A split transformer and its assembly method
By using connecting components and reinforcement components in split transformers, the problem of unstable connection between split components and fixed frames is solved, and a more stable connection is achieved, vibration and noise are reduced, and assembly convenience and joint reliability are improved.
Patent Information
- Application Number
- CN202410830355.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-06-25
AI Technical Summary
The connection between the split assembly and the fixed frame of the existing split transformer is unstable, resulting in an increase in vibration amplitude of the transformer, thereby increasing noise.
The connecting assembly and reinforcement assembly are adopted to fix the bottom ends of the first transformer assembly, the second transformer assembly and the third transformer assembly to the bottom frame through the connecting assembly, and the connection density between these components and the top frame is enhanced by the reinforcement assembly.
Improves the connection stability between the split assembly and the fixed frame, reduces the vibration and noise of the transformer, while improving the assembly convenience and the reliability of the joints.
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Figure CN118588425B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of electric power technology, and in particular to a split transformer and an assembly method thereof. Background Art
[0002] A transformer is an electrical device whose main function is to change AC voltage. That is, voltage conversion, power transmission, load matching, electrical isolation, filtering, and multi-winding applications. The working principle of the transformer is based on the law of electromagnetic induction. When current passes through one winding (primary winding), an induced voltage is generated in another winding (secondary winding). The voltage ratio depends on the turns ratio of the two windings.
[0003] There are many types of transformers, which are mainly classified according to their application, structure and function. Some common types of transformers are: oil-immersed transformers, dry-type transformers, power transformers, distribution transformers, control transformers, isolation transformers, autotransformers, voltage regulating transformers, audio transformers, pulse transformers and special transformers: including current transformers, voltage transformers, furnace transformers, mining transformers, etc.
[0004] The split transformer is a special design of power transformer, and its main feature is that the main parts of the transformer (such as high-voltage winding, low-voltage winding, iron core, etc.) are split for easy installation, transportation and maintenance. However, the connection between the split components and the fixed frame of the existing split transformer is unstable, which increases the vibration amplitude of the transformer and thus increases the noise. Summary of the invention
[0005] In order to improve the problem that the connection between the split components and the fixed frame of the existing split transformer is unstable, which increases the vibration amplitude of the transformer and thus leads to increased noise, the present application provides a split transformer and an assembly method thereof.
[0006] In a first aspect, the present application provides a split transformer, which adopts the following technical solution:
[0007] A split transformer, comprising:
[0008] chassis;
[0009] a first transformer assembly;
[0010] a second transformer assembly;
[0011] A third transformer assembly, wherein the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively mounted on the base frame and are respectively detachably connected to the base frame;
[0012] A connecting assembly, wherein the connecting assembly is mounted on the base frame, and the first transformer assembly, the second assembly and the third assembly are respectively detachably connected to the base frame through the connecting assembly;
[0013] A top frame, one end of the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively detachably connected to the top frame;
[0014] Reinforcement assembly, the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively connected to the top frame through the reinforcement assembly, and the reinforcement assembly is used to enhance the tightness of the connection between the first transformer assembly, the second transformer assembly and the third transformer assembly and the top frame.
[0015] By adopting the above technical solution, when it is necessary to assemble a split transformer, the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively installed on the base frame, and then respectively connected to the base frame through the connecting assembly, the connecting assembly fixes the bottom ends of the first transformer assembly, the second transformer assembly and the third transformer assembly, and the top frame is installed. The reinforcing assembly is first connected to the first transformer assembly, the second transformer assembly and the third transformer assembly respectively, and then the top frame is installed on the first transformer assembly, the second transformer assembly and the third transformer assembly, and then the top frame is fixed by the reinforcing assembly, thereby completing the assembly of the split transformer; by providing the connecting assembly and the reinforcing assembly, the problem of unstable connection between the split assembly and the fixed frame of the existing split transformer can be improved, which increases the vibration amplitude of the transformer and thus leads to increased noise.
[0016] Optionally, the connection component includes:
[0017] A connecting component, one end of which is passed through the bottom frame, and the connecting component is fixedly connected to the first transformer assembly; and / or the second transformer assembly is fixedly connected; and / or the third transformer assembly is fixedly connected;
[0018] A locking component, one end of which penetrates into the connecting component and is rotatably connected to the connecting component;
[0019] The connecting component has an expansion portion, and a surface of the expansion portion abuts against the locking component;
[0020] The expansion portion is sleeved with a first elastic component, one end of the first elastic component abuts against the surface of the base frame, and the other end abuts against the locking component; the first elastic component is elastic.
[0021] By adopting the above technical solution, it is necessary to install the first transformer assembly, the second transformer assembly and the third transformer assembly, so that the connecting components on the first transformer assembly, the second transformer assembly and the third transformer assembly pass through the base frame respectively, and the expansion part is also penetrated through the base frame, and then the first elastic component is inserted into the expansion part, and one end of the first elastic component is abutted against the bottom surface of the base frame, and then one end of the locking component is screwed into the first transformer assembly, or the second transformer assembly, or the third transformer assembly; the locking component gradually pushes the expansion part to expand outward, and the first elastic component is expanded under force, and the expansion part The mechanical stress of the expansion part on the base frame increases until the locking part is pressed against the first elastic part, and the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively locked on the base frame; by arranging the expansion part, the first elastic part and the locking part, the expansion part and the first elastic part can respectively apply corresponding pressures to the base frame on the basis that the locking part and the connecting part are connected, thereby improving the stability of the connection, and the first elastic part can also absorb or buffer the vibration generated by the operation of the first transformer assembly, the second transformer assembly and the third transformer assembly, thereby reducing noise.
[0022] Optionally, a second elastic component is sleeved on the connecting component, and the second elastic component abuts against the base frame and the first transformer assembly respectively;
[0023] and / or, abutting against the second transformer assembly;
[0024] and / or, abutting against the third transformer assembly;
[0025] The second elastic component is elastic.
[0026] By adopting the above technical solution, the second elastic component can further buffer the vibration generated by the operation of the first transformer assembly, the second transformer assembly and the third transformer assembly, thereby reducing the amount of noise.
[0027] Optionally, the reinforcement component includes:
[0028] A supporting component, one end of which is rotatably connected to the first transformer assembly; and / or, rotatably connected to the second transformer assembly; and / or, rotatably connected to the third transformer assembly;
[0029] One end of the support component is inserted into the top frame;
[0030] A third elastic component, the supporting component has an inner cavity, the third elastic component is installed in the inner cavity, and the third elastic component has elasticity;
[0031] A pushing component, wherein the pushing component is slidably mounted on the supporting component, and one end of the pushing component is located in the inner cavity;
[0032] One end of the pushing component abuts against the third elastic component, and the other end abuts against the surface of the top frame;
[0033] The fixing component is rotatably mounted on the supporting component and is tightly pressed against the surface of the top frame; the fixing component is located above the pushing component.
[0034] By adopting the above technical scheme, when installing the top frame, one end of the supporting component is pre-connected with the first transformer assembly, the second transformer assembly and the third transformer assembly respectively, and then the other end of the supporting component is passed through the top frame, the pushing component is abutted against the surface of the top frame, and then the fixing component is installed on the supporting component, and the fixing component is rotated until the fixing component abuts against the surface of the top frame, and the fixing component begins to push the pushing component to slide, and the pushing component gradually applies pressure to the third elastic component. Because the third elastic component is elastic, the reaction force exerted on the pushing component also increases accordingly, and then the pressure in the axial direction between the fixing component and the supporting component increases, thereby improving the tightness of the connection between the fixing component and the supporting component, effectively improving the stability of the connection between the top frame and the first transformer assembly, the second transformer assembly and the third transformer assembly, thereby coping with the problem of high noise caused by excessive looseness of the connection between the top frame and the first transformer assembly, the second transformer assembly and the third transformer assembly due to the working vibration of the transformer, and reducing the working noise of the transformer.
[0035] Optionally, the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively provided with a first connecting portion and a second connecting portion;
[0036] The first transformer assembly, the second transformer assembly and the third transformer assembly are connected via a conductive component;
[0037] The first connection part and the second connection part of the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively provided with reinforcement assemblies;
[0038] The first connection portion of the first transformer assembly is connected to the second connection portion of the third transformer assembly via a conductive component;
[0039] The first connection portion of the second transformer assembly is connected to the second connection portion of the first transformer assembly via a conductive component;
[0040] The first connection portion of the third transformer assembly is connected to the second connection portion of the second transformer assembly via a conductive component;
[0041] The reinforcing component is in contact with the conductive component, and is used to strengthen the connection between the conductive component and the first connecting portion, the connection between the conductive component and the second connecting portion, and to lock the conductive component.
[0042] By adopting the above technical solution, the first connection parts and the second connection parts between the first transformer assembly, the second transformer assembly and the third transformer assembly are staggered and connected, and are connected through conductive components to form a connection part on the high-voltage side, so that the transformer can be connected to the high voltage, and the reinforcement component can lock the conductive component and strengthen the tightness of the connection between it and the first connection part and the second connection part, thereby improving the reliability of the joint; reducing the problem of poor contact and loose connection caused by mechanical stress.
[0043] Optionally, the reinforcement component includes:
[0044] A tightening component, the tightening component is installed on the first connecting portion and / or installed on the second connecting portion;
[0045] One end of the abutting component is fixedly connected to the first connecting portion, and the other end is movably connected to the first connecting portion and abuts against the conductive component; the abutting component is elastic;
[0046] A locking component, one end of which is sleeved on the first connecting portion and rotatably connected to the first connecting portion, and the other end of which is inserted into the first connecting portion and abuts against the abutting component;
[0047] and / or,
[0048] One end of the locking component is sleeved on the second connecting portion and is rotatably connected to the second connecting portion, and the other end penetrates into the second connecting portion and abuts against the abutting component.
[0049] By adopting the above technical scheme, when connecting the first transformer assembly, the second transformer assembly and the third transformer assembly, the two ends of the three groups of conductive components are respectively inserted into the first connecting part and the second connecting part, and one end of the locking component is inserted into the first connecting part or the second connecting part. Then, the locking component is rotated, and the locking component gradually presses against the conductive component, and the pressing component applies pressure to the inner surface of the conductive component under the push of the locking component, so that the conductive component is subjected to the axial pressure of the locking component and the pressure in the circumferential direction applied by the pressing component, which can improve the tightness and stability of the connection between the conductive component and the first connecting part and the second connecting part, improve the reliability of the joint, and reduce the problems of poor contact and loose connection caused by mechanical stress.
[0050] Optionally, the locking component has an inclined portion, and the inclined portion abuts against the expansion portion.
[0051] By adopting the above technical solution, when the locking component is rotated and screwed into the connecting component, the inclined portion gradually pushes the expansion portion, and the expansion portion then pushes the first elastic component to deform until the locking component is pressed against the first elastic component; by providing the inclined portion, the expansion portion can gradually expand outward and push the first elastic component to deform, so that the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively stably connected to the base frame.
[0052] Optionally, an insulating component is installed on the base frame, one end of the insulating component is rotatably connected to the base frame, and the other end is plugged into the first transformer assembly;
[0053] and / or, the second transformer component;
[0054] And / or, the third transformer component.
[0055] By adopting the above technical solution, the insulating component can provide electrical insulation, further reducing the leakage of current through the chassis, so that the current can be safely transmitted along the wire.
[0056] In a second aspect, the present application provides a method for assembling a split transformer, using the following scheme:
[0057] A method for assembling a split transformer comprises the following steps:
[0058] S1: When the split transformer needs to be assembled, one end of the plurality of insulating components is screwed into the base frame in advance; the second elastic component is then respectively inserted into the connecting components on the first transformer assembly, the second transformer assembly and the third transformer assembly, and then the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively installed on the base frame; that is, the connecting components on the first transformer assembly, the second transformer assembly and the third transformer assembly pass through the base frame respectively, and the expansion part is also provided on the base frame; at the same time, the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively plugged into the insulating components;
[0059] S2: insert the first elastic component into the expansion part, and make one end of the first elastic component abut against the bottom surface of the base frame, and then screw one end of the locking component into the first transformer assembly, the second transformer assembly, or the third transformer assembly; the locking component gradually pushes the expansion part to expand outward, the first elastic component is expanded under force, and the mechanical stress of the expansion part on the base frame increases until the locking component and the first elastic component are tightly abutted;
[0060] S3: Install the top frame, pre-connect one end of the supporting component to the first transformer assembly, the second transformer assembly and the third transformer assembly, respectively, and then pass the other end of the supporting component through the top frame, so that the pushing component abuts against the surface of the top frame;
[0061] S4: Install the fixing component on the supporting component, rotate the fixing component until the fixing component contacts the surface of the top frame, and the fixing component starts to push the pushing component to slide, and the pushing component gradually applies pressure to the third elastic component until the fixing component contacts tightly;
[0062] S5: Connect the first transformer assembly, the second transformer assembly and the third transformer assembly, insert the two ends of the three groups of conductive components into the first connecting part and the second connecting part respectively, insert one end of the locking component into the first connecting part or the second connecting part, rotate the locking component, the locking component gradually presses against the conductive component, and the pressing component is pressed against the conductive component under the push of the locking component, and at the same time, the other end of the locking component presses against the conductive component.
[0063] By adopting the above technical solution, by setting the expansion part, the first elastic part and the locking part, the expansion part and the first elastic part can respectively apply corresponding pressure to the base frame on the basis that the locking part and the connecting part are connected, thereby improving the stability of the connection, and the first elastic part can also absorb or buffer the vibration generated when the first transformer assembly, the second transformer assembly and the third transformer assembly are working, thereby reducing noise. It can also improve the tightness and stability of the connection between the conductive part and the first connecting part and the second connecting part, thereby improving the reliability of the joint; reducing the problem of poor contact and loose connection caused by mechanical stress; in addition, the overall assembly convenience is also effectively improved.
[0064] In summary, this application has the following beneficial effects:
[0065] 1. By providing a connection component and a reinforcement component, the problem of unstable connection between the split component and the fixed frame of the existing split transformer can be improved, which increases the vibration amplitude of the transformer and thus causes increased noise.
[0066] 2. By providing the expansion part, the first elastic component and the locking component, on the basis that the locking component and the connecting component are connected, the expansion part and the first elastic component can respectively apply corresponding pressure to the base frame to improve the stability of the connection, and the first elastic component can also absorb or buffer the vibration generated by the operation of the first transformer assembly, the second transformer assembly and the third transformer assembly to reduce noise.
[0067] 3. The second elastic component can further buffer the vibration generated by the operation of the first transformer assembly, the second transformer assembly and the third transformer assembly, thereby reducing the amount of noise.
[0068] 4. By setting a supporting component, a fixing component, a pushing component and a third elastic component, the third elastic component is elastic, and the reaction force exerted on the pushing component is increased accordingly, thereby increasing the pressure in the axial direction between the fixing component and the supporting component, thereby improving the tightness of the connection between the fixing component and the supporting component, and effectively improving the stability of the connection between the top frame and the first transformer assembly, the second transformer assembly and the third transformer assembly, thereby coping with the problem of high noise caused by excessive looseness of the connection between the top frame and the first transformer assembly, the second transformer assembly and the third transformer assembly due to the working vibration of the transformer, and reducing the working noise of the transformer.
[0069] 5. By providing a clamping component and a locking component, the clamping component applies pressure to the inner surface of the conductive component under the push of the locking component, so that the conductive component is subjected to the axial pressure of the locking component and the pressure in the circumferential direction applied by the clamping component, thereby improving the tightness and stability of the connection between the conductive component and the first connecting part and the second connecting part, improving the reliability of the joint, and reducing the problem of poor contact and loose connection caused by mechanical stress. BRIEF DESCRIPTION OF THE DRAWINGS
[0070] Figure 1 is a schematic diagram of the overall structure of a split-type transformer disclosed in this embodiment;
[0071] Figure 2 This is a schematic diagram of the structure of a connection component in a split-type transformer disclosed in this embodiment;
[0072] Figure 3 is a partially disassembled structural schematic diagram of a split-type transformer disclosed in this embodiment;
[0073] Figure 4 is an exploded schematic diagram of a connection component in a split-type transformer disclosed in this embodiment;
[0074] Figure 5 is a cross-sectional schematic diagram of a reinforcement component in a split-type transformer disclosed in this embodiment;
[0075] Figure 6 This is an exploded schematic diagram of a reinforcement component in a split-type transformer disclosed in this embodiment.
[0076] Description of reference numerals:
[0077] 1. Base frame; 2. First transformer assembly; 3. Second transformer assembly; 4. Third transformer assembly; 5. Connecting assembly; 51. Connecting component; 510. Expansion part; 52. Locking component; 53. First elastic component; 54. Second elastic component; 6. Top frame; 7. Reinforcement assembly; 71. Support component; 72. Third elastic component; 73. Pushing component; 74. Fixing component; 8. First connecting part; 9. Second connecting part; 10. Reinforcement assembly; 100. Pressing component; 101. Locking component; 11. Conductive component; 12. Insulating component. DETAILED DESCRIPTION
[0078] The following is combined with Figure 1-6 This application is described in further detail.
[0079] In the first aspect, the present application embodiment discloses a split transformer, see Figure 1 and Figure 2 , including a base frame, a first transformer assembly, a second transformer assembly and a third transformer assembly. The first transformer assembly, the second transformer assembly and the third transformer assembly are respectively installed on the base frame and are respectively detachably connected to the base frame.
[0080] It also includes a connecting component, a top frame and a reinforcing component. The connecting component is installed on the bottom frame. The first transformer component, the second component and the third component are respectively detachably connected to the bottom frame through the connecting component; one end of the first transformer component, the second transformer component and the third transformer component are respectively detachably connected to the top frame; the first transformer component, the second transformer component and the third transformer component are respectively connected to the top frame through the reinforcing component, and the reinforcing component is used to enhance the tightness of the connection between the first transformer component, the second transformer component and the third transformer component and the top frame.
[0081] See also Figure 2 and Figure 3 Specifically, the connecting component includes a connecting part and a locking part, one end of the connecting component is passed through the base frame, and the connecting component is fixedly connected to the first transformer component; and / or, the second transformer component is fixedly connected; and / or, the third transformer component is fixedly connected; one end of the locking part passes through the connecting component and is rotatably connected to the connecting component; the connecting component has an expansion part, and the surface of the expansion part abuts against the locking part.
[0082] See also Figure 3 and Figure 4 Furthermore, a first elastic component is sleeved on the expansion portion, one end of the first elastic component abuts against the surface of the base frame, and the other end abuts against the locking component; the first elastic component is elastic.
[0083] Specifically, the first elastic component is an elastic spindle, which is sleeved on the expansion part; the expansion part is six alloy plates, which are arranged circumferentially with the locking component as the center; the connecting component is an alloy connecting seat, which is fixedly connected to the first transformer assembly, or the second transformer assembly, or the third transformer assembly; the six alloy plates are integrally formed with the alloy connecting seat; the locking component is a locking screw, one end of which is threadedly connected to the alloy connecting seat.
[0084] See also Figure 3 and Figure 4 Furthermore, the locking component has an inclined portion (not shown in the figure), and the inclined portion abuts against the expansion portion.
[0085] Specifically, the inclined portion is an inclined surface on the end of the locking component away from the rotational connection with the connecting component, and the inclined surface abuts against the expansion portion.
[0086] See also Figure 3 and Figure 4 A second elastic component is sleeved on the connecting component, and the second elastic component is respectively abutted against the base frame and the first transformer assembly; and / or abutted against the second transformer assembly; and / or abutted against the third transformer assembly; the second elastic component is elastic.
[0087] Specifically, the second elastic component is a rubber pad, which is sleeved on the connecting component, that is, sleeved on the six alloy plates; utilizing the elastic characteristics of rubber, the vibration generated by the operation of the first transformer assembly, the second transformer assembly and the third transformer assembly can be further buffered to reduce the amount of noise.
[0088] See also Figure 4 and Figure 5 Further, the reinforcing component includes a supporting component and a third elastic component, one end of the supporting component is rotatably connected to the first transformer component; and / or, is rotatably connected to the second transformer component; and / or, is rotatably connected to the third transformer component; one end of the supporting component is passed through the top frame; the supporting component has an inner cavity, the third elastic component is installed in the inner cavity, and the third elastic component is elastic.
[0089] The reinforcing component also includes a pushing component and a fixing component. The pushing component is slidably installed on the supporting component, and one end of the pushing component is located in the inner cavity; one end of the pushing component abuts against the third elastic component, and the other end abuts against the surface of the top frame; the fixing component is rotatably installed on the supporting component and abuts against the surface of the top frame; the fixing component is located above the pushing component.
[0090] See also Figure 5 and Figure 6 Specifically, the supporting component is an insulating supporting tube, and the outer surface of one end of the insulating supporting tube is set in an external hexagonal shape to provide leverage for tools during installation; and a supporting screw is respectively fixed on both ends of the insulating supporting tube.
[0091] The third elastic component is specifically a plurality of spring sheets, which are overlapped and installed in the inner cavity of the supporting component; and a supporting screw on the supporting component is sequentially penetrated through the plurality of spring sheets.
[0092] The pushing component is specifically a pushing sleeve, which is sleeved on a supporting screw with a spring sheet, one end of the pushing sleeve abuts against the spring sheet and is located in the inner cavity; the fixing component is specifically a fixing nut, which is threadedly connected to the supporting screw sleeve sleeved with the pushing sleeve.
[0093] See also Figure 3 and Figure 4 Furthermore, the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively provided with a first connection portion and a second connection portion; the first connection portion and the second connection portion are used to form a high-voltage side connection portion.
[0094] Specifically, the first connection portion is specifically a first wiring terminal, and the second connection portion is specifically a second wiring terminal.
[0095] See also Figure 3 and Figure 4 The first transformer assembly, the second transformer assembly and the third transformer assembly are connected by a conductive component; the first connection part and the second connection part of the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively provided with reinforcement components; the first connection part of the first transformer assembly and the second connection part of the third transformer assembly are connected by a conductive component; the first connection part of the second transformer assembly and the second connection part of the first transformer assembly are connected by a conductive component; the first connection part of the third transformer assembly and the second connection part of the second transformer assembly are connected by a conductive component; the reinforcement component abuts against the conductive component, and the reinforcement component is used to strengthen the connection between the conductive component and the first connection part, the conductive component and the second connection part, and to lock the conductive component.
[0096] See also Figure 3 and Figure 4 Specifically, the conductive component includes a high-voltage connecting rod. The reinforcement assembly includes a clamping component, which is installed on the first connecting portion and / or the second connecting portion; one end of the clamping component is fixedly connected to the first connecting portion, and the other end is movably connected to the first connecting portion and abuts against the conductive component; the clamping component is elastic.
[0097] The reinforcement component also includes a locking component, one end of which is sleeved on the first connecting part and rotatably connected to the first connecting part, and the other end is inserted into the first connecting part and abuts against the tightening component; and / or, one end of the locking component is sleeved on the second connecting part and rotatably connected to the second connecting part, and the other end is inserted into the second connecting part and abuts against the tightening component.
[0098] See also Figure 3 and Figure 4 The clamping component is specifically a clamping sheet, one end of which has a protrusion, one end of which is fixedly connected to the first connecting part, and the protrusion of the other end is passed through the first connecting part and abuts against the locking component; the locking component is specifically a locking sleeve nut, which is threadedly connected to the first connecting part and / or threadedly connected to the second connecting part; an insertion rod is convexly provided on the locking sleeve nut, one end of which is inserted into the first connecting part and / or inserted into the second connecting part; and the insertion rod abuts against the clamping sheet on the first connecting part and / or abuts against the clamping sheet on the second connecting part.
[0099] See also Figure 1 The first transformer assembly, the second transformer assembly and the third transformer assembly all include an integrated cast epoxy resin shell, a low-voltage outlet copper bar, a low-voltage winding, an insulating cylinder, a high-voltage winding and an iron core; the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively used to change the AC voltage; the integrated cast epoxy resin shell can improve the overall protection performance of the split transformer.
[0100] In a second aspect, the present application provides a method for assembling a split transformer, using the following scheme:
[0101] A method for assembling a split transformer comprises the following steps:
[0102] S1: When the split transformer needs to be assembled, one end of the plurality of insulating components is screwed into the base frame in advance; the second elastic component is then respectively inserted into the connecting components on the first transformer assembly, the second transformer assembly and the third transformer assembly, and then the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively installed on the base frame; that is, the connecting components on the first transformer assembly, the second transformer assembly and the third transformer assembly pass through the base frame respectively, and the expansion part is also provided on the base frame; at the same time, the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively plugged into the insulating components;
[0103] S2: insert the first elastic component into the expansion part, and make one end of the first elastic component abut against the bottom surface of the base frame, and then screw one end of the locking component into the first transformer assembly, the second transformer assembly, or the third transformer assembly; the locking component gradually pushes the expansion part to expand outward, the first elastic component is expanded under force, and the mechanical stress of the expansion part on the base frame increases until the locking component and the first elastic component are tightly abutted;
[0104] S3: Install the top frame, pre-connect one end of the supporting component to the first transformer assembly, the second transformer assembly and the third transformer assembly, respectively, and then pass the other end of the supporting component through the top frame, so that the pushing component abuts against the surface of the top frame;
[0105] S4: Install the fixing component on the supporting component, rotate the fixing component until the fixing component contacts the surface of the top frame, and the fixing component starts to push the pushing component to slide, and the pushing component gradually applies pressure to the third elastic component until the fixing component contacts tightly;
[0106] S5: Connect the first transformer assembly, the second transformer assembly and the third transformer assembly, insert the two ends of the three groups of conductive components into the first connecting part and the second connecting part respectively, insert one end of the locking component into the first connecting part or the second connecting part, rotate the locking component, the locking component gradually presses against the conductive component, and the pressing component is pressed against the conductive component under the push of the locking component, and at the same time, the other end of the locking component presses against the conductive component.
[0107] By adopting the above scheme, by providing the expansion part, the first elastic part and the locking part, the expansion part and the first elastic part can respectively apply corresponding pressure to the base frame on the basis that the locking part and the connecting part are connected, thereby improving the stability of the connection, and the first elastic part can also absorb or buffer the vibration generated when the first transformer assembly, the second transformer assembly and the third transformer assembly are working, thereby reducing noise. It can also improve the tightness and stability of the connection between the conductive part and the first connecting part and the second connecting part, thereby improving the reliability of the joint; and reduce the problem of poor contact and loose connection caused by mechanical stress.
[0108] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
Claims
1. A split transformer, characterized in that: include: chassis; a first transformer assembly; a second transformer assembly; A third transformer assembly, wherein the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively mounted on the base frame and are respectively detachably connected to the base frame; A connecting assembly, wherein the connecting assembly is mounted on the base frame, and the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively detachably connected to the base frame through the connecting assembly; A top frame, one end of the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively detachably connected to the top frame; A reinforcement component, wherein the first transformer component, the second transformer component and the third transformer component are respectively connected to the top frame through the reinforcement component, and the reinforcement component is used to enhance the tightness of the connection between the first transformer component, the second transformer component and the third transformer component and the top frame; The connection component comprises: A connecting component, one end of which is passed through the bottom frame, and the connecting component is fixedly connected to the first transformer assembly; and / or the second transformer assembly is fixedly connected; and / or the third transformer assembly is fixedly connected; A locking component, one end of which penetrates into the connecting component and is rotatably connected to the connecting component, and the locking component has an inclined portion; The connecting component has an expansion portion, and the inclined portion abuts against the expansion portion; The expansion part is sleeved with a first elastic component and a second elastic component; One end of the first elastic component abuts against the surface of the base frame, and the other end abuts against the locking component; the first elastic component is elastic; The second elastic member is respectively in contact with the base frame and the first transformer assembly; and / or in contact with the second transformer assembly; and / or in contact with the third transformer assembly; the second elastic member is elastic; The first transformer assembly, the second transformer assembly and the third transformer assembly are respectively provided with a first connecting portion and a second connecting portion; The first connection part and the second connection part of the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively provided with reinforcement components, the reinforcement components are in contact with the conductive component, and the reinforcement components are used to strengthen the connection between the conductive component and the first connection part, the conductive component and the second connection part, and lock the conductive component; The reinforcement component comprises: A tightening component, the tightening component is installed on the first connecting portion and / or installed on the second connecting portion; One end of the abutting component is fixedly connected to the first connecting portion, and the other end is movably connected to the first connecting portion and abuts against the conductive component; the abutting component is elastic; A locking component, wherein one end of the locking component is sleeved on the first connecting portion and is rotatably connected to the first connecting portion, and the other end penetrates into the first connecting portion and abuts against the locking component; and / or, one end of the locking component is sleeved on the second connecting portion and is rotatably connected to the second connecting portion, and the other end penetrates into the second connecting portion and abuts against the locking component.
2. A split-type transformer according to claim 1, characterized in that: The reinforcement component comprises: A supporting component, one end of which is rotatably connected to the first transformer assembly; and / or, rotatably connected to the second transformer assembly; and / or, rotatably connected to the third transformer assembly; One end of the support component is inserted into the top frame; A third elastic component, the supporting component has an inner cavity, the third elastic component is installed in the inner cavity, and the third elastic component has elasticity; A pushing component, wherein the pushing component is slidably mounted on the supporting component, and one end of the pushing component is located in the inner cavity; One end of the pushing component abuts against the third elastic component, and the other end abuts against the surface of the top frame; The fixing component is rotatably mounted on the supporting component and is tightly pressed against the surface of the top frame; the fixing component is located above the pushing component.
3. A split-type transformer according to claim 1, characterized in that: The first transformer assembly, the second transformer assembly and the third transformer assembly are connected via a conductive component; The first connection portion of the first transformer assembly is connected to the second connection portion of the third transformer assembly via a conductive component; The first connection portion of the second transformer assembly is connected to the second connection portion of the first transformer assembly via a conductive component; The first connection portion of the third transformer assembly is connected to the second connection portion of the second transformer assembly via a conductive component.
4. A split-type transformer according to claim 1, characterized in that: An insulating component is installed on the base frame, one end of the insulating component is rotatably connected to the base frame, and the other end is plugged into the first transformer assembly; and / or, the second transformer component; And / or, the third transformer component.
5. A method for assembling a split transformer, applied to a split transformer as claimed in any one of claims 1 to 4, characterized in that: The following steps are involved: S1: When a split transformer needs to be assembled, one end of multiple insulating components is screwed into the chassis in advance; Then, the second elastic component is respectively inserted into the connecting components on the first transformer assembly, the second transformer assembly and the third transformer assembly, and then the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively installed on the base frame; that is, the connecting components on the first transformer assembly, the second transformer assembly and the third transformer assembly pass through the base frame respectively, and the expansion part is also passed through the base frame; at the same time, the first transformer assembly, the second transformer assembly and the third transformer assembly are respectively plugged into the insulating component; S2: insert the first elastic component into the expansion part, and make one end of the first elastic component abut against the bottom surface of the base frame, and then screw one end of the locking component into the first transformer assembly, the second transformer assembly, or the third transformer assembly; the locking component gradually pushes the expansion part to expand outward, the first elastic component is expanded under force, and the mechanical stress of the expansion part on the base frame increases until the locking component and the first elastic component are tightly abutted; S3: Install the top frame, pre-connect one end of the supporting component to the first transformer assembly, the second transformer assembly and the third transformer assembly, respectively, and then pass the other end of the supporting component through the top frame, so that the pushing component abuts against the surface of the top frame; S4: Install the fixing component on the supporting component, rotate the fixing component until the fixing component contacts the surface of the top frame, and the fixing component starts to push the pushing component to slide, and the pushing component gradually applies pressure to the third elastic component until the fixing component contacts tightly; S5: Connect the first transformer assembly, the second transformer assembly and the third transformer assembly, insert the two ends of the three groups of conductive components into the first connecting part and the second connecting part respectively, insert one end of the locking component into the first connecting part or the second connecting part, rotate the locking component, the locking component gradually presses against the conductive component, and the pressing component is pressed against the conductive component under the push of the locking component, and at the same time, the other end of the locking component presses against the conductive component.
Citation Information
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