Multi-sensor fusion electric permanent magnetic chuck and control method
The electro-permanent magnet chuck, designed with multi-sensor fusion, solves the problems of inaccurate positioning, dust accumulation, and insufficient cooling, achieving efficient positioning, cleaning, and cooling, and extending its service life.
Patent Information
- Application Number
- CN202410633478.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2044-05-21
AI Technical Summary
Existing electro-permanent magnet chucks have shortcomings in positioning accuracy, dust removal, impurity cleaning, and cooling, which affect their efficiency and lifespan.
It adopts a multi-sensor fusion design, including a positioning mechanism, a cleaning component, a cooling component, and a dust collection component. The moving component enables object positioning, dust cleaning, temperature monitoring, and cooling.
It improves the accuracy of object positioning, enhances the cleanliness of the suction cup, extends its service life, and improves overall work efficiency.
Smart Images

Figure CN118478316B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of electric permanent magnetic suction discs, in particular to a multi-sensor fusion electric permanent magnetic suction disc and a control method. BACKGROUND
[0002] The electric permanent magnetic suction disc is a suction disc combining electromagnetic and permanent magnetic technologies and is used for adsorbing and fixing various metal objects. The suction disc comprises an electromagnetic part and a sensing part. The current and temperature of the electromagnetic state are monitored by the sensors in the sensing part to ensure the adsorption, release and use of the suction disc. The electric permanent magnetic suction disc plays an important role in industrial production, thereby improving the efficiency of metal processing and operation.
[0003] The existing electric permanent magnetic suction disc has the following defects:
[0004] 1. The application file JP2020529741A discloses an electric permanent magnetic suction disc. The above-mentioned disclosure does not consider how to position the object position, thereby reducing the accuracy rate of object placement.
[0005] 2. The application file KR101993664B1 discloses a suction power enhanced magnetic chuck. The above-mentioned disclosure does not consider the problem of cleaning dust attached to the surface of the device, thereby reducing the cleanliness and sensitivity of the electric permanent magnetic suction disc.
[0006] 3. The patent file CN103753324A discloses an electric permanent magnetic suction disc. The above-mentioned disclosure does not consider how to clean and store the dust and impurities on the magnetic suction disc, thereby reducing the kinetic energy.
[0007] 4. The patent file CN103659394A discloses a strong electric permanent magnetic suction disc device. The above-mentioned disclosure does not consider how to cool the magnetic suction disc, thereby reducing the service life of the electric permanent magnetic suction disc. SUMMARY
[0008] The application aims to provide a multi-sensor fusion electric permanent magnetic suction disc and a control method to solve the problems in the background art.
[0009] To achieve the above-mentioned purpose, the application provides the following technical scheme: a multi-sensor fusion electric permanent magnetic suction disc comprising an electromagnetic seat 1, wherein the inner side of the electromagnetic seat 1 is provided with a positioning mechanism, and the positioning mechanism is used for positioning the object adsorbed on the electric permanent magnetic suction disc.
[0010] The positioning mechanism comprises a moving assembly and a limiting assembly, the moving assembly is used for moving the limiting assembly, and the limiting assembly is used for limiting the position of the object adsorbed on the electric permanent magnetic suction disc.
[0011] Preferably, the moving assembly is located on the inner side of the electromagnetic seat 1, the limiting assembly is located on the top of the electromagnetic seat 1, and the moving assembly is located on the bottom of the limiting assembly.
[0012] Preferably, the front, top and one side of the electromagnetic seat 1 are provided with a magnetic attraction module, which is used for magnetically attracting and fixing objects. The magnetic attraction module comprises a sensing unit and an electromagnetic unit. The sensing unit is used for sensing and monitoring the current and temperature of the electric permanent magnetic suction disc, and the electromagnetic unit is used for enabling the electric permanent magnetic suction disc to have a magnetic attraction function after being powered on.
[0013] Firstly, the staff connects the electric permanent magnetic suction disc with the external power supply, powers on the electric permanent magnetic suction disc, and starts the magnetic attraction module. At this time, the sensing unit and the electromagnetic unit of the magnetic attraction module are started and operated together, so that the sensing unit monitors the current and temperature of the electromagnetic unit during operation. Then, the staff places the object to be magnetically fixed on the electromagnetic unit for fixation, so as to be used later.
[0014] Preferably, the inner side of the limiting assembly is inlaid with a cleaning assembly, which is used for cleaning dust and impurities on the top of the electric permanent magnetic suction disc.
[0015] Preferably, the bottom of the cleaning assembly is provided with a cooling assembly, and the cooling assembly is located on the top of the moving assembly. The cooling assembly is used for cooling the electric permanent magnetic suction disc with excessively high temperature.
[0016] Preferably, the bottom of the electromagnetic seat 1 is provided with a dust collecting assembly, which is used for collecting dust and impurities cleaned by the cleaning assembly.
[0017] Preferably, the control method of the electric permanent magnetic suction disc is as follows:
[0018] Step S1: Firstly, the staff inserts the external power supply plug into the inner side of the electric permanent magnetic suction disc, powers on the electric permanent magnetic suction disc, starts the magnetic attraction module, and simultaneously operates the electromagnetic unit and the sensing unit in the magnetic attraction module, so that the sensing unit monitors the current and temperature of the electromagnetic unit during operation.
[0019] Step S2: Then, the staff holds the limiting assembly in the positioning mechanism and moves it to the position where the object needs to be positioned through the moving assembly. Finally, the staff holds the object and places it on the top of the electric permanent magnetic suction disc through the limiting assembly, so as to be used later.
[0020] Step S3: While moving the limiting assembly, the staff starts the cleaning assembly to clean the dust and impurities on the top of the electric permanent magnetic suction disc. Then, the dust and impurities fall into the inner side of the dust collecting assembly through the inner side of the moving assembly.
[0021] Step S4, while the cleaning assembly is cleaning the dust on the electro-permanent magnetic chuck, the staff starts the cooling assembly to make the air circulate quickly, at this time, the air circulation forms wind power, which cools the electro-permanent magnetic chuck by heat convection;
[0022] Step S5, finally, when the inside of the dust collecting assembly is full of dust or impurities, the staff pulls out the dust collecting assembly from the bottom of the electro-permanent magnetic chuck, and cleans the dust and impurities inside the dust collecting assembly for subsequent use.
[0023] Preferably, in the step S4, the following steps are further included:
[0024] Step S41: while the staff moves the positioning assembly through the moving assembly, the staff monitors the current and temperature of the electromagnetic unit through the sensing unit in the magnetic suction module, and when the temperature of the electro-permanent magnetic module is too high, the staff starts the cooling assembly to double cool the electro-permanent magnetic chuck by wind power and the bag containing cold water carried by the cooling assembly, using the maximum specific heat capacity of water, and the heat convection formula is Q=mcp(t2-t1).
[0025] Compared with the prior art, the beneficial effects of the present application are:
[0026] 1、The positioning mechanism is installed, the staff can move the limiting assembly through the moving assembly in the positioning mechanism, the staff can position and place the object on the electro-permanent magnetic chuck according to the size of the object, so that the object can be conveniently positioned and placed, and the staff can calibrate the position of the object.
[0027] 2、The cleaning assembly is installed, the staff starts the cleaning assembly while positioning the object through the limiting assembly, so that the cleaning assembly can clean the dust and impurities on the magnetic chuck, thereby conveniently cleaning the electro-permanent magnetic chuck for the staff and improving the cleanliness.
[0028] 3、The dust collecting assembly is installed, the staff falls the dust into the dust collecting assembly through the through slot and the communication slot in the moving assembly after cleaning the magnetic chuck through the cleaning assembly, so that the dust collecting assembly can store and place the dust and impurities, thereby conveniently cleaning the cleaned dust and improving the functionality.
[0029] 4、The cooling assembly is installed, the staff monitors the temperature according to the sensing unit in the magnetic suction module while the limiting assembly is moved through the moving assembly, and the staff starts the cooling assembly to cool the magnetic chuck, so that the temperature of the magnetic chuck will not be too high, and the service life of the electro-permanent magnetic chuck is increased. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 isometric view of the application;
[0031] Figure 2 isometric view of the socket of the application;
[0032] Figure 3 isometric view of the first spring of the application;
[0033] Figure 4 isometric view of the moving assembly of the application;
[0034] Figure 5 isometric view of the limiting assembly of the application;
[0035] Figure 6 isometric view of the cooling assembly of the application;
[0036] Figure 7 isometric view of the dust collecting assembly of the application;
[0037] Figure 8 isometric view of the magnetic module of the application;
[0038] Figure 9 isometric view of the flow structure of the application;
[0039] In the figure: 1, electromagnetic seat; 2, current sensor; 3, temperature sensor; 4, magnetic suction disc; 5, socket; 6, round rod; 7, rotating plate; 8, shielding plate; 9, square plate; 10, first spring; 11, through slot; 12, communication slot; 13, guide slot; 14, embedded square slot; 15, moving steel plate; 16, rectangular plate; 17, guide support block; 18, supporting round rod; 19, rolling ball; 20, bracing square plate; 21, positioning rubber plate; 22, round bracing rod; 23, bent rod; 24, electric rod; 25, lifting moving plate; 26, silica gel brush; 27, longitudinal vertical rod; 28, double-head fan; 29, arc plate; 30, ventilation grid; 31, cold water bag; 32, fixed horizontal plate; 33, frame plate; 34, concave guide slot; 35, embedded square block; 36, second spring; 37, dust collecting box; 38, handle; 39, horizontal support rod; 40, buckle hook plate; 41, round plate; 42, rubber soft pad; 43, fixed buckle; 44, rubber band; 45, rotary knob switch; 46, mounting hole. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. All other embodiments obtained by a person of ordinary skill in the art without creative work on the basis of the described embodiments belong to the protection scope of the application.
[0041] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0042] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connected" and the like should be broadly understood, for example, "connected" is fixedly connected, or detachably connected, or integrally connected; is mechanically connected, or electrically connected; is directly connected, or indirectly connected through an intermediate medium, is the internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application is understood according to the specific circumstances.
[0043] Please refer to Figure 1 , Figure 2 and Figure 3 An embodiment provided by the present application: a multi-sensor fusion electric permanent magnet chuck and control method;
[0044] It includes an electromagnetic seat 1, the front, top and one side of the electromagnetic seat 1 are provided with a magnetic attraction module, the magnetic attraction module is used for magnetically attracting and fixing an object, the magnetic attraction module includes a sensing unit and an electromagnetic unit, the sensing unit is used for sensing and monitoring the current and temperature of the electric permanent magnet chuck, the sensing unit includes a current sensor 2 inlaid and welded on the front of the electromagnetic seat 1, a rotary knob switch 45 is installed through the front of the current sensor 2, a temperature sensor 3 is inlaid and welded on the front of the electromagnetic seat 1, and the temperature sensor 3 is located on the right side of the current sensor 2, the electromagnetic unit includes a plurality of magnetic chucks 4 installed on the top of the electromagnetic seat 1, a socket 5 is welded on the left side of the electromagnetic seat 1, a dustproof assembly is installed on the front and left side of the socket 5, the dustproof assembly is used for preventing the inside of the socket 5 from being filled with dust to cause short circuit after power-on, a circular rod 6 is installed on the front of the socket 5, a rotating plate 7 is sleeved with a bearing on the outer side of the circular rod 6, a shielding plate 8 is connected to the left side of the rotating plate 7, the shielding plate 8 covers the opening of the socket 5, a square plate 9 is installed on the front of the socket 5 and located at the bottom of the circular rod 6, a first spring 10 is installed on the top of the square plate 9 and connected with the rotating plate 7, the electromagnetic seat 1 is used for providing an inlaying space for the current sensor 2 and the temperature sensor 3, and can provide support for the magnetic chuck 4, the socket 5 can provide an insertion space for an external power plug;
[0045] The staff first opens the dustproof assembly through the external force to open the one side opening of the socket 5, and connects the external power supply with the socket 5, at this time, the electromagnetic seat 1 is started together with the electromagnetic unit, at this time, the rotating knob switch 45 is rotated to start the sensing unit, the current sensor 2 and the temperature sensor 3 in the sensing unit monitor the current and the temperature of the electromagnetic unit, then the staff places the object to be magnetically fixed on the magnetic suction disc 4 in the electromagnetic unit for fixation, so as to be used for subsequent work;
[0046] The staff first drives the rotating plate 7 to rotate around the bearing as the center under the support of the circular rod 6 through the external force, at this time, the rotating plate 7 pulls the first spring 10 to elongate under the support of the square plate 9, at this time, the shielding plate 8 opens the one side opening of the socket 5, at the same time, the external power supply plug is inserted into the inner side of the socket 5, the electric permanent magnetic suction disc is powered on together with the magnetic suction module, at the same time, the electromagnetic unit in the magnetic suction module is started, at this time, the rotating knob switch 45 is rotated to start the sensing unit, the current sensor 2 and the temperature sensor 3 are started to monitor the current and the temperature of the magnetic suction module.
[0047] Please refer to Figure 1 、 Figure 4 and Figure 5 , the present application provides an embodiment: a kind of electric permanent magnetic suction disc and control method of multi-sensor fusion;
[0048] The positioning mechanism is arranged on the inner side of the electromagnetic base 1 and used for positioning the object adsorbed on the electro-permanent magnetic chuck; the positioning mechanism comprises a moving assembly and a limiting assembly, the moving assembly is used for moving the limiting assembly, the limiting assembly is used for limiting the position of the object adsorbed on the electro-permanent magnetic chuck, the moving assembly is located at the bottom of the limiting assembly, the moving assembly comprises a plurality of through grooves 11 penetratingly arranged in the electromagnetic base 1, a plurality of communication grooves 12 are penetratingly arranged in the electromagnetic base 1, the plurality of through grooves 11 are in communication with the plurality of communication grooves 12, two moving steel plates 15 are arranged on the inner side of each through groove 11 and each communication groove 12, a plurality of guide grooves 13 are arranged on the top of the electromagnetic base 1, and each guide groove 13 is located on one side of the through groove 11, a plurality of embedded square grooves 14 are arranged on the top of the electromagnetic base 1, and each embedded square groove 14 is located on one side of the communication groove 12, each guide groove 13 and each embedded square groove 14 are in communication, the limiting assembly comprises two support square plates 20 respectively arranged on the front face and the back face of the moving steel plate 15 located on the inner side of the through groove 11, two support square plates 20 are respectively arranged on the two sides of the moving steel plate 15 located on the inner side of the communication groove 12, one end of each two support square plates 20 is provided with a positioning rubber plate 21, the corner of the positioning rubber plate 21 is arc-shaped to facilitate positioning the object, one side of the moving steel plate 15 is provided with a rectangular plate 16, the bottom of the rectangular plate 16 is provided with a guide support 17, each two guide supports 17 are embeddedly arranged on the inner side of one through groove 11 and one communication groove 12, a plurality of support round rods 18 are arranged on the inner side of the moving steel plate 15, a rolling ball 19 is respectively sleeved on the outer side of each support round rod 18, and the rolling ball 19 penetrates one side of the moving steel plate 15, one side of each support square plate 20 located on the through groove 11 is provided with a fixed horizontal plate 32, the front face and the back face of each support square plate 20 located on the communication groove 12 are provided with the fixed horizontal plate 32, the inner side of the fixed horizontal plate 32 is penetratingly provided with a mounting hole 46, the electromagnetic base 1 can provide a penetrating space for the through groove 11 and the communication groove 12, and can provide an arranged space for the guide groove 13 and the embedded square groove 14, the through groove 11 and the communication groove 12 can provide a moving space for the moving steel plate 15, the guide groove 13 and the embedded square groove 14 can provide a moving space for the guide support 17, the rectangular plate 16 can provide a moving support for the guide support 17, and the support square plate 20 can provide a positioning support for the positioning rubber plate 21.
[0049] The worker holds the positioning mechanism according to the actual situation, and moves the movable steel plates 15 in the positioning mechanism along the inner side of the through grooves 11 or the communication grooves 12 until the movable steel plates 15 drive the positioning rubber plates 21 to move to the position to be positioned, four movable steel plates 15 enclose a closed space according to the size of the object, the fixed horizontal plates 32 are fixed to each other through the inner side of the installation holes 46, and finally the worker holds the object composed of metal and places it on the top of the magnetic suction disc 4 for subsequent use. When the worker moves the movable steel plates 15, the movable steel plates 15 drive the guide supporting blocks 17 to move along the inner side of the guide grooves 13 and the embedded square grooves 14 through the rectangular plates 16, and the movable steel plates 15 rotate under the support of the supporting round rods 18 through the plurality of rolling balls 19, so that the rolling balls 19 reduce the friction force when contacting the inner wall of the through grooves 11 and the communication grooves 12, and facilitate the worker to move the movable steel plates 15.
[0050] Referring to Figure 5 and Figure 6 , the present application provides an embodiment of a multi-sensor fusion electric permanent magnet suction disc and a control method.
[0051] The inner side of the positioning rubber plate 21 is embedded with a cleaning assembly, the cleaning assembly is used for cleaning dust and impurities on the top of the magnetic suction disc 4, and the cleaning assembly comprises two circular supporting rods 22 welded on the top of each movable steel plate 15, a bent rod 23 installed on the top of the two circular supporting rods 22, an electric rod 24 welded at both ends of the bent rod 23, a lifting dynamic plate 25 welded at the telescopic end of each electric rod 24, and a silica gel brush 26 embedded and placed at the inner side of the positioning rubber plate 21.
[0052] When the worker moves the movable steel plates 15, the electric rod 24 is started to drive the lifting dynamic plate 25 to descend through the telescopic end under the support of the circular supporting rod 22 and the bent rod 23, the silica gel brush 26 is driven to descend to the top of the magnetic suction disc 4 together with the lifting dynamic plate 25, the silica gel brush 26 is moved to adhere to the top of the magnetic suction disc 4, at this time, the silica gel brush 26 sweeps the dust and impurities on the top of the magnetic suction disc 4, and the dust and impurities fall to the inner side of the dust collecting assembly through the through grooves 11 and the communication grooves 12.
[0053] Referring to Figure 5 and Figure 6 , the present application provides an embodiment of a multi-sensor fusion electric permanent magnet suction disc and a control method.
[0054] The cooling assembly is installed at the bottom of the cleaning assembly and is used to cool the magnetic chuck 4 with excessively high temperature. The cooling assembly comprises a longitudinal vertical rod 27 installed at the inner side of the moving steel plate 15, a plurality of double-head blowers 28 installed through the longitudinal vertical rod 27, and the double-head blowers 28 penetrating through the inner side of the moving steel plate 15. The front and back surfaces of the moving steel plate 15 penetrating through the inner side of the groove 11 and the two sides of the moving steel plate 15 penetrating through the inner side of the communication groove 12 are respectively bound with arc panels 29, and each two arc panels 29 cover the outer side of the double-head blower 28. Two ventilation grids 30 are inlaid at the inner side of each arc panel 29. The opposite surfaces of each two arc panels 29 are connected with cold water bags 31, and the inner side of the cold water bag 31 is filled with cold water. The cold water bags 31 are used to promote heat convection transmission by using the largest specific heat capacity of water to cool the magnetic chuck 4. The longitudinal vertical rod 27 can provide starting support for the double-head blower 28. The arc panel 29 is made of rubber material and has elasticity, and can provide inlaying space for the ventilation grid 30. The cold water bag 31 can provide storage space for cold water.
[0055] When the cleaning assembly is cleaning the magnetic chuck 4, the staff starts the double-head blower 28 to blow air through the ventilation grid 30 under the support of the arc panel 29. At this time, the air quickly flows to form wind power, and the wind power cooperates with the cold water in the cold water bag 31 to double-cool the magnetic chuck 4 by heat convection. The heat convection formula is Q = mcpt2-t1.
[0056] Please refer to Figure 1 and Figure 7 , the present application provides an embodiment: a multi-sensor fusion electric permanent magnetic chuck and control method;
[0057] The dust collecting assembly is arranged on the bottom of the electromagnetic base 1, and is used for collecting dust and impurities swept by the sweeping assembly. The dust collecting assembly comprises a frame plate 33 arranged on the bottom of the electromagnetic base 1, recessed guide grooves 34 formed in the inner walls of the two sides of the frame plate 33, embedded blocks 35 embedded and arranged in the inner sides of the recessed guide grooves 34, second springs 36 arranged on the inner walls of the back surfaces of the two recessed guide grooves 34, one ends of the second springs 36 connected with the embedded blocks 35, a dust collecting box 37 welded between the two embedded blocks 35, and arranged at the bottom of all the through grooves 11 and the communication grooves 12. The dust collecting box 37 is used for providing a storage space for dust and impurities. A handle knob 38 is inlaidly arranged on the front surface of the dust collecting box 37. The dust collecting assembly further comprises two horizontal supporting rods 39 arranged on the front surface of the dust collecting box 37, and a hook plate 40 sleeved with the outer sides of the horizontal supporting rods 39 through bearings. Two circular plates 41 are arranged on the front surface of the frame plate 33 through connecting components. Rubber cushions 42 are arranged on the back surfaces of the two circular plates 41 respectively. The hook plate 40 is pressed and fixed between the rubber cushions 42 and the frame plate 33. Fixed buckles 43 are arranged on the front surfaces of the two circular plates 41. Rubber bands 44 are arranged on the bottom of the hook plate 40 and sleeved with the outer sides of the fixed buckles 43. The frame plate 33 can provide a placing space for the dust collecting box 37 and a forming space for the recessed guide grooves 34. The recessed guide grooves 34 can provide a moving space for the embedded blocks 35. The dust collecting box 37 can provide an inlaying space for the handle knob 38.
[0058] When the inner side of the dust collecting box 37 in the dust collecting assembly is full of dust or impurities, the outer side of the rubber band 44 is held by the worker, the rubber band 44 is taken off from the outer side of the fixed buckle 43 by external force, and the hook plate 40 is separated from the rubber cushion 42 by external force. After the hook plate 40 loses the resistance of the circular plate 41 and the rubber cushion 42, the dust collecting box 37 moves to the front surface of the frame plate 33 along the inner side of the recessed guide groove 34 by the rebound force of the second spring 36 through the embedded block 35, so that the dust collecting box 37 moves out of the inner side of the frame plate 33. The inner side of the dust collecting box 37 is cleaned by the worker, so as to be used subsequently.
[0059] Further, the control method of the electro-permanent magnetic suction disc is as follows:
[0060] In step S1, the worker inserts the external power plug into the inner side of the electro-permanent magnetic suction disc, so that the electro-permanent magnetic suction disc is powered on and starts together with the magnetic suction module. The electromagnetic unit and the sensing unit in the magnetic suction module are operated, and the sensing unit monitors the current and temperature of the operation of the electromagnetic unit.
[0061] In step S2, the worker holds the limiting assembly in the positioning mechanism and moves to a position where the object needs to be positioned through the moving assembly. Finally, the worker holds the object and places it on the top of the electro-permanent magnetic suction disc through the limiting assembly, so as to be used subsequently.
[0062] Step S3, while the staff moves the limiting assembly, start the cleaning assembly to clean the dust and impurities on the top of the electric permanent magnetic chuck, and then make the dust and impurities fall to the inside of the dust collecting assembly through the inside of the moving assembly;
[0063] Step S4, while the cleaning assembly cleans the dust of the electric permanent magnetic chuck, the staff starts the cooling assembly to make the air flow quickly, at this time, the air flow quickly forms the wind force, and the wind force cools and lowers the temperature of the electric permanent magnetic chuck by heat convection.
[0064] Step S5, finally, when the inside of the dust collecting assembly is full of dust or impurities, the staff pulls out the dust collecting assembly from the bottom of the electric permanent magnetic chuck, and cleans the dust and impurities in the inside of the dust collecting assembly for subsequent use.
[0065] In the step S4, further comprising the following steps:
[0066] Step S41: while the staff moves the positioning assembly through the moving assembly, the staff monitors the current and temperature of the electromagnetic unit through the sensing unit in the magnetic attraction module, and when the temperature of the electric permanent magnetic module is too high, the staff starts the cooling assembly to double cool the electric permanent magnetic chuck by the wind force and the bag containing cold water carried by the cooling assembly by using the maximum specific heat capacity of water, and the heat convection formula is Q=mcpt2-t1.
[0067] Working principle: before using the electric permanent magnetic chuck, it is necessary to check whether the electric permanent magnetic chuck has problems affecting use, when the staff needs to use the device, the device should be placed in a suitable position, then the electric permanent magnetic chuck is powered on to start the magnetic attraction module, then the staff moves the limiting assembly to a suitable position according to the size of the object, while moving the limiting assembly, the cleaning assembly is started to clean the dust of the magnetic chuck 4, the dust falls to the inside of the dust collecting assembly through the through groove 11 and the communication groove 12 for storage, and the cooling assembly is started to cool and lower the temperature of the magnetic chuck 4.
[0068] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalents of the elements of the claims are intended to be embraced by the present application. Any reference signs in the claims should not be considered as limiting the claims to the parts indicated by the reference signs.
Claims
1. A multi-sensor fusion electro-permanent magnet chuck, characterized in that: Includes an electromagnetic base (1), and a positioning mechanism is installed on the inner side of the electromagnetic base (1). The positioning mechanism is used to position the object adsorbed on the electro-permanent magnet chuck. The positioning mechanism includes a moving component and a limiting component. The moving component is used to move the limiting component, and the limiting component is used to limit the position of the object adsorbed on the electro-permanent magnet chuck. The moving component is located inside the electromagnetic base (1), the limiting component is located at the top of the electromagnetic base (1), and the moving component is located at the bottom of the limiting component. The movable component includes multiple through slots (11) that penetrate the interior of the electromagnetic base (1), multiple connecting slots (12) that penetrate the interior of the electromagnetic base (1), the multiple through slots (11) and the multiple connecting slots (12) being connected, two movable steel plates (15) being placed inside each through slot (11) and each connecting slot (12), multiple guide slots (13) being opened on the top of the electromagnetic base (1), and each guide slot (13) being located on one side of the through slot (11), multiple fitting square slots (14) being opened on the top of the electromagnetic base (1), and each fitting square slot (14) being located on one side of the connecting slot (12), each guide slot (13) and each fitting square slot (14) being connected, the limiting component includes two supporting square plates (20) respectively installed on the front and back of the movable steel plate (15) located inside the through slot (11), and two supporting square plates respectively installed on both sides of the movable steel plate (15) located inside the connecting slot (12). (20) A positioning rubber plate (21) is installed at one end of each pair of support square plates (20). The corner of the positioning rubber plate (21) is arc-shaped to facilitate positioning of objects. A rectangular plate (16) is installed on one side of the movable steel plate (15). A guide block (17) is installed at the bottom of the rectangular plate (16). Each pair of guide blocks (17) are fitted into the inner side of a through groove (11) and a connecting groove (12). Multiple support round rods (18) are installed on the inner side of the movable steel plate (15). Rolling balls (19) are respectively fitted on the outer side of the multiple support round rods (18). The rolling balls (19) penetrate one side of the movable steel plate (15). A fixed horizontal plate (32) is installed on one side of each support square plate (20) in the through groove (11). A fixed horizontal plate (32) is installed on the front and back of each support square plate (20) in the connecting groove (12). An installation hole (46) is opened through the inside of the fixed horizontal plate (32).
2. The electro-permanent magnet chuck with multi-sensor fusion according to claim 1, characterized in that: The electromagnetic base (1) is equipped with a magnetic suction module on its front, top and side. The magnetic suction module is used to magnetically fix the object. The magnetic suction module includes a sensing unit and an electromagnetic unit. The sensing unit is used to sense and monitor the current and temperature of the electro-permanent magnet chuck. The electromagnetic unit is used to enable the electro-permanent magnet chuck to have a magnetic suction function after being powered on. The staff first connects the electro-permanent magnet chuck to an external power source to power it on. At this time, the sensing unit and electromagnetic unit in the magnetic module start running together, allowing the sensing unit to monitor the current and operating temperature of the electromagnetic unit. Then, the staff places the object to be magnetically fixed on the electromagnetic unit for fixation, so that it can be used in subsequent work.
3. The electro-permanent magnet chuck with multi-sensor fusion according to claim 1, characterized in that: The inner side of the limiting component is inlaid with a cleaning component, which is used to clean the dust and impurities on the top of the electro-permanent magnet chuck.
4. The electro-permanent magnet chuck with multi-sensor fusion according to claim 3, characterized in that: A cooling component is installed at the bottom of the cleaning component and is located on top of the moving component. The cooling component is used to cool the electro-permanent magnet chuck that is too hot.
5. The electro-permanent magnet chuck with multi-sensor fusion according to claim 1, characterized in that: The bottom of the electromagnetic base (1) is equipped with a dust collection component, which is used to collect the dust and impurities cleaned by the cleaning component.
6. A control method for a multi-sensor fusion electro-permanent magnet chuck, applicable to the multi-sensor fusion electro-permanent magnet chuck described in any one of claims 1-5, wherein the control method for the electro-permanent magnet chuck is as follows: Step S1: First, the staff inserts the external power plug into the inside of the electro-permanent magnet chuck to power on the electro-permanent magnet chuck and start it together with the magnetic suction module. At the same time, the electromagnetic unit and the sensing unit in the magnetic suction module are running, and the sensing unit monitors the current and temperature of the electromagnetic unit. Step S2: Then, the staff member holds the limiting component in the positioning mechanism and moves it to the position where the object needs to be positioned through the moving component. Finally, the staff member holds the object and places it on top of the electro-permanent magnet chuck through the limiting component for subsequent use. Step S3: While the staff moves the limiting component, the cleaning component is activated to clean the dust and impurities on the top of the electro-permanent magnet chuck. Then, the dust and impurities fall through the inside of the moving component and are stored inside the dust collection component. Step S4: While the cleaning component is cleaning the dust from the electro-permanent magnet chuck, the staff activates the cooling component to make the air circulate rapidly. At this time, the rapid air circulation forms wind, which cools the electro-permanent magnet chuck by heat convection. Step S5: Finally, when the inside of the dust collection component is full of dust or impurities, the staff will pull the dust collection component out from the bottom of the electro-permanent magnet chuck and clean the dust and impurities inside the dust collection component for subsequent use.
7. The control method for a multi-sensor fusion electro-permanent magnet chuck according to claim 6, characterized in that: Step S4 further includes the following steps: Step S41: While the operator moves the positioning component using the moving component, the operator monitors the current and temperature of the electromagnetic unit through the sensing unit in the magnetic module. When the temperature of the electro-permanent magnet module is too high, the operator activates the cooling component. The cooling component uses wind power and a bag of cold water to cool the electro-permanent magnet chuck by utilizing the property that water has the highest specific heat capacity. The heat convection formula is Q=mcp(t2-t1).
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