A wire surface treatment sediment on-line cleaning device and process method

Abstract

The application discloses a wire surface treatment sediment on-line cleaning device and a process method, relates to the technical field of wire surface treatment, and comprises a phosphating tank, a slag scraping module, a slag-liquid separation module, a slag prevention module, a cleaning module, a slag removal module and a control module. The slag scraping module is arranged on the inner side of the phosphating tank, the slag-liquid separation module is arranged on the top of the phosphating tank, the slag prevention module is arranged on the front of the phosphating tank, the cleaning module is arranged in the interior of the phosphating tank, and the slag removal module is arranged in the interior of the phosphating tank. The motor drives the chain to move, and then the soft rubber scraper moves backward, the soft rubber scraper can scrape the impurities on the inner wall of the bottom of the phosphating tank to the rear, then the pump sucks the slag into the interior of the centrifugal machine, the centrifugal machine can separate the liquid from the solid in the slag, the liquid can be transmitted into the interior of the phosphating tank, and the slag can be cleaned and the liquid can be recycled.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of wire surface treatment, in particular to a wire surface treatment sediment online cleaning device and process method. BACKGROUND

[0002] When the wire is phosphated on the surface, a small amount of slag will be produced, which will easily adhere to the inner wall of the bottom of the phosphating tank, and the slag will easily contaminate the phosphating on the surface of the steel wire, affecting the phosphating quality, so the slag on the inner wall of the bottom of the phosphating tank needs to be cleaned.

[0003] The defects of the existing wire surface treatment device are:

[0004] 1. The existing technology JP2016040418A discloses a dyeing device, which discloses stable dyeing. The technology does not have a structure for cleaning the slag on the bottom of the dyeing device, and the slag is easily adhered to the inner wall of the bottom of the device, which will affect the dyeing of the product and reduce the dyeing quality. Therefore, a wire surface treatment sediment online cleaning device is needed to solve this problem.

[0005] 2. The existing technology JP2015004552A discloses an automatic dyeing treatment equipment. In order to realize the uniform component distribution of the dyeing agent in the reagent bottle and inhibit the change of the dyeing result, the device does not have a structure for scraping the slag in the corners of the dyeing tank. The slag is easily accumulated in the corners of the dyeing device and is not easy to clean. Therefore, a wire surface treatment sediment online cleaning device is needed to solve this problem.

[0006] 3. The existing technology KR1020120136997A discloses a dyeing equipment. The technology provides a dyeing machine capable of improving the fabric dyeing efficiency by increasing the contact area of the dyeing liquid and the fabric, and increasing the amount of provided dyeing liquid. The device does not have a structure for cleaning the surface of the product that needs to be dyed. The presence of impurities on the surface of the product will affect the dyeing effect. Therefore, a wire surface treatment sediment online cleaning device is needed to solve this problem.

[0007] 4. The existing technology CN101890742A discloses a wood veneer dyeing tank device. The technology can realize the up-down movement of the loading cage in the box. The device does not have a structure for cleaning the impurities on the surface of the product. Some devices have brushes to clean the impurities on the surface of the product, but the brushes themselves are easily contaminated, which makes it impossible to effectively clean the impurities on the surface of the product. Therefore, a wire surface treatment sediment online cleaning device is needed to solve this problem. SUMMARY

[0008] The application aims to provide a wire surface treatment sediment online cleaning device and process method, which can solve the technical problems in the prior art.

[0009] To achieve the above object, the application provides the following technical scheme: a wire surface treatment sediment online cleaning device, which comprises a phosphating tank, a slag scraping module, a slag-liquid separation module, a slag prevention module, a cleaning module, a slag removal module and a control module, the slag scraping module is arranged on the inner side of the phosphating tank and is used to scrape the impurities on the inner wall of the bottom of the phosphating tank to the rear, the slag-liquid separation module is arranged on the top of the phosphating tank and is used to clean the slag in the phosphating tank and remove the liquid in the slag, the slag prevention module is arranged on the front of the phosphating tank and is used to prevent the slag from being deposited in the corners of the phosphating tank.

[0010] The cleaning module is arranged in the phosphating tank and is used to clean the impurities on the steel wire products entering the phosphating tank, the slag removal module is arranged in the phosphating tank and is used to remove the impurities on the cleaning module to prevent the impurities on the cleaning module from polluting the steel wire, and the control module is arranged on one side of the phosphating tank and is used to control the slag scraping module, the slag-liquid separation module, the slag prevention module and the cleaning module.

[0011] Preferably, a liquid outlet pipe is arranged on one side of the phosphating tank, a hand valve is arranged on the output end of the liquid outlet pipe, the inner wall of the bottom of the phosphating tank is inclined at an angle of 20 degrees, and a plurality of supporting rods are arranged on the inner side of the phosphating tank.

[0012] Preferably, the slag scraping module comprises rotating shafts, gear wheels, chains, a plate body, a motor unit, a speed reducer unit, gear wheels, soft rubber scrapers, plastic rods and brushes, the rotating shafts are arranged on the inner side of the phosphating tank and are movably connected, the rotating shafts are provided with the gear wheels on the outer side, the gear wheels are provided with the chains on the outer side, the rotating shafts are provided with the gear wheels on the outer side, the gear wheels are provided with the chains on the outer side, the chains are provided with the soft rubber scrapers on the bottom, the soft rubber scrapers are provided with the plastic rods on the front, the plastic rods are provided with the brushes on the bottom, the plate body is arranged on the top of the phosphating tank, the plate body is provided with the motor unit on the top, the motor unit is electrically connected with the control module, the plate body is provided with the speed reducer unit on the top, the speed reducer unit is connected with the motor unit, the speed reducer unit is provided with the gear wheels on the output end, and the gear wheels are connected with the chains on the inner side.

[0013] Preferably, the slag-liquid separation module comprises a plate body two, a pump, a transmission pipe one, a transmission pipe two, a centrifuge and a transmission pipe three, the plate body two is installed at the top of the phosphating tank, the top of the plate body two is provided with the pump, the pump is electrically connected with the control module, the input end of the pump is provided with the transmission pipe one, the output end of the pump is provided with the transmission pipe two, the top of the plate body two is provided with the centrifuge, the centrifuge is electrically connected with the control module, the input end of the centrifuge is connected with the output end of the transmission pipe two, the output end of the centrifuge is provided with the transmission pipe three, and the top of the centrifuge is movably provided with a cover plate through a hinge.

[0014] Preferably, the slag prevention module comprises a hydraulic cylinder, a piston rod, a hard scraper one, a plastic cover and a sealing ring, the hydraulic cylinder unit is installed on the front of the phosphating tank, the hydraulic cylinder is electrically connected with the control module, the output end of the hydraulic cylinder is provided with the piston rod, one end of the piston rod penetrates through the inner wall of the front of the phosphating tank, one end of the piston rod is provided with the hard scraper one, the top of the hard scraper one is provided with the plastic cover, one end of the plastic cover is connected with the inner wall of the front of the phosphating tank, and the sealing ring is installed through the front of the phosphating tank and located on the outer side of the piston rod.

[0015] Preferably, the cleaning module comprises a plastic rod and a brush, the plastic rod is installed on the front of the soft rubber scraper, and the bottom of the plastic rod is provided with the brush.

[0016] Preferably, the slag removal module comprises a hard scraper two, a rotating rod and a plastic plate, the hard scraper two is installed on the inner side of the phosphating tank, the rotating rod is movably installed on the inner side of the phosphating tank, and the bottom of the rotating rod is provided with the plastic plate.

[0017] Preferably, a timing unit is installed on one side of the phosphating tank, the timing unit is electrically connected with the control module, a temperature detection unit is installed on the inner wall of one side of the phosphating tank, the temperature detection unit is electrically connected with the control module, and a heating unit is installed on the inner wall of one side of the phosphating tank, the heating unit is electrically connected with the control module.

[0018] Preferably, the process method of the wire surface treatment slag online cleaning device is as follows:

[0019] S1, the phosphating liquid composed of zinc nitrate, phosphoric acid and water is added into the phosphating tank, then the steel wire is placed above the supporting rod, then the chain one is driven to move backward by starting the motor unit, so that the soft rubber scraper moves backward, the soft rubber scraper scrapes the slag on the inner wall of the bottom of the phosphating tank backward, then the pump simultaneously pumps the impurities and the liquid in the phosphating tank into the centrifuge, so that the centrifuge can quickly separate the impurities and the liquid, and the liquid is transmitted into the phosphating tank through the transmission pipe three and is utilized again;

[0020] S2, when the soft rubber scraper moves to the upper side, the brush cleans the impurities on the steel wire, thereby reducing the impurities on the steel wire, and improving the quality of the phosphate film on the surface of the steel wire;

[0021] S3, the impurities in the corner of the phosphating tank are pushed to the lower side of the chain by the backward movement of the hard scraper I driven by the hydraulic cylinder, thereby facilitating the soft rubber scraper to scrape the impurities to the rear, and the plastic cover can prevent the impurities from entering between the hard scraper I and the inner wall of the phosphating tank when the hard scraper I moves to the rear.

[0022] Preferably, the S2 further comprises the following steps:

[0023] S21, before the brush cleans the steel wire, the hard scraper II scrapes the impurities adhered to the brush, and the plastic plate can prevent the impurities scraped from the brush from floating onto the steel wire, thereby preventing the adhesion to the steel wire.

[0024] Compared with the prior art, the beneficial effects of the present application are:

[0025] 1, the motor drives the chain I to move, thereby driving the soft rubber scraper to move backward, the soft rubber scraper can scrape the impurities on the inner wall of the bottom of the phosphating tank to the rear, then the pump sucks the slag into the centrifuge, thereby separating the liquid and solid in the slag, the liquid can be transmitted into the phosphating tank, thereby realizing the cleaning of the slag and the recycling of the liquid, the wire surface treatment slag online cleaning device can scrape the slag in the phosphating tank, and the slag can be transmitted into the centrifuge by the pump for solid-liquid separation, and the liquid is transmitted into the phosphating tank for reuse.

[0026] 2, the plastic cover can prevent the slag from entering between the hard scraper I and the inner wall of the phosphating tank, thereby preventing the accumulation of the slag, and the hydraulic cylinder drives the hard scraper to move backward to push the corner slag to the lower side of the chain, thereby facilitating the soft rubber scraper to scrape the slag to the rear, so that the wire surface treatment slag online cleaning device can prevent the slag from entering between the hard scraper I and the inner wall of the phosphating tank, thereby preventing the accumulation of the slag, and the hydraulic cylinder drives the hard scraper to move backward to push the corner slag to the lower side of the chain, thereby facilitating the soft rubber scraper to scrape the slag to the rear.

[0027] 3, the soft rubber scraper drives the brush to move, the brush can scrape the impurities on the surface of the steel wire placed above the supporting rod, thereby improving the phosphating quality of the steel wire, and the wire surface treatment slag online cleaning device drives the brush to move through the soft rubber scraper, the brush can scrape the impurities on the surface of the steel wire placed above the supporting rod, thereby improving the phosphating quality of the steel wire.

[0028] 4、The hard scraper two can scrape the slag on the brush, thereby avoiding the influence of the slag on the brush on the cleaning effect of the steel wire, avoiding pollution to the steel wire, and the plastic plate can avoid the slag falling from the brush floating onto the steel wire, so that the wire surface treatment sediment on-line cleaning device can scrape the slag on the brush through the hard scraper two, thereby avoiding the influence of the slag on the brush on the cleaning effect of the steel wire, avoiding pollution to the steel wire, and the plastic plate can avoid the slag falling from the brush floating onto the steel wire. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is a perspective view of the present application;

[0030] Figure 2 It is a phosphating tank front view of the present application;

[0031] Figure 3 It is a phosphating tank side view of the present application;

[0032] Figure 4 It is a structure schematic view of A of the present application;

[0033] Figure 5 It is a structure schematic view of the plate body one of the present application;

[0034] Figure 6 It is a structure schematic view of the soft rubber scraper of the present application;

[0035] Figure 7 It is a structure schematic view of the hard scraper one of the present application;

[0036] Figure 8 It is a structure schematic view of B of the present application;

[0037] Figure 9 It is a control flow chart of the present application;

[0038] Figure 10 It is a use method flow chart of the present application.

[0039] In the figure: 1, phosphating tank; 2, liquid outlet pipe; 3, hand valve; 4, control module; 5, rotating circular shaft; 6, gear one; 7, chain one; 8, gear two; 9, chain two; 10, plate body one; 11, motor unit; 12, speed reducer unit; 13, gear three; 14, soft rubber scraper; 15, plastic rod; 16, brush; 17, plate body two; 18, pump; 19, transmission pipe one; 20, transmission pipe two; 21, centrifuge; 22, transmission pipe three; 23, hydraulic cylinder; 24, piston rod; 25, hard scraper one; 26, plastic cover; 27, sealing ring; 28, hard scraper two; 29, rotating rod; 30, plastic plate; 31, timing unit; 32, cover plate; 33, temperature detection unit; 34, heating unit; 35, support rod. DETAILED DESCRIPTION

[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0042] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0043] Please see Figure 1 The present invention provides an embodiment of an online cleaning device for surface treatment sediment of wires;

[0044] The system includes a phosphating tank 1 and a control module 4. A liquid outlet pipe 2 is installed at one output end of the phosphating tank 1, and a hand valve 3 is installed at the output end of the liquid outlet pipe 2. The bottom inner wall of the phosphating tank 1 has a 20-degree inclined slope. Multiple support rods 35 are installed on the inner side of the phosphating tank 1. The phosphating tank 1 can provide storage space for the phosphating solution and provide surface phosphating space for the steel wire. The liquid outlet pipe 2 can provide a discharge path for the liquid inside the phosphating tank 1. The hand valve 3 can control the discharge path of the liquid inside the phosphating tank 1. The support rods 35 can provide a support position for the steel wire.

[0045] Please see Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The present invention provides an embodiment of an online cleaning device for surface treatment sediment of wires;

[0046] The slag scraping module is arranged on the inner side of the phosphating tank 1 and is used to scrape the impurities on the inner wall of the bottom of the phosphating tank 1 to the rear. The slag scraping module comprises two rotating shafts 5, a gear one 6, a chain one 7, a gear two 8, a chain two 9, a plate body one 10, a motor unit 11, a reducer unit 12, a gear three 13, soft rubber scrapers 14, plastic rods 15 and brushes 16. The rotating shafts 5 are movably arranged on the inner side of the phosphating tank 1. The gear one 6 is arranged on the outer side of the rotating shaft 5. The chain one 7 is arranged on the outer side of the gear one 6. The gear two 8 is arranged on the outer side of the rotating shaft 5. The chain two 9 is arranged on the outer side of the gear two 8. The soft rubber scrapers 14 are arranged on the bottom of the chain one 7. The plastic rods 15 are arranged on the front of the soft rubber scrapers 14. The brushes 16 are arranged on the bottom of the plastic rods 15. The plate body one 10 is arranged on the top of the phosphating tank 1. The motor unit 11 is arranged on the top of the plate body one 10 and is electrically connected with the control module 4. The reducer unit 12 is arranged on the top of the plate body one 10 and the input end of the reducer unit 12 is connected with the output end of the motor unit 11. The gear three 13 is arranged on the output end of the reducer unit 12 and the outer side of the gear three 13 is connected with the inner side of the chain two 9. The rotating shaft 5 can drive the gear one 6 to rotate. The gear one 6 can drive the chain one 7 to move. The chain one 7 can drive the soft rubber scrapers 14 to move to the rear. The soft rubber scrapers 14 can scrape the slag on the inner wall of the bottom of the phosphating tank 1 to the rear. The soft rubber scrapers 14 can drive the plastic rods 15 to move to the rear. The plastic rods 15 can drive the brushes 16 to move to the rear. The plate body one 10 can provide an installation position for the motor unit 11. The motor unit 11 is a motor and can convert electric energy into kinetic energy to drive the reducer unit 12 to rotate. The reducer unit 12 can drive the gear three 13 to rotate. The gear three 13 can drive the chain two 9 to rotate. The chain two 9 can drive the gear two 8 to rotate. The gear two 8 can drive the rotating shaft 5 to rotate.

[0047] Please refer to Figure 1 The application provides a wire surface treatment slag online cleaning device.

[0048] The slag-liquid separation module is arranged on the top of the phosphating tank 1, is used for cleaning the slag in the phosphating tank 1 and removing the liquid in the slag, and recycles the liquid. The slag-liquid separation module comprises a plate body 2, a pump 3, a transmission pipe 4, a centrifuge 5 and a transmission pipe 6. The plate body 2 is arranged on the top of the phosphating tank 1. The pump 3 is arranged on the top of the plate body 2. The pump 3 is electrically connected with the control module 4. The input end of the pump 3 is provided with the transmission pipe 4. The output end of the pump 3 is provided with the transmission pipe 6. The top of the centrifuge 5 is movably connected with the plate body 2 by a hinge. The centrifuge 5 is electrically connected with the control module 4. The input end of the centrifuge 5 is connected with the output end of the transmission pipe 6. The output end of the centrifuge 5 is provided with the transmission pipe 6. The plate body 2 can provide an installation position for the pump 3. The pump 3 can convert electric energy into kinetic energy, so as to suck the liquid and the slag in the phosphating tank 1 into the centrifuge 5. The transmission pipe 4 can provide a transmission path for the liquid and the slag in the phosphating tank 1 to enter the pump 3. The transmission pipe 6 can provide a transmission path for the slag in the pump 3 to enter the centrifuge 5. The centrifuge 5 can quickly separate the slag and the liquid. The transmission pipe 6 can transmit the separated liquid in the centrifuge 5 into the phosphating tank 1 for recycling. The cover plate 32 can close the top of the centrifuge 5.

[0049] Please refer to Figure 1 、 Figure 3 and Figure 7 , the present application provides an embodiment: a wire surface treatment sediment on-line cleaning device;

[0050] The slag prevention module is arranged on the front of the phosphating tank 1 and is used to prevent slag from depositing in the corner of the phosphating tank 1. The slag prevention module comprises a hydraulic cylinder 23, a piston rod 24, a hard scraper 25, a plastic cover 26 and a sealing ring 27. The hydraulic cylinder unit 23 is arranged on the front of the phosphating tank 1. The hydraulic cylinder 23 is connected with the control module 4 through an electrical signal. The output end of the hydraulic cylinder 23 is provided with the piston rod 24. One end of the piston rod 24 penetrates through the inner wall of the front of the phosphating tank 1. One end of the piston rod 24 is provided with the hard scraper 25. The top of the hard scraper 25 is provided with the plastic cover 26. One end of the plastic cover 26 is connected with the inner wall of the front of the phosphating tank 1. The front of the phosphating tank 1 is provided with the sealing ring 27. The sealing ring 27 is located on the outer side of the piston rod 24. The hydraulic cylinder 23 can convert hydraulic energy into kinetic energy, so as to drive the piston rod 24 to move back and forth. The piston rod 24 can drive the hard scraper 25 to move back and forth through the back and forth movement. The hard scraper 25 can push the impurities in the corner of the front of the phosphating tank 1 to the lower side of the chain 7 through the back movement, so as to facilitate the soft rubber scraper 14 to scrape the slag to the rear. The plastic cover 26 can prevent the slag from entering between the hard scraper 25 and the inner wall of the phosphating tank 1. The sealing ring 27 can seal the gap between the piston rod 24 and the phosphating tank 1.

[0051] Please refer to Figure 1 、 Figure 3 and Figure 6 , the present application provides an embodiment: a wire surface treatment slag online cleaning device;

[0052] The cleaning module is arranged in the phosphating tank 1 and is used to clean the impurities on the steel wire products entering the inside of the phosphating tank 1. The cleaning module comprises a plastic rod 15 and a brush 16. The plastic rod 15 is arranged on the front of the soft rubber scraper 14. The bottom of the plastic rod 15 is provided with the brush 16. The plastic rod 15 can provide a mounting position for the brush 16, so that the brush 16 has a position for installation. The brush 16 can clean the impurities on the surface of the steel wire placed above the supporting rod 35, thereby improving the phosphating quality of the steel wire.

[0053] Please refer to Figure 1 、 Figure 3 and Figure 8 , the present application provides an embodiment: a wire surface treatment slag online cleaning device;

[0054] The deslagging module is arranged in the interior of the phosphating tank 1, and is used for deslagging the impurities on the cleaning module, so as to avoid that the impurities on the cleaning module pollute the steel wire. The deslagging module comprises a hard scraper two 28, a rotating rod 29 and a plastic plate 30. The hard scraper two 28 is installed on the inner side of the phosphating tank 1. The rotating rod 29 is rotatably arranged on the inner side of the phosphating tank 1. The bottom of the rotating rod 29 is provided with the plastic plate 30. The hard scraper two 28 can scrape off the slag on the brush 16 moving to the lower side, so that the brush 16 is not polluted by the slag and the steel wire is not polluted. The rotating rod 29 can improve the installation position of the plastic plate 30, so that the plastic plate 30 has a position for installation. The plastic plate 30 can avoid that the slag scraped off from the brush 16 floats to the lower side of the steel wire, so as to reduce the pollution of the steel wire.

[0055] Please refer to Figure 1 The present application provides an embodiment of a wire surface treatment slag online cleaning device.

[0056] The phosphating tank 1 is provided with a timing unit 31 on one side. The timing unit 31 is electrically connected with the control module 4. The phosphating tank 1 is provided with a temperature detection unit 33 on the inner wall of one side. The temperature detection unit 33 is electrically connected with the control module 4. The phosphating tank 1 is provided with a heating unit 34 on the inner wall of one side. The heating unit 34 is electrically connected with the control module 4. The timing unit 31 is a timer, which can time and transmit the timing time to the control module 4. The control module 4 can control the working of the motor unit 11 and the hydraulic cylinder 23 according to the interval time. The control module 4 is a controller, which can control the operation of the motor unit 11, the centrifuge 21, the hydraulic cylinder 23 and the heating unit 34, and can receive the information of the timing unit 31 and the temperature detection unit 33. The temperature detection unit 33 is a temperature sensor, which can detect the temperature of the liquid and transmit the temperature information to the control module 4. The control module 4 can control the heating unit 34 to heat the liquid in the phosphating tank 1. The heating unit 34 is a heating rod.

[0057] The process method of the wire surface treatment slag online cleaning device is as follows:

[0058] S1, the phosphating liquid composed of zinc nitrate, phosphoric acid and water is added into the phosphating tank 1, then the steel wire is placed above the supporting rod 35, then the motor unit 11 is started to drive the chain one 7 to move backward, so that the soft rubber scraper 14 moves backward, the soft rubber scraper 14 scrapes the slag on the inner wall of the bottom of the phosphating tank 1 backward, then the pump 18 simultaneously pumps the impurities and the liquid in the phosphating tank 1 into the centrifuge 21, so that the centrifuge 21 can quickly separate the impurities and the liquid. The liquid is transmitted into the phosphating tank 1 through the transmission pipe three 22 and is used again.

[0059] S2, when the soft rubber scraper 14 moves to the top, the brush 16 cleans the impurities on the steel wire, thereby reducing the impurities on the steel wire, and thereby improving the quality of the phosphate film on the surface of the steel wire;

[0060] S3, the hard scraper 25 is driven by the hydraulic cylinder 23 to move backward to push the impurities in the front corner of the phosphating tank 1 to the lower side of the chain 7, thereby facilitating the soft rubber scraper 14 to scrape the impurities to the rear, and the plastic cover 26 can prevent the impurities from entering between the hard scraper 25 and the phosphating tank 1 when the hard scraper 25 moves to the rear.

[0061] In S2, the following steps are also included:

[0062] S21, before the brush 16 cleans the steel wire, the hard scraper 28 scrapes the impurities adhered to the brush 16, and the plastic plate 30 can prevent the impurities scraped from the brush 16 from floating onto the steel wire to avoid adhering to the steel wire.

[0063] Working principle: Before using the wire surface treatment sediment online cleaning device, check whether the wire surface treatment sediment online cleaning device has any problems that affect use, add phosphating solution composed of zinc nitrate, phosphoric acid and water into the phosphating tank 1, then place the steel wire above the support rod 35, then start the motor unit 11 to drive the chain 7 to move backward, thereby moving the soft rubber scraper 14 backward, the soft rubber scraper 14 scrapes the sediment on the inner wall at the bottom of the phosphating tank 1 backward, then the pump 18 simultaneously pumps the impurities and liquid in the phosphating tank 1 into the centrifuge 21, thereby allowing the centrifuge 21 to quickly separate the impurities and liquid, the liquid is transmitted into the phosphating tank 1 through the transmission pipe three 22 to be used again, when the soft rubber scraper 14 moves to the top, the brush 16 cleans the impurities on the steel wire, thereby reducing the impurities on the steel wire, thereby improving the quality of the phosphate film on the surface of the steel wire, before the brush 16 cleans the steel wire, the hard scraper 28 scrapes the impurities adhered to the brush 16, and the plastic plate 30 can prevent the impurities scraped from the brush 16 from floating onto the steel wire to avoid adhering to the steel wire, the hard scraper 25 is driven by the hydraulic cylinder 23 to move backward to push the impurities in the front corner of the phosphating tank 1 to the lower side of the chain 7, thereby facilitating the soft rubber scraper 14 to scrape the impurities to the rear, and the plastic cover 26 can prevent the impurities from entering between the hard scraper 25 and the phosphating tank 1 when the hard scraper 25 moves to the rear.

[0064] It is apparent for a person skilled in the art that the present application is not limited to the details of the above described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or essential characteristics of the application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the application being defined by the appended claims rather than the above description, and all changes coming within the meaning and equivalency range of the claims are intended to be embraced therein, no figure reference in the claims being considered limiting as to the scope of the claim concerned.

Claims

1. A wire surface treatment sludge on-line cleaning device, characterized by: The application relates to a phosphating device, which comprises a phosphating tank (1), a slag scraping module, a slag-liquid separation module, a slag prevention module, a cleaning module, a slag removal module and a control module (4), the slag scraping module is arranged on the inner side of the phosphating tank (1) and is used for scraping the impurities on the inner wall of the bottom of the phosphating tank (1) to the rear, the slag-liquid separation module is arranged on the top of the phosphating tank (1) and is used for cleaning the slag in the phosphating tank (1) and removing the liquid in the slag, the slag prevention module is arranged on the front of the phosphating tank (1) and is used for preventing the slag from depositing in the corners of the phosphating tank (1), the cleaning module is arranged in the phosphating tank (1) and is used for cleaning the impurities on the steel wire products entering the phosphating tank (1), the slag removal module is arranged in the phosphating tank (1) and is used for removing the impurities on the cleaning module to prevent the impurities on the cleaning module from polluting the steel wire, and the control module (4) is arranged on one side of the phosphating tank (1) and is used for controlling the slag scraping module, the slag-liquid separation module, the slag prevention module and the cleaning module. The slag scraping module comprises rotating shafts (5), gear wheels (6), chains (7), gear wheels (8), chains (9), plate bodies (10), motor units (11), reducer units (12), gear wheels (13), soft rubber scrapers (14), plastic rods (15) and brushes (16), the two rotating shafts (5) are movably arranged on the inner side of the phosphating tank (1), the outer side of the rotating shaft (5) is provided with the gear wheel (6), the outer side of the gear wheel (6) is provided with the chain (7), the outer side of the rotating shaft (5) is provided with the gear wheel (8), the outer side of the gear wheel (8) is provided with the chain (9), the bottom of the chain (7) is provided with the soft rubber scraper (14), the front of the soft rubber scraper (14) is provided with the plastic rod (15), the bottom of the plastic rod (15) is provided with the brush (16), the plate body (10) is arranged on the top of the phosphating tank (1), the top of the plate body (10) is provided with the motor unit (11), the motor unit (11) is electrically connected with the control module (4), the top of the plate body (10) is provided with the reducer unit (12), the input end of the reducer unit (12) is connected with the output end of the motor unit (11), the output end of the reducer unit (12) is provided with the gear wheel (13), and the outer side of the gear wheel (13) is connected with the inner side of the chain (9). ​ The slag preventing module comprises a hydraulic cylinder (23), a piston rod (24), a hard scraper (25), a plastic baffle (26) and a sealing ring (27), the hydraulic cylinder (23) is installed on the front face of the phosphating tank (1), the hydraulic cylinder (23) is connected with the control module (4) through electric signal, the output end of the hydraulic cylinder (23) is provided with the piston rod (24), one end of the piston rod (24) penetrates through the inner wall of the front face of the phosphating tank (1), one end of the piston rod (24) is provided with the hard scraper (25), the top of the hard scraper (25) is provided with the plastic baffle (26), one end of the plastic baffle (26) is connected with the inner wall of the front face of the phosphating tank (1), the front face of the phosphating tank (1) is provided with the sealing ring (27), and the sealing ring (27) is located outside the piston rod (24); The cleaning module comprises a plastic rod (15) and a brush (16), the plastic rod (15) is installed on the front face of the soft rubber scraper (14), and the bottom of the plastic rod (15) is provided with the brush (16); The slag removing module comprises a hard scraper (28), a rotating rod (29) and a plastic plate (30), the hard scraper (28) is installed on the inner side of the phosphating tank (1), the rotating rod (29) penetrates through the inner side of the phosphating tank (1) and is movably installed, and the bottom of the rotating rod (29) is provided with the plastic plate (30).

2. The wire surface treatment sludge on-line cleaning device according to claim 1, characterized in that: One side of the phosphating tank (1) is provided with a liquid outlet pipe (2), the output end of the liquid outlet pipe (2) is provided with a hand valve (3), the inner wall of the bottom of the phosphating tank (1) is a 20-degree inclined slope, and a plurality of supporting rods (35) are installed on the inner side of the phosphating tank (1).

3. The wire surface treatment sludge on-line cleaning device according to claim 1, characterized in that: The slag-liquid separation module comprises a plate body (17), a pump (18), a transmission pipe (19), a transmission pipe (20), a centrifuge (21) and a transmission pipe (22), the plate body (17) is installed on the top of the phosphating tank (1), the top of the plate body (17) is provided with the pump (18), the pump (18) is connected with the control module (4) through electric signal, the input end of the pump (18) is provided with the transmission pipe (19), the output end of the pump (18) is provided with the transmission pipe (20), the top of the plate body (17) is provided with the centrifuge (21), the centrifuge (21) is connected with the control module (4) through electric signal, the input end of the centrifuge (21) is connected with the output end of the transmission pipe (20), the output end of the centrifuge (21) is provided with the transmission pipe (22), and the top of the centrifuge (21) is movably provided with a cover plate (32) through a hinge.

4. The wire surface treatment sludge on-line cleaning device according to claim 1, characterized in that: One side of the phosphating tank (1) is provided with a timing unit (31), the timing unit (31) is connected with the control module (4) through electric signal, the inner wall of one side of the phosphating tank (1) is provided with a temperature detection unit (33), the temperature detection unit (33) is connected with the control module (4) through electric signal, and the inner wall of one side of the phosphating tank (1) is provided with a heating unit (34), the heating unit (34) is connected with the control module (4) through electric signal.

5. The process for cleaning the sludge on the surface treatment device for wire rod according to any one of claims 1 to 4, characterized in that: The process method of the wire surface treatment sediment online cleaning device is as follows: S1, the phosphating solution composed of zinc nitrate, phosphoric acid and water is added into the phosphating tank (1), then the steel wire is placed above the support rod (35), then the chain (7) is driven to move backward by starting the motor unit (11), so that the soft rubber scraper (14) moves backward, the soft rubber scraper (14) scrapes the slag on the inner wall of the bottom of the phosphating tank (1) backward, then the pump (18) sucks the impurities and liquid in the phosphating tank (1) into the centrifuge (21) at the same time, so that the centrifuge (21) can quickly separate the impurities and liquid, and the liquid is transmitted into the phosphating tank (1) through the transmission pipe three (22) and is utilized again; S2, when the soft rubber scraper (14) moves to the upper side, the brush (16) cleans the impurities on the steel wire, so as to reduce the impurities on the steel wire and improve the quality of the phosphate film on the surface of the steel wire; S3, the hard scraper (25) is driven to move backward by the hydraulic cylinder (23), so that the impurities in the front corner of the phosphating tank (1) are pushed backward to the lower side of the chain (7), so that the soft rubber scraper (14) can scrape the impurities to the rear, and the plastic cover (26) can prevent the impurities from entering between the hard scraper (25) and the phosphating tank (1) when the hard scraper (25) moves backward.

6. A process for cleaning the sludge of a wire surface treatment device according to claim 5, characterized in that: In the S2, the following steps are further included: S21, before the brush (16) cleans the steel wire, the hard scraper (28) scrapes the impurities adhered to the brush (16) off, and the plastic plate (30) can prevent the impurities scraped off from the brush (16) from floating onto the steel wire, so as to avoid adhering to the steel wire.

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