A large-scale garbage crushing and sorting production line and method

By designing large -scale garbage crushing production lines, using multi -level crushing and sorting technology, the problem of unable to effectively automatically classify and recover large pieces of garbage in existing technology, and realizes the garbage of mattresses, sofas, and office tools such as garbage. Multi -level recovery has improved recovery efficiency.

CN118491661BActive Publication Date: 2025-01-28GUANGZHOU 3E MACHINERY
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Patent Information

Application Number
CN202410791807.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-01-28
Estimated Expiration
2044-06-19

AI Technical Summary

Technical Problem

The prior art cannot effectively and automatically sort and recycle large pieces of garbage such as mattresses, sofas and office tools, and cannot perform multi-level recycling in combination with the combination of objects.

Method used

Designed a large -piece garbage crushing sorting production line, including conveyor systems, dust removal systems, whirlwinds, Z -type sorting systems, vibration sieves, four -axis tear machines, double -axis tear machines and metal chain board conveyors. The automatic classification of large pieces of garbage is achieved through multi -level crushing and sorting process.

Benefits of technology

The effective automatic classification and recycling of recycling objects such as mattresses, sofas, and office tools is achieved, and multi -level recycling is combined with the combination of object combinations to improve the recovery efficiency and effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of garbage recycling, and more specifically to a large-scale garbage crushing and sorting production line and method; the conveyor system comprises a conveyor system, on which a dust removal system, a cyclone bucket, a Z-type sorting system, a vibrating screen, a four-axis shredder, a double-axis shredder and a metal chain conveyor are sequentially arranged; the conveyor system comprises a plurality of conveyors, and the plurality of conveyors are fixedly transported and arranged between the dust removal system, the cyclone bucket, the Z-type sorting system, the vibrating screen, the four-axis shredder, the double-axis shredder and the metal chain conveyor; the dust removal system, the cyclone bucket, the Z-type sorting system, the vibrating screen, the four-axis shredder, the double-axis shredder and the double-axis shredder are all connected and provided with a fan duct; the beneficial effect of the present invention is to solve the problem that it is impossible to carry out effective automatic classification and recycling of recycled objects such as mattresses, sofas and office tools, and it is impossible to carry out multi-stage recycling in combination with the combination of objects.
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Description

Technical Field

[0001] The invention relates to the field of garbage recycling, and more specifically to a large-scale garbage crushing and sorting production line and method. Background Art

[0002] As the market's overcapacity leads to a lot of unnecessary waste of materials and energy, recycling some items can effectively reduce costs and save the consumption of raw materials; however, some equipment production lines cannot automatically and effectively classify and recycle them, which affects the recycling efficiency. A construction waste recycling production line similar to Patent No. CN202011257610.1, wherein the feeding device includes a feeder and a pre-sorting component, the pre-sorting component is arranged on the feeder and is used to sort the rags in the construction waste; the primary crushing device includes a first crusher, the primary conveying device includes a first conveyor belt and a first removal The secondary crushing device includes a second crusher, and the feed end of the second crusher is connected to the transmission end of the first conveyor belt; the secondary conveying device includes a second conveyor belt, a second iron removal component and a light material processing component, and the second iron removal component and the light material processing component are both arranged on the second conveyor belt, and the transmission start end of the second conveyor belt is connected to the discharge end of the second crusher; however, the recycling capacity of the equipment is limited, and it is impossible to automatically classify and recycle the recycled objects and garbage, and it is impossible to carry out multi-stage recycling in combination with the combination of objects. Summary of the invention

[0003] Therefore, the technical problem to be solved by the present invention is to overcome the problem in the prior art that it is impossible to automatically classify and recycle recycled objects such as mattresses, sofas and office tools, and it is impossible to perform multi-level recycling based on the combination of objects.

[0004] To this end, the technical solution adopted is that a large-sized garbage crushing and sorting production line and method of the present invention includes a conveyor system, on which a dust removal system, a cyclone bucket, a Z-type sorting system, a vibrating screen, a four-axis shredder, a double-axis shredder and a metal chain conveyor are sequentially arranged;

[0005] The conveyor system includes multiple conveyors, and multiple conveyors are fixedly transported and arranged between the dust removal system, the cyclone bucket, the Z-type sorting system, the vibrating screen, the four-axis shredder, the double-axis shredder and the metal chain conveyor;

[0006] The dust removal system, the cyclone bucket, the Z-type sorting system, the vibrating screen, the four-axis shredder and the double-axis shredder are all connected with fan ducts.

[0007] Preferably, one end of the cyclone bucket is fixed and connected to the dust removal system, and the other end of the cyclone bucket is fixed and connected to the fan duct.

[0008] Preferably, the dust removal system includes a pulse dust collector and a dust removal fan, one end of the pulse dust collector is fixed and connected to the dust removal fan through a fan duct, and the other end of the pulse dust collector is fixed and connected to the cyclone bucket.

[0009] Preferably, one end of the Z-type sorting system is connected to the vibrating screen through the conveyor transport of the conveyor system, the vibrating screen is fixedly connected and transported to the four-axis shredder, the four-axis shredder is connected to the double-axis shredder through the conveyor transport of the conveyor system, and the double-axis shredder is fixed and transported to the metal chain conveyor.

[0010] Preferably, the other end of the Z-type sorting system is transported and connected to the briquetting machine through the conveyor of the conveyor system, and the side end of the Z-type sorting system is fixed and transported and connected to the belt magnetic separator.

[0011] Preferably, the Z-type sorting system includes a sorting and transporting cylinder, a transport out port, a fan recovery port, an addition port and an upper end cover, the lower end of the sorting and transporting cylinder is fixed and connected with the transport out port, the fan recovery port and the magnetic suction port are fixed and connected to the side end of the sorting and transporting cylinder, the upper end of the sorting and transporting cylinder is fixed and connected with the addition port, the fan recovery port is fixed and connected to the fan duct, the upper end of the sorting and transporting cylinder is fixed with an upper end cover, a high-torque drive motor is fixed on the upper end cover through a motor seat, the high-torque drive motor is connected to the center drive shaft through a coupling, the center drive shaft rotates in the sorting and transporting cylinder, a center conical seat is fixed on the center drive shaft, and the lower end of the center conical seat rotates in the sorting and transporting cylinder.

[0012] Preferably, a spiral propulsion plate is fixed to the outer wall of the central conical seat, the outer wall of the spiral propulsion plate fits in the sorting and transporting cylinder, and a plurality of transport agitators are evenly fixed on the central conical seat and arranged in the spiral propulsion plate.

[0013] Preferably, a central fixed bevel gear is fixed to the lower end of the upper end cover, and the lower end of the central fixed bevel gear meshes and drives multiple transport agitators;

[0014] The transport agitator includes a driving bevel gear, a fixed platform, a rotating disk, a rotating crushing rod and a space compression center axis. The driving bevel gear is meshed with the center fixed bevel gear for transmission, and the driving bevel gears are connected by a transmission belt. The driving bevel gear is fixed on the space compression center axis. The space compression center axis is rotatably connected to the center conical seat and the fixed platform. The fixed platform is fixed to the outer wall of the center conical seat. The rotating disk is fixed on the space compression center axis and is limitedly rotated and arranged in the fixed platform. Rotating crushing rods are symmetrically fixed on the rotating disk, and the space compression center axis is arranged between the symmetrical rotating crushing rods.

[0015] Preferably, the belt magnetic separator comprises a recovery frame, a rotating roller, a driving roller and an electromagnetic suction stirring plate, the recovery frame is rotatably provided with a rotating roller, the rotating roller and the driving roller are connected by a belt transmission, a plurality of electromagnetic suction stirring plates are evenly fixed on the belt, and the driving roller is driven to rotate in the magnetic suction port;

[0016] A light-sensing signal sensor is arranged on the belt.

[0017] A large-scale garbage crushing and sorting production method, comprising the following methods:

[0018] S1: Add the waste materials to the metal chain conveyor and transport them to the double-shaft shredder for shredding;

[0019] S2: The transported materials are then transported to a four-axis shredder for secondary shredding, where the materials are shredded to 60 mm before entering the vibrating screen;

[0020] S3: The vibrating screen flattens the material and then transports it to the Z-type sorting system;

[0021] S4: The materials transported into the Z-type sorting system are spirally transported from top to bottom, and dispersed and stirred during the transportation process so that the belt magnetic separator can separate the metal inside;

[0022] S5: The transported materials are further transported to the briquetting machine for briquetting and granulation;

[0023] S6: Light materials generated during processing are collected by providing negative pressure pumping.

[0024] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures specifically pointed out in this application document.

[0025] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0027] Figure 1 It is a schematic diagram of the overall structure of the production line of the present invention;

[0028] Figure 2 It is a schematic diagram of the overall top view of the production line of the present invention;

[0029] Figure 3 It is a schematic diagram of the transport structure of the briquetting machine of the present invention;

[0030] Figure 4 The schematic diagram of the connection structure between the Z-type sorting system and the belt magnetic separator of the present invention is shown in FIG. Figure 1 ;

[0031] Figure 5 The schematic diagram of the connection structure between the Z-type sorting system and the belt magnetic separator of the present invention is shown in FIG. Figure 2 ;

[0032] Figure 6 It is a schematic diagram of the structure of the Z-type sorting system of the present invention;

[0033] Figure 7 It is a schematic diagram of the position structure of the central fixed bevel gear of the present invention;

[0034] Figure 8 It is a schematic diagram of the internal structure of the Z-type sorting system of the present invention;

[0035] Fig. 9 It is a structural schematic diagram of the central conical seat of the present invention;

[0036] Fig.10 is a schematic diagram of the driving structure of the transport agitator of the present invention;

[0037] Fig.11 It is a schematic structural diagram of the transport agitator of the present invention;

[0038] Fig.12 The structure of the belt magnetic separator of the present invention is shown in FIG. Figure 1 ;

[0039] Fig.13 The structure of the belt magnetic separator of the present invention is shown in FIG. Figure 2 .

[0040] In the figure: metal chain conveyor 1; double-axis shredder 2; conveyor system 3; four-axis shredder 4; vibrating screen 5; Z-type sorting system 7; briquetting machine 10; cyclone bucket 11; pulse dust collector 12; dust removal fan 13; belt magnetic separator 14; electrical box 16; sorting and transporting cylinder 17; outgoing port 18; fan recovery port 19; adding port 20; upper end cover 21; high-torque drive motor 22; magnetic suction port 23; central fixed bevel gear 24; central drive shaft 25; central conical seat 26; spiral propulsion plate 27; transport agitator 28; drive bevel gear 29; fixed table 30; rotating disk 31; rotating crushing rod 32; space compression center axis 33; recovery frame 34; rotating roller 35; drive roller 36; electromagnetic suction stirring plate 37. DETAILED DESCRIPTION

[0041] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0042] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "middle", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0043] In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0044] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature. Specific implementation method one:

[0046] like Figure 1 and Figure 2 As shown, a large-scale garbage crushing and sorting production line and method includes a conveyor system 3, on which a dust removal system, a cyclone bucket 11, a Z-type sorting system 7, a vibrating screen 5, a four-axis shredder 4, a double-axis shredder 2 and a metal chain conveyor 1 are sequentially arranged;

[0047] The conveyor system 3 includes a plurality of conveyors, and the plurality of conveyors are fixedly transported and arranged between the dust removal system, the cyclone bucket 11, the Z-type sorting system 7, the vibrating screen 5, the four-axis shredder 4, the double-axis shredder 2 and the metal chain conveyor 1;

[0048] The dust removal system, the cyclone bucket 11, the Z-type sorting system 7, the vibrating screen 5, the four-shaft shredder 4 and the double-shaft shredder 2 are all connected with fan ducts.

[0049] The working principle and beneficial effects of this embodiment are as follows: waste materials such as mattresses, sofas and office tools are recycled and added to the metal chain conveyor 1, and transported to the double-axis shredder 2 for primary shredding; the transported materials are then transported to the four-axis shredder 4 for secondary shredding, and the materials are shredded to 60 mm and then enter the vibrating screen 5; the vibrating screen 5 flattens the materials and continues to transport them to the Z-type sorting system 7; the materials transported into the Z-type sorting system 7 are spirally transported from top to bottom, and dispersed and stirred during the transportation process so that the belt magnetic separator 14 can separate the metal inside; the transported materials are continued to be transported to the briquetting machine 10 for briquetting and granulation; the lightweight materials generated during the processing are collected by providing negative pressure pumping; thereby achieving the effect of effective automatic classification and recycling of recycled objects such as mattresses, sofas and office tools, and multi-level recycling based on the combination of objects. Specific implementation method 2:

[0051] like Figure 3-Figure 13 As shown, a large-sized garbage crushing and sorting production line and method, one end of the cyclone bucket 11 is fixed and connected to the dust removal system, and the other end of the cyclone bucket 11 is fixed and connected to the fan pipeline.

[0052] The working principle and beneficial effects of this embodiment are as follows: the light materials collected by negative pressure pumping are recovered and precipitated through the cyclone bucket 11, thereby realizing the recovery and collection of light materials such as cloth, fiber, sponge, etc. Specific implementation method three:

[0054] like Figure 3-Figure 13 As shown, a large-scale garbage crushing and sorting production line and method, the dust removal system includes a pulse dust collector 12 and a dust removal fan 13, one end of the pulse dust collector 12 is fixed and connected to the dust removal fan 13 through a fan duct, and the other end of the pulse dust collector 12 is fixed and connected to the cyclone bucket 11.

[0055] The working principle and beneficial effects of this embodiment are: the dust removal fan 13 provides negative pressure power for absorption and collection, and the existing product pulse dust collector 12 is used to remove impurities appearing in the recovery process while preventing blockage. A pulse dust collector with patent number CN111068423B in the prior art can be used for adaptation. Specific implementation method four:

[0057] like Figure 3-Figure 13 As shown, a large-scale garbage crushing and sorting production line and method, one end of the Z-type sorting system 7 is transported and connected to a vibrating screen 5 through the conveyor of a conveyor system 3, the vibrating screen 5 is fixedly connected and transported to a four-axis shredder 4, the four-axis shredder 4 is transported and connected to a double-axis shredder 2 through the conveyor of the conveyor system 3, and the double-axis shredder 2 is fixedly connected and transported to a metal chain conveyor 1.

[0058] The working principle and beneficial effects of this embodiment are as follows: waste materials such as mattresses, sofas and office tools are recycled and added onto a metal chain conveyor 1, transported to a double-shaft shredder 2, and crushed by double-shaft extrusion in the double-shaft shredder 2, and then the entire recycled object is crushed to reduce the volume, which is convenient for secondary crushing, reduces the crushing resistance, and improves the crushing efficiency; the material is then transported to a four-shaft shredder (4) for secondary crushing, and the material is crushed into 60 mm and enters a vibrating screen 5. The main function of the vibrating screen 5 is to flatten the material so that the exhaust duct above can collect as much light material as possible, thereby reducing the pressure on the subsequent Z-type sorting system 7; it also prepares for the subsequent sorting to avoid the material from being piled up. Specific implementation method five:

[0060] like Figure 3-Figure 13 As shown, a large-sized garbage crushing and sorting production line and method, the other end of the Z-type sorting system 7 is connected to the briquetting machine 10 through the conveyor of the conveyor system 3, and the side end of the Z-type sorting system 7 is fixed and transported to the belt magnetic separator 14.

[0061] The working principle and beneficial effects of this embodiment are as follows: the material is evenly spread and transported to the Z-type sorting system 7, and is automatically transported and classified through the sorting of the Z-type sorting system 7. The iron products are adsorbed and transported out by the belt magnetic separator 14, and the light materials are absorbed and recovered through the fan duct. The remaining materials are transported to the briquetting machine 10 and briquetting to less than 10 mm for recycling; the briquetting machine 10 can use the existing product similar to the briquetting machine of CN105392622B for adaptation and use. Specific implementation method six:

[0063] like Figure 3-Figure 13As shown, a large-piece garbage crushing and sorting production line and method, the Z-type sorting system 7 includes a sorting and transporting cylinder 17, a transporting port 18, a fan recovery port 19, an adding port 20 and an upper end cover 21, the lower end of the sorting and transporting cylinder 17 is fixed and connected with the transporting port 18, the fan recovery port 19 and the magnetic suction port 23 are fixed and connected to the side end of the sorting and transporting cylinder 17, the upper end of the sorting and transporting cylinder 17 is fixed and connected with the adding port 20, the fan recovery port 19 is fixed and connected to the fan pipeline, the upper end of the sorting and transporting cylinder 17 is fixed with an upper end cover 21, a high-torque drive motor 22 is fixed on the upper end cover 21 through a motor seat, the high-torque drive motor 22 is connected to a central drive shaft 25 through a coupling, the central drive shaft 25 rotates in the sorting and transporting cylinder 17, a central conical seat 26 is fixed on the central drive shaft 25, and the lower end of the central conical seat 26 rotates in the sorting and transporting cylinder 17.

[0064] The working principle and beneficial effects of this embodiment are as follows: the material that has been crushed to 60 mm by the vibrating screen 5 is added through the adding port 20, and is driven by the rotation of the high-torque drive motor 22, thereby driving the central conical seat 26 and the spiral propulsion plate 27 to gradually push the material for transportation, while achieving stratification during transportation, thereby facilitating classification and screening during transportation; the fan pipeline is fixed and connected through the fan recovery port 19, and light materials are adsorbed and recovered during transportation; the sorted materials are discharged through the discharge port 18 and transported to the briquetting machine 10 to be briquetted to less than 10 mm for recycling. Specific implementation method seven:

[0066] like Figure 3-Figure 13 As shown, a large-scale garbage crushing and sorting production line and method, the outer wall of the central conical seat 26 is fixed with a spiral propulsion plate 27, the outer wall of the spiral propulsion plate 27 fits in the sorting and transport cylinder 17, and a plurality of transport agitators 28 are evenly fixed on the central conical seat 26 and arranged in the spiral propulsion plate 27.

[0067] The working principle and beneficial effects of this embodiment are as follows: a spiral propulsion plate 27 is fixed to the outer wall of the central conical seat 26, and when the central conical seat 26 rotates, the spiral propulsion plate 27 is used to drive the transportation from top to bottom, and at the same time, the materials are evenly dispersed and transported in layers, which is convenient for sorting; the outer wall of the spiral propulsion plate 27 fits in the sorting and transporting cylinder 17 to prevent the materials from falling during transportation, and at the same time, the conical sorting and transporting cylinder 17 and the spiral propulsion plate 27 gradually reduce the transportation space, thereby compressing the transported materials, facilitating the compression after dispersion and centralized transportation; a plurality of transport agitators 28 are evenly fixed on the central conical seat 26 and arranged in the spiral propulsion plate 27, and during the transportation process, the plurality of transport agitators 28 automatically stir and rotate in the spiral propulsion plate 27 carrying the materials, thereby facilitating the materials to be dispersed for sorting and recycling, and preventing accumulation and incomplete recycling, thereby improving the recycling efficiency. Specific implementation eight:

[0069] like Figure 3-Figure 13 As shown, a large-sized garbage crushing and sorting production line and method, a central fixed bevel gear 24 is fixed to the lower end of the upper end cover 21, and the lower end of the central fixed bevel gear 24 meshes and drives multiple transport agitators 28;

[0070] The transport agitator 28 includes a driving bevel gear 29, a fixed platform 30, a rotating disk 31, a rotating crushing rod 32 and a space compression center axis 33. The driving bevel gear 29 is meshed with the center fixed bevel gear 24 for transmission, and the driving bevel gears 29 are connected by a transmission belt. The driving bevel gear 29 is fixed on the space compression center axis 33. The space compression center axis 33 is rotatably connected in the center conical seat 26 and the fixed platform 30. The fixed platform 30 is fixed on the outer wall of the center conical seat 26. The rotating disk 31 is fixed on the space compression center axis 33 and is limitedly rotated and arranged in the fixed platform 30. The rotating crushing rods 32 are symmetrically fixed on the rotating disk 31, and the space compression center axis 33 is arranged between the symmetrical rotating crushing rods 32.

[0071] The working principle and beneficial effects of this embodiment are as follows: a central fixed bevel gear 24 is fixed at the lower end of the upper end cover 21, and the fixed central fixed bevel gear 24 is convenient for driving the transport agitator 28 driven by the rotating central conical seat 26 to rotate independently, and then during the transportation process, the central fixed bevel gear 24 can drive the driving bevel gear 29 to rotate, and then synchronously drive multiple transport agitators 28 to rotate through the synchronous belt, so that the rotating disk 31 and the space compression center axis 33 rotate in the fixed platform 30, and then the symmetrical rotating crushing rod 32 rotates, and the multiple teeth on the rotating crushing rod 32 are used to perform a circular motion around the space compression center axis 33, and then the materials are automatically compressed while being scattered during the transportation process to prevent the materials from being blocked during the scattering process and affecting the scattering effect. The setting of the self-rotation of multiple transport agitators 28 ensures the effect of scattering, classification and collection during transportation. Specific implementation method nine:

[0073] like Figure 3-Figure 13 As shown, a large-sized garbage crushing and sorting production line and method, the belt magnetic separator 14 includes a recycling frame 34, a rotating roller 35, a driving roller 36 and an electromagnetic suction stirring plate 37, the recycling frame 34 is rotatably provided with a rotating roller 35, the rotating roller 35 and the driving roller 36 are connected by a belt transmission, a plurality of electromagnetic suction stirring plates 37 are evenly fixed on the belt, and the driving roller 36 is driven to rotate in the magnetic suction port 23;

[0074] A light-sensing signal sensor is arranged on the belt.

[0075] The working principle and beneficial effects of this embodiment are as follows: the rotating driving roller 36 drives the rotating roller 35 to rotate through the belt on the magnetic suction port 23, so that the evenly arranged electromagnetic suction stirring plates 37 on the belt are added to the magnetic suction port 23 in turn, and the scattered materials are adsorbed by the magnet, and then transported out to fall into the recycling frame 34 for recycling and classification; signal control is performed through the light-sensitive signal sensor provided on the belt and the light-sensitive signal sensor on the recycling frame 34 or on the independently added rod, so that the electromagnetic suction stirring plate 37 is energized before entering the magnetic suction port 23, with magnetic attraction, and is powered off after leaving the magnetic suction port 23, so that the adsorbed iron products fall into the recycling frame 34, thereby realizing automatic control and use.

[0076] The above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention also fall within the protection scope of the present invention.

Claims

1. A large-scale garbage crushing and sorting production line, characterized by: The conveyor system (3) comprises a metal chain conveyor (1), a double-shaft shredder (2), a four-shaft shredder (4), a vibrating screen (5), a Z-type sorting system (7), a cyclone bucket (11) and a dust removal system, which are arranged in sequence along the transport direction of the conveyor system (3); The conveyor system (3) comprises a plurality of conveyors, and the plurality of conveyors are respectively fixedly arranged under the Z-type sorting system (7), the vibrating screen (5), the four-axis shredder (4) and the double-axis shredder (2); The dust removal system, the cyclone bucket (11), the Z-type sorting system (7), the vibrating screen (5), the four-shaft shredder (4) and the double-shaft shredder (2) are all connected and provided with a fan duct; One end of the cyclone hopper (11) is fixed to and connected to the dust removal system, and the other end of the cyclone hopper (11) is fixed to and connected to the fan duct; The other end of the Z-type sorting system (7) is transported and connected to the briquetting machine (10) through the conveyor of the conveyor system (3), and the side end of the Z-type sorting system (7) is fixed and transported and connected to the belt magnetic separator (14); The Z-type sorting system (7) comprises a sorting transport cylinder (17), a transport outlet port (18), a fan recovery port (19), an addition port (20) and an upper end cover (21); the lower end of the sorting transport cylinder (17) is fixed and connected to the transport outlet port (18); the fan recovery port (19) and the magnetic suction port (23) are both fixed and connected to the side end of the sorting transport cylinder (17); the upper end of the sorting transport cylinder (17) is fixed and connected to the addition port (20); the fan recovery port (19) A fan duct is fixed and connected, an upper end cover (21) is fixed to the upper end of the sorting and transporting cylinder (17), a high torque drive motor (22) is fixed to the upper end cover (21) via a motor seat, the high torque drive motor (22) is connected to a central drive shaft (25) via a coupling, the central drive shaft (25) is rotatably arranged in the sorting and transporting cylinder (17), a central conical seat (26) is fixed to the central drive shaft (25), and the lower end of the central conical seat (26) is rotatably arranged in the sorting and transporting cylinder (17); A spiral propulsion plate (27) is fixed to the outer wall of the central conical seat (26), the outer wall of the spiral propulsion plate (27) fits in the sorting and transporting cylinder (17), a plurality of transport agitators (28) are evenly fixed on the central conical seat (26), and the plurality of transport agitators (28) are arranged in the spiral propulsion plate (27); A central fixed bevel gear (24) is fixed to the lower end of the upper end cover (21), and the lower end of the central fixed bevel gear (24) is meshed with and drives a plurality of transport stirrers (28); The transport stirrer (28) comprises a driving bevel gear (29), a fixed platform (30), a rotating disk (31), a rotating crushing rod (32) and a space compression center shaft (33). The driving bevel gear (29) is meshed with the central fixed bevel gear (24) for transmission. The plurality of driving bevel gears (29) are connected to each other through a transmission belt. The driving bevel gear (29) is fixed on the space compression center shaft (33). The space compression center shaft (33) is rotatably connected to the central conical seat (26) and the fixed platform (30). The fixed platform (30) is fixed on the outer wall of the central conical seat (26). The rotating disk (31) is fixed on the space compression center shaft (33) and is limitedly rotatably arranged in the fixed platform (30). The rotating disk (31) is symmetrically fixed with rotating crushing rods (32). The space compression center shaft (33) is arranged between the symmetrical rotating crushing rods (32).

2. The large-sized garbage crushing and sorting production line according to claim 1 is characterized by: The dust removal system comprises a pulse dust collector (12) and a dust removal fan (13); one end of the pulse dust collector (12) is fixed to and connected to the dust removal fan (13) via a fan duct, and the other end of the pulse dust collector (12) is fixed to and connected to the cyclone bucket (11).

3. The large-sized garbage crushing and sorting production line according to claim 1 is characterized by: One end of the Z-type sorting system (7) is transported and connected to the vibrating screen (5) via the conveyor of the conveyor system (3); the vibrating screen (5) is fixedly connected and transported and connected to the four-axis shredder (4); the four-axis shredder (4) is transported and connected to the double-axis shredder (2) via the conveyor of the conveyor system (3); the double-axis shredder (2) is fixedly connected and transported and connected to the metal chain plate conveyor (1).

4. The large-sized garbage crushing and sorting production line according to claim 1 is characterized by: The belt magnetic separator (14) comprises a recovery frame (34), a rotating roller (35), a driving roller (36) and an electromagnetic suction stirring plate (37); the recovery frame (34) is provided with a rotating roller (35) for rotation; the rotating roller (35) and the driving roller (36) are connected via a belt transmission; a plurality of electromagnetic suction stirring plates (37) are evenly fixed on the belt; and the driving roller (36) is driven to rotate in the magnetic suction port (23); A light-sensing signal sensor is arranged on the belt.

5. A method for crushing and sorting large-sized garbage, applicable to a large-sized garbage crushing and sorting production line according to any one of claims 1 to 4, characterized in that: The following steps are involved: S1: adding waste materials to a metal chain conveyor (1) and transporting them to a double-shaft shredder (2) for shredding; S2: The transported material is then transported to a four-axis shredder (4) for secondary shredding, where the material is shredded to 60 mm and then enters a vibrating screen (5); S3: The vibrating screen (5) flattens the material and then transports it to the Z-type sorting system (7); S4: The material is transported into the Z-type sorting system (7) and is spirally transported from top to bottom. During the transportation process, it is dispersed and stirred so that the belt magnetic separator (14) can separate the metal inside. S5: the transported material is further transported to a briquetting machine (10) for briquetting and granulation; S6: Light materials generated during processing are collected by providing negative pressure pumping.

Citation Information

Patent Citations

  • Briquetting machine

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