X-axis manipulator 34 arranged across the loading transmission line 31 and above the jig transmission line 1, and a first jig clamping mechanism 35 installed on one side of the jig transmission line 1 and located below the first X-axis manipulator 34.

[0041] In this embodiment, the loading transmission line 31 can directly adopt a conventional assembly line. The first X-axis manipulator 34 and the first Y-axis manipulator 33 both include vacuum suction nozzles. During operation, an external manipulator or an upstream assembly line transfers or transfers the battery to the loading transmission line 31. The loading transmission line 31 transfers the battery to the bottom of the first Y-axis manipulator 33. The first Y-axis manipulator 33 has a plurality of vacuum suction nozzles (the number and spacing of the vacuum suction nozzles can be set according to actual usage requirements). The first Y-axis manipulator 33 transfers the battery to the loading distance changing mechanism 32 via the vacuum suction nozzle. Subsequently, the loading distance changing mechanism 32 increases the distance between the batteries (so that the batteries can be tested separately later) and transfers them to the bottom of the first X-axis manipulator 34. Finally, the first X-axis manipulator 34 transfers the batteries after distance change to the loading fixture 2.

[0042] The feeding pitch-changing mechanism 32 comprises a first pitch-changing frame 321, a pitch-changing sliding seat 322 slidably arranged on the top of the first pitch-changing frame 321, and a pitch-changing translation mechanism 323 installed on one side of the first pitch-changing frame 321 and connected to the pitch-changing sliding seat 322; a plurality of first pitch-changing rails 324 and a plurality of second pitch-changing rails 325 are provided on the top of the first pitch-changing frame 321, and the plurality of first pitch-changing rails 324 and the plurality of second pitch-changing rails 325 are symmetrically arranged along the center line of one side of the top of the first pitch-changing frame 321; each of the first pitch-changing rails 324 and the second pitch-changing rails 325 comprises a first pitch-changing groove, a second pitch-changing groove connected to the tail of the first pitch-changing groove, and a third pitch-changing groove connected to the tail of the second pitch-changing groove; the first pitch-changing groove and the third pitch-changing groove are both provided in parallel and spaced apart along the width direction of the first pitch-changing frame 321; the second pitch-changing groove of the first pitch-changing rail 324 is inclined toward one end of the top of the first pitch-changing frame 321 Assume that (the inclination angles of the second pitch-changing grooves are different), the second pitch-changing grooves of the second pitch-changing rail 325 are inclined toward the other end of the top of the first pitch-changing frame 321 (the inclination angles of the second pitch-changing grooves are different); the top of the pitch-changing sliding seat 322 is provided with a pitch-changing slot hole along its length direction, and a plurality of pitch-changing jigs 326 for carrying the product to be tested are slidably arranged in the pitch-changing slot hole; a pitch-changing guide wheel 327 is installed at the bottom of each of the pitch-changing jigs 326 along the horizontal direction, and each pitch-changing guide wheel 327 is correspondingly arranged in a first pitch-changing groove; the top of the pitch-changing jig 326 is connected with a first profiling block 328, and the top of the first profiling block 328 is provided with a first profiling groove for loading the product to be tested; a pitch-changing guide rod 329 is also installed in the pitch-changing slot hole along its length direction, and a first linear bearing is installed on the pitch-changing jig 326, and the pitch-changing jig 326 is slidably connected to the pitch-changing guide rod 329 via the first linear bearing.

[0043] In this embodiment, the pitch-changing translation mechanism 323 includes a translation cylinder, and the number of the first pitch-changing rail 324 and the second pitch-changing rail 325 are both provided in three groups (the number of which can be set by oneself according to actual use requirements). The pitch-changing sliding seat 322 is slidably connected to the top of the first pitch-changing frame 321 via the sliding rail. The pitch-changing translation mechanism 323 can drive the pitch-changing sliding seat 322 to slide, and when the pitch-changing sliding seat 322 slides, it will drive the pitch-changing fixture 326 to slide synchronously. Since the pitch-changing guide wheel 327 of the pitch-changing fixture 326 is arranged in the pitch-changing rail and is slidably connected to the pitch-changing guide rod 329 via the first linear bearing, the pitch-changing fixture 326 will slide simultaneously in two directions along the pitch-changing rail and the pitch-changing guide rod 329. Since the second pitch-changing groove is opened at an angle, the spacings between the plurality of second pitch-changing grooves are different, so the pitch-changing fixture 326 can be changed.

[0044] In one embodiment, the loading jig 2 includes a jig connecting seat 21 connected to the jig transmission line 1, a jig loading seat connected to the jig connecting seat 21, and a carrying fixture 22 installed on the jig loading seat; the carrying fixture 22 is also provided with a first carrying slot for loading the product to be tested; the jig loading seat is also provided with a first limiting shaft 23, the first limiting shaft 23 is movably inserted into the first carrying slot from one end of the carrying fixture 22, and can rotate relative to the first carrying slot; the jig loading seat is also provided with a first positioning shaft 24, the first positioning shaft 24 is movably inserted into the first carrying slot from the other end of the carrying fixture 22, and can translate and rotate relative to the first carrying slot.

[0045] The fixture connecting seat 21 of the loading fixture 2 is a magnetic driver connected to the magnetic levitation transmission line. The number of loading fixtures 2 can be set according to actual usage requirements. The first fixture clamping mechanism 35 is arranged close to the battery loading position. During loading, the first fixture clamping mechanism 35 will drive the first positioning axis 24 away from the first limiting axis 23 to increase the gap between the two, so as to facilitate the first X-axis manipulator 34 to transfer the battery to the first carrying slot of the carrying fixture 22. Subsequently, the first positioning moves in the direction of the first limiting axis 23, thereby clamping the battery and limiting it. In addition, a fixture clamping mechanism is also provided at the unloading and transferring device 4, which is mainly used to drive the first positioning axis 24 away from the first limiting axis 23 to increase the gap between the two, so as to facilitate the unloading and transferring device 4 to transfer the inspected battery to the unloading transmission line.

[0046] The jig loading seat includes a first bottom plate 25 connected to the top of the jig connecting seat 21, and a first vertical plate 26 and a second vertical plate 27 arranged at intervals on the top of the first bottom plate 25; the bearing fixture 22 is installed between the first vertical plate 26 and the second vertical plate 27; a first fixing block 28 is also connected to one side of the first vertical plate 26, and a first bearing is also installed on the first fixing block 28; one end of the first limiting shaft 23 is connected to the first bearing, and the other end of the first limiting shaft 23 is movably inserted in the first bearing groove; the jig loading seat also includes a first push plate 29 arranged near one side of the second vertical plate 27, and a second bearing is also installed on the first push plate 29; the center of the first positioning shaft 24 The first positioning shaft 24 is connected with the second bearing; one end of the first positioning shaft 24 is movably inserted in the first bearing groove, and the other end of the first positioning shaft 24 is also equipped with a first connecting cover 20 for connecting with the product rotating device 6; the fixture loading seat also includes a second push plate 201 and a first guide rod 202; the second push plate 201 is movably arranged between the first vertical plate 26 and the second vertical plate 27, and a first spring 203 is also connected between one side of the second push plate 201 and one side of the second vertical plate 27; a guide bearing is also installed on the second vertical plate 27; the middle part of the first guide rod 202 is connected with the guide bearing, and the two ends of the first guide rod 202 are respectively connected with the first push plate 29 and the second push plate 201.

[0047] The first fixture clamping mechanism 35 includes a first translation cylinder 351, and a first push rod 352 connected to the first translation cylinder 351 and arranged on one side of the lower part of the first push plate 29; a first buffer rubber pad 353 is also provided on the upper part of the side of the first push rod 352 close to the first push plate 29; the first translation cylinder 351 is used to drive the first push rod 352 to move in the direction of the first push plate 29, so that the first buffer rubber pad 353 contacts the first push plate 29, thereby driving the first push plate 29 to perform synchronous translation movement.

[0048] In this embodiment, the first fixture clamping mechanism 35 is installed at the loading position and the unloading position on one side of the fixture transmission line 1 (the loading position and the unloading position are set in advance). After the fixture transmission line 1 moves the loading fixture 2 carrying the battery to be tested to the loading position, at this time, the first push plate 29 is located on one side of the first push rod 352. Subsequently, the first translation cylinder 351 drives the first push rod 352 to move in the direction of the first push plate 29. After the first buffer rubber pad 353 contacts the first push plate 29, it continues to drive the first push plate 29 to move (such as Figure 5When the first push plate 29 moves to the right, it will drive the first positioning shaft 24 to move away from the first limiting shaft 23, thereby increasing the gap between the two, so that the external loading robot can put the battery into the first bearing groove between the two; and because the first push plate 29 is connected to the second push plate 201 through the first guide rod 202, when the first push plate 29 moves to the right, it will drive the second push plate 201 to move to the right synchronously, and the second push plate 201 will squeeze the first spring 203 to put it in a compressed state; after the external loading robot has loaded the battery, the first translation cylinder 351 drives the first push rod 352 to reset, that is, Figure 5 At this time, the thrust on the first push plate 29 will be gradually withdrawn, and driven by the restoring force of the first spring 203, the second push plate 201 will be driven to move to the left, and then the first positioning shaft 24 will also move to the left through the first guide rod 202 and the first push plate 29, that is, the first positioning shaft 24 moves in the direction of the first limiting shaft 23, thereby clamping the battery to a limit position.

[0049] In one embodiment, the product rotation device 6 includes a first fixed seat 61, a second translation cylinder 62 installed on the first fixed seat 61, a first translation seat 63 connected to the second translation cylinder 62, a first suction rod 64 movably installed on the first translation seat 63, and a rotation drive assembly 65 installed on the first translation seat 63 and used to drive the first suction rod 64 to rotate; a first suction cup 66 is installed at one end of the first suction rod 64, and a vacuum air source connector 67 is installed at the other end of the first suction rod 64; the second translation cylinder 62 is used to drive the first suction rod 64 to translate in the direction of the loading fixture 2 so that the first suction cup 66 contacts the first connecting cover 20.

[0050] Among them, a third bearing is also installed on the first translation seat 63, and the middle part of the first suction rod 64 is connected to the third bearing; the rotation drive assembly 65 includes a first motor installed on the first translation seat 63, a driving wheel connected to the output shaft of the first motor, a driven wheel installed on the first suction rod 64, and a first transmission belt wound between the driving wheel and the driven wheel.

[0051] In this embodiment, the product rotating device 6 is arranged at the detection position on one side of the jig transmission line 1. When the jig transmission line 1 transfers the loading jig 2 carrying the battery to be tested to the detection position, the second translation cylinder 62 drives the first suction rod 64 to translate in the direction of the loading jig 2 so that the first suction cup 66 contacts the first connecting cover 20. Subsequently, the vacuum air source connector 67 is connected to the external negative pressure air source to adsorb and fix the first connecting cover 20 through the first suction cup 66; subsequently, the first motor can drive the first suction rod 64 to rotate the first positioning shaft 24 through the driving wheel, the first transmission belt and the driven wheel, and the first positioning shaft 24 and the first limiting shaft 23 clamp the battery therebetween, so that the battery can be driven to rotate synchronously, thereby realizing detection at different angles.

[0052] At the same time, the product rotating device 6 also includes a first sliding seat 68; the first sliding seat 68 is L-shaped, the bottom of the L-shaped horizontal end of the first sliding seat 68 is connected to the second translation cylinder 62, and the first translation seat 63 is slidably installed on the top of the L-shaped horizontal end of the first sliding seat 68; a second spring 69 is also connected between one end of the first translation seat 63 and the L-shaped vertical end of the first sliding seat 68. When the second translation cylinder 62 drives the first suction rod 64 to translate in the direction of the loading fixture 2 so that the first suction cup 66 contacts the first connecting cover 20, the second spring 69 can buffer the thrust of the first suction cup 66 on the first connecting cover 20. In addition, a first positioning block 204 is arranged in the first bearing groove; the first positioning block 204 is provided with a first positioning groove in a V-shaped structure, and the middle part of the battery to be tested is arranged in the first positioning groove. The cross section of the first positioning groove is V-shaped, which can limit the battery. At the same time, the inner diameter of the first positioning groove is slightly larger than the diameter of the battery to be tested, so that the battery has a certain amount of space for movement, which is convenient for the product rotating device 6 to drive the battery to rotate.

[0053] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic high-speed inspection machine capable of multi-angle imaging, characterized in that: include A jig transmission line, which is in a ring structure and is used to transmit a loading jig loaded with a product to be tested; a loading transfer device and a unloading transfer device are respectively arranged at both ends of one side of the jig transmission line; A detection device, the detection device comprising an X-ray emitting mechanism and an X-ray receiving mechanism; the X-ray emitting mechanism and the X-ray receiving mechanism are respectively arranged above and below the other side of the fixture transmission line; A product rotating device, which is installed on the other side of the fixture transmission line and arranged between the X-ray emitting mechanism and the X-ray receiving mechanism; the product rotating device is at least used to drive the product to be tested in the loading fixture to perform rotational motion; A sorting and unloading device is also arranged at one end of the jig transmission line close to the unloading and transferring device; The loading and transferring device comprises a loading transmission line arranged on one side of the jig transmission line, a loading distance changing mechanism arranged at one end of the loading transmission line, a first Y-axis manipulator arranged above one end of the loading transmission line, a first X-axis manipulator arranged across the loading transmission line and the jig transmission line, and a first jig opening and clamping mechanism installed on one side of the jig transmission line and located below the first X-axis manipulator; The loading jig includes a jig connecting seat connected to the jig transmission line, a jig loading seat connected to the jig connecting seat, and a bearing fixture installed on the jig loading seat; the bearing fixture is also provided with a first bearing slot for loading the product to be tested; the jig loading seat is also provided with a first limiting shaft, which is movably inserted into the first bearing slot from one end of the bearing fixture and can rotate relative to the first bearing slot; the jig loading seat is also provided with a first positioning shaft, which is movably inserted into the first bearing slot from the other end of the bearing fixture and can translate and rotate relative to the first bearing slot.

2. The fully automatic high-speed inspection machine capable of multi-angle imaging according to claim 1 is characterized in that: The feeding pitch-changing mechanism comprises a first pitch-changing frame, a pitch-changing sliding seat slidably arranged on the top of the first pitch-changing frame, and a pitch-changing translation mechanism installed on one side of the first pitch-changing frame and connected to the pitch-changing sliding seat; a plurality of first pitch-changing rails and a plurality of second pitch-changing rails are provided on the top of the first pitch-changing frame, and the plurality of first pitch-changing rails and the plurality of second pitch-changing rails are symmetrically arranged along the center line of one side of the top of the first pitch-changing frame; each of the first pitch-changing rails and the second pitch-changing rails comprises a first pitch-changing groove, a second pitch-changing groove connected to the tail of the first pitch-changing groove, and a third pitch-changing groove connected to the tail of the second pitch-changing groove. The first pitch changing slot and the third pitch changing slot are both arranged parallel and spaced apart along the width direction of the first pitch changing frame; the second pitch changing slot of the first pitch changing track is inclined toward one end of the top of the first pitch changing frame, and the second pitch changing slot of the second pitch changing track is inclined toward the other end of the top of the first pitch changing frame; a pitch changing slot hole is arranged at the top of the pitch changing sliding seat along its length direction, and a plurality of pitch changing fixtures for carrying the product to be tested are slidably arranged in the pitch changing slot hole; a pitch changing guide wheel is installed at the bottom of each of the pitch changing fixtures in the horizontal direction, and each pitch changing guide wheel is arranged in a corresponding first pitch changing slot.

3. The fully automatic high-speed inspection machine capable of multi-angle imaging according to claim 2 is characterized in that: The top of the variable pitch jig is connected to a first profiling block, and the top of the first profiling block is provided with a first profiling slot for loading the product to be tested; a variable pitch guide rod is also installed in the variable pitch slot along its length direction, and a first linear bearing is installed on the variable pitch jig, and the variable pitch jig is slidably connected to the variable pitch guide rod via the first linear bearing.

4. The fully automatic high-speed inspection machine capable of multi-angle imaging according to claim 1, characterized in that: The jig loading seat includes a first bottom plate connected to the top of the jig connecting seat, and a first vertical plate and a second vertical plate arranged at intervals on the top of the first bottom plate; the bearing fixture is installed between the first vertical plate and the second vertical plate; a first fixed block is also connected to one side of the first vertical plate, and a first bearing is also installed on the first fixed block; one end of the first limiting shaft is connected to the first bearing, and the other end of the first limiting shaft is movably inserted in the first bearing groove; the jig loading seat also includes a first push plate arranged close to one side of the second vertical plate, and a second bearing is also installed on the first push plate; the middle part of the first positioning shaft is connected to the second bearing; one end of the first positioning shaft is movably inserted in the first bearing groove, and the other end of the first positioning shaft is also installed with a first connecting cover for connecting to the product rotating device.

5. The fully automatic high-speed inspection machine capable of multi-angle imaging according to claim 4 is characterized in that: The jig loading seat also includes a second push plate and a first guide rod; the second push plate is movably arranged between the first vertical plate and the second vertical plate, and a first spring is also connected between one side of the second push plate and one side of the second vertical plate; a guide bearing is also installed on the second vertical plate; the middle part of the first guide rod is connected to the guide bearing, and the two ends of the first guide rod are respectively connected to the first push plate and the second push plate.

6. The fully automatic high-speed inspection machine capable of multi-angle imaging according to claim 5, characterized in that: The first fixture clamping mechanism includes a first translation cylinder, and a first push rod connected to the first translation cylinder and arranged on one side of the lower part of the first push plate; a first buffer rubber pad is also provided on the upper part of the side of the first push rod close to the first push plate; the first translation cylinder is used to drive the first push rod to move in the direction of the first push plate, so that the first buffer rubber pad contacts the first push plate, thereby driving the first push plate to perform synchronous translation movement.

7. The fully automatic high-speed inspection machine capable of multi-angle imaging according to claim 5, characterized in that: The product rotation device includes a first fixed seat, a second translation cylinder installed on the first fixed seat, a first translation seat connected to the second translation cylinder, a first suction rod movably installed on the first translation seat, and a rotation drive assembly installed on the first translation seat and used to drive the first suction rod to rotate; a first suction cup is installed at one end of the first suction rod, and a vacuum air source connector is installed at the other end of the first suction rod; the second translation cylinder is used to drive the first suction rod to translate in the direction of the loading fixture so that the first suction cup contacts the first connecting cover.

8. The fully automatic high-speed inspection machine capable of multi-angle imaging according to claim 1, characterized in that: The X-ray emitting mechanism includes a first emitting frame, an X-ray emitting source arranged at the bottom of the first emitting frame, and a shielding assembly arranged near the emitting port of the X-ray emitting source; an adjusting screw connected to the X-ray emitting source is also installed on the first emitting frame; the X-ray receiving mechanism includes a Z-axis adjustment mechanism, and a flat-panel detector connected to the Z-axis adjustment mechanism.

Citation Information

Patent Citations

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