An automatic fabric performance testing machine
By introducing an automated correction system into the cloth tension detector, the offset fabric is corrected using the correction plate, camera, frosted plate and pressing components, the problem of uneven force under the fabric during detection is solved, and the detection accuracy and authenticity are improved.
Patent Information
- Application Number
- CN202411038541.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2044-07-31
AI Technical Summary
Existing fabric tension detectors cannot correct the offset fabric, resulting in uneven force imposed by the fabric when pulled, reducing the accuracy of the tensile force detection value.
An automated fabric performance detection machine is designed, using correction plates, cameras, frosted boards and pressing components. Through the correction plate, the offset fabric is rolled to flush with the calibration line, enhancing the correction effect, and adjusting the friction force through the frosted boards and smooth layers to prevent the fabric from slipping.
Effective correction of offset fabrics is achieved, uneven stress is prevented, the accuracy of the cloth tensile force detection value is improved, and the authenticity of the detection is enhanced.
Smart Images

Figure CN118583640B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cloth detection, and in particular to an automatic cloth performance detection machine. Background Art
[0002] The fabric tensile tester is an instrument specially used to measure the tensile strength and elongation of textiles and fabrics. It evaluates the mechanical properties of fabrics by simulating the tensile force that fabrics are subjected to in actual use.
[0003] When using a fabric tensile tester to test the tensile strength of fabric, since the existing fabric tensile tester uses manual loading, the two ends of the fabric need to be fixed on the clamps respectively. When the fabric is fixed, the fabric is easily offset, resulting in inconsistent tightness of the two long sides of the clamped fabric. The existing fabric tensile tester cannot correct the offset fabric, resulting in uneven force when the fabric is subjected to pulling force. Since the tighter clamped side of the fabric does not have a larger tensile deformation space than the looser side, the fabric is easily torn from the tighter clamped side, thereby reducing the accuracy of the fabric tensile strength test value. Summary of the invention
[0004] In order to overcome the disadvantage that the existing fabric tensile force tester cannot correct the offset fabric, resulting in uneven force on the fabric when it is pulled, and reducing the accuracy of the fabric tensile force test value, the present invention provides an automatic fabric performance testing machine.
[0005] The technical solution is: an automated fabric performance testing machine, comprising a testing platform; also comprising a pulling component, a supporting component, a correction plate, a camera and a pressing component; a pulling component for pulling fabric is arranged on the testing platform; a supporting component for supporting fabric is arranged on the testing platform; a correction plate for correcting fabric is connected to the supporting component; a camera is arranged on the correction plate; a pressing component for enhancing the correction effect on fabric is connected to the supporting component.
[0006] As a further preferred embodiment, the pulling assembly includes a slide rail, an electric slider, a lower clamp, an upper clamp, a lower pad, an upper pad, a fixed block and a first driving member; a slide rail is fixedly connected to the upper side of the detection platform; a plurality of electric sliders are slidably connected to the slide rail; a fixed block is fixedly connected to each electric slider; a lower clamp is fixedly connected to each fixed block; a first driving member is fixedly connected to each fixed block; an upper clamp is fixedly connected to the telescopic end of each first driving member; a plurality of lower pads for protecting the fabric are fixedly connected to each lower clamp; the lower pads are made of elastic deformation material; a plurality of upper pads for protecting the fabric are fixedly connected to each upper clamp; the upper pads are made of elastic deformation material.
[0007] As a further preferred solution, the front side of each lower clamp is configured as a curved surface; the front side of each upper clamp is configured as a curved surface; the curved surface on the front side of each lower clamp forms an angle with the curved surface on the front side of the adjacent upper clamp.
[0008] As a further preferred embodiment, the supporting assembly includes a second driving member, a supporting plate, a third driving member, a fixed plate and a DD motor; the second driving member is fixedly connected to the upper side of the detection platform; the telescopic end of the second driving member is fixedly connected to a supporting plate for supporting fabric; the third driving member is fixedly connected to the upper side of the detection platform; the telescopic end of the third driving member is fixedly connected to a fixed plate; the fixed plate is fixedly connected to the DD motor; the output end of the DD motor is fixedly connected to the correction plate.
[0009] As a further preferred solution, a plurality of calibration lines are provided on the upper side of the support plate to facilitate the placement of the fabric.
[0010] As a further preferred solution, the left and right sides of the correction plate are both configured as curved surfaces; the left and right sides of the support plate are both configured as curved surfaces.
[0011] As a further preferred embodiment, the pressing assembly includes a support plate, a pad and a pressing plate; a support plate is fixedly connected to each fixed block; a sliding groove is provided on each support plate; a pad is slidably connected in each sliding groove; and several pressing plates for pressing the cloth are fixedly connected to the correction plate.
[0012] As a further preferred solution, a plurality of recesses are provided on the upper side of each pad; a plurality of protrusions are provided on the lower side of each pressing plate; and the diameter of the protrusions is smaller than the diameter of the recesses.
[0013] As a further preferred embodiment, a frosting plate is also included; a frosting plate is fixedly connected to the lower side of the correction plate for increasing the friction between the correction plate and the cloth; a smooth layer is arranged on the upper side of the support plate for reducing the friction between the support plate and the cloth.
[0014] As a further preferred scheme, it also includes an adjustment system, which includes a clamping block, an elastic member, a connecting rope and a rope winding rod; each upper clamp is provided with a through slot; each through slot is slidably connected with a plurality of clamping blocks for adjusting the degree of wrinkles of the fabric; an elastic member is fixedly connected between each adjacent clamping blocks; each upper clamp is movably connected with a connecting rope; each connecting rope passes through the corresponding clamping block; each upper clamp is fixedly connected with a plurality of rope winding rods for fixing the connecting ropes.
[0015] The present invention has the following advantages: the present invention realizes rolling the deviated fabric to a state flush with the calibration line through the correction plate, correcting the deviated fabric, preventing uneven force due to fabric deviation, and improving the accuracy of fabric tensile strength detection value;
[0016] The frosted plate increases the friction between the correction plate and the fabric, and the smooth layer reduces the friction between the support plate and the fabric, preventing the fabric from slipping between the correction plate and the fabric when moving, thereby enhancing the correction effect of the correction plate on the deviated fabric.
[0017] The pressing plate is used to rotate the two ends of the fabric together with the middle part of the fabric for correction, so as to prevent the fabric outside the correction plate from wrinkling due to the inability to rotate with the middle part of the fabric, and to prevent the fabric from wrinkling at the clamping position when the fabric is subsequently pulled, which may affect the accuracy of the fabric tensile test value;
[0018] By using the clamping block to make the flat cloth wrinkle and then pull it, it is helpful to simulate the deformation and wrinkle of the cloth when it is actually pulled, improve the authenticity of the cloth tensile strength performance detection, and enhance the reference value of the detected cloth tensile strength value. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the automatic cloth performance testing machine of the present invention;
[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the correction plate, the supporting assembly and the pressing assembly combined in the present invention;
[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the correction plate, camera and frosting plate combination of the present invention;
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the pulling component, the pressing component and the adjustment system of the present invention from a first viewing angle;
[0023] Figure 5 It is a schematic diagram of the third perspective structure of the pulling assembly, the pressing assembly and the adjusting system of the present invention;
[0024] Figure 6 It is a schematic diagram of the combined three-dimensional structure of the pulling component and the adjustment system of the present invention.
[0025] Wherein: 1-testing table, 2-correction plate, 3-camera, 4-grinding plate, 101-slide rail, 102-electric slider, 103-lower clamp, 104-upper clamp, 10401-through slot, 105-lower pad, 106-upper pad, 107-fixed block, 108-first driving member, 201-second driving member, 202-supporting plate, 20201-calibration line, 20202-smooth layer, 203-third driving member, 204-fixed plate, 205-DD motor, 301-support plate, 30101-sliding slot, 302-pad, 30201-recess, 303-pressing plate, 30301-protrusion, 401-clamping block, 402-elastic member, 403-connecting rope, 404-rope winding rod. DETAILED DESCRIPTION
[0026] The present invention is further described below in conjunction with specific embodiments. It should also be noted that, unless otherwise clearly specified and limited, terms such as: setting, installing, connecting, and connecting should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Example 1
[0028] like Figure 1-Figure 6 As shown, an automatic cloth performance testing machine includes a testing platform 1;
[0029] It also includes a pulling component, a supporting component, a correction plate 2, a camera 3 and a pressing component; a pulling component is arranged on the testing platform 1; a supporting component is arranged on the testing platform 1; the correction plate 2 is connected to the supporting component; the camera 3 is arranged on the correction plate 2; and the pressing component is connected to the supporting component.
[0030] The pulling assembly includes a slide rail 101, an electric slider 102, a lower clamp 103, an upper clamp 104, a lower pad 105, an upper pad 106, a fixed block 107 and a first driving member 108; the slide rail 101 is fixedly connected to the upper side of the detection table 1; two electric sliders 102 that are symmetrical on the left and right are slidably connected to the slide rail 101; each electric slider 102 is fixedly connected to a fixed block 107; each fixed block 107 is fixedly connected to a lower clamp 103; each fixed block 107 is fixedly connected to a first driving member 108, and the first driving member 108 is an electric push rod; an upper clamp 104 is fixedly connected to the telescopic end of each first driving member 108; each lower clamp 103 is fixedly connected to a plurality of lower pads 105; the lower pad 105 is made of elastic deformation material; each upper clamp 104 is fixedly connected to a plurality of upper pads 106; the upper pad 106 is made of elastic deformation material.
[0031] Furthermore, in order to facilitate the placement of the fabric between the lower clamp 103 and the upper clamp 104, the front side of each lower clamp 103 is set to a curved surface; the front side of each upper clamp 104 is set to a curved surface; based on looking from top to bottom, the curved surface on the front side of each lower clamp 103 forms an angle with the curved surface on the front side of the adjacent upper clamp 104.
[0032] The supporting assembly includes a second driving member 201, a supporting plate 202, a third driving member 203, a fixed plate 204 and a DD motor 205; the second driving member 201 is fixedly connected to the upper side of the detection platform 1, and the second driving member 201 is an electric push rod; the supporting plate 202 is fixedly connected to the telescopic end of the second driving member 201; the third driving member 203 is fixedly connected to the upper side of the detection platform 1, and the third driving member 203 is an electric push rod; the fixed plate 204 is fixedly connected to the telescopic end of the third driving member 203; the fixed plate 204 is fixedly connected to the DD motor 205; the output end of the DD motor 205 is fixedly connected to the correction plate 2.
[0033] A plurality of calibration lines 20201 are provided on the upper side of the support plate 202 .
[0034] Furthermore, in order to prevent the edges of the correction plate 2 and the supporting plate 202 from wearing the fabric, the left and right sides of the correction plate 2 are both configured as curved surfaces; the left and right sides of the supporting plate 202 are both configured as curved surfaces.
[0035] The pressing assembly includes a support plate 301, a pad 302 and a pressing plate 303; each fixed block 107 is fixedly connected to a support plate 301; each support plate 301 is provided with a sliding groove 30101; each sliding groove 30101 is slidably connected to a pad 302; two left-right symmetrical pressing plates 303 are fixedly connected to the correction plate 2.
[0036] A plurality of recesses 30201 are formed on the upper side of each pad 302 ; a plurality of protrusions 30301 are formed on the lower side of each pressing plate 303 ; the diameter of the protrusion 30301 is smaller than the diameter of the recess 30201 , so that the protrusion 30301 can be easily inserted into the recess 30201 .
[0037] It also includes a frosting plate 4; the frosting plate 4 is fixedly connected to the lower side of the correction plate 2; and a smooth layer 20202 is arranged on the upper side of the supporting plate 202.
[0038] The present invention corrects the deviated fabric by means of the correction plate 2, thereby solving the problem that the fabric is deviated after being fixed due to manual feeding, so that the tightness of the two long sides of the clamped fabric is inconsistent, resulting in uneven force when the fabric is subjected to a pulling force, thereby reducing the accuracy of the fabric tensile force detection value. The specific working is as follows:
[0039] When testing the tension of the fabric, the staff first puts the fabric between the lower clamp 103 and the upper clamp 104. The angle formed by the front side of the lower clamp 103 and the front side of the upper clamp 104 makes it easy to put the fabric between the lower clamp 103 and the upper clamp 104, thereby realizing convenient loading of the fabric. After the fabric is placed, the second driving member 201 is controlled to drive the supporting plate 202 to rise, so that the supporting plate 202 supports the middle part of the fabric. After the supporting plate 202 contacts the fabric, the staff aligns the long side of the fabric with the calibration line 20201 on the upper side of the supporting plate 202, which is conducive to the preliminary correction of the offset fabric. Subsequently, the third driving member 203 is controlled to drive the fixing plate 204 and the DD motor 205 to descend, thereby driving the correction plate 2 and the camera 3 to descend together. In this process, the camera 3 is used to 3 Monitor the fabric that is offset on the supporting plate 202, determine the offset degree of the fabric on the supporting plate 202, and transmit the monitored data back to the detection platform 1, so that the detection platform 1 controls the DD motor 205 to drive the correction plate 2 to rotate, so that the correction plate 2 rotates to be consistent with the offset state of the fabric. As the third driving member 203 drives the correction plate 2 to continue to descend, the rotated correction plate 2 drives the frosting plate 4 to press to the upper side of the fabric, and then controls the DD motor 205 to drive the correction plate 2 to rotate and reset, so that the correction plate 2 drives the offset fabric on the supporting plate 202 to move, and grinds the offset fabric to a state flush with the calibration line 20201, and corrects the offset fabric. When the tensile strength test of the fabric is performed, the uneven force caused by the offset of the fabric is prevented, thereby improving the accuracy of the fabric tensile strength test value.
[0040] When the correction plate 2 drives the offset fabric on the supporting plate 202 to move, the frosting plate 4 increases the friction between the correction plate 2 and the fabric, and the smooth layer 20202 reduces the friction between the supporting plate 202 and the fabric, so that the correction plate 2 drives the offset fabric to move on the supporting plate 202, and prevents the fabric from slipping between the correction plate 2 and the correction plate 2 when moving, thereby enhancing the correction effect of the correction plate 2 on the offset fabric. When the fabric is moved by the correction plate 2, the left and right sides of the correction plate 2 are provided with curved surfaces, and the left and right sides of the supporting plate 202 are provided with curved surfaces, so as to prevent the fabric from contacting with the edges of the correction plate 2 and the supporting plate 202, thereby avoiding pinch marks on the fabric surface, and at the same time, preventing the edges of the correction plate 2 from wearing the fabric when it rotates, thereby avoiding affecting the subsequent fabric tensile test and ensuring the accuracy of the fabric tensile test value.
[0041] When the staff places the cloth, the two ends of the cloth to be clamped are placed on the upper side of the pad 302. When the correction plate 2 rotates to align the cloth, the correction plate 2 drives the pressing plate 303 to rotate together. When the correction plate 2 descends to press the cloth, the correction plate 2 drives the pressing plate 303 to descend together, and presses the pressing plate 303 onto the cloth on the upper side of the pad 302 to clamp and fix the two ends of the cloth. In this process, the cloth is clamped into the recess 30201 by the protrusion 30301, which is conducive to strengthening the alignment. The fixing effect of the two ends of the cloth, when the correction plate 2 drives the offset cloth on the supporting plate 202 to move and correct, the correction plate 2 drives the pressing plate 303 to rotate together, so that the pressing plate 303 drives the pad 302 to slide in the sliding groove 30101, and drives the two ends of the cloth to rotate with the middle part of the cloth for correction, preventing the cloth outside the correction plate 2 from wrinkling due to inability to rotate with the middle part of the cloth, and avoiding the subsequent pulling of the cloth, so as to avoid the clamping position of the cloth from wrinkling and affecting the accuracy of the cloth tensile force detection value.
[0042] When the cloth is corrected, the first driving member 108 is controlled to drive the upper clamp 104 to descend to fit with the lower clamp 103 to clamp and fix the cloth, and then the second driving member 201 is controlled to drive the supporting plate 202 to descend and reset, and at the same time the third driving member 203 is controlled to drive the correction plate 2 to rise and reset, so as to release the fixation on the middle part of the cloth and prepare for the next inspection to correct the cloth, and then the two electric sliders 102 are controlled to drive the corresponding lower clamp 103 and upper clamp 104 to move away from each other on the slide rail 101 to pull the cloth. When the cloth is pulled and broken, the maximum pulling force on the cloth when it breaks is tested by the testing table 1. , in order to judge the tensile strength performance of the fabric, when pulling the fabric, the lower pad 105 and the upper pad 106 are in contact with the fabric, and a buffer layer can be formed between the fabric and the hard contact surface of the upper clamp 104 and the lower clamp 103, so that the clamping originally concentrated on the edge of the fabric should be dispersed to a larger area, which is conducive to dispersing the clamping force generated by the upper clamp 104 and the lower clamp 103 when clamping the fabric, reducing the stress generated by the upper clamp 104 and the lower clamp 103 when clamping the fabric, preventing the fabric from being torn at the clamped position due to the high stress generated by clamping, and avoiding the influence of stress interference on the accuracy of the fabric tensile strength detection value.
[0043] Example 2
[0044] On the basis of Example 1, Figure 2 and Figure 4-Figure 6As shown, it also includes an adjustment system, which includes a clamping block 401, an elastic member 402, a connecting rope 403 and a rope winding rod 404; each upper clamp 104 is provided with a through slot 10401; a plurality of clamping blocks 401 are slidably connected in each through slot 10401; an elastic member 402 is fixedly connected between each two adjacent clamping blocks 401, and the elastic member 402 is a spring; each upper clamp 104 is movably connected with a connecting rope 403; each connecting rope 403 passes through the corresponding clamping block 401; and each upper clamp 104 is fixedly connected with two rope winding rods 404.
[0045] When the cloth is corrected, when the lower clamp 103 and the upper clamp 104 clamp the cloth, the interval between the upper clamp 104 and the lower clamp 103 is controlled to make the cloth in a relaxed state between the upper clamp 104 and the lower clamp 103. Then the staff pulls the connecting rope 403 to drive the clamp block 401 to slide in the through groove 10401, and gathers a plurality of dispersed clamp blocks 401 to the front of the upper clamp 104, and compresses the elastic member 402 at the same time. When the clamp block 401 is gathered to the front of the upper clamp 104, the clamp block 401 drives the upper side of the cloth to gather to the front of the upper clamp 104, so that the flat cloth is wrinkled. After the cloth is wrinkled, the staff will wind the pulled connecting rope 403 around the rope winding rod 404 to fix it, so that the cloth remains in a wrinkled state for subsequent pulling work, which is used to simulate the wrinkles generated when the cloth is pulled, which is beneficial to simulate the deformation and wrinkles of the cloth when it is actually pulled, thereby improving the authenticity of the cloth tensile resistance performance test and enhancing the reference value of the detected cloth tensile resistance value. After the cloth testing is completed, the staff will loosen the connecting rope 403 on the rope winding rod 404, so that the clamping block 401 is reset by the elastic force of the elastic member 402, and prepare for the next tensile resistance performance test of the cloth.
[0046] The technical principles of the embodiments of the present invention are described above in conjunction with specific embodiments. These descriptions are only for explaining the principles of the embodiments of the present invention and cannot be interpreted in any way as limiting the protection scope of the embodiments of the present invention. Based on the explanations herein, those skilled in the art can think of other specific implementation methods of the embodiments of the present invention without creative work, and these methods will fall within the protection scope of the embodiments of the present invention.
Claims
1. An automated fabric performance testing machine, comprising a testing platform (1); characterized in that: It also comprises a pulling component, a supporting component, a correction plate (2), a camera (3) and a pressing component; a pulling component for pulling the fabric is arranged on the testing platform (1); a supporting component for supporting the fabric is arranged on the testing platform (1); a correction plate (2) for correcting the fabric is connected to the supporting component; a camera (3) is arranged on the correction plate (2); and a pressing component for enhancing the correction effect on the fabric is connected to the supporting component; The pulling assembly comprises a slide rail (101), an electric slider (102), a lower clamp (103), an upper clamp (104), a lower pad (105), an upper pad (106), a fixed block (107) and a first driving member (108); the upper side of the detection platform (1) is fixedly connected to the slide rail (101); a plurality of electric sliders (102) are slidably connected to the slide rail (101); each electric slider (102) is fixedly connected to a fixed block (107); each fixed block (107) is fixedly connected to a A lower clamp (103); each fixed block (107) is fixedly connected to a first driving member (108); an upper clamp (104) is fixedly connected to the telescopic end of each first driving member (108); each lower clamp (103) is fixedly connected to a plurality of lower pads (105) for protecting fabric; the lower pads (105) are made of elastic deformation material; each upper clamp (104) is fixedly connected to a plurality of upper pads (106) for protecting fabric; the upper pads (106) are made of elastic deformation material; The supporting assembly comprises a second driving member (201), a supporting plate (202), a third driving member (203), a fixing plate (204) and a DD motor (205); the second driving member (201) is fixedly connected to the upper side of the testing platform (1); the supporting plate (202) for supporting fabric is fixedly connected to the telescopic end of the second driving member (201); the third driving member (203) is fixedly connected to the upper side of the testing platform (1); the fixing plate (204) is fixedly connected to the telescopic end of the third driving member (203); the DD motor (205) is fixedly connected to the fixing plate (204); the output end of the DD motor (205) is fixedly connected to the correction plate (2); A plurality of calibration lines (2201) are arranged on the upper side of the support plate (202) for facilitating the placement of fabrics; The left and right sides of the correction plate (2) are both configured as curved surfaces; the left and right sides of the support plate (202) are both configured as curved surfaces; The pressing assembly comprises a support plate (301), a pad (302) and a pressing plate (303); each fixed block (107) is fixedly connected to a support plate (301); each support plate (301) is provided with a sliding groove (30101); each sliding groove (30101) is slidably connected to a pad (302); a plurality of pressing plates (303) for pressing fabric are fixedly connected to the correction plate (2); A plurality of recesses (30201) are provided on the upper side of each pad (302); a plurality of protrusions (30301) are provided on the lower side of each pressing plate (303); the diameter of the protrusion (30301) is smaller than the diameter of the recess (30201); It also includes a frosting plate (4); the frosting plate (4) is fixedly connected to the lower side of the correction plate (2) for increasing the friction between the correction plate (2) and the cloth; and a smooth layer (20202) is provided on the upper side of the support plate (202) for reducing the friction between the support plate (202) and the cloth.
2. The automatic fabric performance testing machine according to claim 1, characterized in that: The front side of each lower clamp (103) is configured as a curved surface; the front side of each upper clamp (104) is configured as a curved surface; the curved surface on the front side of each lower clamp (103) forms an angle with the curved surface on the front side of an adjacent upper clamp (104).
3. The automatic cloth performance testing machine according to claim 2, characterized in that: The invention also comprises an adjustment system, which comprises a clamping block (401), an elastic member (402), a connecting rope (403) and a rope winding rod (404); each upper clamp (104) is provided with a through slot (10401); each through slot (10401) is slidably connected with a plurality of clamping blocks (401) for adjusting the wrinkle degree of the fabric; an elastic member (402) is fixedly connected between each two adjacent clamping blocks (401); each upper clamp (104) is movably connected with a connecting rope (403); each connecting rope (403) passes through a corresponding clamping block (401); and each upper clamp (104) is fixedly connected with a plurality of rope winding rods (404) for fixing the connecting ropes (403).
Citation Information
Patent Citations
Functional fabric strength detection equipment and method thereof
CN118130345A
Tensile testing apparatus
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