Assembled cable and processing technology

Abstract

The present application discloses an assembled cable and a processing technology, which belongs to the field of cable technology. A processing technology for an assembled cable, characterized in that it comprises the following steps: the first step is to preheat the mixer so that the temperature in the mixer reaches 60 degrees Celsius to 80 degrees Celsius; the second step is to weigh each ingredient, and pour each ingredient into a high-speed mixer for stirring, the speed of the mixing motor is 1800 revolutions per minute, the mixing time is 35 minutes to 55 minutes, and the ingredients are cooled for 25 to 45 minutes after the mixing is completed, and the flame retardant is formed after the ingredients are mixed; the third step is to introduce the flame retardant obtained in the second step into a granulator for granulation, and the granular flame retardant formed by the granulator is introduced from the granulator into an extruder. The beneficial effect of the present application is to provide an assembled cable and a processing technology, which can automatically insert several different types of cables into the PVC electrical tube during the production of the PVC electrical tube, thereby reducing the production steps and production costs.

Description

Technical Field

[0001] The present application relates to the field of cable technology, and in particular to an assembled cable and a processing technology. Background Art

[0002] At present, the existing common PVC electrical pipes are generally made of hard PVC plastic. Because the common PVC electrical pipes have poor flame retardant properties and low flexibility. With the continuous development of society, the use occasions of PVC electrical pipes are becoming more and more complicated and diversified, and the common PVC electrical pipes are also somewhat inadequate in comprehensive use. In actual installation and use, the common PVC electrical pipes often cause wear of wires and cables or breakage of pipes when bent, pulled through pipes, etc., which buries hidden dangers of fire. Therefore, it is imperative to develop a PVC electrical pipe with good flame retardant properties and better flexibility.

[0003] At present, in production, different cables and PVC electrical tubes are usually produced separately, and several different types of cables are inserted into the PVC electrical tube by manual plugging, which greatly increases the labor cost.

[0004] A fabricated cable processing technology is now provided, which can automatically insert a plurality of different types of cables into a PVC electrical tube during the production process of the PVC electrical tube, thereby reducing the production steps and production costs. Summary of the invention

[0005] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0006] In order to solve the technical problems mentioned in the above background technology section, some embodiments of the present application provide a processing technology for an assembled cable, which is characterized by comprising the following steps:

[0007] The first step is to preheat the mixer so that the temperature inside the mixer reaches 60 degrees Celsius to 80 degrees Celsius;

[0008] The second step is to weigh each ingredient and pour each ingredient into a high-speed mixer for stirring. The speed of the mixing motor is 1800 revolutions per minute. The mixing time is 35 to 55 minutes. After the mixing is completed, the ingredients are cooled for 25 to 45 minutes. After the ingredients are mixed, the flame retardant is formed.

[0009] The third step is to introduce the flame retardant material obtained in the second step into a granulator for granulation, and the flame retardant material particles formed by the granulator are introduced from the granulator into an extruder;

[0010] In the fourth step, a transverse head is installed on the discharge end of the extruder, and an anti-dislocation structure is installed on the transverse head. Then, a plurality of cables of different types are inserted from the corresponding inlets at one end of the transverse head, so that the cables are pulled out from the other end of the transverse head for a distance and wound on the cable winder; a first blower and a second blower are installed on the side wall of the transverse head;

[0011] In the fifth step, an extrusion die with a threaded tube is installed in the transverse head of the extruder, the extruder and the cable winder are started, and several cables located in the transverse head of the extruder are extruded into sleeves, and the sleeves are shaped to obtain semi-finished products by cooling down; the gap between the outer surface of the cable and the inner wall of the generated threaded tube is the positioning hole;

[0012] In the sixth step, the semi-finished product is moved to a corrugating machine, which corrugates the surface of the casing to form a threaded structure, thereby turning the casing into a threaded tube to form the final product.

[0013] Furthermore, in the fifth step, the first blower and the second blower are turned on at the same time to utilize the blowing force of wind to keep the positioning hole in the extrusion mold unobstructed, thereby preventing the inner wall of the threaded tube from adhering to the surface of the cable.

[0014] Furthermore, an assembled cable is formed according to the processing technology of the assembled cable: comprising: a threaded tube, a cable and a tube cap.

[0015] Furthermore, a plurality of cables are provided, and the plurality of cables are randomly distributed in the threaded tube.

[0016] Furthermore, a thread is arranged inside the pipe cap and the pipe cap is threadedly connected to two ends of the threaded pipe, and a groove is arranged on the pipe cap.

[0017] Furthermore, one end of the cable is inserted into the slot of the pipe cap at one end, and then inserted into the threaded pipe and comes out from the slot of the pipe cap at the other end.

[0018] Furthermore, the anti-dislocation structure includes: a disc, a baffle, a fixing frame, and a threaded rod;

[0019] The disc is fixedly connected to one end of the horizontal machine head and a plurality of sockets are evenly spaced on the disc. A plurality of fixing frames are provided and are symmetrically fixedly connected to the side wall of the disc. A threaded rod passes through the fixing frame and is threadedly connected to the fixing frame. One end of the threaded rod is rotatably connected to a baffle. Each baffle is located on one side of the socket and blocks the socket.

[0020] Furthermore, the transverse head is provided with a plurality of entry slots that provide space for cable insertion, and the entry slots penetrate the two side end walls of the transverse head along the axial direction of the transverse head, and each socket corresponds one-to-one to the entry slot on the transverse head.

[0021] The beneficial effect of the present application is that it provides an assembled cable and a processing technology, which can automatically insert several different types of cables into a PVC electrical tube during the production process of the PVC electrical tube, thereby reducing the production steps and production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0023] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.

[0024] In the attached picture:

[0025] Figure 1 is an overall plan view according to an embodiment of the present application;

[0026] Figure 2 yes Figure 1 Plane section view of AA;

[0027] Figure 3 It is a cross-sectional schematic diagram of the transverse nose in the embodiment of the present application.

[0028] Reference numerals:

[0029] 1. Extruder; 4. Horizontal head; 11. Threaded pipe; 12. Cable; 13. Pipe cap; 14. First blower; 15. Positioning hole; 16. Annular cavity; 17. Guide pipe; 18. Disc; 19. Baffle; 20. Fixed frame; 21. Threaded rod; 22. Annular blowing groove. DETAILED DESCRIPTION

[0030] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0031] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0032] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0033] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0034] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0035] Reference Figure 1-Figure 3 , an assembled cable includes: a threaded tube 11, a tube cap 13, and a cable 12.

[0036] The pipe cap 13 is sleeved on both ends of the threaded tube 11. The pipe cap 13 is provided with threads and the pipe cap 13 is threadedly connected to both ends of the threaded tube 11. The pipe cap 13 is provided with a slot. One end of the cable 12 is inserted into the slot of the pipe cap 13 at one end, and is inserted into the threaded tube 11 and comes out from the slot of the pipe cap 13 at the other end. A plurality of cables 12 are provided, and the plurality of cables 12 are randomly distributed in the threaded tube 11.

[0037] The components of the threaded tube 11 include, by weight: 50 parts of type V PVC resin, 9 parts of dioctyl phthalate, 16 parts of dioctyl terephthalate, 4 parts of chlorinated polyethylene, 0.2 parts of antioxidant bisphenol A, 0.2 parts of stearic acid, 5.5 parts of aluminum oxide, 3.05 parts of zinc borate, 8.24 parts of flame retardant magnesium oxide, 10.16 parts of UV53 anti-ultraviolet, 0.13 parts of benzidine yellow, and 3.5 parts of calcium / zinc composite powder.

[0038] A processing device for assembled cables includes: an extruder 1, a transverse die head 4, an anti-dislocation structure, a first blower 14, a second blower 23, and a guide tube 17;

[0039] The transverse head 4 is installed on the extruder 1, and the anti-misalignment structure is installed on the head 4, wherein the anti-misalignment structure includes: a disc 18, a baffle 19, a fixing frame 20, and a threaded rod 21; the disc 18 is fixedly connected to one end of the transverse head 4 and a plurality of sockets are evenly spaced on the disc 18, the transverse head 4 is provided with a plurality of entrance grooves that provide space for the insertion of the cable 12, the entrance grooves penetrate the two side end walls of the transverse head 4 along the axial direction of the transverse head 4, each socket corresponds to the entrance groove on the transverse head 4 one by one, the fixing frame 20 is provided with a plurality of and is symmetrically fixedly connected to the side wall of the disc 18, the threaded rod 21 penetrates the fixing frame 20 and is threadedly connected to the fixing frame 20, one end of the threaded rod 21 is rotatably connected to the baffle 19, and each baffle 19 is located on one side of the socket and blocks the socket.

[0040] A first blower 14 is fixedly connected to the side wall of the transverse head 4, and an annular blowing groove 22 is provided in an end wall of the transverse head 4 away from the anti-misalignment structure, and an air outlet pipe of the first blower 14 passes through the side wall of the transverse head 4 and is connected to the annular blowing groove 22, and the annular blowing groove 22 is located on the outside of the threaded tube 11 and the axial direction of the annular blowing groove 22 is horizontal to the axial direction of the threaded tube 11. A second blower 23 is installed on the side wall of the transverse head 4 close to the anti-dislocation structure, and an annular cavity 16 is arranged in one end of the transverse head 4. The air outlet pipe of the second blower 23 penetrates the side wall of the transverse head 4 and communicates with the annular cavity 16. A plurality of guide pipes 17 are provided and fixedly connected to the transverse head 4 along the circumferential direction at equal intervals. One end of each guide pipe 17 is respectively communicated with the annular cavity 16, and the other end of the guide pipe 17 penetrates one end of the transverse head 4 and extends to one end of the transverse head 4 close to the first blower 14. The axial direction of the guide pipe 17 is horizontal to the axial direction of the threaded tube 11 and the guide pipe 17 is arranged in a circle in the threaded tube 11. Through the plurality of guide pipes 17 and the annular blowing groove 22, two internal and external airflows are formed, which play a role in shaping and cooling the threaded tube 11.

[0041] Working or installation process:

[0042] The first step is to preheat the mixer so that the temperature inside the mixer reaches 60 degrees Celsius to 80 degrees Celsius;

[0043] In the second step, each ingredient is weighed and poured into a high-speed mixer for stirring. The order of adding the ingredients is as follows: 50 parts of type V PVC resin, 9 parts of dioctyl phthalate, 16 parts of dioctyl terephthalate, and 4 parts of chlorinated polyethylene are poured into the high-speed mixer for stirring and stirring for 5 minutes. Then, 0.2 parts of antioxidant bisphenol A, 0.2 parts of stearic acid, 5.5 parts of aluminum oxide, 3.05 parts of zinc borate, and 8.24 parts of flame retardant magnesium oxide are poured into the high-speed mixer for stirring for 5 minutes. After standing for 10 minutes, 10.16 parts of UV53 and 0.13 parts of benzidine yellow are added. 1.5 parts of calcium / zinc composite powder are poured into a high-speed mixer and stirred for 5 minutes. After mixing, they are cooled for 25 to 45 minutes. The speed of the mixing motor is 1800 revolutions per minute. The mixing time is 35 to 55 minutes. After mixing, they are cooled for 25 to 45 minutes. After the ingredients are mixed, an flame retardant is formed.

[0044] The third step is to introduce the flame retardant obtained in the second step into a granulator for granulation, and the flame retardant granules formed by the granulator are introduced from the granulator into the extruder 1;

[0045] In the fourth step, one end of the threaded rod 21 is rotated to move the threaded rod 21, and the threaded rod 21 drives the baffle 19 to connect and make the baffle 19 no longer block the jack. Then, a plurality of cables 12 of different types are inserted into the jack, and the cables 12 are made to enter the corresponding inlet groove at one end of the transverse head 4, so that the cables 12 are pulled out from the other end for a distance and wound on the cable reel;

[0046] In the fifth step, an extrusion die having a threaded tube 11 is installed in the transverse head 4 of the extruder 1, the extruder 1 and the cable winder are started, and a plurality of cables 12 located in the transverse head 4 of the extruder 1 are extruded into sleeves, and the sleeves are shaped by cooling to obtain semi-finished products; the gap between the outer surface of the cable 12 and the inner wall of the generated threaded tube 11 is a positioning hole 15; at the same time as the fifth step, the first blower 14 and the second blower 23 are turned on to use the blowing force of the wind to keep the positioning hole 15 in the extrusion die unobstructed, and the airflow generated by the first blower 14 enters the annular blowing groove 22 through the air outlet pipe of the first blower 14, and the airflow generated by the first blower 14 flows along the axial direction of the annular blowing groove 22 through the guide work of the annular blowing groove 22; the airflow generated by the second blower 23 is introduced into the annular cavity 16 through the air outlet pipe of the second blower 23, and because a plurality of guide pipes 17 are connected to the annular cavity 16, the airflow is blown out along the guide pipe 17. Through the multiple guide pipes 17 and the annular blowing grooves 22, two air flows are formed inside and outside, which play a role in shaping and cooling the threaded tube 11. This prevents the inner wall of the threaded tube 11 from adhering to the surface of the cable 12 (such as Figure 3As shown, the arrow direction is the direction of the airflow generated by the first blower 14 and the second blower 23);

[0047] In the sixth step, the semi-finished product is moved to a corrugating machine, which corrugates the surface of the casing to form a threaded structure, thereby turning the casing into a threaded tube to form the final product.

[0048] By putting the threaded tube 11 on a plurality of cables 12, the threaded tube 11 prepared by the above method meets the standard of JB / T 10468-2004, so that the threaded tube 11 meets the standard of JB / T 10468-2004.

[0049] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the embodiments of the present disclosure.

Claims

1. A processing technology for an assembled cable, characterized in that: The steps include: The first step is to preheat the mixer so that the temperature inside the mixer reaches 60 degrees Celsius to 80 degrees Celsius; The second step is to weigh each ingredient and pour each ingredient into a high-speed mixer for stirring. The speed of the mixing motor is 1800 revolutions per minute. The mixing time is 35 to 55 minutes. After the mixing is completed, the ingredients are cooled for 25 to 45 minutes. After the ingredients are mixed, the flame retardant is formed. The third step is to introduce the flame retardant material obtained in the second step into a granulator for granulation, and the flame retardant material particles formed by the granulator are introduced from the granulator into an extruder; In the fourth step, a transverse head (4) is installed on the discharge end of the extruder, and an anti-dislocation structure is installed on the transverse head (4). Then, a plurality of cables of different types are inserted into corresponding inlets at one end of the transverse head (4), so that the cables are pulled out from the other end of the transverse head (4) for a distance and wound on a cable reel; a first blower (14) and a second blower (23) are installed on the side wall of the transverse head (4); In the fifth step, an extrusion die with a threaded tube is installed in the transverse head (4) of the extruder, the extruder and the cable winding machine are started, and a plurality of cables located in the transverse head (4) of the extruder are extruded to form sleeves, and the sleeves are shaped to obtain semi-finished products by cooling down; the gap between the outer surface of the cable and the inner wall of the generated threaded tube is the positioning hole (15); In the sixth step, the semi-finished product is then moved to a corrugating machine, which corrugates the surface of the casing to form a threaded structure, thereby turning the casing into a threaded tube to form the final product; A first blower (14) is fixedly connected to the side wall of the transverse head (4); an annular blowing groove (22) is provided in an end wall of the transverse head (4) away from the anti-dislocation structure, and an air outlet pipe of the first blower (14) passes through the side wall of the transverse head (4) and is in communication with the annular blowing groove (22); the annular blowing groove (22) is located outside the threaded tube (11) and the axial direction of the annular blowing groove (22) is parallel to the axial direction of the threaded tube (11); a second blower (23) is installed on the side wall of the transverse head (4) close to the anti-dislocation structure; an annular cavity (16) is provided in the end of the transverse head (4); an air outlet pipe of the second blower (23) passes through the side wall of the transverse head (4) and is in communication with the annular cavity (16); a plurality of guide pipes (17) are provided and are fixed in a circumferential direction at equal intervals. Connected to the transverse head (4), one end of each guide tube (17) is communicated with the annular cavity (16), the other end of the guide tube (17) passes through one end of the transverse head (4) and extends to one end of the transverse head (4) close to the first blower (14), the axial direction of the guide tube (17) is horizontal to the axial direction of the threaded tube (11) and the guide tube (17) is arranged in a circle in the threaded tube (11), and two internal and external air flows are formed through a plurality of guide tubes (17) and annular blowing grooves (22), which play a role in shaping and cooling the threaded tube (11), and at the same time in the fifth step, the first blower (14) and the second blower (23) are turned on to use the blowing force of the wind to keep the positioning hole (15) in the extrusion mold unobstructed, so as to prevent the inner wall of the threaded tube from adhering to the surface of the cable; The anti-dislocation structure comprises: a disc (18), a baffle (19), a fixing frame (20), and a threaded rod (21); The disc (18) is fixedly connected to one end of the transverse machine head (4) and a plurality of insertion holes are arranged at equal intervals on the disc (18); the fixing frame (20) is provided with a plurality of holes and is symmetrically fixedly connected to the side wall of the disc (18); the threaded rod (21) passes through the fixing frame (20) and is threadedly connected to the fixing frame (20); one end of the threaded rod (21) is rotatably connected to the baffle plate (19); each baffle plate (19) is respectively located on one side of the insertion hole and blocks the insertion hole.

2. The processing technology of a fabricated cable according to claim 1, characterized in that: The transverse head (4) is provided with a plurality of entry slots for providing space for inserting the cables (12), the entry slots penetrating the two side end walls of the transverse head (4) along the axial direction of the transverse head (4), and each of the insertion holes corresponds one-to-one to the entry slots on the transverse head (4).

3. An assembled cable, formed by the processing technology of the assembled cable according to claim 1 or 2: comprising: A threaded pipe (11), a cable (12) and a pipe cap (13).

4. The assembled cable according to claim 3, characterized in that: A plurality of cables (12) are provided, and the plurality of cables (12) are randomly distributed in the threaded tube (11).

5. The assembled cable according to claim 3, characterized in that: The pipe cap (13) is provided with threads inside and the pipe cap (13) is threadedly connected to both ends of the threaded pipe (11), and the pipe cap (13) is provided with grooves.

6. The assembled cable according to claim 5, characterized in that: One end of the cable (12) is inserted into the slot of the pipe cap (13) at one end, and is inserted into the threaded pipe (11) and exits from the slot of the pipe cap (13) at the other end.

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