A weighable safe intelligent hydraulic protection platform and its construction method
By installing a tension sensor at the load-bearing pin position of the protection platform, the installation and signal processing of the load monitoring sensor are simplified, and the problems of complex load monitoring and difficult real-time monitoring in the existing technology are solved, and efficient and real-time monitoring of the load on the protection platform are achieved.
Patent Information
- Application Number
- CN202410470281.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-04-18
AI Technical Summary
The existing protection platform load monitoring solution requires the arrangement of pin sensors at each pole position, resulting in complex installation and cumbersome load processing, and large optimization space.
It adopts a tension sensor housing and a built-in sensor installation structure. It is directly installed in the load-bearing pin position through the guide structure and support structure, simplifies the force transmission path, and realizes real-time monitoring of load information through a wireless Internet of Things system.
It realizes direct monitoring of the overall vertical load of the protection platform, has high integration of sensor composition, simple installation, reduces the complexity of numerical load processing, and supports real-time monitoring and access.
Smart Images

Figure CN118500600B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, and in particular to a weighable safe intelligent hydraulic protection platform and a construction method thereof. Background Art
[0002] During the construction of a building structure, the construction protection platform is installed on the outside of the structure as a worker operating platform and safety protection. The liftable protection platform is generally powered by manpower, electric power, or hydraulic power, and is lifted layer by layer as the building structure is constructed. The protection platform is generally connected to the outer wall or floor slab of the structure through high-strength bolts. Since the protection platform is also used as a safety protection for structural construction, its protection height is generally 1.5 times the floor height.
[0003] According to JGJ 202-2010 "Technical Specifications for Safety of Tool-type Scaffolds in Construction", 4.8 stipulates that the construction load on the frame should comply with the design requirements, and no overload or concentrated load that affects the safety of the scaffolding members should be placed. Therefore, it is very necessary to monitor the load on the protection platform.
[0004] The load monitoring system of the traditional construction protection platform is mainly used to monitor the load of the protection frame acting on the lifting device when the protection platform is climbing or lifting. This type of load monitoring system can only limit the load when the protection frame is lifted to ensure the safety of the protection frame when lifting and avoid accidents caused by the jamming of individual climbing mechanisms.
[0005] Some people have proposed relevant solutions for monitoring the load during the construction process. Chinese patent document CN201991207 U provides an "Attached Lifting Scaffold Load Alarm", which includes an attached support device, and the attached support device includes a support cantilever, and the support cantilever is provided with a support top rod, and the support top rod supports the main frame of the scaffold. This solution can obtain the load data of each support position through a pin sensor installed at the connection of the support top rod.
[0006] Since the protection frames have multiple supports and are hyperstatic structures, pin sensors need to be placed at each support rod position and processed by calculation to obtain the correct load value. Therefore, the current protection platform load monitoring solution still has room for improvement. Summary of the invention
[0007] The purpose of the present invention is to provide a weighable safe intelligent hydraulic protection platform and its construction method, so as to solve the problem that since the protection frames have multiple supports and are hyperstatic structures, it is necessary to arrange pin sensors at each support rod position and calculate and process them to obtain the correct load value. Therefore, the current protection platform load monitoring solution still has room for improvement.
[0008] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a weighable, safe, intelligent hydraulic protection platform and a construction method thereof, comprising a tensile and compressive sensor housing, a sensor mounting structure being installed inside the tensile and compressive sensor housing, guide structures being arranged on the front and back sides of the right end of the tensile and compressive sensor housing, and a supporting structure being connected to the left side of the tensile and compressive sensor housing.
[0009] The sensor installation structure includes a mounting unit and a limiting unit.
[0010] The installation unit comprises an oblong hole, a tension and compression sensor connecting pin is installed inside the oblong hole, and a tension and compression sensor is connected to the outer surface of the tension and compression sensor connecting pin.
[0011] Preferably, the limiting unit comprises a limiting protrusion, and a limiting pin of the tension and compression sensor housing is arranged at the right bottom of the limiting protrusion.
[0012] Preferably, the right side of the limit protrusion is fixedly connected to the middle of the left side of the tension and compression sensor housing near the top, and the limit pin of the tension and compression sensor housing is arranged inside a through hole opened in the middle of the front side of the tension and compression sensor housing near the bottom, and the limit pin of the tension and compression sensor housing is connected to the bottom of the tension and compression sensor.
[0013] Preferably, the guide structure includes a guide rail, a guide rail circular hole is provided on the front side of the guide rail near the right end, and a guide rail long hole is provided on the left end of the front side of the guide rail.
[0014] Preferably, the two guide rails are connected to the front and back sides of the tension and compression sensor housing on one side close to each other, the guide rail circular holes and the guide rail circular holes are arranged in a longitudinal array, and the guide rail circular holes and the guide rail long holes are arranged relatively staggered.
[0015] Preferably, the supporting structure includes a load-bearing pin, a floor attachment support is provided on the left side of the load-bearing pin, and the bottom of the floor attachment support is connected to the building structure.
[0016] Preferably, the right end of the floor attachment support is connected to the left side of the tension and compression sensor housing, and the top end of the load-bearing pin is connected to the limiting protrusion.
[0017] Preferably, S1: the guide rail of the hydraulic protection platform is provided with circular holes with fixed spacing, and the housing of the tension and compression sensor is provided with oblong holes with fixed spacing, the center distance of the oblong holes on the tension and compression sensor is the same as the center distance of the circular holes on the guide rail, the tension and compression sensor is installed inside the guide rail and fixed by the circular holes on the guide rail. At this time, since the opening on the housing of the tension and compression sensor is an oblong hole, the housing of the tension and compression sensor can still be displaced up and down inside the guide rail after installation.
[0018] S2: There is a limit protrusion on one side of the tension and compression sensor housing. When weighing, the limit protrusion cooperates with the load-bearing pin, and the load-bearing pin falls on the floor attachment support. At this time, the tension and compression sensor housing is fixed relative to the structure, and the neutral position of the protective frame will be transmitted to the tension and compression sensor through the guide rail, causing it to deform.
[0019] S3: The tension and compression sensor is installed inside the tension and compression sensor housing, and can convert tensile strain or compressive strain into electrical signals for monitoring. One end of the tension and compression sensor is fixed relatively to the guide rail, and the other end is fixed relatively to the tension and compression sensor housing. One end of the tension and compression sensor, together with the guide rail, produces a vertical downward displacement relative to the structure under the action of the gravity of the protective frame. The magnitude of the displacement is equal to the tensile strain or compressive strain value of the tension and compression sensor.
[0020] S4: By reversing the installation direction of the tension and compression sensor and changing the position of the fixed end of the tension and compression sensor, the tension and compression sensor can be converted between detecting tensile stress or compressive stress. The sensor electrical signal is connected to a dedicated processing device through a signal line, and then through a wireless Internet of Things system to achieve real-time monitoring and access to construction load information. In actual use, relevant technicians can access the corresponding load collection points through a mobile phone APP.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The weighable safe intelligent hydraulic protection platform and its construction method, this patent installs tension and compression sensors at the load-bearing pin position to directly obtain the overall vertical load of the protection platform, and the force transmission path is simple.
[0023] 2. The weighable safe intelligent hydraulic protection platform and its construction method, the load monitoring sensor component is installed in the guide rail gap, the integration is high, and it is not easily affected by accidental impact and pollution.
[0024] 3. The weighable safe intelligent hydraulic protection platform and its construction method only need to install one set of load monitoring sensors at each protection platform position, and the post-processing of the sensor signal is relatively simple.
[0025] 4. The weighable safe intelligent hydraulic protection platform and its construction method, the load monitoring sensor component is installed in a fixed position in the guide rail, and can climb together with the protection platform without manual transportation and reinstallation. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.
[0027] Figure 1 It is a schematic diagram of the front structure of the weighing structure of the present invention;
[0028] Figure 2 It is a front structural cross-sectional view of the weighing structure of the present invention;
[0029] Figure 3 It is a schematic diagram of the appearance structure of the weighing structure of the present invention;
[0030] Figure 4 It is a schematic diagram of the installation structure of the weighing structure of the present invention;
[0031] Figure 5 The main structure of the present invention is a schematic diagram of the structure.
[0032] Figure 6 A flow chart is used for the structure of the present invention.
[0033] In the figure: 1. Tension and compression sensor housing; 2. Limiting protrusion; 3. Long round hole; 4. Tension and compression sensor connecting pin; 5. Tension and compression sensor; 6. Tension and compression sensor housing limiting pin; 7. Guide rail; 701. Guide rail round hole; 702. Guide rail long hole; 8. Load-bearing pin; 9. Floor attachment support; 10. Building structure. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] See also Figure 1-6 The present invention provides a technical solution: a weighable safe intelligent hydraulic protection platform and a construction method thereof, comprising a tension and compression sensor housing 1, a sensor mounting structure installed inside the tension and compression sensor housing 1, a guide structure is arranged on the front and back of the right end of the tension and compression sensor housing 1, and a support structure is connected to the left side of the tension and compression sensor housing 1.
[0037] The sensor installation structure includes an installation unit and a limit unit. The installation unit includes an oblong hole 3. A tension and compression sensor connecting pin 4 is installed inside the oblong hole 3. A tension and compression sensor 5 is connected to the outer surface of the tension and compression sensor connecting pin 4. The limit unit includes a limit protrusion 2. A tension and compression sensor housing limit pin 6 is arranged at the bottom right of the limit protrusion 2.
[0038] The right side of the limiting protrusion 2 is fixedly connected to the middle of the left side of the tension and compression sensor housing 1 near the top, and the limiting pin 6 of the tension and compression sensor housing is arranged inside the through hole opened in the middle of the front side of the tension and compression sensor housing 1 near the bottom, and the limiting pin 6 of the tension and compression sensor housing is connected to the bottom of the tension and compression sensor 5.
[0039] The guide structure includes a guide rail 7, a guide rail circular hole 701 is opened near the right end of the front side of the guide rail 7, and a guide rail long hole 702 is opened at the left end of the front side of the guide rail 7. The two guide rails 7 are connected to the front and back sides of the tension and compression sensor housing 1 on one side close to each other, and the guide rail circular holes 701 and the guide rail circular holes 701 are arranged in a longitudinal array, and the guide rail circular holes 701 and the guide rail long holes 702 are arranged in a staggered manner.
[0040] The supporting structure includes a load-bearing pin 8, a floor attachment support 9 is arranged on the left side of the load-bearing pin 8, and the bottom of the floor attachment support 9 is connected to the building structure 10. The right end of the floor attachment support 9 is connected to the left side of the tension and compression sensor housing 1, and the top of the load-bearing pin 8 is connected to the limit protrusion 2.
[0041] S1: The guide rail 7 of the hydraulic protection platform is provided with guide rail circular holes 701 with fixed spacing, and the tension and compression sensor housing 1 is provided with oblong holes with fixed spacing. The center distance of the oblong holes on the tension and compression sensor 5 is the same as the center distance of the guide rail circular holes 701 on the guide rail 7. The tension and compression sensor 5 is installed inside the guide rail 7 and fixed by the guide rail circular holes 701 on the guide rail 7. At this time, since the opening on the tension and compression sensor housing 1 is an oblong hole, the tension and compression sensor housing 1 can still move up and down inside the guide rail 7 after installation.
[0042] S2: There is a limiting protrusion 2 on one side of the tension and compression sensor housing 1. When weighing, the limiting protrusion 2 cooperates with the load-bearing pin 8, and the load-bearing pin 8 falls on the floor attachment support 9. At this time, the tension and compression sensor housing 1 is fixed relative to the structure, and the neutrality of the protective frame will be transmitted to the tension and compression sensor 5 through the guide rail 7, causing it to deform.
[0043] S3: The tension and compression sensor 5 is installed inside the tension and compression sensor housing 1, and can convert tensile strain or compressive strain into electrical signals for monitoring. One end of the tension and compression sensor 5 is relatively fixed to the guide rail 7, and the other end is relatively fixed to the tension and compression sensor housing 1. One end of the tension and compression sensor 5, together with the guide rail 7, generates a vertical downward displacement relative to the structure under the action of the gravity of the protective frame, and the magnitude of the displacement is equal to the tensile strain or compressive strain value of the tension and compression sensor 5.
[0044] S4: By reversing the installation direction of the tension and compression sensor 5 and changing the position of the fixed end of the tension and compression sensor 5, the tension and compression sensor 5 can be switched between detecting tensile stress or compressive stress. The sensor electrical signal is connected to a dedicated processing device through a signal line, and then through a wireless Internet of Things system to achieve real-time monitoring and access to construction load information. In actual use, relevant technicians can access the corresponding load collection points through a mobile phone APP.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A construction method of a weighable safe intelligent hydraulic protection platform, comprising a tension and compression sensor housing (1), characterized in that: A sensor mounting structure is installed inside the tension and compression sensor housing (1), a guide structure is provided on the front and back of the right end of the tension and compression sensor housing (1), and a support structure is connected to the left side of the tension and compression sensor housing (1); The sensor installation structure includes an installation unit and a limiting unit; The mounting unit comprises an oblong hole (3), a tension and compression sensor connecting pin shaft (4) is mounted inside the oblong hole (3), and a tension and compression sensor (5) is connected to the outer surface of the tension and compression sensor connecting pin shaft (4); The supporting structure comprises a load-bearing pin (8), a floor attachment support (9) is arranged on the left side of the load-bearing pin (8), and the bottom of the floor attachment support (9) is connected to a building structure (10); The right end of the floor attachment support (9) is connected to the left side of the tension and compression sensor housing (1), and the top end of the load-bearing pin (8) is connected to the limiting protrusion (2); The following steps are involved: S1: The guide rail (7) of the hydraulic protection platform is provided with guide rail circular holes (701) with fixed spacing, and the tension and compression sensor housing (1) is provided with oblong holes with fixed spacing. The center distance of the oblong holes on the tension and compression sensor (5) is the same as the center distance of the guide rail circular holes (701) on the guide rail (7). The tension and compression sensor (5) is installed inside the guide rail (7) and fixed by the guide rail circular holes (701) on the guide rail (7). At this time, since the opening on the tension and compression sensor housing (1) is an oblong hole, the tension and compression sensor housing (1) can still move up and down inside the guide rail (7) after installation. S2: A limiting protrusion (2) is provided on one side of the tension and compression sensor housing (1). When weighing, the limiting protrusion (2) cooperates with the load-bearing pin (8), and the load-bearing pin (8) falls on the floor attachment support (9). At this time, the tension and compression sensor housing (1) is fixed relative to the structure, and the neutral position of the protective frame is transmitted to the tension and compression sensor (5) through the guide rail (7), causing it to deform; S3: The tension and compression sensor (5) is installed inside the tension and compression sensor housing (1) and can convert the tension strain or compression strain into an electrical signal for monitoring. One end of the tension and compression sensor (5) is relatively fixed to the guide rail (7), and the other end is relatively fixed to the tension and compression sensor housing (1). One end of the tension and compression sensor (5) and the guide rail (7) produce a vertical downward displacement relative to the structure under the action of the gravity of the protection frame, and the magnitude of the displacement is equal to the tension strain or compression strain value of the tension and compression sensor (5); S4: By reversing the installation direction of the tension and compression sensor (5) and changing the position of the fixed end of the tension and compression sensor (5), the tension and compression sensor (5) can be switched between detecting tensile stress or compressive stress. The sensor electrical signal is connected to a dedicated processing device through a signal line, and then through a wireless Internet of Things system, real-time monitoring and access to construction load information can be achieved. In actual use, relevant technicians can access the corresponding load collection points through a mobile phone APP.
2. A construction method of a weighable safe intelligent hydraulic protection platform according to claim 1, characterized in that: The limiting unit comprises a limiting protrusion (2), and a tension and compression sensor housing limiting pin (6) is arranged at the right bottom of the limiting protrusion (2).
3. A construction method of a weighable safe intelligent hydraulic protection platform according to claim 2, characterized in that: The right side of the limit protrusion (2) is fixedly connected to the middle of the left side of the tension and compression sensor housing (1) near the top, and the limit pin shaft (6) of the tension and compression sensor housing is arranged inside a through hole opened in the middle of the front side of the tension and compression sensor housing (1) near the bottom, and the limit pin shaft (6) of the tension and compression sensor housing is connected to the bottom of the tension and compression sensor (5).
4. The construction method of a weighable safe intelligent hydraulic protection platform according to claim 1 is characterized in that: The guide structure comprises a guide rail (7), a guide rail circular hole (701) is provided on the front side of the guide rail (7) near the right end, and a guide rail long hole (702) is provided on the left end of the front side of the guide rail (7).
5. A weighable safe intelligent hydraulic protection platform construction method according to claim 4, characterized in that: The two guide rails (7) are connected to the front and back sides of the tension and compression sensor housing (1) at one side close to each other, the guide rail circular holes (701) and the guide rail circular holes (701) are arranged in a longitudinal array, and the guide rail circular holes (701) and the guide rail long holes (702) are arranged in a staggered manner.
Citation Information
Patent Citations
Load alarm device for attached lifting scaffold
CN201991207U
Force sensor for measuring tension and pressure of actuating rod of turnout switch machine
CN111795768A
Real-time intelligent monitoring system for climbing frame
CN216700332U