Water dumpling stuffing detection and filling device
By combining temperature sensors and controllers with the design of electric push rods, rotating components, and scrapers, the problem of moisture accumulation and spoilage in dumpling fillings during storage has been solved, enabling real-time mixing and precise filling of dumpling fillings, thus improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2026-03-20
AI Technical Summary
When existing filling devices temporarily store dumpling filling, the filling contains moisture, causing the moisture to pool downwards and the filling at the top to lose moisture, affecting filling accuracy and filling quality.
A temperature sensor is used to monitor the filling temperature in real time. The controller triggers alarms and timing based on the temperature information. The electric push rod drives the swing arm and rotating component, which, together with the scraper and stirring component, ensures that the filling is evenly mixed during the filling process, scrapes off residual filling, and prevents moisture accumulation and spoilage.
It enables real-time monitoring and stirring of filling temperature, preventing filling deterioration, ensuring filling accuracy and reducing residue, and improving filling efficiency and quality.
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Figure CN118489708B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of food processing, in particular to a dumpling filling detection and filling device. BACKGROUND
[0002] When batch processing of dumplings is carried out, a filling device is needed to automatically discharge and fill the dumpling filling, so as to control the dumpling filling to accurately fall above the dumpling wrapper, so as to facilitate the flow processing of dumplings and improve the production efficiency. In the temporary storage of dumpling filling, if the dumpling filling is not discharged in time, the temperature of the dumpling filling gradually rises from low temperature to room temperature, and the dumpling filling will deteriorate in a long time at room temperature. The dumpling filling contains moisture, and after the dumpling filling is temporarily stored, the moisture will gather downward, and the moisture of the dumpling filling above will be lost. After the dumpling filling is discharged, residual dumpling filling will be generated at the discharge port position, which will affect the accuracy of the filling. SUMMARY
[0003] Therefore, the present application provides a dumpling filling detection and filling device to solve the problem that the dumpling filling contains moisture in the temporary storage of the dumpling filling, and the moisture will gather downward after the dumpling filling is temporarily stored, and the moisture of the dumpling filling above will be lost.
[0004] The present application provides a dumpling filling detection and filling device, which specifically comprises: a filling device; a feeding assembly for temporarily storing filling is installed at the top end of the filling device; a discharge assembly is arranged at the front end of the filling device; a discharge port is arranged at the bottom end of the discharge assembly; a controller for controlling all electrical elements is installed at the side of the filling device; the controller is connected with two temperature sensors through lines respectively; the two temperature sensors for detecting the temperature of the filling are fixed symmetrically at the two sides of the inside of the feeding assembly; an installation assembly is fixed above the filling device by bolts and is located at the discharge position; a sliding member is slidingly installed in the inside of the installation assembly; a collecting assembly for collecting materials is spliced above and below the sliding member; two scraper plates for scraping the filling are fixed in the inside of the collecting assembly with an opening at the rear; the top end of the scraper plate made of flexible rubber material is in wedge-shaped structure; the feeding assembly is rotatably installed with a rotating assembly through a supporting rod and rotates in the inside of the feeding assembly and the supporting rod; the rotating assembly is provided with a clamping tooth at the outside; the bottom of the rotating assembly is in transmission connection with a connecting rod; the bottom of the connecting rod is fixedly connected with a stirring member and drives the stirring member to rotate together.
[0005] Optionally, the front end of the filling device is provided with a swing arm for controlling the discharge of the stuffing, the swing arm is in an inclined state, and a controller is connected with the timing module through a line; the front end of the controller is provided with a display assembly and is electrically connected with the display assembly, the top end of the controller is fixed with a warning device, the controller is electrically connected with the warning device, and the front end of the controller is connected with a setting assembly for setting the discharge amount; the controller is connected with a servo electric push rod through a line, the servo electric push rod is installed at the top end of the filling device, the controller is connected with the electric push rod through a line, and the electric push rod is installed at the top end of the filling device through a support frame and a rotating shaft and is in transmission connection with the swing arm through the rotating shaft.
[0006] Optionally, the sliding member is freely slid back and forth inside the mounting assembly, a force-displacement round rod is fixed to the side of the sliding member, a guide is installed on the side of the sliding member for guiding, and a spring is sleeved outside the guide; a top member for guiding is fixed to the top end of the guide, a moving assembly that can freely slide up and down is sleeved outside the guide and is in contact with the top end of the spring, and the rear end of the moving assembly is provided with two triangular grooves that can be forced to slide downward; a driving groove for guiding driving is arranged inside the moving assembly and the round rod is inserted into the driving groove, the driving groove has an inclined structure, a pressing member that can freely slide is sleeved outside the top member, two triangular heads for transmission are fixed to the bottom of the pressing member, the triangular heads are inserted into the triangular grooves and slide and displace inside the triangular grooves, and an L-shaped rod is fixed to the side of the pressing member.
[0007] Optionally, an L-shaped support rod is fixed to the top end of the feeding assembly, and a cross-shaped connecting rod is rotatable at the central position inside the feeding assembly; the rotating assembly is in meshing engagement with the tooth groove of the driving rod through the clamping teeth and is in transmission connection with the driving rod, the driving rod is fixedly connected with the transmission assembly and drives the transmission assembly to move together; a reset rod for guiding is fixed to the top end of the transmission assembly, the reset rod and the transmission assembly are inserted into the inside of the support rod for guiding pulling, a spring is sleeved outside the reset rod, the bottom of the transmission assembly is fixedly connected with a force rod and drives the force rod to displace together, the side of the force rod is in sliding contact with the L-shaped rod, and the inner side of the force rod is in sliding contact with the swing arm.
[0008] The water dumpling stuffing detection and filling device has the following beneficial effects:
[0009] 1. After the stuffing is added to the inside of the feeding assembly for temporary storage, the temperature sensor detects the temperature of the stuffing in real time, when the stuffing reaches room temperature, the temperature sensor transmits information to the controller, the timing module starts timing at the same time, the timing information is displayed through the display assembly, the controller triggers the warning device to generate warning information at the same time, the staff can check the temperature of the stuffing in time, and the time when the stuffing reaches room temperature is observed, so that the deterioration of the stuffing is avoided.
[0010] 2、During the feeding process, the electric push rod drives the swing arm to rotate, the swing arm drives the force bar to displace, the drive bar drives the rotating assembly to rotate, the rotating assembly drives the connecting rod and the stirring piece to rotate and stir inside the stuffing, the control is carried out while the stuffing is filled, so as to avoid the water from gathering downward;
[0011] 3、During the feeding process, the force bar drives the pressing piece to displace, the pressing piece controls the sliding piece to drive the collecting assembly and the scraper to displace automatically through a series of transmission assemblies, the bottom of the discharging assembly is automatically opened, and the scraper scrapes the residual stuffing at the discharging port position. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below.
[0013] The drawings described in the following description only relate to some embodiments of the present application, and are not limited to the present application.
[0014] In the drawings:
[0015] Figure 1 is a perspective structural schematic view of the filling device of the embodiment of the present application.
[0016] Figure 2 is a detection system module block diagram of the filling device of the embodiment of the present application.
[0017] Figure 3 is an exploded perspective structural schematic view of the filling device of the embodiment of the present application.
[0018] Figure 4 is an exploded bottom view structural schematic view of the filling device of the embodiment of the present application.
[0019] Figure 5 is a partial perspective structural schematic view of the filling device of the embodiment of the present application.
[0020] Figure 6 is an exploded perspective structural schematic view of the mounting assembly of the filling device of the embodiment of the present application.
[0021] Figure 7 is an exploded bottom view structural schematic view of the mounting assembly of the filling device of the embodiment of the present application.
[0022] Figure 8 is an exploded perspective structural schematic view of the feeding assembly of the filling device of the embodiment of the present application.
[0023] LIST OF REFERENCE NUMERALS
[0024] 1, filling device; 101, swing arm; 102, controller; 103, timing module; 104, display assembly; 105, warning device; 106, temperature sensor; 107, servo electric push rod; 108, electric push rod;
[0025] 2, mounting assembly; 201, sliding piece; 202, collection assembly; 203, scraper; 204, guide; 205, top piece; 206, moving assembly; 207, drive slot; 208, pressing piece;
[0026] 3, feeding assembly; 301, support rod; 302, rotating assembly; 303, connecting rod; 304, stirring piece; 305, drive rod; 306, transmission assembly; 307, reset rod; 308, force receiving rod. DETAILED DESCRIPTION
[0027] The embodiments of the present application will be further described in detail below with reference to the drawings and examples.
[0028] Example one: please refer to Figures 1 to 8 as shown:
[0029] The present application provides a kind of water dumpling stuffing detection filling device, including filling device 1;The top of filling device 1 is equipped with the feeding assembly 3 of temporary storage stuffing, the front end of filling device 1 is equipped with discharge assembly, the bottom of discharge assembly is equipped with discharge port, the side of filling device 1 is installed with the controller 102 of controlling all electrical components, controller 102 is connected with two temperature sensors 106 respectively by line, temperature sensor 106 passes the temperature detected to controller 102, for detecting the temperature of two temperature sensors 106 for stuffing symmetrically fixed in the inside two sides of feeding assembly 3, at multiple temperature detection temperature;Mounting assembly 2, mounting assembly 2 is fixed above filling device 1 by bolt, and is in discharge position, sliding piece 201 is slidably installed in the inside of mounting assembly 2, sliding piece 201 is spliced with the collection assembly 202 of collecting material up and down, after collecting scraping, stuffing, rear opening is fixed with two scrapers 203 for scraping stuffing in the inside of collection assembly 202, the top of scraper 203 of flexible rubber material is wedge structure, after discharge port position, residual stuffing is collected;Feeding assembly 3 is rotatably installed rotating assembly 302 by support rod 301, and rotates in the inside of feeding assembly 3 and support rod 301, rotating assembly 302 is equipped with pawl outside, the bottom of rotating assembly 302 is drivingly connected with connecting rod 303, the bottom of connecting rod 303 is fixedly connected with stirring piece 304, and stirring piece 304 is rotated together, rotates in the inside of feeding assembly 3, and avoids moisture to gather downward.
[0030] Reference Figure 2 and Figure 5The front end of the filling device 1 is provided with a swing arm 101 for controlling the discharge of the stuffing, the swing arm 101 is in an inclined state, a controller 102 is connected with a timing module 103 through a line, the timing module 103 is connected with a temperature sensor 106 at the same time, the temperature sensor 106 triggers the timing module 103 to start timing; the front end of the controller 102 is provided with a display component 104 and is electrically connected with the display component 104 to display the timing information, the top end of the controller 102 is fixed with a warning device 105, the controller 102 is electrically connected with the warning device 105 to trigger the warning device 105 to facilitate the warning of the staff, the front end of the controller 102 is connected with a setting component for setting the discharge amount, setting the discharge frequency and the discharge amount of the stuffing; the controller 102 is connected with a servo electric push rod 107 through a line to drive the servo electric push rod 107 to operate, the servo electric push rod 107 is installed at the top end of the filling device 1, the controller 102 is connected with an electric push rod 108 through a line to control the operation of the electric push rod 108, the electric push rod 108 is installed at the top end of the filling device 1 through a support frame and a rotating shaft and is in transmission connection with the swing arm 101 through the rotating shaft to drive the swing arm 101 to swing.
[0031] Reference Figure 6 And Figure 7 The sliding piece 201 is freely slid back and forth in the inside of the installation component 2 to drive the collection component 202 to freely slide, the side edge of the sliding piece 201 is fixed with a force-displacement circular rod which is inserted into the inside of the driving groove 207 to displace, the side edge of the sliding piece 201 is installed with a guide 204 for guiding, the outside of the guide 204 is sleeved with a spring to push the moving component 206 to rise; the top end of the guide 204 is fixed with a top piece 205 for guiding, the outside of the guide 204 is sleeved with a moving component 206 which freely slides up and down and is in contact with the top end of the spring, the rear end of the moving component 206 is provided with two triangular grooves which can be forced to slide downward to be in sliding contact with the triangular heads to conveniently force to move downward; the inside of the moving component 206 is provided with a driving groove 207 for guiding and driving and the circular rod is inserted into the inside of the driving groove 207, the driving groove 207 is in an inclined structure, the outside of the top piece 205 is sleeved with a pressure piece 208 which can freely slide, the bottom of the pressure piece 208 is fixed with two triangular heads for transmission, the triangular heads are inserted into the triangular grooves to slide and displace, the side edge of the pressure piece 208 is fixed with an L-shaped rod to be in sliding contact with the force rod 308 and to control the force displacement of the moving component 206 to conveniently control the free sliding of the sliding piece 201.
[0032] Reference Figure 8The top end of the feeding assembly 3 is fixed with a support rod 301 of L-shaped structure, and a connecting rod 303 of cross-shaped structure is rotated in the middle position inside the feeding assembly 3; the rotating assembly 302 is engaged with the tooth groove of the driving rod 305 through the clamping tooth, the driving rod 305 controls the reciprocating rotation of the rotating assembly 302, and the driving rod 305 is in transmission connection with the driving rod 305, the driving rod 305 is fixedly connected with the transmission assembly 306, and the transmission assembly 306 is driven to move together, and the power is transmitted; the top end of the transmission assembly 306 is fixed with a reset rod 307 for guiding, the reset rod 307 and the transmission assembly 306 are inserted into the inside of the support rod 301 for guiding pulling, the outside of the reset rod 307 is sleeved with a spring, the power is transmitted by the elastic reset, the bottom of the transmission assembly 306 is fixedly connected with the stress rod 308, and the stress rod 308 is driven to displace together, the side of the stress rod 308 is in sliding contact with the L-shaped rod, and the L-shaped rod is pushed to displace, the inner side of the stress rod 308 is in sliding contact with the swing arm 101, and the swing power displacement of the swing arm 101 is received.
[0033] Embodiment two: after more stuffing is collected in the collecting assembly 202, the collecting assembly 202 is controlled to move upward to be taken down, and the stuffing is controlled to be added into the inside of the feeding assembly 3 again, so that waste is avoided.
[0034] Specific use and role of the embodiment: in the application, the chilled stuffing is added to the inside of the feeding assembly 3, and at the same time, the controller 102 drives the servo electric push rod 107 and the electric push rod 108 to operate, drives the swing arm 101 to swing, and at the same time, the swing arm 101 swings, the stress rod 308 reciprocatingly moves, the stress rod 308 transmits power to the driving rod 305, the driving rod 305 reciprocatingly rotates the rotating assembly 302 through the gear slot control, the rotating assembly 302 drives the stirring piece 304 to reciprocatingly stir in the inside of the stuffing, controls the uniform mixing of the moisture in the inside of the stuffing, avoids the downward gathering of the moisture, after the stress rod 308 moves forward, the L-shaped rod moves forward, the pressing piece 208 drives the triangular head to displace, the triangular head slides in the inside of the triangular groove, the control value moving assembly 206 moves downward, the moving assembly 206 controls the displacement of the round rod through the driving groove 207, the round rod drives the sliding piece 201 and the collecting assembly 202 to move forward, automatically opens the feeding opening, automatically discharges and fills the stuffing, after the swing arm 101 and the stress rod 308 move backward, the spring pushes the moving assembly 206 to rise, the driving groove 207 controls the resetting of the collecting assembly 202, the scraper 203 and the sliding piece 201, the top end of the scraper 203 scrapes the residual stuffing at the position of the feeding opening, conveniently scrapes the stuffing into the inside of the collecting assembly 202 for storage and collection, when the stuffing continuously fills in the inside of the feeding assembly 3, the temperature sensor 106 detects the temperature of the stuffing in real time, when the stuffing reaches room temperature or the set temperature, the temperature sensor 106 transmits information to the controller 102 and the timing module 103, controls the timing module 103 to start timing, displays the timing information through the display assembly 104, at the same time, the controller 102 triggers the alarm 105 to generate alarm information, facilitates the worker to timely respond, at the same time, the worker can watch the timing information in real time, avoids the deterioration of the stuffing due to the long time of the stuffing in the room temperature state.
Claims
1. A dumpling filling testing and filling device, comprising: A filling device (1); the top of the filling device (1) is equipped with a feeding assembly (3) for temporarily storing filling, characterized in that the front end of the filling device (1) is equipped with a swing arm (101) for controlling the discharge of filling, and the side of the filling device (1) is equipped with a controller (102) for controlling all electrical components. The controller (102) drives the swing arm (101), and the controller (102) is connected to two temperature sensors (106) respectively through lines. The two temperature sensors (106) for detecting the temperature of filling are symmetrically fixed on both sides inside the feeding assembly (3). The mounting assembly (2) is fixed above the filling device (1) by bolts and is in the discharge position. A sliding component (201) is slidably installed inside the mounting assembly (2). A material collection assembly (202) is spliced on the upper and lower parts of the sliding component (201). The material collection assembly (202) with an opening at the rear has two scrapers (203) fixed inside for scraping the filling. A guide (204) for guiding is installed on the side of the sliding component (201). A sliding guide that can slide up and down is fitted on the outside of the guide (204). Moving component (206); the moving component (206) has a drive groove (207) inside, a triangular groove at the rear end of the moving component (206), and a round rod is inserted into the drive groove (207). The top of the guide (204) is fixed with a top part (205) for guiding. The top part (205) is fitted with a freely sliding pressure part (208). The bottom of the pressure part (208) is fixed with two triangular heads for transmission. The triangular heads are inserted into the triangular groove for sliding displacement. The side of the pressure part (208) is fixed with an L-shaped rod. The feeding assembly (3) is rotatably mounted with the rotating assembly (302) via the support rod (301). The rotating assembly (302) rotates inside the feeding assembly (3) and the support rod (301). The rotating assembly (302) is provided with a retaining tooth on its outside. The bottom of the rotating assembly (302) is connected to the connecting rod (303) for transmission. The bottom of the connecting rod (303) is fixedly connected to the stirring component (304) and drives the stirring component (304) to rotate together. The rotating assembly (302) engages with the tooth groove of the driving rod (305) through the retaining tooth and is connected to the driving rod (305) for transmission. The driving rod (305) is connected to the drive rod (305) for transmission. The moving component (306) is fixedly connected and drives the transmission component (306) to move together; the top of the transmission component (306) is fixed with a reset rod (307) for guidance, the reset rod (307) and the transmission component (306) are inserted into the inside of the support rod (301) for guidance and pulling, the reset rod (307) is fitted with a spring, the bottom of the transmission component (306) is fixedly connected with the force rod (308) and drives the force rod (308) to move together, the side of the force rod (308) slides in contact with the L-shaped rod, and the inner side of the force rod (308) slides in contact with the swing arm (101).
2. The dumpling filling detection and filling device as described in claim 1, characterized in that: The swing arm (101) is in an inclined state, and the controller (102) is connected to the timing module (103) via a line.
3. The dumpling filling detection and filling device as described in claim 1, characterized in that: The controller (102) has a display component (104) at its front end and is electrically connected to the display component (104). An alarm (105) is fixed at the top of the controller (102). The controller (102) is electrically connected to the alarm (105). A setting component for setting the output quantity is connected to the front end of the controller (102).
4. The dumpling filling detection and filling device as described in claim 2, characterized in that: The controller (102) is connected to the servo electric push rod (107) via a line. The servo electric push rod (107) is installed at the top of the filling device (1). The controller (102) is connected to the electric push rod (108) via a line. The electric push rod (108) is installed at the top of the filling device (1) via a support frame and a rotating shaft, and is connected to the swing arm (101) via the rotating shaft.
5. The dumpling filling detection and filling device as described in claim 4, characterized in that: The slider (201) slides freely back and forth inside the mounting assembly (2). A round rod with force displacement is fixed on the side of the slider (201), and a spring is fitted on the outside of the guide (204).
6. The dumpling filling detection and filling device as described in claim 5, characterized in that: The movable component (206) contacts the top of the spring, and the rear end of the movable component (206) is provided with two triangular grooves that can slide downward under force.
7. The dumpling filling detection and filling device as described in claim 1, characterized in that: The top of the feeding assembly (3) is fixed with an L-shaped support rod (301) and a cross-shaped connecting rod (303) rotates in the center of the feeding assembly (3).
8. The dumpling filling detection and filling device as described in claim 1, characterized in that: The scraper (203) made of flexible rubber material has a wedge-shaped top; the drive groove (207) has an inclined structure.
Citation Information
Patent Citations
Water-cooled steamed dumpling maker
CN211936508U
Stuffing feeding device of encrusting machine
CN220343417U