An exhaust device for a constant pressure water replenishment vacuum degassing unit
By designing the transmission pipe and blocking bristles of the exhaust device, the problems of incomplete gas removal and water vapor corrosion in the constant pressure water replenishment vacuum degassing unit are solved, achieving more efficient degassing and equipment protection.
Patent Information
- Application Number
- CN202410482066.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2044-04-22
AI Technical Summary
The existing constant-pressure water-making vacuum degassing unit cannot effectively remove gas from the water during the degassing process, causing bubbles to mix into the water, affecting the degassing effect and corroding the equipment, shortening its service life. At the same time, the vacuum pump and pipeline are easily corroded during the exhaust process.
An exhaust device is designed, including a transmission pipe, an exhaust elbow and blocking bristles. The transmission pipe is driven to rotate by a driving mechanism. Combined with a vacuum pump and the blocking bristles in the exhaust elbow, the gas is fully squeezed out and water vapor is blocked to prevent corrosion.
It improves the degassing effect, prevents water vapor from corroding the vacuum pump and pipelines, extends the service life of the equipment, and avoids waste of resources.
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Figure CN118479592B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of degassing units, and in particular to an exhaust device of a constant-pressure water-supplementing vacuum degassing unit. Background Art
[0002] Constant-pressure water-makeup vacuum degassing units are primarily used to address pressure fluctuations and air blockages in heating, air-conditioning, and other systems, improving system stability and reliability. In heating and air-conditioning systems, the flow and circulation of water is crucial for heat transfer and air conditioning. However, due to system complexity and volatile operating environments, pressure fluctuations and air blockages often occur, leading to unstable system operation and impacting heating and air-conditioning performance. Constant-pressure water-makeup vacuum degassing units effectively address these issues, ensuring system operation and improving heating and air-conditioning performance, while also contributing to energy conservation, emission reduction, and environmental protection.
[0003] When using the existing constant-pressure water-making vacuum degassing unit, it is found that during the degassing process of the degassing tank in the constant-pressure water-making vacuum degassing unit for degassing the gas in the water, the gas in the water cannot be fully squeezed out, so that some dense bubbles containing gas are mixed in the water, resulting in a low degassing effect of the degassing tank on the water. After long-term use, some pipes and parts in the constant-pressure water-making vacuum degassing unit will be corroded, resulting in a reduction in the service life of the constant-pressure water-making vacuum degassing unit. At the same time, since the general constant-pressure water-making vacuum degassing unit is vacuumed by direct pumping when pumping air, it is easy to pump out the water vapor inside the water tank, and some of the pumping devices are easily corroded due to the corrosive effect of water vapor, thereby affecting the overall service life. Summary of the Invention
[0004] The object of the present invention is to provide an exhaust device for a constant-pressure water-making vacuum degassing unit to address the deficiencies in the above-mentioned background technology.
[0005] The purpose of the present invention can be achieved through the following technical solutions:
[0006] An exhaust device for a constant-pressure water-supplementing vacuum degassing unit comprises a mounting plate, an expansion tank is fixedly connected to the top of the mounting plate, two water-supplementing pumps are fixedly connected to the top of the mounting plate, a degassing tank is fixedly connected to the top of the mounting plate, and the water-supplementing pumps are connected to the expansion tank and the degassing tank via pipes;
[0007] A transmission pipe is rotatably connected in the degassing tank, and an exhaust device is provided on the outer surface of the transmission pipe. The exhaust device is used to vacuum the degassing tank and squeeze out the gas in the water.
[0008] As a further solution of the present invention: the exhaust device includes a plurality of exhaust elbows fixedly connected to the transmission pipe, a plurality of blocking bristles are fixedly connected inside the exhaust elbows, the top of the transmission pipe is rotatably connected to a connecting pipe fixedly connected to a degassing tank, the top of the connecting pipe is fixedly connected to a vacuum pump fixedly connected to a mounting plate through a pipeline, the outer surface of the transmission pipe is transmission-connected to a driving mechanism connected to the degassing tank, and the driving mechanism is used to drive the transmission pipe to rotate.
[0009] As a further solution of the present invention: the driving mechanism includes a transmission motor fixedly connected to the degassing tank, the output end of the transmission motor is fixedly connected to the transmission shaft through a coupling, the outer surface of the transmission shaft is fixedly sleeved with a first gear, and the outer surface of the first gear is meshedly connected with a second gear fixedly sleeved with the transmission pipe.
[0010] As a further solution of the present invention: the outer surface of the transmission tube is fixedly connected to a mounting plate, a plurality of transmission columns are slidably connected to the mounting plate, the outer surface of the transmission column is fixedly connected to a plurality of first extrusion plates slidably connected to the transmission tube, a plurality of second extrusion plates fixedly connected to the transmission tube are arranged below the first extrusion plates, a plurality of through grooves are provided on the first extrusion plates and the second extrusion plates, the top end of the connecting tube is fixedly connected to an exhaust valve, the top end of the transmission column is transmission-connected to a transmission mechanism transmission-connected to a degassing tank, and the transmission mechanism is used to drive the transmission column to move up and down.
[0011] As a further solution of the present invention: the transmission mechanism includes a plurality of connecting plates fixedly connected to the mounting plate, a sliding transmission rod on one side of the connecting plate, one end of the transmission rod fixedly connected to a first transmission block, one side of the first transmission block slidingly connected to a second transmission block fixedly connected to a transmission column, the other end of the transmission rod fixedly connected to a roller, the inner surface of the degassing tank fixedly connected to a plurality of arc-shaped transmission plates slidingly connected to the roller, the outer surface of the transmission column fixedly connected to a connecting plate, and the bottom of the connecting plate fixedly connected to a spring fixedly sleeved on the transmission column.
[0012] As a further solution of the present invention: a plurality of blocking rods are fixedly connected in the through slot.
[0013] As a further solution of the present invention: a puncture rod is fixedly connected to the side of the first extrusion disk opposite to the second extrusion disk.
[0014] As a further solution of the present invention: a spline groove is formed on the first extrusion disc, and a transmission block fixedly connected to the transmission pipe is slidably connected in the spline groove.
[0015] Beneficial effects of the present invention:
[0016] (1) When the degassing tank degases the gas in the incoming water, the driving mechanism drives the transmission pipe to rotate, and the transmission pipe drives the mounting plate to rotate. The transmission mechanism on the mounting plate drives the transmission column and the first extrusion plate to move back and forth up and down in the degassing tank. The cooperation of the first extrusion plate and the second extrusion plate fully squeezes out the gas in the water, thereby enabling the degassing tank to fully discharge the gas in the water, further improving the degassing effect of the degassing tank.
[0017] (2) When it is necessary to vacuum the degassing tank, the vacuum pump works at this time, and the vacuum pump vacuums the transmission pipe through the pipeline and the connecting pipe, and then the transmission pipe vacuums the degassing tank through the exhaust elbow, and then the blocking brush in the exhaust elbow absorbs and blocks the water vapor in the gas, preventing the water vapor in the gas from entering the vacuum pump and the pipeline. At the same time, the driving mechanism drives the transmission pipe and the exhaust elbow to rotate, so that the water adsorbed on the blocking brush in the exhaust elbow is thrown out of the exhaust elbow under the action of centrifugal force, and then the blocking brush continues to adsorb the water vapor in the gas during the suction process, thereby effectively realizing the continuous removal of water vapor in the degassing tank during the suction and vacuum, effectively preventing the water vapor from corroding the vacuum pump and the pipeline, and improving the service life of the degassing unit.
[0018] (3) At the same time, when the degassing tank is exhausted after degassing, the exhaust valve on the connecting pipe can be opened, and then the gas degassed in the degassing tank is discharged through the exhaust elbow. At the same time, the blocking bristles in the exhaust elbow block the water vapor in the gas, preventing the loss of water in the degassing unit and causing waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below with reference to the accompanying drawings.
[0020] Figure 1 It is a three-dimensional diagram of the external structure of the present invention;
[0021] Figure 2 It is a three-dimensional diagram of the internal structure of the present invention;
[0022] Figure 3 is a perspective view of the external structure of the exhaust device of the present invention;
[0023] Figure 4 This is a front view of the internal structure of the exhaust elbow of the present invention;
[0024] Figure 5 This is a three-dimensional diagram of the external structure of the first extrusion disk of the present invention;
[0025] Figure 6 This invention Figure 2 A magnified view of middle A;
[0026] Figure 7This invention Figure 3 Magnified view of B.
[0027] In the figure: 1. Mounting plate; 2. Expansion tank; 3. Water supply pump; 4. Degassing tank; 5. Transmission pipe; 11. Exhaust elbow; 12. Blocking brush; 13. Connecting pipe; 14. Vacuum pump; 15. Transmission motor; 16. Transmission shaft; 17. First gear; 18. Second gear; 21. Mounting plate; 22. Transmission column; 23. First extrusion plate; 24. Second extrusion plate; 25. Through groove; 26. Exhaust valve; 31. Connecting plate; 32. Transmission rod; 33. First transmission block; 34. Second transmission block; 35. Roller; 36. Arc transmission plate; 37. Connecting plate; 38. Spring; 41. Blocking rod; 42. Puncture rod. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0029] Example 1
[0030] See also Figure 1-Figure 7 As shown, the present invention is an exhaust device for a constant-pressure water-supplementing vacuum degassing unit, comprising a mounting plate 1, an expansion tank 2 fixedly connected to the top of the mounting plate 1, two water-supplementing pumps 3 fixedly connected to the top of the mounting plate 1, a degassing tank 4 fixedly connected to the top of the mounting plate 1, and the water-supplementing pump 3 connected to the expansion tank 2 and the degassing tank 4 through a pipeline;
[0031] A transmission pipe 5 is rotatably connected to the degassing tank 4 , and an exhaust device is provided on the outer surface of the transmission pipe 5 . The exhaust device is used to vacuum the degassing tank 4 and squeeze out the gas in the water.
[0032] The exhaust device includes a plurality of exhaust elbows 11 fixedly connected to the transmission pipe 5, a plurality of blocking bristles 12 are fixedly connected inside the exhaust elbow 11, the top of the transmission pipe 5 is rotatably connected to a connecting pipe 13 fixedly connected to the degassing tank 4, and the top of the connecting pipe 13 is fixedly connected to a vacuum pump 14 fixedly connected to the mounting plate 1 through a pipeline, and the outer surface of the transmission pipe 5 is transmission-connected to a driving mechanism connected to the degassing tank 4, and the driving mechanism is used to drive the transmission pipe 5 to rotate.
[0033] The driving mechanism includes a transmission motor 15 fixedly connected to the degassing tank 4. The transmission motor 15 is controlled by a PLC programming program, which can control the transmission motor 15 to rotate forward and reverse and rotate at an angle. The output end of the transmission motor 15 is fixedly connected to a transmission shaft 16 through a coupling. The outer surface of the transmission shaft 16 is fixedly sleeved with a first gear 17, and the outer surface of the first gear 17 is meshedly connected with a second gear 18 fixedly sleeved with the transmission tube 5.
[0034] The transmission motor 15 drives the transmission shaft 16 to rotate, and the transmission shaft 16 drives the transmission tube 5 to rotate through the first gear 17 and the second gear 18.
[0035] When it is necessary to suction and vacuum the degassing tank 4, the vacuum pump 14 works at this time, and the vacuum pump 14 suctions and vacuums the transmission pipe 5 through the pipeline and the connecting pipe 13. Then the transmission pipe 5 evacuates the degassing tank 4 through the exhaust elbow 11, and the gas is discharged through the exhaust elbow 11. During the discharge process, the blocking bristles 12 in the exhaust elbow 11 block the water vapor contained in the gas during the exhaust process so that it adheres to the blocking bristles 12, preventing the water vapor contained in the gas from entering the vacuum pump 14 and the pipeline, thereby preventing the vacuum pump 14 and The pipeline is corroded, and at the same time, the driving mechanism drives the transmission pipe 5 to rotate, and the transmission pipe 5 drives the exhaust elbow 11 to rotate. At this time, the water vapor attached to the blocking bristles 12 in the exhaust elbow 11 is thrown out from the blocking bristles 12 under the action of centrifugal force, and then discharged into the degassing tank 4. Then the blocking bristles 12 continue to adsorb the water vapor in the gas during the suction process, thereby effectively realizing the continuous removal of water vapor in the degassing tank 4 during the suction and vacuuming, effectively preventing water vapor from corroding the vacuum pump 14 and the pipeline, and improving the service life of the degassing unit.
[0036] Example 2
[0037] Based on Example 1, please refer to Figure 3 、 Figure 6 and Figure 7 As shown, the outer surface of the transmission tube 5 is fixedly connected to a mounting plate 21, and a plurality of transmission columns 22 are slidably connected to the mounting plate 21. The outer surface of the transmission column 22 is fixedly connected to a plurality of first extrusion plates 23 slidably connected to the transmission tube 5. A plurality of second extrusion plates 24 fixedly connected to the transmission tube 5 are arranged below the first extrusion plates 23. A plurality of through grooves 25 are provided on the first extrusion plates 23 and the second extrusion plates 24. The top end of the connecting tube 13 is fixedly connected to an exhaust valve 26. The top end of the transmission column 22 is transmission-connected to a transmission mechanism transmission-connected to the degassing tank 4. The transmission mechanism is used to drive the transmission column 22 to move up and down.
[0038] The transmission mechanism includes a plurality of connecting plates 31 fixedly connected to the mounting plate 21, a sliding transmission rod 32 on one side of the connecting plate 31, one end of the transmission rod 32 is fixedly connected to a first transmission block 33, one side of the first transmission block 33 is slidingly connected to a second transmission block 34 fixedly connected to the transmission column 22, the other end of the transmission rod 32 is fixedly connected to a roller 35, the inner surface of the degassing tank 4 is fixedly connected to a plurality of arc-shaped transmission plates 36 slidingly connected to the roller 35, the outer surface of the transmission column 22 is fixedly connected to a connecting plate 37, and the bottom of the connecting plate 37 is fixedly connected to a spring 38 fixedly sleeved on the transmission column 22.
[0039] A plurality of blocking rods 41 are fixedly connected in the through slot 25 .
[0040] A puncture rod 42 is fixedly connected to one side of the first extrusion disc 23 opposite to the second extrusion disc 24 .
[0041] A spline groove is formed on the first extrusion disc 23 , and a transmission block fixedly connected to the transmission pipe 5 is slidably connected in the spline groove.
[0042] When the degassing tank 4 degasses the gas in the incoming water, the mounting plate 21 is driven to rotate through the transmission pipe 5, and the mounting plate 21 drives the connecting plate 31 to rotate, and then the connecting plate 31 drives the transmission rod 32 to rotate. At this time, the roller 35 on the transmission rod 32 is fitted with the arc-shaped transmission plate 36 on the degassing tank 4, and the arc-shaped transmission plate 36 drives the transmission rod 32 to move toward the center of the mounting plate 21, and the transmission rod 32 drives the first transmission block 33 to move, and the first transmission block 33 drives the second transmission block 34 to move downward, and the second transmission block 34 drives the transmission column 22 to move downward, and the transmission column 22 drives the first extrusion plate 23 to move downward. At this time, the spring 38 is compressed, and the first extrusion plate 23 approaches the second extrusion plate 24, and the first extrusion plate 23 and the second extrusion plate 24 are pressed against each other. The water in the middle is squeezed, and at the same time, the puncture rods 42 on the first squeezing plate 23 and the second squeezing plate 24 puncture the fine bubbles in the water, so that the gas in the water is released. At the same time, some water is squeezed out from the through groove 25 during the squeezing process, and then the bubbles in the water are cut by the blocking rod 41 in the through groove 25, so that the bubbles in the water are fully discharged. Then the roller 35 disengages from the arc transmission plate 36, and the transmission column 22 and the second transmission block 34 move upward under the action of the spring 38, at this time driving the first squeezing plate 23 to move upward, and then the roller 35 contacts the arc transmission plate 36 again, driving the first squeezing plate 23 to move downward, so that the first squeezing plate 23 moves up and down in turn for squeezing, thereby realizing that the degassing tank 4 can fully discharge the gas in the water.
[0043] At the same time, when the degassing tank 4 is exhausted after degassing, the exhaust valve 26 on the connecting pipe 13 can be opened, and then the gas degassed in the degassing tank 4 is discharged through the exhaust elbow 11. At the same time, the blocking bristles 12 in the exhaust elbow 11 block the water vapor in the gas to prevent the loss of water in the degassing unit and waste of resources.
[0044] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. An exhaust device for a constant pressure water supply vacuum degassing unit, comprising a mounting plate (1), characterized in that: An expansion tank (2) is fixedly connected to the top of the mounting plate (1), two water supply pumps (3) are fixedly connected to the top of the mounting plate (1), a degassing tank (4) is fixedly connected to the top of the mounting plate (1), and the water supply pump (3) is connected to the expansion tank (2) and the degassing tank (4) through a pipeline; A transmission pipe (5) is rotatably connected to the degassing tank (4), and an exhaust device is provided on the outer surface of the transmission pipe (5). The exhaust device is used to vacuum the degassing tank (4) and squeeze out the gas in the water. The exhaust device comprises a plurality of exhaust elbows (11) fixedly connected to the transmission pipe (5), a plurality of blocking bristles (12) fixedly connected inside the exhaust elbows (11), the top of the transmission pipe (5) is rotatably connected to a connecting pipe (13) fixedly connected to the degassing tank (4), the top of the connecting pipe (13) is fixedly connected to a vacuum pump (14) fixedly connected to the mounting plate (1) through a pipeline, the outer surface of the transmission pipe (5) is rotatably connected to a driving mechanism connected to the degassing tank (4), and the driving mechanism is used to drive the transmission pipe (5) to rotate; The outer surface of the transmission tube (5) is fixedly connected to a mounting plate (21), and a plurality of transmission columns (22) are slidably connected to the mounting plate (21). The outer surface of the transmission column (22) is fixedly connected to a plurality of first extrusion plates (23) slidably connected to the transmission tube (5), and a plurality of second extrusion plates (24) fixedly connected to the transmission tube (5) are provided below the first extrusion plates (23). The first extrusion plates (23) and the second extrusion plates (24) are both provided with a plurality of through slots (25). The top end of the connecting tube (13) is fixedly connected to an exhaust valve (26), and the top end of the transmission column (22) is transmission-connected to a transmission mechanism transmission-connected to the degassing tank (4), and the transmission mechanism is used to drive the transmission column (22) to move up and down.
2. The exhaust device of the constant pressure water replenishment vacuum degassing unit according to claim 1 is characterized in that: The driving mechanism comprises a transmission motor (15) fixedly connected to the degassing tank (4); an output end of the transmission motor (15) is fixedly connected to a transmission shaft (16) via a coupling; a first gear (17) is fixedly sleeved on an outer surface of the transmission shaft (16); and a second gear (18) is meshedly connected to an outer surface of the first gear (17) fixedly sleeved on the transmission tube (5).
3. The exhaust device of the constant pressure water replenishment vacuum degassing unit according to claim 1 is characterized in that: The transmission mechanism comprises a plurality of connecting plates (31) fixedly connected to the mounting plate (21), a transmission rod (32) being slidably connected to one side of the connecting plate (31), a first transmission block (33) being fixedly connected to one end of the transmission rod (32), a second transmission block (34) being fixedly connected to the transmission column (22) being slidably connected to one side of the first transmission block (33), a roller (35) being fixedly connected to the other end of the transmission rod (32), a plurality of arc-shaped transmission plates (36) being slidably connected to the roller (35) being fixedly connected to the inner surface of the degassing tank (4), a connecting plate (37) being fixedly connected to the outer surface of the transmission column (22), and a spring (38) being fixedly connected to the bottom of the connecting plate (37) and being fixedly sleeved with the transmission column (22).
4. The exhaust device of the constant pressure water replenishment vacuum degassing unit according to claim 1 is characterized in that: A plurality of blocking rods (41) are fixedly connected in the through slot (25).
5. The exhaust device of the constant pressure water replenishment vacuum degassing unit according to claim 1 is characterized in that: A puncture rod (42) is fixedly connected to the side of the first extrusion disc (23) opposite to the second extrusion disc (24).
6. The exhaust device of the constant pressure water replenishment vacuum degassing unit according to claim 1 is characterized in that: A spline groove is provided on the first extrusion disc (23), and a transmission block fixedly connected to the transmission tube (5) is slidably connected in the spline groove.
Citation Information
Patent Citations
Vacuum degassing tank capable of continuously supplementing water
CN111643931A
Vacuum degassing tank for food processing
CN211659327U