A tool wear performance detection device with environment simulation function

Abstract

The application discloses a tool wear performance detection device with environment simulation function, and relates to the technical field of tool wear detection.The tool wear performance detection device comprises a polishing assembly, a detection assembly, a lifting assembly, a detection cabinet, a mounting rack, an information processing unit and a display screen.The polishing assembly is fastened to the mounting rack, and the mounting rack is fastened to the detection cabinet.The detection assembly is arranged in the detection cabinet.Compared with the current tool wear performance detection device, the polishing assembly greatly improves the wear uniformity of the surface of the friction block, thereby prolonging the service life of the friction block, and also makes the friction block more flat after work, thereby providing a good basis for subsequent detection.In addition, the polishing assembly has the environment simulation function, and the working state of the tool in different environments is simulated through the polishing assembly, so that the manufacturers and users can accurately evaluate the performance of the tool in actual use, and make corresponding improvements or adjustments.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tool wear detection, in particular to a tool wear performance detection device with environment simulation function. BACKGROUND

[0002] A numerical control machine tool processes parts through a tool, and a milling cutter is a kind of tool, which mainly grinds a workpiece through rotation of the milling cutter. The wear resistance of the milling cutter itself has a great influence on the working performance of the milling cutter. It is necessary to detect the wear resistance of the milling cutter, but the traditional tool wear performance detection equipment has certain defects.

[0003] For example, the tool is often affected by various environmental conditions such as temperature, humidity, and pressure in actual work, but the current tool wear detection equipment basically cannot simulate the real environment to enable manufacturers and users to accurately evaluate the performance of the tool in actual use and make corresponding improvements or adjustments. In addition, the traditional tool wear detection equipment uses tool rotation grinding when detecting the wear of the milling cutter. This grinding method has poor wear effect on the milling cutter, and it takes several hours to complete a grinding experiment. At the same time, the parts used for grinding in the detection equipment are very easy to damage. The milling cutter treated by annular synchronous wear is not conducive to wear comparison with itself, and a comparison template also needs to be set.

[0004] Finally, the conventional grinding device is easy to leave scratch grooves on itself when grinding the milling cutter. With the continuous grinding, the depth of the scratch grooves is continuously accumulated, which will affect the service life of the grinding equipment on the one hand, and will also affect the wear effect on the other hand.

[0005] The conventional detection equipment mainly compares through industrial camera shooting, but the surface of the milling cutter is very smooth after grinding, which is easy to reflect light and will affect the clarity of the industrial camera shooting photos, thereby affecting the detection result. SUMMARY

[0006] The present application aims to provide a tool wear performance detection device with environment simulation function to solve the problems raised in the background.

[0007] In order to solve the above technical problems, the present application provides the following technical scheme: a tool wear performance detection device with environment simulation function, the tool wear performance detection device comprises a polishing assembly, a detection assembly, a lifting assembly, a detection cabinet, a mounting frame, an information processing unit, a display screen, the polishing assembly and the mounting frame are fastened and connected, the mounting frame and the detection cabinet are fastened and connected, the detection assembly is arranged inside the detection cabinet, one end of the lifting assembly is located inside the detection cabinet, the other end of the lifting assembly extends above the detection cabinet, the information processing unit is arranged on one side of the detection cabinet, and the display screen is arranged above the information processing unit. The information processing unit is connected with the polishing assembly, the detection assembly, the lifting assembly and the display screen through connecting lines. Since the signal receiving, processing and control are conventional technical means in the field, the specific structure of the information processing unit is not described. During detection, the milling cutter is fixed, the lifting assembly drives the milling cutter to move upwards, the milling cutter is inserted into the polishing assembly, the polishing assembly simulates and controls the working environment, the tool is quickly worn, the tool after wear treatment is put into the detection assembly, the detection information is input into the information processing unit, and the detection result is displayed on the display screen after data processing. The polishing assembly greatly improves the wear uniformity of the surface of the friction block, greatly improves the service life of the friction block, and also makes the friction block more flat after work, thereby providing a good foundation for subsequent detection. Finally, the polishing assembly in the present application has the environment simulation function, and the working state of the tool in different environments is simulated through the polishing assembly.

[0008] Further, the polishing assembly comprises a polishing box, a first pushing electric cylinder, a pressure plate, an extension frame, a second pushing electric cylinder, a wear unit and an environment simulation unit, the polishing box and the mounting frame are fastened and connected, the first pushing electric cylinder and one side of the inner wall surface of the polishing box are fastened and connected, the output shaft of the first pushing electric cylinder and the pressure plate are fastened and connected, the extension frame and the other side of the inner wall surface of the polishing box are fastened and connected, one end of the second pushing electric cylinder and the movable end of the extension frame are fastened and connected, the output shaft of the second pushing electric cylinder and the inner wall of the polishing box are fastened and connected, the wear unit and the movable end of the extension frame are fastened and connected, and the environment simulation unit is arranged inside the polishing box. When polishing the tool, the clamp of the milling cutter needs to be installed on the movable table first, the clamp fixes the tail part of the milling cutter, the movable table rises, the front part of the milling cutter is sent into the polishing box, the first pushing electric cylinder pushes the pressure plate, the second pushing electric cylinder pushes the extension frame, and the wear unit and the pressure plate clamp the milling cutter from both sides. The clamp of the milling cutter is a conventional technical means in the field, and its structure is not described.

[0009] Further, the wear unit comprises a rotating belt, a rotating support, a friction block, a guide unit, the rotating support is provided with synchronous pulleys on both sides, the synchronous pulleys are provided with driving devices, the rotating belt is sleeved on the two synchronous pulleys, the friction block is in sliding connection with the rotating belt, the friction block is in multiple, the multiple friction blocks are uniformly distributed along the rotating belt, the guide unit is in fastening connection with the rotating support, the guide unit is in two groups, the two groups of guide units are arranged on both sides of the rotating belt respectively, the rotating support is in fastening connection with the movable end of the telescopic support, the guide unit comprises a stabilizing support, a telescopic electric cylinder, a first guide plate, a second guide plate and a sliding block, the stabilizing support is in fastening connection with the rotating support, the telescopic electric cylinder is in fastening connection with the stabilizing support, the output shaft of the telescopic electric cylinder is in fastening connection with the second guide plate, the second guide plate is horizontally arranged, one end of the first guide plate is hinged to the second guide plate, the other end of the first guide plate is hinged to the sliding block, and the sliding block is in sliding connection with the stabilizing support. The milling cutter is sent into the polishing box in a fixed state, the synchronous pulley drives the rotating belt to rotate, the friction block on the rotating belt rotates and continuously rubs the surface of the milling cutter, the side of the rotating support facing the friction position is provided with a supporting plate, the rotating belt is in sliding connection with the supporting plate, and the supporting plate provides a pressing force for polishing. The friction block passes through the guide unit area in the rotating process, the guide unit area is arranged at the polishing position, the friction block is guided by the first guide plate when the friction block moves to the position, the position of the friction block is adjusted, the position of the friction block is stable at the second guide plate, the friction block rubs the surface of the milling cutter along the channel bound by the second guide plate, and the telescopic electric cylinder continuously adjusts the position of the second guide plate in the rotating process. The milling cutter is fixed, and the friction block is rotated to realize rapid wear of the surface of the milling cutter, and the surface of the friction block is scratched due to the local surface characteristics of the milling cutter in the process of rapidly wearing the local surface of the milling cutter, and the position of the friction block is continuously adjusted in the rotating process, one circle is taken as a unit, the telescopic electric cylinder moves the friction block by one grid after the rotating belt rotates one circle, and the specific length of one grid is adjusted according to different milling cutters. The setting greatly improves the uniformity of the wear of the surface of the friction block, greatly improves the service life of the friction block, and also makes the friction block more flat after work, thereby providing a good basis for subsequent detection.

[0010] Further, the wear unit further comprises a cover, an air flow cavity, an oblique hole and a water jet pipe, the cover is arranged on the side of the rotating support away from the pressure plate, the cover and the rotating support are fixedly connected, the rotating belt passes through the inside of the cover, the air flow cavity is arranged in the inside of the cover, the air flow cavity is communicated with the external cold air source, the oblique hole is arranged on the side of the cover facing the rotating belt, one end of the oblique hole is communicated with the air flow cavity, the other end of the oblique hole extends to the surface of the cover, a plurality of oblique holes are arranged, the plurality of oblique holes are uniformly arranged from top to bottom, the diameter of the oblique hole increases from top to bottom, the water jet pipe is fixedly connected with the inner wall of the polishing box, and the output port of the water jet pipe faces the surface of the rotating belt. The output position of the water jet pipe is aligned with the friction position of the friction block and the milling cutter. When the friction block rotates to the cover, the oblique hole will shoot air flow to the surface of the cover, and the air flow will cool the friction block. With the rotation of the friction block, the diameter of the oblique hole increases, and the flow of the output air flow also increases, and the cooling speed of the friction block gradually increases. The water jet pipe sprays cooling water to the polishing position. Under the normal working condition, the milling cutter will rotate continuously, and the polishing debris will be thrown out with the rotation. In order to simulate the wear effect in a shorter time, the milling cutter is arranged in a fixed state, and the milling cutter is always polished at one position. When the friction block passes through the surface of the milling cutter, the debris is easy to mix into the scratches on the surface of the friction block. The debris passes through the milling cutter from the scratch groove, and the scratch groove is deformed by the extrusion. If the debris falls off, the friction effect at this position will be worse than that at other positions. The water jet pipe of the present application sprays water flow to the friction position, and the water flow flows through the gap between the friction block and the milling cutter. The scratch groove on the surface of the friction block becomes a water flow channel. On the one hand, the water flow hinders the debris from moving to the friction area, and on the other hand, the water flow is distributed in the scratch groove on the surface of the friction block. The flow through the scratch groove is more, and the heat absorbed is more. The deformation of the scratch groove due to heating and pressure is reduced, and the difference between the scratch groove and other positions is reduced. Through this setting, the damage to the friction block in the process of simulating wear is further reduced, and the incremental cooling speed can also avoid the structural damage to the friction block caused by the large-area contact of the cold air flow in the initial cooling stage. The structure is matched with the friction structure of the conveying belt, which greatly prolongs the service life of the detection equipment.

[0011] Further, the environment simulation unit comprises a guide sleeve, a movable door, a sealing half ring, heat exchange pipes, an air inlet hole, an air return hole and a temporary storage bin. The guide sleeve is fixedly connected with the polishing box. The bottom of the polishing box is provided with an opening. The upper side and the two side walls of the movable door are slidably connected with the guide sleeve. The bottom side of the movable door is slidably connected with the side wall of the polishing box. The sealing half ring is fixedly connected with the movable door. The heat exchange pipes are provided in plurality. The heat exchange pipes pass through the inside of the polishing box. One end of the heat exchange pipes is connected with an external air supply pipeline. The other end of the heat exchange pipes is connected with an external air return pipeline. The air inlet hole is arranged on the upper side of the inner wall of the polishing box. The air return hole is arranged on the lower side of the inner wall of the polishing box. The air inlet hole is communicated with an external clean air source. The air return hole is communicated with the temporary storage bin. The temporary storage bin is arranged on the upper side of the mounting frame. The temporary storage bin is further communicated with the detection assembly through a pipeline. When the milling cutter extends into the inside of the polishing box, the inside of the guide sleeve is filled with gas. The movable door is closed. The sealing half ring wraps the milling cutter. The wrapped part is sealed. After the milling cutter is in the sealed environment, the simulation wear is started. In the process of the simulation wear, the inside of the heat exchange pipes is continuously flowed with gas. The flowed gas exchanges heat with the inside of the polishing box. The temperature sensor is arranged on the inner wall of the polishing box. Through the temperature adjustment of the heat exchange pipes, the polishing assembly can synchronously simulate the work under various different temperature environments. The accuracy of the detection data is greatly improved. After the polishing is completed, the air inlet hole inputs gas. The air return hole exhausts air. The debris in the inside of the polishing box is all collected into the temporary storage bin. The auxiliary structure of the air inlet and the air exhaust is a conventional technical means in the field. No specific description is made.

[0012] Further, the detection assembly comprises a detection box, an industrial camera, a light supplement lamp, a discharge port, a clamping frame, a fixing frame and a rotary motor, the detection box is arranged in the detection cabinet, the industrial camera is fixedly connected with an inner partition plate of the detection cabinet, the light supplement lamp is fixedly connected with the industrial camera, a side of the detection box facing the industrial camera is provided with a transparent plate, a side of the detection box away from the industrial camera is provided with a switch door, the clamping frame is rotatably connected with the fixing frame, the rotary motor is fixedly connected with the fixing frame, an output shaft of the rotary motor is fixedly connected with the clamping frame, the discharge port is arranged on an upper inner wall of the detection box, and a recovery port is further arranged on a lower inner wall of the detection box. The polished milling cutter is detached from the clamp, the milling cutter is fixed on the clamping frame, the clamping frame is driven to adjust the angle by the rotary motor, the light supplement lamp supplements light to the inside of the detection box, the clamping frame is communicated with a wire, the wire is communicated with a negative electrode of an external power supply, the milling cutter surface is negatively charged, before starting to take a photo, the debris in the temporary storage bin is sprayed into the detection box from the discharge port, the discharge port of the milling cutter is rotatable, in the process of rotating the discharge port, the debris is thrown to all directions, the larger debris is thrown to a far place due to centrifugal force, and the smaller debris is concentrated in a central region and is closer to the milling cutter, the debris is attracted by the milling cutter in the falling process, the smaller debris is also more easily captured, and finally the debris powder is covered on the surface of the milling cutter, the debris powder increases the roughness of the surface of the milling cutter, especially the position of the milling cutter surface just after polishing. The rough surface of the milling cutter diffusely reflects the light of the light supplement lamp, so that the photo taken by the industrial camera is clearer, the polishing position and the symmetrical position of the milling cutter are compared by using pixel point distribution in the picture, and the wear of the milling cutter can be accurately calculated, and the specific algorithm belongs to the conventional technical means in the art and is not described in detail. After the shooting is completed, the clamping frame is switched to be grounded, the charge on the milling cutter is lost, and the debris is recovered by air suction at the recovery port.

[0013] Further, the lifting assembly comprises a movable table, a fixed table, a guide rod, a screw rod, a nut sleeve, a first spur gear, a second spur gear and a crank handle. The movable table is arranged above the fixed table. The fixed table and the top of the guide rod are fixedly connected. The guide rod and the detection cabinet are slidably connected. The top of the screw rod and the fixed table are fixedly connected. The bottom of the screw rod is provided with a connecting plate. The connecting plate, the screw rod and the bottom of the guide rod are fixedly connected. The nut sleeve is sleeved on the screw rod. The nut sleeve and the screw rod are engaged. The nut sleeve and the inner wall of the detection cabinet are rotatably connected. The first spur gear and the nut sleeve are fixedly connected. The second spur gear is provided with a rotating rod. The rotating rod and the inner wall of the detection cabinet are rotatably connected. The second spur gear and the first spur gear are engaged. The rotating rod is further provided with a second bevel gear. The crank handle is provided with a rocker. The rocker and the crank handle are fixedly connected. The rocker and the side of the detection cabinet are rotatably connected. The rocker is further provided with a first bevel gear. The first bevel gear and the second bevel gear are engaged. A fine adjustment knob is arranged between the movable table and the fixed table, which can adjust the relative position of the two in a small range. This structure is a conventional means and will not be described. When polishing is needed, the milling cutter is fixed, the crank handle is shaken, the rocker is rotated, the first bevel gear is rotated, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the rotating rod to rotate, the rotating rod drives the second spur gear to rotate, the second spur gear drives the first spur gear to rotate, the first spur gear drives the nut sleeve to rotate, the nut sleeve and the screw rod are engaged, the screw rod is driven to move upwards, and the fixed table moves upwards.

[0014] Further, the detection cabinet is provided with a storage bin at the bottom. The inside of the storage bin is provided with a drying agent. The mounting clamp of the milling cutter is detached from the movable table after work is completed and is stored in the storage bin. The mounting clamp is sealed and stored in the dry environment in the storage bin, so that the service life of the mounting clamp can be prolonged.

[0015] Compared with the prior art, the present application has the following advantages: compared with the current tool wear performance detection device, the polishing assembly greatly improves the uniformity of the wear of the friction block surface, thereby improving the service life of the friction block, and also enables the friction block to be more flat after work, providing a good foundation for subsequent detection, in addition, the polishing assembly in the present application has an environment simulation function, which simulates the working state of the tool under different environments, so that manufacturers and users can accurately evaluate the performance of the tool in actual use and make corresponding improvements or adjustments. The setting of the oblique hole further reduces the damage to the friction block during the simulation of wear, and the increasing cooling speed can also avoid the structural damage to the friction block caused by the large-area contact of cold air flow at the initial stage of cooling. The structure is matched with the conveying belt type friction structure, which further prolongs the service life of the detection equipment. The water flow sprayed by the water pipe of the present application is directed to the friction position, the water flow flows through the gap between the friction block and the milling cutter, and the scratch groove on the surface of the friction block becomes a water flow channel. On the one hand, the water flow hinders the debris from moving to the friction area, and on the other hand, the water flow is differentially distributed on the surface of the friction block due to the existence of the scratch groove. More fluid flows through the scratch groove, and more heat is absorbed. The deformation amount of the scratch groove region is reduced due to heating and pressure, and the difference between the scratch groove and other positions is reduced. The detection assembly of the present application utilizes the secondary use of polishing debris to concentrate small particles of debris in the center position of the detection box, and the milling cutter adsorbs the debris powder by attaching a negative charge to the surface. These debris powders increase the roughness of the milling cutter surface, especially the position of the milling cutter surface just after polishing. The rough milling cutter surface diffusely reflects the light of the fill light, making the photos taken by the industrial camera clearer. By comparing the polishing position and the symmetrical position of the milling cutter in the picture using pixel point distribution, the wear of the milling cutter can be accurately calculated. BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of the specification, illustrate the application, and are used to explain the application, and do not constitute a limitation on the application. In the drawings:

[0017] Figure 1 is a schematic diagram of the overall structure of the present application;

[0018] Figure 2 is a side sectional view of the overall structure of the present application;

[0019] Figure 3 is a sectional view of the internal structure of the polishing box of the present application;

[0020] Figure 4 is a sectional view of the internal structure of the polishing box of the present application; Figure 3

[0021] ​Figure 5 is a schematic diagram of the local structure of the wear unit of the present application;

[0022] Figure 6 is a perspective view of the rotating belt, friction block of the present application;

[0023] Figure 7 is a schematic diagram of the overall structure of the guide unit of the present application;

[0024] Figure 8 is a schematic diagram of the internal structure of the detection cabinet of the present application;

[0025] In the figure: 1-polishing assembly, 11-polishing box, 12-first push electric cylinder, 13-pressure plate, 14-telescopic frame, 15-second push electric cylinder, 16-wear unit, 161-rotating belt, 162-rotating support, 163-friction block, 164-guide unit, 1641-stabilizing frame, 1642-telescopic electric cylinder, 1643-first guide plate, 1644-second guide plate, 1645-sliding block, 165-covering cover, 166-air flow cavity, 167-oblique hole, 168-water jet pipe, 17-environment simulation unit, 171-guide sleeve, 172-moving door, 173-sealing half ring, 174-heat exchange pipe, 175-air inlet hole, 176-air return hole, 177-temporary storage bin, 2-detection assembly, 21-detection box, 22-industrial camera, 23-light supplementing lamp, 24-discharge port, 25-clamping frame, 26-fixing frame, 27-rotary motor, 3-lifting assembly, 31-moving table, 32-fixed table, 33-guide rod, 34-screw, 35-nut sleeve, 36-first spur gear, 37-second spur gear, 38-rotary handle, 4-detection cabinet, 41-storage bin, 5-mounting frame, 6-information processing unit, 7-display screen. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0027] As Figure 1 , Figure 2As shown, a tool wear performance detection device with environment simulation function, the tool wear performance detection device includes polishing assembly 1, detection assembly 2, lifting assembly 3, detection cabinet 4, mounting bracket 5, information processing unit 6, display screen 7, polishing assembly 1 and mounting bracket 5 are fastened and connected, mounting bracket 5 and detection cabinet 4 are fastened and connected, detection assembly 2 is arranged inside detection cabinet 4, one end of lifting assembly 3 is located inside detection cabinet 4, the other end of lifting assembly 3 extends above detection cabinet 4, information processing unit 6 is arranged on one side of detection cabinet 4, and display screen 7 is arranged above information processing unit 6. Information processing unit 6 is connected with polishing assembly 1, detection assembly 2, lifting assembly 3 and display screen 7 through connecting lines. Since the signal receiving, processing and control are conventional technical means in the field, the specific structure of the information processing unit is not described. When detection is performed, the milling cutter is fixed, the lifting assembly 3 drives the milling cutter to move upwards, the milling cutter is inserted into the polishing assembly 1, the polishing assembly 1 simulates and controls the working environment, the tool is quickly worn, the tool after wear treatment is placed into the detection assembly 2, the detection information is input into the information processing unit 6, after data processing, the detection result is displayed on the display screen 7. The polishing assembly 1 greatly improves the wear uniformity of the surface of the friction block 163, greatly improves the service life of the friction block 163, and also makes the friction block 163 more flat after work, providing a good foundation for subsequent detection. Finally, the polishing assembly 1 in the present application has an environment simulation function, which simulates the working state of the tool in different environments through the polishing assembly 1.

[0028] As shown in the figure, Figures 2-4 The polishing assembly 1 includes a polishing box 11, a first push electric cylinder 12, a pressure plate 13, an extension frame 14, a second push electric cylinder 15, a wear unit 16 and an environment simulation unit 17. The polishing box 11 and the mounting bracket 5 are fastened and connected, the first push electric cylinder 12 and one side of the inner wall surface of the polishing box 11 are fastened and connected, the output shaft of the first push electric cylinder 12 and the pressure plate 13 are fastened and connected, the extension frame 14 and the other side of the inner wall surface of the polishing box 11 are fastened and connected, one end of the second push electric cylinder 15 and the movable end of the extension frame 14 are fastened and connected, the output shaft of the second push electric cylinder 15 and the inner wall of the polishing box 11 are fastened and connected, the wear unit 16 and the movable end of the extension frame 14 are fastened and connected, and the environment simulation unit 17 is arranged inside the polishing box 11. When polishing the tool, the clamp of the milling cutter needs to be installed on the movable table 31 first, the clamp fixes the tail part of the milling cutter, the movable table 31 rises, the front part of the milling cutter is sent into the polishing box 11, the first push electric cylinder 12 pushes the pressure plate 13, the second push electric cylinder 15 pushes the extension frame 14, and the wear unit 16 and the pressure plate 13 clamp the milling cutter from both sides. The clamp of the milling cutter belongs to the conventional technical means in the field, and the specific structure is not described.

[0029] As shown in the figure, Figures 3-7As shown, the wear unit 16 includes a rotating belt 161, a rotating support 162, a friction block 163, a guide unit 164, the rotating support 162 is provided with synchronous pulleys on both sides, the synchronous pulleys are provided with driving devices, the rotating belt 161 is sleeved on the two synchronous pulleys, the friction block 163 is in sliding connection with the rotating belt 161, the friction block 163 has a plurality of blocks, the plurality of friction blocks 163 are uniformly distributed along the rotating belt 161, the guide unit 164 is in fastening connection with the rotating support 162, the guide unit 164 has two groups, the two groups of guide units 164 are respectively arranged on both sides of the rotating belt 161, the rotating support 162 is in fastening connection with the movable end of the telescopic support 14, the guide unit 164 includes a stabilizing frame 1641, a telescopic electric cylinder 1642, a first guide plate 1643, a second guide plate 1644 and a sliding block 1645, the stabilizing frame 1641 is in fastening connection with the rotating support 162, the telescopic electric cylinder 1642 is in fastening connection with the stabilizing frame 1641, the output shaft of the telescopic electric cylinder 1642 is in fastening connection with the second guide plate 1644, the second guide plate 1644 is horizontally arranged, one end of the first guide plate 1643 is hinged to the second guide plate 1644, the other end of the first guide plate 1643 is hinged to the sliding block 1645, and the sliding block 1645 is in sliding connection with the stabilizing frame 1641. The milling cutter is sent into the polishing box 11 in a fixed state, the synchronous pulley drives the rotating belt 161 to rotate, the friction block 163 on the rotating belt 161 rotates and continuously rubs the surface of the milling cutter, the side of the rotating support 162 facing the rubbing position is provided with a supporting plate, the rotating belt 161 is in sliding connection with the supporting plate, and the supporting plate provides a pressing force for polishing. The friction block 163 passes through the area of the guide unit 164 during rotation, the area of the guide unit 164 is arranged at the polishing position, the friction block 163 is guided by the first guide plate 1643 when moving to the position, the position of the friction block 163 is adjusted, the position of the friction block 163 is stable at the second guide plate 1644, the friction block 163 rubs the surface of the milling cutter along the channel constrained by the second guide plate 1644, and the telescopic electric cylinder continuously adjusts the position of the second guide plate during rotation. The present application realizes rapid wear of the surface of the milling cutter by the fixed milling cutter and the rotating mode of the friction block 163, in the process of rapidly wearing the local surface of the milling cutter, scratches appear on the surface of the friction block 163 due to the local surface characteristics of the milling cutter, and the position of the friction block 163 is continuously adjusted during rotation of the present application, taking one circle as a unit, after the rotating belt 161 rotates one circle, the telescopic electric cylinder 1642 controls the friction block 163 to move one step, and the specific length of one step is adjusted according to different milling cutters. The setting greatly improves the uniformity of the wear of the surface of the friction block 163, greatly improves the service life of the friction block 163, and also enables the friction block 163 to be more flat after work, thereby providing a good basis for subsequent detection.

[0030] AsFigure 3 、 Figure 5 As shown in FIG. 16, the wear unit 16 further comprises a cover 165, an airflow cavity 166, an oblique hole 167 and a water jet pipe 168. The cover 165 is arranged on the side of the rotating support 162 away from the pressure plate 13, and the cover 165 and the rotating support 162 are fixedly connected. The rotating belt 161 passes through the inside of the cover 165. The airflow cavity 166 is arranged in the inside of the cover 165, and the airflow cavity 166 is communicated with an external cold air source. The oblique hole 167 is arranged on the side of the cover 165 facing the rotating belt 161. One end of the oblique hole 167 is communicated with the airflow cavity 166, and the other end of the oblique hole 167 extends to the surface of the cover 165. A plurality of oblique holes 167 are arranged, and the plurality of oblique holes 167 are uniformly arranged from top to bottom. The diameter of the oblique hole 167 increases from top to bottom. The water jet pipe 168 is fixedly connected with the inner wall of the polishing box 11, and the output port of the water jet pipe 168 faces the surface of the rotating belt 161. The output position of the water jet pipe 168 is aligned with the friction position of the friction block 163 and the milling cutter. When the friction block 163 rotates to the cover 165, the airflow is shot to the surface of the cover 165 through the oblique hole 167, so as to cool the friction block 163. With the rotation of the friction block 163, the diameter of the oblique hole 167 increases, and the flow rate of the output airflow also increases, so that the cooling speed of the friction block 163 gradually increases. The water jet pipe 168 sprays cooling water to the polishing position. In the normal working state, the milling cutter rotates continuously, and the polishing debris is thrown out with the rotation. In order to simulate the wear effect in a shorter time, the milling cutter is arranged in a fixed state in the present application, and the milling cutter is always polished at one position. When the friction block 163 passes through the surface of the milling cutter, the debris is easily mixed into the scratches on the surface of the friction block 163. The debris passes through the milling cutter from the scratch groove, and the scratch groove is deformed by being extruded. If the debris falls off subsequently, the friction effect at this position will be worse than that at other positions. The water flow sprayed by the water jet pipe 168 of the present application is arranged to point to the friction position. The water flow passes through the gap between the friction block 163 and the milling cutter. The scratch groove on the surface of the friction block 163 becomes a water flow channel. On the one hand, the water flow hinders the debris from being rubbed along with the rotation. On the other hand, the water flow is distributed in different amounts on the surface of the friction block due to the existence of the scratch groove. The flow passing through the scratch groove is more, and the heat absorbed is more. Therefore, the deformation amount of the scratch groove region due to heating and pressure is reduced, and the difference between the scratch groove and other positions is reduced. Through the arrangement of the present application, the damage to the friction block 163 in the process of simulating wear is further reduced, and the incremental cooling speed can also avoid the structural damage to the friction block 163 caused by the large-area contact of the cold airflow in the initial cooling stage. The structure is matched with the conveying belt type friction structure, which greatly prolongs the service life of the detection equipment.

[0031] As Figure 3As shown, the environment simulation unit 17 comprises a guide sleeve 171, a movable door 172, a sealing half ring 173, heat exchange pipes 174, an air inlet hole 175, an air return hole 176, and a temporary storage bin 177. The guide sleeve 171 is fixedly connected to the polishing box 11, and the polishing box 11 is provided with an opening at the bottom. The movable door 172 is slidably connected to the upper side and the two side walls of the guide sleeve 171, and the bottom side of the movable door 172 is slidably connected to the side wall of the polishing box 11. The sealing half ring 173 is fixedly connected to the movable door 172. The heat exchange pipes 174 are provided in multiple, and the heat exchange pipes 174 pass through the inside of the polishing box 11. One end of the heat exchange pipes 174 is connected to an external air supply pipeline, and the other end of the heat exchange pipes 174 is connected to an external air return pipeline. The air inlet hole 175 is provided on the upper side of the inner wall of the polishing box 11, and the air return hole 176 is provided on the lower side of the inner wall of the polishing box 11. The air inlet hole 175 is in communication with an external clean air source, and the air return hole 176 is in communication with the temporary storage bin 177. The temporary storage bin 177 is provided on the upper side of the mounting rack 5 and is also in communication with the detection assembly 2 through a pipeline. When the milling cutter extends into the inside of the polishing box 11, the inside of the guide sleeve 171 is filled with gas, the movable door 172 is closed, and the milling cutter is wrapped by the sealing half ring 173. After the milling cutter is in a sealed environment, the simulation wear is started. During the simulation wear, the heat exchange pipes 174 are continuously filled with gas, and the flowing gas exchanges heat with the inside of the polishing box 11. The inner wall of the polishing box 11 is provided with a temperature sensor, and through the temperature adjustment of the heat exchange pipes 174, the polishing assembly 1 can perform synchronous simulation work under various different temperature environments, greatly improving the accuracy of the detection data. After polishing, the air inlet hole 175 inputs gas, and the air return hole 176 exhausts air, so that all the debris in the inside of the polishing box is collected into the temporary storage bin. The auxiliary structure of the air inlet and air exhaust is a conventional technical means in the art, and is not described in detail.

[0032] As Figure 8As shown, the detection assembly 2 comprises a detection box 21, an industrial camera 22, a light supplement lamp 23, a discharge port 24, a clamping frame 25, a fixing frame 26, a rotating motor 27, the detection box 21 is arranged in the detection cabinet 4, the industrial camera 22 and the detection cabinet 4 are tightly connected with the partition, the light supplement lamp 23 and the industrial camera 22 are tightly connected, the side of the detection box 21 facing the industrial camera 22 is provided with a transparent plate, the side of the detection box 21 away from the industrial camera 22 is provided with a switch door, the clamping frame 25 and the fixing frame 26 are rotationally connected, the rotating motor 27 and the fixing frame 26 are tightly connected, the output shaft of the rotating motor 27 and the clamping frame 25 are tightly connected, the discharge port 24 is arranged on the inner wall of the detection box 21, and the inner wall of the detection box 21 is further provided with a recovery port. The polished milling cutter is detached from the clamp, the milling cutter is fixed on the clamping frame 25, the clamping frame 25 adjusts the angle under the drive of the rotating motor 27, the light supplement lamp 23 supplements light to the inside of the detection box 21, the clamping frame 25 is communicated with a wire, the wire is communicated with the negative pole of the external power supply, the milling cutter surface will carry a negative charge, before starting to take a photo, the debris existing in the temporary storage bin is sprayed into the detection box 21 from the discharge port, the discharge port 24 of the milling cutter is arranged in a rotatable mode, in the process of rotating discharge, the debris is thrown to all directions, the larger debris is thrown to a far place due to the centrifugal effect, and the smaller debris is concentrated in the central region and is closer to the milling cutter, the debris is attracted by the attraction of the milling cutter in the falling process, the smaller debris is also more easily captured, and finally the debris powder is covered on the surface of the milling cutter, the debris powder increases the roughness of the surface of the milling cutter, especially the position of the milling cutter surface just after polishing. The rough surface of the milling cutter diffusely reflects the light of the light supplement lamp 23, so that the photo taken by the industrial camera 22 is clearer, the polishing position and the symmetrical position of the milling cutter are compared by using the pixel point distribution in the picture, so that the wear of the milling cutter can be accurately calculated, and the specific algorithm belongs to the conventional technical means in the art and will not be described in detail. After the shooting is completed, the clamping frame 25 is switched to the ground, the charge on the milling cutter is lost, the recovery port is air extracted, and the debris is recovered.

[0033] As Figure 2As shown, the lifting assembly 3 comprises a movable table 31, a fixed table 32, a guide rod 33, a screw rod 34, a nut sleeve 35, a first spur gear 36, a second spur gear 37, and a crank 38. The movable table 31 is arranged above the fixed table 32. The fixed table 32 is fixedly connected to the top of the guide rod 33. The guide rod 33 is slidably connected to the detection cabinet 4. The top of the screw rod 34 is fixedly connected to the fixed table 32. A connecting plate is arranged at the bottom of the screw rod 34. The connecting plate is fixedly connected to the bottom of the screw rod 34 and the guide rod 33. The nut sleeve 35 is sleeved on the screw rod 34 and is in engagement with the screw rod 34. The nut sleeve 35 is rotatably connected to the inner wall of the detection cabinet 4. The first spur gear 36 is fixedly connected to the nut sleeve 35. A rotating rod is arranged on the second spur gear 37 and is rotatably connected to the inner wall of the detection cabinet 4. The second spur gear 37 is in engagement with the first spur gear 36. A second bevel gear is fixedly arranged on the rotating rod. A rocker is arranged on the crank 38 and is fixedly connected to the crank 38. The rocker is rotatably connected to the side of the detection cabinet 4. A first bevel gear is fixedly arranged on the rocker and is in engagement with the second bevel gear. When the milling cutter needs to be polished, the milling cutter is fixed, the crank 38 is shaken, the rocker is rotated, the first bevel gear is rotated, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the rotating rod to rotate, the rotating rod drives the second spur gear 37 to rotate, the second spur gear 37 drives the first spur gear 36 to rotate, the first spur gear 36 drives the nut sleeve 35 to rotate, the nut sleeve 35 is in engagement with the screw rod, the screw rod 34 is driven to move upwards, and the fixed table 32 moves upwards.

[0034] As shown in the drawings, Figure 2 The mounting clamp of the milling cutter is detached from the movable table 31 after the work is completed, is stored in the storage bin 41, and is sealed and stored in the dry environment in the storage bin 41, so that the service life of the mounting clamp is prolonged.

[0035] The working principle of the present application: when the cutter is polished, the clamp of the milling cutter needs to be installed on the movable table 31 first, the clamp fixes the tail part of the milling cutter, the movable table 31 rises, the front part of the milling cutter is sent into the polishing box 11, the first push electric cylinder 12 pushes the pressure plate 13, the second push electric cylinder 15 pushes the telescopic frame 14, and the wear unit 16 and the pressure plate 13 clamp the milling cutter from both sides. The synchronous pulley drives the rotating belt 161 to rotate, the friction block 163 on the rotating belt 161 rotates and continuously rubs the surface of the milling cutter, the rotating support 162 is provided with a supporting plate on the side facing the friction position, the rotating belt 161 and the supporting plate are slidingly connected, and the supporting plate provides pressure for polishing. The friction block 163 will pass through the area of the guide unit 164 in the rotating process, the area of the guide unit 164 is arranged at the polishing position, the friction block 163 is guided by the first guide plate 1643 when moving to the position, the position of the friction block 163 is adjusted, the position of the friction block 163 is stable at the second guide plate 1644, the friction block 163 rubs the surface of the milling cutter along the channel constrained by the second guide plate 1644, and the telescopic electric cylinder continuously adjusts the position of the second guide plate in the rotating process. The polished milling cutter is detached from the clamp, the milling cutter is fixed on the clamping frame 25, the clamping frame 25 adjusts the angle under the drive of the rotating motor 27, the light supplementing lamp 23 supplements light to the inside of the detection box 21, the debris in the temporary storage bin is sprayed into the detection box 21 from the discharge port before starting to take pictures, the debris is attracted by the attraction of the milling cutter in the falling process, and smaller debris is more easily captured, and finally the debris powder is covered on the surface of the milling cutter, and the debris powder increases the roughness of the surface of the milling cutter, especially the position of the surface of the milling cutter just polished. The industrial camera 22 takes pictures, and the wear of the milling cutter can be accurately calculated by comparing the polished position and the symmetrical position of the milling cutter by using the pixel point distribution in the picture.

[0036] It should be noted that, in the present document, relationship terms such as first and second, and the like, are used only to differentiate one entity or action from another, and do not necessarily require or imply that these entities or actions exist in any such actual relationship or order. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0037] The above merely describes the preferred embodiments of the present application and is not used to limit the present application, and although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace some technical features thereof. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A tool wear performance testing device with an environmental simulation function, characterized in that: The tool wear performance detection device includes a polishing assembly (1), a detection assembly (2), a lifting assembly (3), a detection cabinet (4), a mounting rack (5), an information processing unit (6), a display screen (7), the polishing assembly (1) is arranged on the mounting rack (5), the polishing assembly (1) and the mounting rack (5) are fastened, the detection cabinet (4) is arranged below the mounting rack (5), the mounting rack (5) and the detection cabinet (4) are fastened, the detection assembly (2) is arranged inside the detection cabinet (4), one end of the lifting assembly (3) is located inside the detection cabinet (4), the other end of the lifting assembly (3) extends above the detection cabinet (4), the information processing unit (6) is arranged on one side of the detection cabinet (4), the display screen (7) is arranged above the information processing unit (6), the information processing unit (6) is connected with the polishing assembly (1), the detection assembly (2), the lifting assembly (3) and the display screen (7) through connecting lines, the polishing assembly (1) has an environment simulation function, and working states of tools in different environments are simulated through the polishing assembly (1); The polishing assembly (1) includes a polishing box (11), a first push electric cylinder (12), a pressure plate (13), an extension frame (14), a second push electric cylinder (15), a wear unit (16) and an environment simulation unit (17), the polishing box (11) and the mounting rack (5) are fastened, the first push electric cylinder (12) and one side of the inner wall of the polishing box (11) are fastened, the output shaft of the first push electric cylinder (12) and the pressure plate (13) are fastened, the extension frame (14) and the other side of the inner wall of the polishing box (11) are fastened, one end of the second push electric cylinder (15) and the movable end of the extension frame (14) are fastened, the output shaft of the second push electric cylinder (15) and the inner wall of the polishing box (11) are fastened, the wear unit (16) and the movable end of the extension frame (14) are fastened, and the environment simulation unit (17) is arranged inside the polishing box (11). The environment simulation unit (17) comprises a guide sleeve (171), a movable door (172), a sealing half ring (173), heat exchange pipes (174), an air inlet hole (175), an air return hole (176), a temporary storage bin (177), the guide sleeve (171) is fixedly connected with the polishing box (11), the bottom of the polishing box (11) is provided with an opening, the upper side and the two side walls of the movable door (172) are slidably connected with the guide sleeve (171), the bottom side of the movable door (172) is slidably connected with the side wall of the polishing box (11), the sealing half ring (173) is fixedly connected with the movable door (172), the heat exchange pipes (174) are provided in plurality, the heat exchange pipes (174) pass through the inside of the polishing box (11), one end of the heat exchange pipes (174) is connected with an external air supply pipeline, the other end of the heat exchange pipes (174) is connected with an external air return pipeline, the air inlet hole (175) is arranged on the upper side of the inner wall of the polishing box (11), the air return hole (176) is arranged on the lower side of the inner wall of the polishing box (11), the air inlet hole (175) is communicated with an external clean air source, the air return hole (176) is communicated with the temporary storage bin (177), the temporary storage bin (177) is arranged on the upper side of the mounting rack (5), and the temporary storage bin (177) is further communicated with the detection assembly (2) through a pipeline.

2. The tool wear performance testing device with environment simulation function according to claim 1, characterized in that: The wear unit (16) comprises a rotating belt (161), a rotating support (162), friction blocks (163) and a guide unit (164), the two sides of the rotating support (162) are provided with synchronous pulleys, the synchronous pulleys are provided with driving devices, the rotating belt (161) is sleeved on the two synchronous pulleys, the friction blocks (163) are slidably connected with the rotating belt (161), the friction blocks (163) are provided in plurality, the plurality of friction blocks (163) are uniformly distributed along the rotating belt (161), the guide unit (164) is fixedly connected with the rotating support (162), the guide unit (164) is provided in two groups, the two groups of guide units (164) are arranged on the two sides of the rotating belt (161) respectively, the rotating support (162) is fixedly connected with the movable end of the telescopic support (14), the guide unit (164) comprises a stabilizing frame (1641), a telescopic electric cylinder (1642), a first guide plate (1643), a second guide plate (1644) and a sliding block (1645), the stabilizing frame (1641) is fixedly connected with the rotating support (162), the telescopic electric cylinder (1642) is fixedly connected with the stabilizing frame (1641), the output shaft of the telescopic electric cylinder (1642) is fixedly connected with the second guide plate (1644), the second guide plate (1644) is arranged horizontally, one end of the first guide plate (1643) is hingedly connected with the second guide plate (1644), the other end of the first guide plate (1643) is hingedly connected with the sliding block (1645), and the sliding block (1645) is slidably connected with the stabilizing frame (1641).

3. The tool wear performance testing device with environment simulation function according to claim 2, characterized in that: The wear unit (16) further includes a cover (165), an airflow cavity (166), an oblique hole (167), a water jet pipe (168), the cover (165) is arranged on the side of the rotating support (162) away from the pressure plate (13), the cover (165) and the rotating support (162) are tightly connected, the rotating belt (161) passes through the inside of the cover (165), the airflow cavity (166) is arranged in the cover (165), the airflow cavity (166) is communicated with the external cold air source, the oblique hole (167) is arranged on the side of the cover (165) facing the rotating belt (161), one end of the oblique hole (167) is communicated with the airflow cavity (166), the other end of the oblique hole (167) extends to the surface of the cover (165), the oblique hole (167) is provided with a plurality of oblique holes (167), the plurality of oblique holes (167) are arranged uniformly from top to bottom, the oblique hole (167) increases in diameter from top to bottom, the water jet pipe (168) is tightly connected with the inner wall of the polishing box (11), and the output port of the water jet pipe (168) faces the surface of the rotating belt (161).

4. The tool wear performance testing device with environment simulation function according to claim 3, characterized in that: The detection assembly (2) comprises a detection box (21), an industrial camera (22), a light supplement lamp (23), a discharge port (24), a clamping frame (25), a fixing frame (26) and a rotating motor (27). The detection box (21) is arranged in the detection cabinet (4). The industrial camera (22) is tightly connected with the inner partition plate of the detection cabinet (4). The light supplement lamp (23) is tightly connected with the industrial camera (22). The side, facing the industrial camera (22), of the detection box (21) is provided with a transparent plate. The side, away from the industrial camera (22), of the detection box (21) is provided with a switch door. The clamping frame (25) and the fixing frame (26) are rotationally connected. The rotating motor (27) is tightly connected with the fixing frame (26). The output shaft of the rotating motor (27) is tightly connected with the clamping frame (25). The discharge port (24) is arranged on the upper side of the inner wall of the detection box (21). The lower side of the inner wall of the detection box (21) is further provided with a recovery port.

5. The tool wear performance testing device with environment simulation function according to claim 4, characterized in that: The lifting assembly (3) comprises a movable table (31), a fixed table (32), a guide rod (33), a screw rod (34), a nut sleeve (35), a first spur gear (36), a second spur gear (37), a crank (38), the movable table (31) is arranged above the fixed table (32), the fixed table (32) and the top of the guide rod (33) are tightly connected, the guide rod (33) and the detection cabinet (4) are slidingly connected, the top of the screw rod (34) and the fixed table (32) are tightly connected, the bottom of the screw rod (34) is provided with a connecting plate, the connecting plate, the screw rod (34) and the bottom of the guide rod (33) are tightly connected, the nut sleeve (35) is sleeved on the screw rod (34), the nut sleeve (35) and the screw rod (34) are engaged, the nut sleeve (35) and the inner wall of the detection cabinet (4) are rotatably connected, the first spur gear (36) and the nut sleeve (35) are tightly connected, the second spur gear (37) is provided with a rotating rod, the rotating rod and the inner wall of the detection cabinet (4) are rotatably connected, the second spur gear (37) and the first spur gear (36) are engaged, the rotating rod is further provided with a second bevel gear, the crank (38) is provided with a rocker, the rocker and the crank (38) are tightly connected, the rocker and the side of the detection cabinet (4) are rotatably connected, the rocker is further provided with a first bevel gear, and the first bevel gear and the second bevel gear are engaged.

6. The tool wear performance testing device with environment simulation function according to claim 5, characterized in that: The bottom of the detection cabinet (4) is provided with a storage bin (41), and the inside of the storage bin (41) is provided with a drying agent.

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