An automatic production system for skived radiators

Through the design of the automatic production system for skived-tooth radiators, efficient and automated production of skived-tooth radiators is achieved, solving the problems of low efficiency, poor quality and lack of flexibility in traditional production methods, and improving product quality and market competitiveness.

CN118544137BActive Publication Date: 2025-09-19ZHENJIANG HONGLIAN ELECTRICAL CO LTD
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Patent Information

Application Number
CN202410698835.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-09-19
Estimated Expiration
2044-05-31

AI Technical Summary

Technical Problem

Traditional skived-tooth heat sink manufacturing relies on labor-intensive manual or semi-automated processes, resulting in low production efficiency, poor quality consistency, difficult cost control and lack of flexibility.

Method used

An automatic production system for skived-tooth radiators is designed, which adopts a highly automated and precisely controlled production process, including skived-tooth structure, leveling structure and blanking structure, and realizes full automated processing through limiting structure and driving device.

Benefits of technology

It significantly improves production efficiency, ensures product quality consistency, reduces costs, enhances production flexibility and safety, and meets the diversified needs of the market.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automated skived-tooth heat sink production system includes a skived-tooth structure, a leveling structure, and a blanking structure sequentially arranged along a conveyor track. The product to be processed advances along the conveyor track, which is equipped with several position-limiting structures that extend and retract along the track surface to allow the product to stop and continue moving along the track. The skived-tooth structure generates several fins on the upper end surface of the product to be processed, the leveling structure flattens the upper end surface of the fins, and the blanking structure removes the product's undercuts. By integrating multiple automated units, including skived-tooth, leveling, and blanking, the present invention improves production efficiency while ensuring high product quality and standardization, thus achieving automated production of skived-tooth heat sinks.
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Description

Technical Field

[0001] The invention belongs to the field of radiator manufacturing, and in particular relates to an automatic production system for skived-tooth radiators. Background Art

[0002] A radiator is a heat exchange device used to dissipate excess heat generated during the operation of electronic equipment, mechanical equipment, or other devices. Its basic operating principle is to increase the surface area of ​​the heat source in contact with the air, accelerating heat transfer to the surrounding fluid (usually air or liquid), thereby preventing equipment overheating and ensuring stable operation and long-term reliability of the system. The design and material of the radiator are crucial to its heat dissipation efficiency. Common types include air-cooled radiators, liquid-cooled radiators, and heat pipe radiators, and are widely used in computer CPUs, GPUs, power supplies, automotive engines, industrial equipment, and other fields.

[0003] A skived-tooth heatsink is a specialized air-cooled heat sink design characterized by numerous elongated, tooth-like structures on the fins. These "shoveled teeth" significantly increase the heat dissipation surface area and improve heat exchange efficiency. Compared to flat fins, the skived-tooth structure provides more surface area in contact with the air within the same volume, promoting air circulation and more efficient heat removal. Skived-tooth heatsinks are typically made from materials with good thermal conductivity, such as aluminum or copper, as these materials can quickly absorb heat from internal heat sources and transfer it to the skived-tooth surfaces.

[0004] Traditionally, the manufacturing of skived-tooth heat sinks relies on labor-intensive manual or semi-automated processes, which not only has low production efficiency but also makes it difficult to ensure product consistency and precision, especially in large-scale production. These shortcomings are particularly prominent.

[0005] Low production efficiency: Manual or semi-automatic production lines often require manual intervention in multiple processes. From material handling to tooth forming, to leveling and unloading, each step requires manual operation or monitoring, resulting in a long overall production cycle and difficulty in meeting the needs of rapid response to the market.

[0006] Poor precision and consistency: The instability of manual operation directly affects the quality of skived-tooth heat sinks, including the size and shape consistency of the heat sink fins, as well as the surface flatness. These problems limit the maximum utilization of heat dissipation performance and reduce the overall competitiveness of the product.

[0007] Difficulty in cost control: Rising labor costs and low production efficiency have made cost control in traditional production methods very difficult, especially in the context of increasing demand for high-precision and large-scale production, the cost issue is more prominent.

[0008] Insufficient flexibility: Faced with the diversification of market demands, traditional production methods are unable to quickly adapt to product switching with different design specifications, and lack sufficient flexibility to meet customization and personalization needs. Summary of the Invention

[0009] The purpose of this invention is to provide an automatic production system for skived-tooth radiators, which solves the problems of low production efficiency, poor quality consistency, difficult cost control and insufficient production flexibility through a highly automated and precisely controlled production process.

[0010] To achieve the above objectives, the specific technical solution of the automatic production system of skived-tooth radiators of the present invention is as follows:

[0011] An automatic production system for skived-tooth radiators includes a skived-tooth structure, a leveling structure, and a blanking structure sequentially arranged along a transmission track;

[0012] The product to be processed moves along the transfer track. A plurality of limiting structures are provided on the transfer track. The limiting structures can be extended and retracted on the surface of the transfer track to enable the product to be processed to stop and continue to move forward on the transfer track.

[0013] The scraping structure generates a plurality of heat sinks on the upper end surface of the product to be processed, the leveling structure levels the upper end surface of the heat sinks, and the blanking structure cuts off the edge material of the product to be processed.

[0014] As a further improvement of the present invention, the limiting structure includes a first limiting structure, a second limiting structure, and a third limiting structure, which are respectively used to intercept the product to be processed in the scraping structure, the leveling structure, and the blanking structure.

[0015] As a further improvement of the present invention, the scraping tooth structure includes a scraping tooth housing, a scraping blade structure for forming the heat sink, a scraping tooth support structure for placing the scraping blade structure, and a scraping tooth clamping structure for clamping the product to be processed during the scraping process;

[0016] The shovel tooth clamping structure includes two "L"-shaped shovel tooth clamping blocks correspondingly arranged on both sides of the transmission track, a shovel tooth clamping vertical drive device connected to the shovel tooth clamping blocks below, and a shovel tooth clamping horizontal drive device connected to the shovel tooth clamping vertical drive device; the horizontal part of the "L"-shaped shovel tooth clamping block is embedded in the transmission track, and the vertical part stands on both sides of the transmission track;

[0017] The shovel tooth support structure includes a horizontal support frame and an inclined support frame for placing the shovel blade structure; the horizontal support frame is arranged parallel to the transmission track, the inclined support frame is connected to the horizontal support frame at a certain inclined angle, both ends of the horizontal support frame are placed in the horizontal slide groove on the inner wall of the shovel tooth housing, one side of the horizontal support frame is connected to the support horizontal drive device arranged on the inner wall of the shovel tooth housing, and the support horizontal drive device drives the horizontal support frame to move along the horizontal slide groove;

[0018] The scraper structure includes a body disposed within the inclined support frame, and a scraper disposed at the front end of the body and extending toward the product to be processed; a support tilting drive device is disposed at one end of the inclined support frame, the support tilting drive device being connected to the body and driving the body to move along the inclined support frame, and the scraper forms the heat sink on the upper end surface of the product to be processed;

[0019] The first limiting structure intercepts the product to be processed on the transmission track, the shovel tooth clamping vertical drive device drives the shovel tooth clamping block to rise, the shovel tooth clamping horizontal drive device drives the shovel tooth clamping block to clamp the product to be processed from both sides, and the support tilt drive device drives the scraper to generate the heat sink on the upper end surface of the product to be processed. Every time a heat sink is generated, the support horizontal drive device drives the horizontal support frame to move along the horizontal slide groove a distance of the heat sink spacing.

[0020] As a further improvement of the present invention, one end of the inclined support frame is rotatably connected to the horizontal support frame, and the rear is connected to the horizontal support frame through a tilt adjustment structure. The tilt adjustment structure is a telescopic structure, and the tilt angle is adjusted by telescoping.

[0021] As a further improvement of the present invention, the leveling structure includes a leveling shell, a leveling adjustment structure arranged in the leveling shell, a leveling wheel arranged at the lower end of the leveling adjustment structure, and a leveling clamping structure for clamping the product to be processed during the leveling process;

[0022] The leveling clamping structure includes two "L"-shaped leveling clamping blocks correspondingly arranged on both sides of the transmission track, a leveling clamping vertical drive device connected below the leveling clamping blocks, and a leveling clamping horizontal drive device connected to the leveling clamping vertical drive device; the horizontal portion of the "L"-shaped leveling clamping block is embedded in the transmission track, and the vertical portion stands upright on both sides of the transmission track;

[0023] The leveling adjustment structure includes a leveling vertical drive device arranged on the leveling housing, a leveling lower pressing frame connected to the leveling vertical drive device, a leveling translation frame and a first leveling translation drive device arranged on the leveling lower pressing frame, and a leveling smooth rod and a second leveling translation drive device arranged on the leveling translation frame;

[0024] The leveling wheel is slidably connected to the leveling rod and is connected to the second leveling translation drive device;

[0025] The second limiting structure intercepts the product to be processed on the transmission track, the leveling clamping vertical drive device drives the leveling clamping block to rise, the leveling clamping horizontal drive device drives the leveling clamping block to clamp the product to be processed from both sides, the leveling vertical drive device drives the leveling wheel to move in the vertical direction, the leveling first translation drive device and the leveling second translation drive device adjust the position of the leveling wheel in the horizontal direction, and the leveling wheel levels the upper end surface of the heat sink by high-speed rotation.

[0026] As a further improvement of the present invention, the first leveling translation drive device and the second leveling translation drive device drive the leveling translation frame and the leveling wheels to move in directions parallel to the transmission track and perpendicular to each other.

[0027] As a further improvement of the present invention, the blanking structure includes a blanking shell, a blanking adjustment structure arranged in the blanking shell, and a blanking cutting structure;

[0028] The blanking adjustment structure includes a blanking vertical driving device provided on the blanking shell, a blanking lowering block connected below the blanking vertical driving device, a plurality of blanking horizontal driving devices provided on the blanking shell, and a blanking limit block connected to the blanking horizontal driving device;

[0029] The third limiting structure intercepts the product to be processed on the transmission track, the vertical driving device for cutting material drives the cutting lower pressure block to press the product to be processed on the transmission track from above, the horizontal driving device drives the cutting material limiting block to clamp the product to be processed in the horizontal direction, and the cutting structure cuts the product to be processed.

[0030] As a further improvement of the present invention, the blanking cutting structure is a blanking cutting knife extending from under the transmission track, and the transmission track is provided with a blanking cutting groove. The blanking cutting knife extends from the bottom to cut after the blanking structure completes clamping the product to be processed, and is retracted after cutting is completed.

[0031] As a further improvement of the present invention, there are four horizontal driving devices for unloading, which are arranged on the unloading shell and drive the unloading limit block to extend and retract in four directions perpendicular to each other in the horizontal direction.

[0032] As a further improvement of the present invention, the transport track includes a feed track, the feed track is arranged perpendicular to the transport track, and the feed structure is arranged above the feed track;

[0033] A track-changing structure is provided on the side of the transmission track, and the track-changing structure is provided with a track-changing push block that is telescopic along the transmission track toward the unloading track;

[0034] The limiting structure includes a fourth limiting structure arranged parallel to the unloading track, and the fourth limiting structure intercepts the product to be processed on the transmission track. The track-changing push block extends toward the product to be processed and pushes the product to be processed into the unloading track. Beneficial effects

[0035] Through the integrated automatic production line, the entire process from tooth generation and leveling to cutting is automated, which greatly reduces the need for manual intervention, realizes a continuous and fast production process, significantly shortens the production cycle, and increases the output of products per unit time.

[0036] The system uses precise limiting structures and drive devices to ensure the precise positioning of the products to be processed at each stage of processing. At the same time, the automated skiving, leveling and unloading processes strictly follow preset parameters, greatly improving the consistency of the heat sink size, shape and surface flatness, and ensuring the high quality standards of the final product.

[0037] Automated production reduces reliance on manual labor and effectively controls labor costs. At the same time, the high-efficiency, high-precision production model reduces scrap rates, conserves raw materials, further optimizes production cost structures, and enhances the company's market competitiveness and economic benefits.

[0038] The system design takes into account adjustment mechanisms, such as tilt adjustment structure and horizontal and vertical drive devices, so that the production process can be flexibly adjusted to quickly adapt to the production needs of radiators of different specifications and designs, and meet the needs of market diversification and personalized customization.

[0039] Automated production reduces the opportunities for workers to directly participate in high-risk operations, such as high-temperature metal processing and sharp edge handling, significantly improving workplace safety. It also reduces employees' physical labor intensity and improves the working environment.

[0040] To sum up, the automatic production system of skived-tooth radiators of the present invention not only solves many limitations of traditional production methods, but also shows significant advantages in improving production efficiency, ensuring product quality, reducing costs, and enhancing market response speed. It plays an important role in promoting the development of the radiator manufacturing industry and even the entire high-end manufacturing industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is a structural schematic diagram of an automatic production system for skived-tooth radiators of the present invention;

[0042] Figure 2 Schematic diagram of the shovel tooth structure;

[0043] Figure 3 Schematic diagram of the skive tooth clamping structure;

[0044] Figure 4 It is a schematic diagram of the leveling structure;

[0045] Figure 5 Schematic diagram of structural details for leveling adjustment;

[0046] Figure 6 Schematic diagram of blanking structure;

[0047] Figure 7 It is a schematic diagram of the track changing structure and unloading track;

[0048] Explanation of the marks in the figure: 100, transmission track; 110, limiting structure; 111, first limiting structure; 112, second limiting structure; 113, third limiting structure; 114, fourth limiting structure; 120, blanking track; 130, blanking cutting groove; 140, track changing structure; 141, track changing push block; 200, shovel tooth structure; 210, shovel tooth housing; 211, horizontal slide; 220, scraper blade structure; 221, body; 222, scraper blade; 230, shovel tooth supporting structure; 231, horizontal support frame; 232, tilting support frame; 233, support tilting drive device; 234, support horizontal drive device; 240, shovel tooth clamping structure; 241, shovel tooth clamping block; 242, Shovel tooth clamping vertical drive device; 243, shovel tooth clamping horizontal drive device; 250, shovel tooth adjustment structure; 300, leveling structure; 310, leveling shell; 321, leveling vertical drive device; 322, leveling lower pressure frame; 323, leveling translation frame; 324, leveling first translation drive device; 325, leveling rod; 326, leveling second translation drive device; 330, leveling wheel; 340, leveling clamping structure; 400, blanking structure; 410, blanking shell; 421, blanking drive device; 422, blanking lower pressure block; 423, blanking horizontal drive device; 424, blanking limit block; 430, blanking cutting structure; 431, blanking cutting knife; 500, products to be processed. DETAILED DESCRIPTION

[0049] In order to better understand the purpose, structure and function of the present invention, the following is a further detailed description of an automatic production system for skived-tooth radiators of the present invention in conjunction with the accompanying drawings.

[0050] Implementation example:

[0051] like Figure 1 As shown, a skived-tooth radiator automatic production system is provided with a skived-tooth structure 200, a leveling structure 300, and a blanking structure 400 on the side of a transmission track 100 in sequence. The raw material base material of the product to be processed 500 is placed in the starting position of the transmission track 100 in sequence according to the processing direction through the loading device. In this embodiment, synchronous transmission belts are provided on both sides of the upper surface of the transmission track 100, and a limiting structure 110 is provided in the hollow position in the middle, which is used to intercept the product to be processed 500 at a required position on the transmission track. The limiting structure 110 includes a plurality of limiting blocks arranged along the transmission track, and a limiting drive device connected to the limiting blocks. Driven by the limiting drive device, the limiting blocks are extended and retracted on the surface of the transmission track to intercept and release the product to be processed at different positions.

[0052] like Figure 2 In the illustrated shovel tooth structure 200, the shovel tooth housing 210 covers the transmission track 100, the shovel tooth support structure 230 is connected to the shovel tooth housing 210 to support the scraper blade structure 220, and the shovel tooth clamping structure 240 is arranged on both sides of the transmission track 100 in the shovel tooth housing 210. The shovel tooth support structure 230 includes a horizontal support frame 231 and an inclined support frame 232. The front end of the inclined support frame 232 is rotatably hinged to the horizontal support frame 231 via a pin, and the rear end is connected to the horizontal support frame 231 via a tilt adjustment structure 250. In this embodiment, the tilt adjustment structure 250 is a cylinder structure. The cylinder body is arranged on the horizontal support frame 231, and the piston rod is connected to the inclined support frame 232. The tilt angle is adjusted by the extension and contraction of the piston rod. The horizontal support frame 231 is arranged parallel to the transmission track 100, and both ends are placed in the horizontal slide groove 211 on the inner wall of the shovel tooth housing 210. The tail end of the horizontal support frame 231 is connected to the supporting horizontal drive device 234 arranged on the inner wall of the shovel tooth housing 210, and the supporting horizontal drive device 234 drives the horizontal support frame 231 to move along the horizontal slide groove 211.

[0053] The scraper structure 220 includes a main body 221 arranged in an inclined support frame 232, a scraper 222 arranged at the front end of the main body 221 and extending toward the product to be processed 500, and a support tilting drive device 233 is provided at one end of the inclined support frame 232. The support tilting drive device 233 is connected to the main body 221 to drive the main body 221 to move in the inclined support frame 232, and the scraper 222 generates a heat sink on the upper end surface of the product to be processed 500.

[0054] like Figure 3 The shovel tooth clamping structure 240 shown includes two "L"-shaped shovel tooth clamping blocks 241 correspondingly arranged on both sides of the transmission track 100, a shovel tooth clamping vertical drive device 242 connected to the bottom of the shovel tooth clamping block 241, and a shovel tooth clamping horizontal drive device 243 connected to the shovel tooth clamping vertical drive device 242; the horizontal part of the "L"-shaped shovel tooth clamping block is embedded in the transmission track 100, and the vertical part is erected on both sides of the transmission track 100; the shovel tooth clamping vertical drive device 242 is arranged in the horizontal slide rail, and is moved in the horizontal slide rail by the drive of the shovel tooth clamping horizontal drive device 243, approaching and moving away from each other, clamping and releasing the products to be processed.

[0055] The first limiting structure 111 intercepts the product to be processed 500 on the shovel tooth clamping block 241 in the shovel tooth housing 210 on the transmission track 100, and the shovel tooth clamping vertical drive device 242 drives the shovel tooth clamping block 241 to rise, and the shovel tooth clamping horizontal drive device 243 drives the shovel tooth clamping block 241 to clamp the product to be processed 500 from both sides, and the support tilt drive device 233 drives the scraper 222 to generate heat sinks on the upper end surface of the product to be processed. Every time a heat sink is generated, the support horizontal drive device 234 drives the horizontal support frame 231 to move along the horizontal slide groove 211 a distance of a heat sink spacing.

[0056] In this embodiment, the scraper tooth structure 200 is driven by a servo motor, and the feed speed and depth of the scraper are precisely controlled by a CNC control system. The CNC control system accurately controls the tool path and depth based on a pre-programmed three-dimensional model to complete the cutting of the original plate and the refined forming of the scraper tooth structure. The unit also has a real-time feedback adjustment function, which can fine-tune the processing parameters according to the material characteristics to ensure forming accuracy. The scraper tooth clamping vertical drive device 242, the scraper tooth clamping horizontal drive device 243, the support tilt drive device 233, and the support horizontal drive device 234 are cylinder structures, and the corresponding structures are driven by the extension and contraction of the piston rod.

[0057] like Figure 4-5 In the leveling structure 300 shown, the leveling shell 310 covers the transmission track 100, the leveling adjustment structure is connected inside the leveling shell 310, the leveling wheel 330 is arranged at the lower end of the leveling adjustment structure, and the leveling clamping structure 340 is arranged on both sides of the transmission track 100 inside the leveling shell 310, and the structure is consistent with the shovel tooth clamping structure 240.

[0058] The leveling adjustment structure includes a leveling vertical drive device 321 arranged at the upper end of the leveling shell 310, a leveling lower pressure frame 322 connected to the lower end of the leveling vertical drive device 321, a leveling translation frame 323 and a first leveling translation drive device 324 arranged on the leveling lower pressure frame 322, a leveling smooth rod 325 and a second leveling translation drive device 326 arranged on the leveling translation frame 323; the leveling wheel 330 is slidably connected to the leveling smooth rod 325 and is connected to the second leveling translation drive device 326.

[0059] The second limiting structure 112 intercepts the product to be processed 500 on the leveling clamping block on the transmission track 100, the leveling clamping vertical drive device drives the leveling clamping block to rise, the leveling clamping horizontal drive device drives the leveling clamping block to clamp the product to be processed 500 from both sides, the leveling vertical drive device 321 drives the leveling lower pressure frame 322 to move downward, the leveling first translation drive device 324 drives the leveling translation frame 323 to move horizontally left and right, the leveling second translation drive device 326 drives the leveling wheel 330 to move along the leveling rod 325, the moving directions of the leveling translation frame 323 and the leveling wheel 330 are perpendicular to each other, and the leveling wheel 330 levels the upper end surface of the heat sink by high-speed rotation.

[0060] In this example, the leveling mechanism 300 is driven by a servo motor, and the surface of the leveling wheel 330 has been specially treated to ensure that the upper end surface of the heat sink is flattened without damaging it. The vertical leveling clamping drive, horizontal leveling clamping drive, vertical leveling drive 321, first leveling translation drive 324, and second leveling translation drive 326 are pneumatic cylinder structures, driven by the telescopic movement of piston rods.

[0061] like Figure 7 As shown, a track-changing structure 140 is provided on the side of the transport track 100. The track-changing structure 140 has a track-changing push block 141 extending along the transport track 100 toward the feed track 120, pushing the product 500 to be processed, which has been intercepted by the fourth limiting structure 114, into the feed track 120, which is arranged perpendicular to the transport track 100. In this embodiment, the track-changing structure 140 is a cylinder structure, with the track-changing push block 141 being driven to extend and retract by a piston rod.

[0062] like Figure 6 In the blanking structure 400 shown, the blanking shell 410 covers the top of the transmission track 100, the blanking adjustment structure is connected in the blanking shell 410, and the blanking cutting structure 430 is a blanking cutting knife 431 extending from the bottom of the blanking track 120. The surface of the blanking track 120 is provided with a blanking cutting groove 130. The blanking cutting knife 431 extends from the bottom to cut after the blanking adjustment structure completes clamping the product 500 to be processed, and retracts after cutting is completed.

[0063] The material removal adjustment structure includes a material removal vertical drive device 421 arranged on the material removal shell 410, a material removal lower pressure block 422 connected to the bottom of the material removal vertical drive device 421, a material removal horizontal drive device 423 arranged in four mutually perpendicular directions on the outer surface of the material removal shell 410, and a material removal limit block 424 connected to the material removal horizontal drive device 423.

[0064] The third limiting structure 113 intercepts the product to be processed 500 on the transfer track 100 and places it on the unloading track 120. The vertical unloading drive device 421 drives the unloading lower pressure block 422 to press the product to be processed 500 onto the unloading track 120 from above. The horizontal unloading drive device 423 drives the unloading limiting block 424 to clamp the product to be processed from four directions. The unloading cutting knife 431 extends from the unloading cutting groove 130 to perform unloading and cutting on the product to be processed 500.

[0065] In this embodiment, the blanking structure 400 is driven by a servo motor, and the blanking vertical drive device 421 and the blanking horizontal drive device 423 are cylinder structures, and the corresponding structures are driven by the telescopic movement of the piston rod.

[0066] The system of the present invention also has a control system that synchronously manages the drive devices in the transmission track 100, the scraping gear structure 200, the leveling structure 300, the blanking structure 400, and each limiting structure 110, thereby achieving fully automated production from the base plate to the scraping gear heat sink. By distributing sensors at key locations throughout the transmission track 100, the scraping gear structure 200, the leveling structure 300, the blanking structure 400, and each limiting structure 110, the operating status of the equipment, the position of the product, and processing parameters are monitored in real time. A data acquisition and analysis module integrates information collected from the sensor network and performs real-time data analysis to monitor and optimize the production process. A visual operation interface is provided to provide operators with a real-time monitoring screen of the production process, allowing remote setting of production parameters, viewing of production status, and receiving alarm prompts and historical production data analysis reports. An adaptive control algorithm dynamically adjusts processing parameters and equipment operations based on historical production data and current production conditions to maintain or improve production efficiency and product quality. A safety monitoring and emergency response module evaluates system operation safety in real time and immediately initiates emergency response procedures in the event of an abnormality, including but not limited to emergency shutdown, fault alarm, and safety lock mechanism.

[0067] It will be understood that the present invention is described by way of some embodiments, and it will be appreciated by those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.

Claims

1. An automatic production system for skived radiators, characterized in that: It includes a scraping tooth structure, a leveling structure, and a blanking structure that are sequentially arranged along the transmission track; The product to be processed moves along the transfer track. A plurality of limiting structures are provided on the transfer track. The limiting structures can be extended and retracted on the surface of the transfer track to enable the product to be processed to stop and continue to move forward on the transfer track. The skiving structure generates a plurality of heat sinks on the upper end surface of the product to be processed, the leveling structure levels the upper end surface of the heat sinks, and the blanking structure cuts off the edge material of the product to be processed; The limiting structure includes a first limiting structure, a second limiting structure, and a third limiting structure, which are respectively used to intercept the product to be processed in the scraping structure, the leveling structure, and the blanking structure; The scraping tooth structure includes a scraping tooth housing, a scraping blade structure for forming the heat sink, a scraping tooth support structure for placing the scraping blade structure, and a scraping tooth clamping structure for clamping the product to be processed during the scraping process; The shovel tooth clamping structure includes two "L"-shaped shovel tooth clamping blocks correspondingly arranged on both sides of the transmission track, a shovel tooth clamping vertical drive device connected to the shovel tooth clamping blocks below, and a shovel tooth clamping horizontal drive device connected to the shovel tooth clamping vertical drive device; the horizontal portion of the "L"-shaped shovel tooth clamping block is embedded in the transmission track, and the vertical portion stands on both sides of the transmission track; The shovel tooth support structure includes a horizontal support frame and an inclined support frame for placing the shovel blade structure; the horizontal support frame is arranged parallel to the transmission track, the inclined support frame is connected to the horizontal support frame at a certain inclined angle, both ends of the horizontal support frame are placed in the horizontal slide groove on the inner wall of the shovel tooth housing, one side of the horizontal support frame is connected to the support horizontal drive device arranged on the inner wall of the shovel tooth housing, and the support horizontal drive device drives the horizontal support frame to move along the horizontal slide groove; The scraper structure includes a body disposed within the inclined support frame, and a scraper disposed at the front end of the body and extending toward the product to be processed; a support tilting drive device is disposed at one end of the inclined support frame, the support tilting drive device being connected to the body and driving the body to move along the inclined support frame, and the scraper forms the heat sink on the upper end surface of the product to be processed; The first limiting structure intercepts the product to be processed on the transmission track, the shovel tooth clamping vertical drive device drives the shovel tooth clamping block to rise, the shovel tooth clamping horizontal drive device drives the shovel tooth clamping block to clamp the product to be processed from both sides, and the support tilt drive device drives the scraper to generate the heat sink on the upper end surface of the product to be processed. Every time a heat sink is generated, the support horizontal drive device drives the horizontal support frame to move along the horizontal slide groove a distance of the heat sink spacing.

2. The automatic production system for skived radiators according to claim 1, characterized in that: One end of the tilt support frame is rotatably connected to the horizontal support frame, and the rear portion is connected to the horizontal support frame via a tilt adjustment structure. The tilt adjustment structure is a telescopic structure, and the tilt angle is adjusted by telescoping.

3. The automatic production system for skived radiators according to claim 1, characterized in that: The leveling structure includes a leveling shell, a leveling adjustment structure arranged in the leveling shell, a leveling wheel arranged at the lower end of the leveling adjustment structure, and a leveling clamping structure for clamping the product to be processed during the leveling process; The leveling clamping structure includes two "L"-shaped leveling clamping blocks correspondingly arranged on both sides of the transmission track, a leveling clamping vertical drive device connected to the bottom of the leveling clamping blocks, and a leveling clamping horizontal drive device connected to the leveling clamping vertical drive device; the horizontal portion of the "L"-shaped leveling clamping block is embedded in the transmission track, and the vertical portion stands on both sides of the transmission track; The leveling adjustment structure includes a leveling vertical drive device arranged on the leveling housing, a leveling lower pressing frame connected to the leveling vertical drive device, a leveling translation frame and a first leveling translation drive device arranged on the leveling lower pressing frame, and a leveling smooth rod and a second leveling translation drive device arranged on the leveling translation frame; The leveling wheel is slidably connected to the leveling rod and is connected to the second leveling translation drive device; The second limiting structure intercepts the product to be processed on the transmission track, the leveling clamping vertical drive device drives the leveling clamping block to rise, the leveling clamping horizontal drive device drives the leveling clamping block to clamp the product to be processed from both sides, the leveling vertical drive device drives the leveling wheel to move in the vertical direction, the leveling first translation drive device and the leveling second translation drive device adjust the position of the leveling wheel in the horizontal direction, and the leveling wheel levels the upper end surface of the heat sink by high-speed rotation.

4. The automatic production system for skived radiators according to claim 3, characterized in that: The first leveling translation drive device drives the leveling translation frame and the second leveling translation drive device drives the leveling wheel in a direction perpendicular to each other, and the second leveling translation drive device drives the leveling wheel in a direction parallel to the transmission track.

5. The automatic production system for skived radiators according to claim 1, characterized in that: The blanking structure includes a blanking shell, a blanking adjustment structure arranged in the blanking shell, and a blanking cutting structure; The blanking adjustment structure includes a blanking vertical driving device provided on the blanking shell, a blanking lowering block connected below the blanking vertical driving device, a plurality of blanking horizontal driving devices provided on the blanking shell, and a blanking limit block connected to the blanking horizontal driving device; The third limiting structure intercepts the product to be processed on the transmission track, the vertical driving device for cutting material drives the cutting lower pressure block to press the product to be processed on the transmission track from above, the horizontal driving device drives the cutting material limiting block to clamp the product to be processed in the horizontal direction, and the cutting structure cuts the product to be processed.

6. The automatic production system for skived radiators according to claim 5, characterized in that: The blanking and cutting structure is a blanking and cutting knife extending from the bottom of the transmission track. The transmission track is provided with a blanking and cutting groove. The blanking and cutting knife extends from the bottom to cut after the blanking structure completes clamping the product to be processed, and retracts after cutting is completed.

7. The automatic production system for skived radiators according to claim 5, characterized in that: There are four horizontal driving devices for unloading, which are arranged on the unloading shell and drive the unloading limit blocks to extend and retract in four directions perpendicular to each other in the horizontal direction.

8. The automatic production system for skived radiators according to claim 1, characterized in that: The transport track includes a material removal track, the material removal track is arranged perpendicular to the transport track, and the material removal structure is arranged above the material removal track; A track-changing structure is provided on the side of the transmission track, and the track-changing structure is provided with a track-changing push block that is telescopic along the transmission track toward the unloading track; The limiting structure includes a fourth limiting structure arranged parallel to the unloading track, and the fourth limiting structure intercepts the product to be processed on the transmission track. The track-changing push block extends toward the product to be processed and pushes the product to be processed into the unloading track.

Citation Information

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