A fully insulated disconnecting switch

By designing the tool body assembly and clamping assembly built into the insulated shell, combined with automated production equipment, the safety hazards and inconvenience of loading and unloading of fuse-type isolation switches are solved, and convenient maintenance and efficient production are achieved.

CN118522595BActive Publication Date: 2025-08-01YUGUANG ELECTRIC
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Patent Information

Application Number
CN202410679039.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-08-01
Estimated Expiration
2044-05-29

AI Technical Summary

Technical Problem

The wiring terminals, tool body components and fuses of existing fuse-type isolating switches are exposed to the air, which poses safety hazards and is inconvenient to load and unload, which can easily lead to short circuits and power outages, and special tools are required for loading and unloading.

Method used

A fully insulated isolation switch is designed, using a tool body assembly built into an insulated shell. The melting piece is removably connected to the blade plate through a clamping assembly. Combined with a fully automatic punching bending machine and assembly machine, the automatic production and assembly of the melting piece is realized.

Benefits of technology

It improves the maintenance convenience and production efficiency of the melting sheet, reduces production costs, and ensures the safety of the equipment and the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a fully insulated disconnecting switch, the structure of which includes an insulating housing. The insulating housing is in a groove-shaped structure and internally provided with a blade assembly. At both ends of the bottom of the groove of the insulating housing, there are respectively a first connecting member for installing a terminal and a second connecting member for installing a clamping spring. A hinge member is movably arranged on one of the first connecting members, and the other end of the hinge member is fixedly connected to the blade assembly. The blade assembly includes an insulating bottom plate body, and two blade plates are correspondingly arranged at the front and rear ends of the top surface of the insulating bottom plate body. A fuse piece body is connected between every two front and rear corresponding blade plates, and the fuse piece body is detachably connected to the blade plate through a clamping component.
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Description

Technical Field

[0001] The present invention relates to the field of electrical equipment, and more specifically, it relates to a fully insulated disconnecting switch. Background Art

[0002] The fuse disconnecting switch is applicable to distribution lines with an alternating current of 50 Hz and a rated voltage of 500 V or less. As the short-circuit protection and overload protection for the low-voltage side of the transformer, it can switch on and off the no-load transformer, no-load line, and rated working current under certain conditions. Usually, the terminal connection, blade assembly, and fuse link of the fuse disconnecting switch are completely exposed to the air, and the electrical contacts exposed to the air do not meet the safety regulations. It is easy to form a short circuit when sundries or tree branches fall on the exposed conductive parts. In addition, power outage accidents caused by various foreign objects occur frequently, which also affects the production and life of related industries.

[0003] To solve the above problems, Chinese Patent No. CN214588668U discloses a fully insulated fuse disconnecting switch, which includes a blade assembly, terminal connections, clamping springs, fuse links, an insulating housing, and insulating rubber sleeves. The insulating housing is in a trough shape, the blade assembly is arranged inside the insulating housing and fixed by clamping springs, the knife-switch part of the blade assembly enters and exits through the notch of the insulating housing, the fuse link is installed in the middle of the blade assembly and arranged inside the corresponding arc-shaped cover, the terminal connections are respectively installed on the corresponding terminal connection embedded parts, insulating rubber sleeves are provided at both ends of the insulating housing, and the part of the terminal connection extending out of the insulating housing is sleeved by the insulating rubber sleeve; the fuse link body of the above fully insulated fuse disconnecting switch is fixedly connected to the blade assembly through fasteners. Since special loading and unloading tools such as screwdrivers are required for the connection of the fasteners during loading and unloading, the loading and unloading of the fuse link is relatively inconvenient. Summary of the Invention

[0004] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a fully insulated disconnecting switch to solve the above technical problems.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A fully insulated disconnecting switch includes an insulating housing. The insulating housing has a trough-shaped structure and a blade assembly is arranged inside. At both ends of the bottom of the trough of the insulating housing, a first connecting part for installing terminal connections and a second connecting part for installing clamping springs are provided. A hinge part is movably arranged on one of the first connecting parts, and the other end of the hinge part is fixedly connected to the blade assembly. The blade assembly includes an insulating bottom plate body, and two knife plates are correspondingly arranged at the front and rear ends of the top surface of the insulating bottom plate body. A fuse link body is connected between every two front and rear corresponding knife plates, and the fuse link body is detachably connected to the knife plate through a clamping component.

[0006] The present invention is further configured such that: the clamping assembly includes a through - opening formed in the knife plate, a resilient piece is disposed in the through - opening, one end of the resilient piece is fixedly connected to the inner end surface of the through - opening and has a bent section extending outside the through - opening, the fuse piece body includes an arc section in the middle section and connecting sections at both ends, and the connecting sections are both provided with clamping openings adapted to the resilient piece.

[0007] The present invention is further configured such that: the steps of a production process for producing a fully insulated disconnecting switch are as follows: S1. Material selection: Select a suitable fuse piece blank; S2. Blanking: Feed the fuse piece blank into a blanking and punching device to obtain a fuse piece body; S3. Punching and bending: Feed the fuse piece body into a full - automatic punching and bending machine for punching the clamping openings and bending the bent sections; S4. Grinding: Clean the burrs at the blanking and punching positions of the fuse piece body through a grinding device; S5. Assembly: Feed the fuse piece body obtained in step S4 and the knife plate into a full - automatic assembly machine to assemble a knife body assembly; S6. Fitting: Install the knife body assembly obtained in step S5 into an insulating housing to obtain a fully insulated disconnecting switch.

[0008] The present invention is further configured such that: the full - automatic punching and bending machine includes a frame, a conveyor belt is passed through the inside of the frame and the conveyor belt is driven from right to left, a first track frame and a second track frame are respectively arranged on the left and right sides at the top of the frame, a feeding mechanism is installed on the first track frame and a discharging mechanism is arranged on the second track frame, the structures and working principles of the feeding mechanism and the discharging mechanism are the same, two punching units and two bending units are sequentially arranged at the top of the frame between the first track frame and the second track frame and corresponding to the conveyor belt, a number of material placing seats are equidistantly and spacedly distributed on the conveyor belt, and the conveyor belt operates to drive each material placing seat to sequentially pass through the discharging mechanism, the punching unit, the bending unit and the discharging unit.

[0009] The present invention is further configured as follows: The loading mechanism or the unloading mechanism includes a transverse sliding rail fixed to the first rail frame or the second rail frame, a vertical sliding rail slidably disposed on the transverse sliding rail, a sliding die base slidably disposed on the vertical sliding rail, and a feeding frame drivingly connected to the sliding die base. There are four feeding frames provided with mechanical grippers opposite to each other in pairs. The machine frame is located on both sides of the first rail frame and two loading conveying units are provided at positions corresponding to the mechanical grippers. The loading conveying unit includes a loading bottom plate, and the loading bottom plate is fixedly connected to the machine frame through a mounting frame. Two loading conveyor belts are correspondingly wound around the outer surface of the loading bottom plate. Two first baffles are correspondingly provided on the upper surface of the loading bottom plate at positions where the two loading conveyor belts are located. A conveying interval adapted to the molten sheet body is formed between the two first baffles. Clamping openings are provided at positions corresponding to the mechanical grippers on the two first baffles. A material blocking member is further provided between the two first baffles. The material blocking member blocks the molten sheet body so that the molten sheet bodies are arranged in sequence on the loading bottom plate. The machine frame is located on both sides of the second rail frame and two unloading conveying units are provided at positions corresponding to the mechanical grippers. The unloading conveying unit includes an unloading bottom plate, and the unloading bottom plate is fixedly connected to the machine frame through a mounting frame. Two unloading conveyor belts are correspondingly wound around the outer surface of the unloading bottom plate. Two second baffles are correspondingly provided on the upper surface of the unloading bottom plate at positions where the two unloading conveyor belts are located. A conveying interval adapted to the molten sheet body is formed between the two second baffles. A placement recess adapted to the bending section of the molten sheet body is further provided in the middle of the unloading bottom plate. Two supporting guide bars are correspondingly provided at the left end of the unloading bottom plate. Limiting guide bars are provided above the two supporting guide bars on the unloading bottom plate. A guiding interval adapted to the molten sheet body is formed between the limiting guide bars and the supporting guide bars. Two positioning guide bars adapted to the bending section of the molten sheet body are further provided at the lower end of the unloading bottom plate. The ends of the supporting guide bars, the limiting guide bars, and the positioning guide bars all incline downward. Receiving boxes are provided at positions corresponding to the unloading conveying units on both sides of the machine frame.

[0010] The present invention is further configured as follows: The material placement seat includes a seat body fixedly connected to the conveyor belt. A processing recess adapted to the molten sheet body is provided on the top surface of the seat body. An extending interval for the mechanical gripper to extend into is extended in the middle of the processing recess.

[0011] The present invention is further configured as follows: The punching unit includes a first support frame and a first power source fixed to the top of the first support frame. The driving shaft of the first power source penetrates and extends into the first support frame and is connected to a punching substrate. The lower end of the punching substrate is fixedly connected to a punching main board through a connecting column. Two punching heads are correspondingly provided at the bottom of the punching main board. A first pre-pressing plate is installed below the punching main board, and punching cooperation holes are provided at positions corresponding to the two punching heads on the first pre-pressing plate. A first sliding rod is fixedly provided at the center of the top of the first pre-pressing plate. The first sliding rod is slidably engaged with the punching main board and has a limiting portion at the top. A first spring is sleeved outside the first sliding rod;

[0012] The camming mechanism is constituted by a groove, the groove, and the guide rails are provided with a groove for connecting the grooves to the guide rails, and the groove is connected to the guide rails by the guide rails.

[0013] A supporting bottom plate is fixedly provided on the inner side of the first supporting frame and the second supporting frame, and the supporting bottom plate is used to provide support for the material placing seat.

[0014] The present invention is further configured as follows: the fully automatic assembly machine includes a base, above which are arranged two molten sheet conveying units, an insulating base plate conveying unit and a clamping mechanism, the structure and principle of the clamping mechanism are the same as those of the loading mechanism and it has three mechanical clamps, the molten sheet conveying unit has the same structural principle as the loading conveying unit; the insulating base plate conveying unit includes a transmission base plate, a feeding belt is wound around the transmission base plate, and two third baffles are correspondingly arranged on both sides of the feeding belt on the top surface of the transmission base plate, and a feeding interval adapted to the knife plate is formed between the two third baffles.

[0015] The present invention is further configured as follows: a first material discharge seat is provided above the base at the left end of the blade conveyor, a material placement recess adapted to the blade is provided on the top of the first material discharge seat, a receiving cavity is formed in the first material discharge seat, a through groove communicated with the material placement recess is provided on the top wall of the receiving cavity, a material ejection cylinder is provided in the receiving cavity, and the material ejection cylinder is driven and connected to a material ejection plate adapted to the through groove;

[0016] A second discharge seat is provided above the base at the left end of the melt body conveying unit, and an installation recess is provided at the center of the second discharge seat. The open end of the installation recess is extended with a discharge interval adapted to the melt body, and a power cylinder is fixedly installed in the installation recess. The output shaft of the power cylinder is driven and connected to a pneumatic clamp adapted to the melt body. The base is located in the center of the two second discharge seats and an assembly unit is provided at the end away from the first discharge seat.

[0017] The present invention is further configured as follows: The assembly unit includes an electric slide rail disposed above the base, an electric slider adapted to the slide rail, and a driving seat fixed above the slide rail. The driving seat has an L-shaped structure, and a flipping gear ring is rotatably disposed at the center of the outer side of the vertical portion. A tooth column is disposed through the center of the flipping gear ring. The tooth column includes a fixed first semi-circular portion and a movable second semi-circular portion. A third power source is horizontally disposed on the inner bottom surface of the driving seat. The output shaft of the third power source is drivingly connected to the second semi-circular portion through a connecting member to drive the second semi-circular portion to reciprocate radially along the driving seat. Both the right ends of the first semi-circular portion and the second semi-circular portion have threaded sections, and in the initial state, the two threaded sections form a complete mating thread pattern. A flipping main body is fixedly installed at the right end of the flipping gear ring. The flipping main body has two mounting bases, and a through interval for the first semi-circular portion and the second semi-circular portion to pass through is formed between the two mounting bases. Two meshing tooth blocks are correspondingly and rotatably disposed between the two mounting bases. The two meshing tooth blocks are in meshing cooperation with the threaded sections of the first semi-circular portion or the second semi-circular portion. A clamping plate is formed on one side of each of the two meshing tooth blocks. A fourth driving source is fixedly installed inside the vertical portion of the driving seat. The output shaft of the fourth driving source penetrates through the driving seat and is connected with a driving gear, and the driving gear is in meshing cooperation with the flipping gear ring.

[0018] To sum up, the present invention has the following beneficial effects: The melting sheet of the present invention is detachably connected to the knife plate through the clamping assembly, which is convenient for the daily maintenance, loading and unloading of the melting sheet. Specifically, when installing the melting sheet, align the clamping openings at both ends of the melting sheet with the two through openings on the knife plate, and then push the melting sheet along the knife plate. During the pushing process of the melting sheet, the bending section is forced to bend outward and deform. At this time, continue to push the melting sheet until the clamping openings at both ends of the melting sheet reach the corresponding positions of the bending sections of the elastic pieces. At this time, the elastic pieces rebound to the initial position due to their own elastic reciprocating force and cause the bending sections to form a clamping with the clamping openings, completing the installation of the melting sheet. When it is necessary to disassemble the melting sheet, the reverse operation can be performed. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 It is a schematic cross-sectional view of the internal structure of the insulating disconnecting switch of the present invention;

[0021] Figure 2 It is a schematic structural view of the knife body assembly of the insulating disconnecting switch of the present invention;

[0022] Figure 3 It is a disassembled schematic view of the knife body assembly of the insulating disconnecting switch of the present invention;

[0023] Figure 4 Schematic diagram of the overall structure of the full-automatic punching and bending machine of the present invention;

[0024] Figure 5 Schematic diagram of the structure of the loading mechanism or unloading mechanism of the full-automatic punching and bending machine of the present invention;

[0025] Figure 6 Schematic diagram of the structure of the loading conveying unit of the full-automatic punching and bending machine of the present invention;

[0026] Figure 7 Schematic diagram of the structure of the unloading conveying unit of the full-automatic punching and bending machine of the present invention;

[0027] Figure 8 Schematic diagram of the structure of the punching unit of the full-automatic punching and bending machine of the invention;

[0028] Figure 9 Schematic diagram of the structure of the bending unit of the full-automatic punching and bending machine of the invention;

[0029] Figure 10 Schematic diagram of the structure of the material placing seat of the full-automatic punching and bending machine of the present invention;

[0030] Figure 11 Schematic diagram of the overall structure of the full-automatic assembling machine of the present invention;

[0031] Figure 12 Schematic diagram of the structure of the assembling unit of the full-automatic assembling machine of the present invention;

[0032] Figure 13 Schematic diagram of the structure of the tooth column of the full-automatic assembling machine of the present invention;

[0033] Figure 14 Schematic diagram of the structure of the insulating bottom plate conveying unit and the first material placing seat of the full-automatic assembling machine of the present invention;

[0034] Figure 15 Schematic diagram of the internal structure of the first material placing seat of the present invention;

[0035] Figure 16 Schematic diagram of the structure of the second material placing seat of the full-automatic assembling machine of the present invention.

[0036] Reference numerals: 1, insulating housing; 100, tool body assembly; 101, first connecting member; 102, second connecting member; 103, hinge member; 104, insulating bottom plate body; 105, tool plate; 106, fuse piece body; 107, through hole; 108, elastic piece; 109, bent section; 110, arc section; 112, connecting section; 113, clamping opening; 2, frame; 200, conveyor belt; 201, first track frame; 202, second track frame; 203, loading mechanism; 204, unloading mechanism; 205, transverse sliding rail; 206, vertical sliding rail; 207, sliding die base; 208, feeding rack; 209, mechanical gripper; 210, loading conveying unit; 211, loading bottom plate; 212, mounting rack; 213, loading conveyor belt; 214, first baffle; 215, clamping opening; 216, material blocking member; 217, unloading conveying unit; 218, unloading bottom plate; 219, unloading conveyor belt; 220, second baffle; 221, accommodating concave position; 222, supporting guide bar; 223, limiting guide bar; 224, positioning guide bar; 225, receiving box; 3, punching unit; 300, bending unit; 301, material placing seat; 302, seat body; 303, processing concave position; 304, extending section; 305, first support frame; 306, first power source; 307, punching substrate; 308, stamping main board; 309, punch; 310, first pre-pressing plate; 311, stamping fitting hole; 312, first sliding rod; 313, first spring; 314, second support frame; 315, second power source; 316, bending substrate; 317, bending main board; 318, bending head; 319, second pre-pressing plate; 320, second sliding rod; 321, second spring; 322, supporting bottom plate; 4, base; 400, fuse piece body conveying unit; 401, insulating bottom plate conveying unit; 402, clamping mechanism; 5, conveying bottom plate; 500, feeding belt; 501, third baffle; 6, first material placing seat; 600, material placing concave position; 601, accommodating cavity; 602, through slot; 603, ejecting cylinder; 604, ejecting plate; 605, second material placing seat; 606, mounting concave position; 607, material placing section; 608, power cylinder; 609, pneumatic gripper; 7, assembling unit; 700, electric sliding rail; 701, electric slider; 702, driving seat; 703, flipping gear ring; 704, tooth column; 705, first semi-circular portion; 706, second semi-circular portion; 707, third power source; 708, threaded section; 709, flipping body; 710, mounting base surface; 711, meshing tooth block; 712, clamping plate; 713, fourth driving source; 714, driving gear. Detailed implementation manners

[0037] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0038] Please refer to Figure 1-16 As shown, a fully insulated disconnector according to an embodiment of the present invention includes an insulating housing 1. The insulating housing 1 has a trough-shaped structure and internally houses a blade assembly 100. At both ends of the bottom of the trough of the insulating housing 1, there are respectively a first connecting member 101 for installing a terminal and a second connecting member 102 for installing a clamping spring. A hinge member 103 is movably arranged on one of the first connecting members 101, and the other end of the hinge member 103 is fixedly connected to the blade assembly 100. The blade assembly 100 includes an insulating bottom plate body 104, and two blade plates 105 are respectively arranged at the front and rear ends of the top surface of the insulating bottom plate body 104. A fuse piece body 106 is connected between every two front and rear corresponding blade plates 105. The fuse piece body 106 is detachably connected to the blade plate 105 through a clamping component.

[0039] The clamping component includes a through hole 107 opened on the blade plate 105. A spring piece 108 is arranged inside the through hole 107. One end of the spring piece 108 is fixedly connected to the inner end surface of the through hole 107 and has a bent section 109 extending outside the through hole 107. The fuse piece body 106 includes an arc section 110 in the middle section and connecting sections 112 at both ends. Clamping openings 113 adapted to the spring piece 108 are respectively opened on the connecting sections 112.

[0040] During use, the first connecting member 101 and the second connecting member 102 are both pre-embedded in the insulating housing 1. The first connecting member 101 is installed with a terminal, and the second connecting member 102 is installed with a clamping spring. One end of the blade assembly 100 is connected to the hinge member 103 to realize the hinge with one of the first connecting members 101 and conduct electricity with the terminal. When the blade assembly 100 is in the closing state, its hinged end is conducted with one of the first connecting members 101 and the movable end is conducted with the other first connecting member 101, thereby realizing the conduction of the two terminals. When the blade assembly 100 is in the closing state, the two clamping springs clamp the blade plates 105 to further limit the blade assembly 100 and ensure the stability of the blade assembly 100 in the closing state.

[0041] The fuse piece is detachably connected to the knife plate 105 through a clamping assembly, which facilitates the daily maintenance, loading and unloading of the fuse piece. Specifically, when installing the fuse piece, align the clamping openings 113 at both ends of the fuse piece with the two through openings 107 on the knife plate 105, and then push the fuse piece along the knife plate 105. During the pushing process of the fuse piece, the bending section 109 is forced to bend outward and deform. At this time, continue to push the fuse piece until the clamping openings 113 at both ends of the fuse piece reach the corresponding positions of the bending section 109 of the elastic piece 108. At this time, the elastic piece 108 rebounds to its initial position due to its own elastic reciprocating force and makes the bending section 109 and the clamping opening 113 form a clamping, completing the installation of the fuse piece. When it is necessary to disassemble the fuse piece, the reverse operation can be performed.

[0042] The steps of a production process for manufacturing a fully insulated disconnector are as follows: S1. Material selection: Select a suitable fuse piece blank; S2. Blanking: Feed the fuse piece blank into a blanking and punching device to obtain a fuse piece body; S3. Punching and bending: Feed the fuse piece body into a full-automatic punching and bending machine to punch the clamping openings 113 and bend the bending section 109; S4. Grinding: Clean the burrs at the blanking and punching parts of the fuse piece body through a grinding device; S5. Assembly: Feed the fuse piece body obtained in step S4 and the knife plate 105 into a full-automatic assembly machine to assemble and obtain a knife body assembly 100; S6. Fitting: Install the knife body assembly 100 obtained in step S5 into the insulating housing 1 to obtain a fully insulated disconnector.

[0043] During use, the full-automatic punching and bending machine realizes automatic punching and bending of the fuse piece body, and the full-automatic assembly machine automatically assembles the fuse piece body and the knife body assembly 100, effectively improving the production efficiency of the fully insulated disconnector and reducing the production cost at the same time.

[0044] The full-automatic punching and bending machine includes a machine frame 2. A conveyor belt 200 is arranged inside the machine frame 2 and is driven from right to left. On the left and right sides of the top of the machine frame 2, a first track frame 201 and a second track frame 202 are respectively arranged. A feeding mechanism 203 is installed on the first track frame 201 and a discharging mechanism 204 is arranged on the second track frame 202. The structures and working principles of the feeding mechanism 203 and the discharging mechanism 204 are the same. At the top of the machine frame 2, between the first track frame 201 and the second track frame 202 and corresponding to the conveyor belt 200, two punching units 3 and two bending units 300 are arranged in sequence. A number of material placing seats 301 are equidistantly and spacedly distributed on the conveyor belt 200. The conveyor belt 200 works and drives each material placing seat 301 to pass through the discharging mechanism 204, the punching unit 3, the bending unit 300 and the discharging unit in sequence.

[0045] During use, a number of material placement seats 301 are evenly and spacedly distributed on the conveyor belt 200. The conveyor belt 200 is conveyed from left to right and drives each material placement seat 301 to pass through the first track frame 201, the punching unit 3, the bending unit 300, and the second track frame 202 in sequence. When the material placement seat 301 passes through the first track frame 201, the feeding mechanism 203 feeds the molten sheet body onto the material placement seat 301. When the material placement seat 301 passes through the punching unit 3, the punching unit 3 punches it to obtain a clamping through hole. When the material placement seat 301 passes through the bending unit 300, the bending unit 300 performs bending processing on it to obtain a bent section 109. Then, the material placement seat 301 reaches the second track frame 202, and the discharging mechanism 204 of the second track frame 202 discharges and collects the processed molten sheet on the material placement seat 301.

[0046] The loading mechanism 203 or the unloading mechanism 204 includes a transverse sliding rail 205 fixedly arranged on the first track frame 201 or the second track frame 202, a vertical sliding rail 206 slidably arranged on the transverse sliding rail 205, a sliding die base 207 slidably arranged on the vertical sliding rail 206, and a feeding frame 208 drivingly connected to the sliding die base 207. Four feeding frames 208 are provided and are pairwise opposite mechanical grippers 209; the machine frame 2 is located on both sides of the first track frame 201 and two loading conveying units 210 are arranged at positions corresponding to the mechanical grippers 209. The loading conveying unit 210 includes a loading bottom plate 211, and the loading bottom plate 211 is fixedly connected to the machine frame 2 through a mounting frame 212. Two loading conveyor belts 213 are correspondingly wound around the outer surface of the loading bottom plate 211. Two first baffles 214 are correspondingly arranged on the upper surface of the loading bottom plate 211 at positions corresponding to the two loading conveyor belts 213. A conveying interval adapted to the melt sheet body is formed between the two first baffles 214. Clamping openings 215 are formed at positions corresponding to the mechanical grippers 209 on both of the two first baffles 214. A material blocking member 216 is further arranged between the two first baffles 214. The material blocking member 216 blocks the melt sheet body so that the melt sheet bodies are arranged in sequence on the loading bottom plate 211; the machine frame 2 is located on both sides of the second track frame 202 and two unloading conveying units 217 are arranged at positions corresponding to the mechanical grippers 209. The unloading conveying unit 217 includes an unloading bottom plate 218, and the unloading bottom plate 218 is fixedly connected to the machine frame 2 through a mounting frame 212. Two unloading conveyor belts 219 are correspondingly wound around the outer surface of the unloading bottom plate 218. Two second baffles 220 are correspondingly arranged on the upper surface of the unloading bottom plate 218 at positions corresponding to the two unloading conveyor belts 219. A conveying interval adapted to the melt sheet body is formed between the two second baffles 220. A placement concave position 221 adapted to the bending section 109 of the melt sheet body is further formed in the middle of the unloading bottom plate 218; two supporting guide bars 222 are correspondingly arranged at the left end of the unloading bottom plate 218. Two limiting guide bars 223 are arranged above both of the two supporting guide bars 222 on the unloading bottom plate 218. A guiding interval adapted to the melt sheet body is formed between the limiting guide bars 223 and the supporting guide bars 222. Two positioning guide bars 224 adapted to the bending section 109 of the melt sheet body are further arranged at the lower end of the unloading bottom plate 218. The ends of the supporting guide bars 222, the limiting guide bars 223 and the positioning guide bars 224 all incline downward. Material collecting boxes 225 are arranged at positions corresponding to the unloading conveying units 217 on both sides of the machine frame 2.

[0047] During use, when working, the staff sequentially place the melt sheet bodies to be processed at the right ends of the respective loading bottom plates 211. Two loading conveyor belts 213 are correspondingly wound around the outside of the loading bottom plate 211. The upper surfaces of the two loading conveyor belts 213 are both higher than the upper surface of the loading bottom plate 211. The conveyor belts drive the melt sheet bodies to move along the loading bottom plate 211 from left to right. Two first baffles 214 are correspondingly arranged on the top surface of the loading bottom plate 211. A conveying interval adapted to the melt sheet body is formed between the two first baffles 214 to define the conveying path of each melt sheet body;

[0048] At the corresponding positions of the two first baffles 214 where the mechanical gripper 209 is located, there are material clamping openings 215, so as to facilitate the mechanical gripper 209 to pick up the fused sheet body above the loading bottom plate 211. A material blocking member 216 is also arranged between the two first baffles 214. The material blocking member 216 blocks the fused sheet body so that the fused sheet bodies are arranged in sequence on the loading bottom plate 211. After the mechanical gripper 209 picks up the fused sheet body corresponding to each material clamping opening 215, the conveyor belt 200 operates to drive the subsequent fused sheet bodies to move and supplement the fused sheet bodies missing at the material clamping openings 215, so that there are always fused sheet bodies at the material clamping openings 215 to ensure the smoothness of loading;

[0049] During loading, the vertical slide rail 206 is controlled to slide along the transverse slide rail 205 to drive the feeding frame 208 to move. The movement of the feeding frame 208 causes two of the mechanical grippers 209 to move to the loading conveying unit 210 on one side. At this time, the sliding die base 207 moves up and down along the vertical slide rail 206 and cooperates with the mechanical gripper 209 to pick up the fused sheet body of the loading conveying unit 210. After the sliding die base 207 returns to its original position, the vertical slide rail 206 is controlled to move along the transverse slide rail 205. At this time, the feeding frame 208 drives the two mechanical grippers 209 to place the fused sheet body into the material placing seat 301 above the conveyor belt. At the same time, the other two mechanical grippers 209 pick up the fused sheet body of the loading unit on the other side;

[0050] Through the transverse slide rail 205, the vertical slide rail 206, the sliding die base 207, the feeding frame 208 and the four pairwise corresponding mechanical grippers 209, the feeding frame 208 is controlled to intermittently change positions left and right. The four mechanical grippers 209 cooperate with the loading conveying units 210 on both sides to realize the efficient loading of the fused sheet body. The intermittent movement of the conveyor belt causes the material placing seat 301 to pass through the first track frame 201 in sequence and stay briefly to cooperate with the loading action of the mechanical gripper 209;

[0051] The intermittent movement of the conveyor belt 200 causes the material placement seat 301 to pass through the first track frame 201, the punching unit 3, and the bending unit 300, and then reach the second track frame 202. The working principle and structure of the blanking mechanism 204 are the same as those of the feeding mechanism 203. Thus, the melted sheets processed by the punching unit 3 and the bending unit 300 on each material placement seat 301 are blanked to the blanking conveyor units 217 on both sides. The mechanical gripper 209 places the melted sheet above the blanking bottom plate 218. The blanking bottom plate 218 is provided with a placement interval adapted to the bending section 109 of the melted sheet body. The blanking conveyor belt 219 drives the melted sheet to be transmitted from right to left and enters the guiding interval formed between the two second baffles 220. The blanking conveyor belt 219 drives the transmission of the melted sheet and the guiding interval limits the transmission path. The melted sheet moves from left to right along the blanking conveyor belt 200 and falls from the left end of the blanking bottom plate 218. A guiding interval for guiding the melted sheet to be blanked along a predetermined trajectory is formed between the supporting guide bar 222, the limiting guide bar 223, and the positioning guide bar 224. Receiving boxes 225 are arranged on both sides of the frame 2 to receive and collect the melted sheets falling from the blanking bottom plate 218.

[0052] The material placement seat 301 includes a seat body 302 fixedly connected to the conveyor belt 200. A processing recess 303 adapted to the melted sheet body is provided on the top surface of the seat body 302. An extending interval 304 for the mechanical gripper 209 to extend into is extended in the middle of the processing recess 303.

[0053] During use, both ends of the seat body 302 have connecting parts. The connecting parts are fixedly connected to the conveyor belt 200 through fasteners. A processing recess 303 adapted to the melted sheet body is provided on the top surface of the seat body 302. The edge of the upper opening end of the processing recess 303 has a guiding inclined waist to ensure that the melted sheet body can quickly and accurately fall into the processing recess 303. Two extending intervals 304 are provided at the position corresponding to the bending section 109 of the melted sheet in the processing recess 303. The extending intervals 304 are used for the manipulator to insert and clamp the melted sheet.

[0054] The punching unit 3 includes a first support frame 305 and a first power source 306 fixedly arranged on the top of the first support frame 305. The driving shaft of the first power source 306 extends through and reaches into the first support frame 305 and is connected with a punching substrate 307. The lower end of the punching substrate 307 is fixedly connected with a punching main board 308 through a connecting column. Two punch heads 309 are correspondingly arranged at the bottom of the punching main board 308. A first pre-pressing plate 310 is installed below the punching main board 308, and a punching cooperation hole 311 is provided at the position corresponding to the two punch heads 309 on the first pre-pressing plate 310. A first sliding rod 312 is fixedly arranged at the center of the top of the first pre-pressing plate 310. The first sliding rod 312 is in sliding cooperation with the punching main board 308 and has a limiting part at the top end. A first spring 313 is sleeved outside the first sliding rod 312;

[0055] The bending unit 300 includes a second support frame 314 and a second power source 315 fixedly arranged at the top of the second support frame 314. The drive shaft of the second power source 315 extends through and into the second support frame 314 and is connected to a bending base plate 316. The lower end of the bending base plate 316 is drivingly connected to a bending main plate 317 through a connecting column. A bending head 318 is fixedly installed at the center of the bottom of the bending main plate 317. A second pre-pressing plate 319 is installed below the bending main plate 317, and a bending cooperation hole is provided at the position corresponding to the bending head 318 on the second pre-pressing plate 319. Two second sliding rods 320 are correspondingly arranged at the top of the second pre-pressing plate 319. Each second sliding rod 320 is in sliding fit with the bending main plate 317 and has a limiting portion at the top. A second spring 321 is sleeved outside the second sliding rod 320;

[0056] Support bottom plates 322 are fixedly installed on the inner sides of the first support frame 305 and the second support frame 314, and the support bottom plates 322 are used to provide support for the material placement seat 301.

[0057] During use, the conveyor belt 200 controls the material placement seat 301 to pass through the punching unit 3 and the bending unit 300;

[0058] When the material placement seat 301 reaches the punching unit 3, the drive shaft of the first power source 306 controls the punching substrate 307 to move downward. The punching substrate 307 drives the punching main board 308 to move downward. The downward movement of the punching main board 308 causes its two punches 309 to synchronously contact the fuse sheet body and complete the punching operation of the two clamping openings 113. Among them, the material placement seat 301 has a reserved hole position at the punching positions of the two clamping through holes. The size of the reserved hole position is larger than the size of the punch 309 for the punch 309 to extend into it during punching. During punching, the punch 309 pushes the waste material generated by punching into the reserved hole position to ensure that the punching waste is fully separated from the fuse sheet body. When the punch 309 retracts, the punching waste remains in the reserved hole. Then, the material placement seat 301 drives the fuse sheet body to pass through the bending unit 300 and the blanking mechanism 204 in sequence. After passing through the blanking mechanism 204, the conveyor belt controls the material placement seat 301 to continue moving. The conveyor belt 200 causes the upper end surface of the material placement seat 301 to face downward and circulates it to the starting position (at the loading mechanism 203). When the upper end surface of the material placement seat 301 faces downward, the punching waste remaining in the reserved hole drops. In actual use, a waste material collection trough (not shown in the figure) can be placed at the bottom of the frame 2 to collect the dropped punching waste. Further, a first pre-pressing plate 310 is installed below the punching main board 308. The first pre-pressing plate 310 is in sliding fit with the punching main board 308 through the first sliding rod 312 and the limiting part. When the punching main board 308 moves downward, it causes the first pre-pressing plate 310 to contact the fuse sheet body and achieve pre-pressing (the first spring 313 is compressed and in an energy storage state). Then, the punching main board 308 continues to press downward and passes through the punching cooperation hole 311 to perform the punching operation on the fuse sheet body. After punching, the second power source 315 controls the punching main board 308 to reset. The first pre-pressing plate 310 always presses the fuse sheet body before the punch 309 is completely separated from the fuse sheet body. After the punch 309 is separated from the fuse sheet body, the first pre-pressing plate 310 immediately cancels the pressing on the fuse sheet body. By setting the first pre-pressing plate 310, the displacement of the fuse sheet body before or during punching is avoided and it is ensured that the punch 309 is fully separated from the fuse sheet body when it resets.

[0059] When the material placement seat 301 reaches the bending unit 300, the drive shaft of the second power source 315 controls the bending substrate 316 to move downward. The bending substrate 316 drives the bending main board 317 to move downward. The downward movement of the bending main board 317 causes the bending head 318 below it to contact the fuse sheet body and complete the bending process of the bending section 109. The processing recess 303 opened on the top surface of the material placement seat 301 is sufficient to cooperate with the bending action of the bending head 318. A second pre-pressing plate 319 is installed below the bending main board 317. The second pre-pressing plate 319 is in sliding fit with the bending main board 317 through the second sliding rod 320 and the limiting part. The working principle of the second pre-pressing plate 319 is the same as that of the first pre-pressing plate 310 and it is provided with a bending cooperation hole adapted to the bending head 318. The second pre-pressing plate 319 pre-presses the fuse sheet body before the bending head 318 contacts the fuse sheet body.

[0060] Support base plates 322 are fixedly provided on the inner sides of the first support frame 305 and the second support frame 314. The support base plates 322 are used to provide support for the material placement seat 301 to ensure the stability of the material placement seat 301 during the punching or bending process, and to ensure stable force application when the fuse piece body is punched or bent.

[0061] The fully automatic assembly machine includes a base 4. Above the base 4, there are provided two fuse piece body conveying units 400, an insulating base plate conveying unit 401, and a material clamping mechanism 402. The structure and principle of the material clamping mechanism 402 are the same as those of the feeding mechanism 203 and it has three mechanical grippers 209. The fuse piece body conveying unit 400 has the same structural principle as the feeding conveying unit 210; the insulating base plate conveying unit 401 includes a transmission base plate 5. A feeding belt 500 is wound around the transmission base plate 5. Two third baffles 501 are correspondingly provided on both sides of the feeding belt 500 on the top surface of the transmission base plate 5. A feeding interval adapted to the tool plate 105 is formed between the two third baffles 501.

[0062] During use, the staff manually load the fuse piece finished products obtained by processing with the fully automatic punching and bending machine onto the fuse piece body conveying unit 400. The fuse piece body conveying unit 400 has the same structural principle as the feeding conveying unit 210. The fuse piece finished products are arranged above the fuse piece body conveying unit 400 and conveyed from left to right. The staff manually load the tool plate 105 to the insulating base plate conveying unit 401. Two third baffles 501 are correspondingly provided above the transmission base plate 5. A feeding interval adapted to the tool plate 105 is formed between the two third baffles 501. The feeding belt 500 conveys the tool plate 105 and arranges the tool plate 105 neatly above the transmission base plate 5;

[0063] During operation, the three mechanical grippers 209 of the material clamping mechanism 402 each clamp and convey two fuse piece body conveying units 400 and one tool plate 105 each time, and then assemble the two fuse pieces and the tool plate 105 to obtain a tool body assembly 100.

[0064] A first material placement seat 6 is further provided above the base 4 at the left end of the conveyance of the tool plate 105. A placement recess 600 adapted to the tool plate 105 is provided at the top of the first material placement seat 6. A placement cavity 601 is formed inside the first material placement seat 6. A through groove 602 communicating with the placement recess 600 is provided on the top wall inside the placement cavity 601. A top material cylinder 603 is provided inside the placement cavity 601 and the top material cylinder 603 is drivingly connected to a top material plate 604 adapted to the through groove 602;

[0065] A second discharge seat 605 is provided above the base 4 at the left end of the molten sheet conveying unit 400. A mounting recess 606 is provided at the center of the second discharge seat 605. An open end of the mounting recess 606 is extended with a discharge area 607 adapted to the molten sheet. A power cylinder 608 is fixedly installed in the mounting recess 606. The output shaft of the power cylinder 608 is driven and connected to a pneumatic clamp 609 adapted to the molten sheet. The base 4 is located in the middle of the two second discharge seats 605 and an assembly unit 7 is provided at the end away from the first discharge seat 6.

[0066] During use, when the clamping mechanism 402 is working, one of the mechanical grippers 209 clamps the blade plate 105 assembly from the insulating base plate conveying unit 401 to the first unloading seat 6, and the other two mechanical grippers 209 respectively clamp the molten sheets of the two molten sheet conveying units 400 and deliver them to the corresponding second unloading seats 605. Then, the assembly unit 7 assembles the blade plate 105 and the two molten sheets to obtain the blade body assembly 100.

[0067] The assembly unit 7 includes an electric slide rail 700 arranged above the base 4, an electric slider 701 adapted to the slide rail, and a drive seat 702 fixed above the slide rail. The drive seat 702 is an L-shaped structure and a flip gear ring 703 is rotatably provided at the center of the outer side of the vertical portion. The drive seat 702 is provided with a gear column 704 at the center of the flip gear ring 703. The gear column 704 includes a fixed first semicircular portion 705 and a movable second semicircular portion 706. A third power source 707 is horizontally provided on the inner bottom surface of the drive seat 702. The output shaft of the third power source 707 is connected to the second semicircular portion 706 through a connecting piece to drive the second semicircular portion 706 to move radially along the drive seat 702. Complex sliding, the right ends of the first semicircular portion 705 and the second semicircular portion 706 both have threaded segments 708, and in the initial state, the two threaded segments 708 form a complete matching pattern. The right end of the flip gear ring 703 is fixedly mounted with a flip body 709, which has two mounting bases 710, and a through-interval for the first semicircular portion 705 and the second semicircular portion 706 to pass through is formed between the two mounting bases 710. Two meshing tooth blocks 711 are correspondingly and rotatably arranged between the mounting bases 710 on both sides. The two meshing tooth blocks 711 are meshed with the threaded segments 708 of the first semicircular portion 705 or the second semicircular portion 706, and a clamping plate 712 is formed on one side of the two meshing tooth blocks 711.

[0068] A fourth driving source 713 is fixedly disposed inside the vertical portion of the driving seat 702 . The output shaft of the fourth driving source 713 passes through the driving seat 702 and is connected to a driving gear 714 . The driving gear 714 is meshed with the flip gear ring 703 .

[0069] During use, when assembling the tool body assembly 100, the ejector cylinder 603 drives the ejector plate 604 to eject the tool plate 105 located in the mounting recess 606 out of the mounting recess 606. The driving seat 702 moves towards the first material placing seat 6 through the driving cooperation of the electric slide rail 700 and the electric slider 701. After the clamping plate 712 clamps the tool plate 105, the driving seat 702 retracts to the initial position. Then, the two power cylinders 608 in the mounting recess 606 drive the pneumatic gripper 609 to move to the position of the fuse body and clamp the fuse body. After the pneumatic gripper 609 clamps the fuse body, the power cylinder 608 drives the pneumatic gripper 609 to move again. The pneumatic gripper 609 clamps the fuse body and moves towards the tool plate 105. The fuse is clamped and assembled with the tool plate 105 through the clamping component. After the fuse is clamped with the tool plate 105, the pneumatic gripper 609 cancels its clamping force on the fuse and the power cylinder 608 drives it to retract to the initial position to control the assembly of the driven fuse;

[0070] The flipping gear ring 703 is rotationally connected to the vertical part of the driving seat 702, and a flipping main body 709 is fixedly installed at the right end of the flipping gear ring 703. Two meshing tooth blocks 711 are correspondingly and rotationally arranged in the flipping main body 709. When the first semi-circular part 705 and the second semi-circular part 706 are in the initial state, the meshing tooth block 711 meshing with the first semi-circular part 705 always remains in the clamping state, and the meshing tooth block 711 meshing with the second semi-circular part 706 is in the non-clamping state. When it is necessary to clamp the workpiece with the two clamping plates 712, the third power source 707 (cylinder) is started. The third power source 707 drives the second semi-circular part 706 to slide backward. Through the meshing cooperation between the second semi-circular part 706 and the meshing tooth block 711 and the rotational cooperation between the meshing tooth block 711 and the flipping main body 709, the meshing tooth block 711 is driven to rotate and drive the corresponding clamping plate 712 to switch from the non-clamping state to the clamping state. Since the meshing tooth block 711 and the corresponding clamping plate 712 in meshing cooperation with the first semi-circular part 705 always remain in the clamping state, the two clamping plates 712 cooperate to form a clamping interval, and this clamping interval is adapted to the tool plate 105 to clamp the tool plate 105. When assembling the tool body assembly 100, the driving seat 702 moves towards the first material placing seat 6 through the driving cooperation of the electric slide rail 700 and the electric slider 701. After the two clamping plates 712 clamp the tool plate 105 through the above cooperation, the driving seat 702 retracts to the initial position;

[0071] After clamping the tool plate 105, start the fourth drive source 713 (servo motor) to drive the drive gear 714 to rotate. The drive gear 714 drives the flipping gear ring 703 to rotate left or right through the meshing cooperation with the flipping gear ring 703. When the flipping gear ring 703 rotates left, it drives the flipping body 709 and the tool plate 105 clamped by the flipping body 709 to rotate left. At this time, the position of the tool plate 105 corresponds to the second feeding seat 605 on one side. At this time, the power cylinder 608 and the pneumatic gripper 609 in the second feeding seat 605 clamp and drive the fuse piece body to move toward the tool plate 105 side to complete the assembly of one fuse piece. Similarly, the flipping body 709 drives the tool plate 105 to rotate right to the corresponding position of the other second feeding seat 605 to complete the assembly of the other fuse piece to obtain the tool body assembly 100. After completing the assembly of the tool body assembly 100, the third power source 707 drives the second semi-circular part 706 to retract to the initial position. At this time, the clamping force of the two clamping plates 712 on the tool body assembly 100 disappears, and the tool body assembly 100 then falls freely; the base 4 is provided with a discharge port at the position where the tool body assembly 100 is located. During actual work, a receiving box can be placed at the discharge port to collect the assembled tool body assembly 100;

[0072] It should be noted that both the right ends of the first semi-circular part 705 and the second semi-circular part 706 have threaded sections 708, and in the initial state, the two threaded sections 708 form a complete mating thread pattern, that is, the two semi-circular thread patterns are combined to form a complete circular thread pattern, and there are multiple spaced and arrayed circular thread patterns. When the third power source 707 drives the second semi-circular part 706 to change its position to make the two clamping plates 712 in a clamped state, the second semi-circular part 706 also forms a complete circular thread pattern with the first semi-circular part 705. Therefore, when the flipping gear ring 703 drives the flipping body 709 to rotate, the thread patterns of the first semi-circular part 705 or the second semi-circular part 706 will not cause jamming to the two meshing tooth blocks 711 and ensure that the two meshing tooth blocks 711 are stably held in a clamped state.

[0073] All the electrical components mentioned in this article are electrically connected to the external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer that plays a control role.

[0074] At the same time, it should be pointed out that the terms pointed out in the present invention, such as: "front", "rear", "vertical", "horizontal", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the protection scope of the present invention.

[0075] The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the concept of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art, several improvements and refinements made without departing from the principle of the present invention should also be regarded as within the protection scope of the present invention.

Claims

1. A fully insulated disconnecting switch, the fully insulated disconnecting switch comprising an insulating housing (1), characterized in that: The insulating housing (1) has a trough-shaped structure and internally houses a blade assembly (100). At both ends of the bottom of the trough of the insulating housing (1), there are respectively a first connecting member (101) for installing a terminal and a second connecting member (102) for installing a clamping spring. An articulated member (103) is movably arranged on one of the first connecting members (101), and the other end of the articulated member (103) is fixedly connected to the blade assembly (100). The blade assembly (100) includes an insulating bottom plate body (104), and two blade plates (105) are correspondingly arranged at the front and rear ends of the top surface of the insulating bottom plate body (104). A fuse piece body (106) is connected between every two front and rear corresponding blade plates (105). The fuse piece body (106) is detachably connected to the blade plate (105) through a clamping component; the clamping component includes a through hole (107) opened on the blade plate (105), a spring piece (108) is arranged inside the through hole (107), one end of the spring piece (108) is fixedly connected to the inner end surface of the through hole (107) and has a bent section (109) extending outside the through hole (107). The fuse piece body (106) includes an arc section (110) located in the middle section and connecting sections (112) located at both ends. Clamping openings (113) adapted to the spring piece (108) are respectively opened on the connecting sections (112). The steps of the production process for manufacturing a fully insulated disconnecting switch are as follows: S1. Material selection: Select a suitable fuse piece blank. S2. Blanking: Feed the fuse piece blank into a blanking and punching device to obtain a fuse piece body. S3. Punching and bending: Feed the fuse piece body into a fully automatic punching and bending machine to punch the clamping opening (113) and bend the bent section (109). S4. Grinding: Clean the burrs at the blanking and punching parts of the fuse piece body through a grinding device. S5. Assembly: Feed the fuse piece body obtained in step S4 and the insulating bottom plate body (104) into a fully automatic assembly machine to assemble the blade assembly (100). S6. Fitting: Install the blade assembly (100) obtained in step S5 into the insulating housing (1) to obtain a fully insulated disconnecting switch. The full-automatic punching and bending machine includes a frame (2). A conveyor belt (200) is arranged inside the frame (2) and is driven from right to left. On the left and right sides of the top of the frame (2), a first track frame (201) and a second track frame (202) are respectively arranged. A feeding mechanism (203) is installed on the first track frame (201), and a discharging mechanism (204) is arranged on the second track frame (202). The structures and working principles of the feeding mechanism (203) and the discharging mechanism (204) are the same. At the top of the frame (2), between the first track frame (201) and the second track frame (202) and corresponding to the conveyor belt (200), two punching units (3) and two bending units (300) are arranged in sequence. A number of material placement seats (301) are equidistantly and spacedly distributed on the conveyor belt (200). The conveyor belt (200) operates to drive each material placement seat (301) to pass through the discharging mechanism (204), the punching unit (3), the bending unit (300), and the discharging unit in sequence; The feeding mechanism (203) or the discharging mechanism (204) includes a transverse sliding rail (205) fixed on the first track frame (201) or the second track frame (202), a vertical sliding rail (206) slidably arranged on the transverse sliding rail (205), a sliding die base (207) slidably arranged on the vertical sliding rail (206), and a feeding frame (208) drivingly connected to the sliding die base (207). Four feeding frames (208) are provided, and mechanical clamping hands (209) are arranged in pairs opposite to each other; On both sides of the first track frame (201) of the frame (2) and corresponding to the mechanical clamping hands (209), two feeding and conveying units (210) are arranged. The feeding and conveying unit (210) includes a feeding bottom plate (211), and the feeding bottom plate (211) is fixedly connected to the frame (2) through a mounting frame (212). Two feeding conveyor belts (213) are correspondingly wound around the outer surface of the feeding bottom plate (211). At the positions of the two feeding conveyor belts (213) on the upper surface of the feeding bottom plate (211), two first baffles (214) are correspondingly arranged. A conveying interval adapted to the fuse sheet body is formed between the two first baffles (214). Clamping openings (215) are formed in the two first baffles (214) corresponding to the mechanical clamping hands (209). A material blocking member (216) is further arranged between the two first baffles (214). The material blocking member (216) blocks the fuse sheet body so that the fuse sheet bodies are arranged in sequence on the feeding bottom plate (211); The frame (2) is located on both sides of the second track frame (202) and is provided with two blanking conveying units (217) corresponding to the mechanical gripper (209). The blanking conveying unit (217) includes a blanking bottom plate (218), and the blanking bottom plate (218) is fixedly connected to the frame (2) through a mounting frame (212). Two blanking conveyor belts (219) are correspondingly wound around the outer surface of the blanking bottom plate (218). Two second baffles (220) are correspondingly arranged on the upper surface of the blanking bottom plate (218) at the positions of the two blanking conveyor belts (219). A conveying interval adapted to the melted sheet body is formed between the two second baffles (220). A placement concave position (221) adapted to the bending section (109) of the melted sheet body is also formed in the middle of the blanking bottom plate (218); Two supporting guide bars (222) are correspondingly arranged at the left end of the blanking bottom plate (218). Limiting guide bars (223) are arranged above the two supporting guide bars (222) on the blanking bottom plate (218). A guiding interval adapted to the melted sheet body is formed between the limiting guide bars (223) and the supporting guide bars (222). Two positioning guide bars (224) adapted to the bending section (109) of the melted sheet body are also arranged at the lower end of the blanking bottom plate (218). The ends of the supporting guide bars (222), the limiting guide bars (223), and the positioning guide bars (224) all incline downward. Receiving boxes (225) are arranged at the corresponding positions of the two sides of the frame (2) where the blanking conveying units (217) are located. The punching unit (3) includes a first support frame (305) and a first power source (306) fixedly arranged at the top of the first support frame (305). The driving shaft of the first power source (306) penetrates and extends into the first support frame (305) and is connected with a punching base plate (307). The lower end of the punching base plate (307) is fixedly connected with a punching main plate (308) through a connecting column. Two punch heads (309) are correspondingly arranged at the bottom of the punching main plate (308). A first pre-pressing plate (310) is installed below the punching main plate (308), and punching cooperation holes (311) are formed at the corresponding positions of the two punch heads (309) on the first pre-pressing plate (310). A first sliding rod (312) is fixedly arranged at the center of the top of the first pre-pressing plate (310). The first sliding rod (312) is in sliding cooperation with the punching main plate (308) and has a limiting part at the top. A first spring (313) is sleeved outside the first sliding rod (312); The bending unit (300) includes a second support frame (314) and a second power source (315) fixed to the top of the second support frame (314). The drive shaft of the second power source (315) extends through the second support frame (314) and is connected to a bending substrate (316). The lower end of the bending substrate (316) is driven and connected to a bending main board (317) through a connecting column. A bending head (318) is fixedly installed at the center of the bottom of the bending main board (317). A second pre-pressing plate (319) is installed below the bending main board (317), and a bending fitting hole is provided at the corresponding position of the second pre-pressing plate (319) opposite to the bending head (318). Two second sliding rods (320) are correspondingly arranged at the top of the second pre-pressing plate (319). Each of the second sliding rods (320) is in sliding fit with the bending main board (317) and has a limiting portion at the top. A second spring (321) is sleeved outside the second sliding rod (320); Support bottom plates (322) are fixedly installed inside both the first support frame (305) and the second support frame (314), and the support bottom plates (322) are used to provide support for the material placement seat (301); The assembly unit (7) includes an electric slide rail (700) arranged above the base (4), an electric slider (701) adapted to the slide rail, and a driving seat (702) fixed above the slide rail. The driving seat (702) has an L-shaped structure, and a flipping gear ring (703) is rotatably arranged at the center of the outer side of the vertical part. A tooth column (704) penetrates through the center of the driving seat (702) at the position of the flipping gear ring (703). The tooth column (704) includes a fixed first semi-circular part (705) and a movable second semi-circular part (706). A third power source (707) is horizontally arranged on the inner bottom surface of the driving seat (702). The output shaft of the third power source (707) is drivingly connected to the second semi-circular part (706) through a connecting member to drive the second semi-circular part (706) to reciprocate radially along the driving seat (702). Threaded segments (708) are provided at the right ends of both the first semi-circular part (705) and the second semi-circular part (706), and in the initial state, the two threaded segments (708) form a complete mating thread pattern. A flipping main body (709) is fixedly installed at the right end of the flipping gear ring (703). The flipping main body (709) has two mounting bases (710), and a through interval for the first semi-circular part (705) and the second semi-circular part (706) to pass through is formed between the two mounting bases (710). Two meshing tooth blocks (711) are correspondingly and rotatably arranged between the two mounting bases (710). The two meshing tooth blocks (711) are in meshing cooperation with the threaded segments (708) of the first semi-circular part (705) or the second semi-circular part (706). Clamping plates (712) are formed on one side of each of the two meshing tooth blocks (711); A fourth driving source (713) is fixedly provided on the inner side of the vertical portion of the driving seat (702). The output shaft of the fourth driving source (713) passes through the driving seat (702) and is connected to a driving gear (714). The driving gear (714) is meshed with the flip gear ring (703).

2. The fully-insulated disconnecting switch according to claim 1, characterized in that: The material placement seat (301) comprises a seat body (302) fixedly connected to the conveyor belt (200), the top surface of the seat body (302) is provided with a processing recess (303) adapted to the molten sheet, and the middle of the processing recess (303) is extended with an extension section (304) for the mechanical gripper (209) to extend into.

3. The fully-insulated disconnector according to claim 1, wherein: The fully automatic assembly machine includes a base (4), and two molten sheet conveying units (400), an insulating base plate conveying unit (401) and a clamping mechanism (402) are arranged above the base (4). The structure and principle of the clamping mechanism (402) are the same as those of the loading mechanism (203) and the clamping mechanism (402) has three mechanical clamps (209). The molten sheet conveying unit (400) has the same structure and principle as the loading conveying unit (210); the insulating base plate conveying unit (401) includes a transmission base (5), a feeding belt (500) is wound around the transmission base (5), and two third baffles (501) are correspondingly arranged on both sides of the feeding belt (500). A feeding interval adapted to the knife plate (105) is formed between the two third baffles (501).

4. The fully-insulated disconnecting switch according to claim 1, wherein: A first material discharge seat (6) is further provided above the base (4) at the left end of the blade (105) for conveying, the first material discharge seat (6) having a material placement recess (600) adapted to the blade (105) on the top, a receiving cavity (601) formed in the first material discharge seat (6), a through groove (602) communicating with the material placement recess (600) formed on the top wall of the receiving cavity (601), a material ejection cylinder (603) built into the receiving cavity (601), and the material ejection cylinder (603) drivingly connected to a material ejection plate (604) adapted to the through groove (602); A second discharge seat (605) is provided above the base (4) at the left end of the melt conveying unit (400), and a mounting recess (606) is provided at the center of each of the second discharge seats (605). An upper open end of the mounting recess (606) extends with a discharge interval (607) adapted to the melt, and a power cylinder (608) is fixedly installed in the mounting recess (606). The output shaft of the power cylinder (608) is driven and connected to a pneumatic clamp (609) adapted to the melt. The base (4) is located in the middle of the two second discharge seats (605) and an assembly unit (7) is provided at one end away from the first discharge seat (6).

Citation Information

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