An intelligent through-type cylinder processing system and processing method thereof
By designing an intelligent through-type cylinder processing system, using technical means such as feeding components, turning components and clamping components, the problems of inflexible cylinder processing, unstable clamping and waste chips in the existing technology are solved, and efficient, precise processing and automation of the cylinder process is achieved.
Patent Information
- Application Number
- CN202410722645.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-06-05
AI Technical Summary
The existing intelligent vertical machining device of cylinder barrel cannot adjust the grinding device according to the cylinder size, and the range of use is limited, and the clamping force is difficult to control, resulting in deformation of the cylinder barrel, and a large amount of waste chips generated during the grinding process affects the processing effect.
An intelligent through-type cylinder processing system is designed, using feeding components and processing machine tools, turning on both sides of the cylinder through the turning components on the slide rail, using the first and second clamping components to ensure stable clamping of the cylinder, and cleaning the clamping grooves through the blowing components to achieve efficient and precise machining of the cylinder.
The simultaneous turning and machining of both ends of the cylinder is realized, reducing processing steps and time, improving processing efficiency and accuracy, enhancing processing flexibility and applicability, and reducing manual intervention and waste chip generation.
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Figure CN118595470B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grinding equipment, in particular to an intelligent through-type cylinder processing system and a processing method thereof. Background Art
[0002] The background technology of the intelligent through-type cylinder processing system and its processing method involves several key aspects. First, as the main part of the hydraulic cylinder, the inner hole of the cylinder is usually processed by precision processing technology, such as boring, reaming, rolling or honing, to ensure that the piston and its seals and supports can slide smoothly, thereby ensuring the sealing effect and reducing wear. The cylinder needs to withstand a large hydraulic pressure, so it must have sufficient strength and rigidity.
[0003] A Chinese utility model patent with publication number CN209125477U proposes an intelligent vertical processing device for a cylinder barrel, including a support leg and a grinding mechanism, a mounting plate is welded on the top of the support leg, and a support frame is fixed on the top of the mounting plate. In the utility model, a grinding mechanism consisting of an infrared sensor, a grinding bin, a first cylinder, a second cylinder, a third cylinder, an anti-skid pad, a grinding head, a pressure sensor, a second motor and a turntable is adopted. When the cylinder barrel moves to the bottom of the grinding mechanism through a conveyor belt, the infrared sensor senses the cylinder barrel and sends a signal to the control panel. The control panel controls the third cylinder to extend downward, and the third cylinder drives the first cylinder to move downward with the inner side of the cylinder barrel. The control panel controls the first cylinder to extend toward the inner wall of the cylinder barrel, and the anti-skid pad fits the inner wall of the cylinder barrel. The pressure sensor detects the pressure on the cylinder barrel.
[0004] The intelligent vertical processing device for the cylinder still has the problem that the grinding device cannot be adjusted according to the size of the cylinder, the scope of use is limited, and the practicality is not strong. When clamping the cylinder, the clamping force cannot be controlled, which easily causes the cylinder to deform and cannot be accurately clamped. During the grinding process, a large amount of waste chips will be generated and accumulated on the workbench, affecting the grinding of the cylinder, and the waste is easy to block the feed port of the collection tank. Summary of the invention
[0005] The design purpose of the present invention is to provide an intelligent through-type cylinder processing system and a processing method thereof, which can simultaneously turn the two ends of the cylinder while reducing the processing steps, and can process cylinders of various sizes and diameters.
[0006] In view of the above technical problems, the technical solutions adopted by the present invention are as follows:
[0007] An intelligent through-type cylinder processing system includes a feeding component, a processing machine tool is arranged on one side of the feeding component, and the processing machine tool is respectively provided with slide rails, and two groups of turning components are symmetrically arranged on the slide rails to turn the two sides of the cylinder respectively, and first clamping components are arranged on both sides of the turning component, and the first clamping component cooperates with the turning component to turn a clamping groove on the outer wall of the cylinder, and a second clamping component is also arranged between the two groups of turning components, and the second clamping component cooperates with the clamping groove turned on the outer wall of the cylinder to further fix the cylinder, and the second clamping component is also provided on the second clamping component. Before the second clamping component clamps the cylinder, the blowing component blows and cleans the turned clamping groove, the slide rail is also provided with a cylinder centering sleeve rod, and a blanking component is also provided on the other side of the processing machine tool.
[0008] As a preference, the feeding assembly comprises a cylinder frame, a cylinder conveyor belt is arranged on one side of the cylinder frame, and a hydraulic ejector rod is arranged on the other end of the cylinder conveyor belt.
[0009] Preferably, the turning assembly comprises a turning seat slidably arranged on a slide rail, a turning platform is slidably arranged on the turning seat, a tool holder is arranged on the turning platform, and a screw motor is also arranged on the turning seat to connect with the turning platform.
[0010] As a preference, the first clamping assembly comprises a transverse axis fixing rod, and a motor is disposed at one end of the transverse axis fixing rod.
[0011] As a preferred embodiment, the slide rail is divided into a first slide rail and a second slide rail, the height of the first slide rail is slightly higher than the second slide rail, and the turning assembly arranged on the slide rail forms an angle of 45° with the processing machine tool.
[0012] Preferably, the second clamping assembly comprises a clamp housing, in which two groups of hydraulic push rods are symmetrically arranged, and the heads of the hydraulic push rods are provided with C-shaped clamping heads, and the C-shaped clamping heads are also provided with rollers.
[0013] As a preferred embodiment, the hydraulic push rod is further provided with an air hole, and a spring valve is arranged in the air hole.
[0014] Preferably, the blowing assembly includes a first air cylinder arranged on the fixture housing, a second air cylinder is telescopically arranged on the first air cylinder, a hose is also arranged on the first air cylinder to be connected to the air hole, an expansion air storage chamber is also arranged in the middle section of the hose, and the blowing assembly also includes a valve stem arranged on the turning platform for ejecting the spring.
[0015] Preferably, the material unloading assembly comprises a material forming table, and a material picking claw is arranged at the rear of the material forming table.
[0016] Another technical feature of the present invention is that a new cylinder processing method is proposed in combination with the intelligent through-type cylinder processing system: the steps are as follows
[0017] Step 1, the expected ejection process: ejecting the cylinder to be processed placed on the cylinder rack to the processing machine tool through the feeding assembly;
[0018] Step 2, pre-turning process: After the cylinder is ejected to the processing machine, the cylinder centering sleeve is inserted into the cylinder for centering, and at the same time, the turning platform turns a clamping groove on the cylinder wall;
[0019] Step 3, turning process: the second clamping assembly clamps the cylinder barrel along the clamping groove turned in step 2, and at the same time, the cylinder barrel centering sleeve rod drives the cylinder barrel to rotate and turn;
[0020] Step 4, material unloading process: After turning is completed, the cylinder barrel continues to be ejected into the unloading assembly for unloading.
[0021] Beneficial effects of the present invention:
[0022] 1. Improve processing efficiency: The through-type cylinder processing system can realize the turning processing of both ends of the cylinder at the same time, which greatly reduces the processing time and improves the processing efficiency. At the same time, the intelligent feeding and automatic unloading functions designed by the system further reduce the time of manual intervention and optimize the entire processing process.
[0023] 2. Enhanced processing flexibility and applicability: The system is capable of processing cylinders of various sizes and diameters, and through intelligent control, it can quickly change tools and adjust processing parameters to meet different processing requirements, greatly enhancing processing flexibility and applicability.
[0024] 3. Improved processing accuracy: The use of hydraulic clamping and centering rod technology can ensure the stability and accuracy of the cylinder during processing, improving the processing accuracy. In addition, the design of the system takes into account the safety of operation, reduces the possibility of accidents, and ensures the safety of operators.
[0025] In summary, these effects reflect the advantages of the present invention in improving production efficiency, processing quality and operational safety, and are in line with the modern manufacturing industry's pursuit of intelligence, efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0027] Figure 1 This is a front structural schematic diagram of the intelligent through-type cylinder processing system;
[0028] Figure 2 for Figure 1 A schematic diagram of the structure;
[0029] Figure 3 It is a schematic diagram of the back structure of the intelligent through-type cylinder processing system;
[0030] Figure 4 for Figure 3 Schematic diagram of the structure at B
[0031] Figure 5 It is a structural schematic diagram of a processing machine;
[0032] Figure 6 for Figure 5 Schematic diagram of the structure at C;
[0033] Figure 7 It is a structural schematic diagram of the feeding component;
[0034] Figure 8 It is a structural schematic diagram of the blanking component;
[0035] Fig. 9 This is the process flow chart of the intelligent through-type cylinder machining system;
[0036] Fig.10 This is a schematic diagram of the working status of the blowing component.
[0037] Figure numerals: feeding assembly 1, cylinder frame 11, cylinder conveyor belt 12, hydraulic ejector rod 13, processing machine tool 2, slide rail 21, first slide rail 211, second slide rail 212, cylinder centering sleeve rod 22, turning assembly 3, turning seat 31, turning platform 32, tool holder 33, motor 34, first clamping assembly 4, horizontal axis fixing rod 41, motor 42, second clamping assembly 5, clamp housing 51, hydraulic push rod 52, air hole 521, spring valve 522, C-type clamp 53, roller 54, blowing assembly 6, first air cylinder 61, second air cylinder 62, hose 63, expansion air storage chamber 64, valve stem 65, unloading assembly 7, material forming table 71, material picking claw 72. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0039] Embodiment 1
[0040] like Figures 1 to 9As shown, the remarkable features of the intelligent through-type cylinder processing system are its high efficiency and degree of automation. The system mainly consists of a feeding component 1, a processing machine 2, a slide rail 21, a turning component 3, a first clamping component 4, a second clamping component 5, a blowing component 6, a cylinder centering sleeve 22 and a feeding component 7. The feeding component 1 is responsible for feeding the cylinder and other workpieces into the processing area. The processing machine 2 is responsible for performing specific processing tasks, including two groups of turning components 3 installed on the slide rail 21. These turning components 3 are symmetrically arranged on the slide rail 21 so as to accurately turn both sides of the cylinder. In order to better fix and process the cylinder, the first clamping component 4 is arranged on both sides of the turning component 3. These components work together to process a clamping groove on the outer wall of the cylinder. The second clamping component 5 is located between the two groups of turning components 3. It further fixes the cylinder by cooperating with the clamping groove on the outer wall of the cylinder to ensure stability and precision during the processing. In order to ensure the processing quality and efficiency, the blowing assembly 6 is installed on the second clamping assembly 5. Before the second clamping assembly 5 clamps the cylinder, the blowing assembly 6 will clean the machined clamping groove to remove any debris or dirt that may affect the processing quality. In addition, the slide rail 21 is also equipped with a cylinder centering sleeve 22, which helps to ensure the correct centering and positioning of the cylinder during the processing. A blanking assembly 7 is provided on the other side of the processing machine 2, which is used to remove the finished cylinder from the system after the processing is completed, in preparation for the processing of the next workpiece. The design of the entire system focuses on improving production efficiency, processing accuracy and the level of automation of operations. Through the precise collaboration of various components, efficient, stable and precise processing of the cylinder is achieved.
[0041] like Figure 7 As shown, the feeding assembly 1 includes a cylinder frame 11, which is used to support and stabilize the entire assembly. On one side of the cylinder frame 11, a cylinder conveyor belt 12 is provided for conveying materials or workpieces from the cylinder frame to a hydraulic ejector rod 13. The other end of the cylinder conveyor belt 12 is provided with a hydraulic ejector rod 13, which is used to push the cylinder from the conveyor belt to the processing machine tool, and at the same time, is used to push the cylinder from the processing machine tool to the unloading assembly.
[0042] like Figure 5 As shown, the design of the turning assembly 3 embodies a high degree of modularity and precision, and its main structure includes a turning seat 31 slidably arranged on the slide rail 21. A turning platform 32 is installed on the turning seat 31, and the platform 32 is responsible for supporting a tool holder 33, on which a tool is installed for actual turning processing operations. The turning platform 32 can slide on the turning seat 31. Such a design allows the tool to move precisely along the axial direction of the cylinder to achieve the required processing trajectory. At the same time, the turning seat 31 is also equipped with a screw motor 34, which is responsible for driving the sliding of the turning platform 32, thereby controlling the movement speed and accuracy of the tool.
[0043] like Figure 3 and Figure 4 As shown, the first clamping assembly 4 is designed to provide stable clamping of the cylinder barrel during the machining process, ensuring the position accuracy and repeatability of the workpiece during the turning process. The clamping assembly 4 includes a transverse axis fixing rod 41, which is a rod fixed in the transverse direction, and its function is to serve as a supporting structure of the clamping mechanism. A motor 42 is provided at one end of the transverse axis fixing rod 41. The function of this motor 42 is to drive the cylinder barrel to perform pre-turning and turn a clamping groove on the cylinder barrel wall. During the machining process, the first clamping assembly 4 ensures the stable placement of the cylinder barrel on the turning platform 32 by working in coordination with the turning assembly 3, so that the tool on the tool holder 33 can accurately perform turning processing. The setting of the first clamping assembly 4 and the motor reflects the careful consideration of the design of the entire system, aiming to improve the automation level and operating efficiency of the machining system.
[0044] like Figure 5 As shown, the first slide rail 211 and the second slide rail 212 constitute a double slide rail system for supporting the movement of the turning seat 31. The height of the first slide rail 211 is slightly higher than the second slide rail 212. Such a design helps to optimize the processing process of the workpiece, reduce vibration during the cutting process and improve cutting accuracy. The turning seat 31 can slide on the slide rail to achieve different processing positions of the workpiece. The turning assembly 3 is at a 45° angle with the processing machine 2, which helps to improve processing flexibility, allowing the turning assembly 3 to cut at a more unique or more effective angle.
[0045] like Figure 1 and Figure 2 As shown, the clamp housing 51 is the main structure of the assembly, which provides a mounting platform for the hydraulic push rod 52 and the C-type clamp 53. This design allows the clamping assembly to fix or move the workpiece during mechanical operation. The hydraulic push rod 52 is the power source of the second clamping assembly 5. They extend or retract under the drive of the hydraulic system to achieve the clamping or release of the workpiece. The C-type clamp 53 is the part of the second clamping assembly 5 that is used to actually clamp the workpiece. This design of the C-type clamp can provide a larger clamping force while adapting to workpieces of different shapes and sizes. Rollers 54 are also provided on the C-type clamp 53, which can increase the smoothness of the workpiece during movement, reduce friction, and protect the surface of the workpiece from scratches. The presence of the rollers 54 allows the workpiece to move more smoothly during the clamping process, which is particularly important in operations that require precise positioning.
[0046] like Figure 2 , Figure 6 and Fig.10As shown, the air hole 521 is provided to cooperate with the air blowing assembly 6 to realize the function of blowing and cleaning the clamping groove. The air blowing assembly 6 is an auxiliary device in the system, which is mainly composed of a first air cylinder 61, a second air cylinder 62 and a hose 63. The first air cylinder 61 is arranged on the clamp housing 51, and it is used to provide a source of compressed air. The second air cylinder 62 is telescopically arranged on the first air cylinder 61. In this design, when the second clamping assembly 5 slides on the processing machine, the turning platform 32 pushes the second air cylinder 62 to compress the air, and the compressed air is stored in the expansion air storage chamber 64 through the hose 63. When the turning platform 32 continues to advance, the valve stem 65 is arranged on the turning platform 32 to push open the spring valve 522, and the compressed air is blown out from the air hole 521 to clean the surface of the clamping groove. After the clamping is completed, the turning platform 32 withdraws, and the second air cylinder 62 is reset while sucking air into the expansion air storage chamber 64 from the air hole 521. After the second air cylinder 62 is completely reset, the valve stem 65 also withdraws and resets from the spring valve 522, and the spring valve 522 is closed, completing the suction and storage of compressed air, and this cycle is repeated. Such a multifunctional design improves the flexibility and efficiency of the equipment, while also ensuring the quality of operation and the safety of the workpiece.
[0047] like Figure 8 As shown, the unloading assembly 7 is an important part of the automated production line. Its main function is to remove the finished workpiece from the production line during the production process to facilitate subsequent processing. The unloading assembly 7 includes a material table 71 and a material-taking claw 72, which is designed to improve production efficiency and the degree of automation of workpiece processing. The material table 71 is the main platform of the unloading assembly 7, which is used to temporarily store the finished workpiece. The workpiece waits to be taken away on the material table or transferred to the next production stage by the automatic transmission system. The material-taking claw 72 is located behind the material table 71. It is an automatic gripping device for transporting the cylinder barrel processed in the processing machine 2 to the material table 71. The operation of the material-taking claw 72 is automatically controlled by the control system, and it can be activated by pressing a button or in a programmed automated process. In general, the design of the unloading assembly 7 is intended for the end processing link of the automated production line. Through the coordinated use of the material table 71 and the material-taking claw 72, the production efficiency can be greatly improved, the manual intervention can be reduced, and the production cost can be reduced.
[0048] Embodiment 2
[0049] like Fig. 9 As shown, an intelligent through-type cylinder processing method comprises the following steps:
[0050] Step 1. Expected ejection process: eject the cylinder to be processed placed on the cylinder rack to the processing machine tool 2 through the feeding assembly 1;
[0051] Step 2. Pre-turning process: After the cylinder is ejected to the processing machine tool 2, the cylinder centering sleeve 22 is inserted into the cylinder for centering, and at the same time, the turning platform 32 turns a clamping groove on the cylinder wall;
[0052] Step 3. Turning process: The second clamping assembly 5 clamps the cylinder along the clamping groove turned out in S2, and at the same time, the cylinder centering sleeve rod 22 drives the cylinder to rotate and turn;
[0053] Step 4. Material unloading process: After turning is completed, the cylinder barrel continues to be ejected into the unloading assembly 7 for unloading.
[0054] This processing method involves four main processes: pre-ejection, pre-turning, turning and finished material unloading. Each process is part of the automated process, aiming to improve production efficiency, processing accuracy and safety. This processing method has a high degree of automation. The entire processing process is controlled by automated equipment such as the feeding component 1, the turning platform 32, the second clamping component 5 and the unloading component 7, which reduces manual intervention and improves production efficiency; the processing accuracy is high, and the cylinder centering sleeve 22 is used for centering to ensure the position accuracy of the cylinder during the turning process. The centering sleeve 6 drives the cylinder to rotate, making the turning more precise and improving the quality of the workpiece; the production efficiency is improved, each step of the process is closely connected, and the workpiece flows quickly between the processing machine 2 and the unloading component 7, reducing waiting and conversion time and improving the overall production efficiency; the safety is enhanced, and the use of automated equipment reduces the direct contact between workers and mechanical equipment, reducing the risk of work-related injuries. At the same time, the automated equipment can work continuously and stably, reducing the risk caused by human operating errors; it is easy to monitor and maintain, and the automated production line is usually equipped with an advanced monitoring system that can monitor the equipment status and production progress in real time, so as to facilitate timely discovery and resolution of problems. In addition, the maintenance of automated equipment is usually standardized, which is convenient for technicians to perform maintenance and troubleshooting; it has strong adaptability. This set of processing methods can adapt to the processing of cylinders of different sizes and types. By adjusting the equipment and procedures, it can quickly switch to the production of different products, which improves production flexibility.
[0055] In summary, this processing method achieves efficient, precise and safe production through the design of automated equipment and processes, while reducing labor costs and production risks, and improving overall processing quality and production benefits.
[0056] Working process
[0057] The following is the working process of the intelligent through-type cylinder processing system: First, the feeding assembly 1 feeds the cylinder into the processing area through the hydraulic ejector rod 13. The processing machine 2 is ready to perform the processing task, in which the two groups of turning assemblies 3 on the slide rail 21 are symmetrically arranged on both sides of the cylinder for precise turning of the cylinder. The first clamping assembly 4 is located on both sides of the turning assembly 3 and is responsible for fixing and processing the cylinder. The horizontal axis fixing rod 41 in the first clamping assembly 4 is inserted into the cylinder, and the motor 42 drives the horizontal axis fixing rod 41 and the cylinder to rotate. At this time, the turning assembly 3 set on the slide rail 21 starts processing and turns a clamping groove on the wall of the cylinder.
[0058] The second clamping assembly 5 is located between the two groups of turning assemblies 3. After the clamping groove is processed, the second clamping assembly 5 further fixes the cylinder by cooperating with the clamping groove on the outer wall of the cylinder. At this time, the turning assembly 3 slides to the processing position on the slide rail 21 to turn the two sides of the cylinder. The blowing assembly 6 is installed on the second clamping assembly 5. Before clamping the cylinder, the machined clamping groove is cleaned to remove any debris or dirt that may affect the processing quality. The slide rail 21 is also equipped with a cylinder centering sleeve 22. After the second clamping assembly 5 clamps the cylinder, the first clamping assembly 4 withdraws from the cylinder, and the centering sleeve 22 is inserted into the cylinder. While ensuring the center consistency of the cylinder, the cylinder is driven to rotate and cooperate with the turning assembly 3 for turning. After the processing is completed, the hydraulic ejector rod 13 continues to eject and pushes the processed cylinder to the unloading assembly 7. The material claw 72 in the unloading assembly 7 transfers the finished cylinder to the material table 71 and prepares for the processing of the next workpiece. The entire system achieves efficient, stable and precise processing of the cylinder barrel through the precise collaboration of various components.
[0059] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0060] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0061] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. An intelligent through-type cylinder processing system, comprising a feeding assembly (1), a processing machine tool (2) being arranged on one side of the feeding assembly (1), a slide rail (21) being arranged on the processing machine tool (2), and a material discharge assembly (7) being arranged on the other side of the processing machine tool (2), characterized in that: Two groups of turning assemblies (3) are symmetrically arranged on the slide rail (21) for turning the two sides of the cylinder barrel respectively. First clamping assemblies (4) are arranged on both sides of the turning assemblies (3). The first clamping assemblies (4) cooperate with the turning assemblies (3) to turn a clamping groove on the outer wall of the cylinder barrel. A second clamping assembly (5) is also arranged between the turning assemblies (3). The second clamping assembly (5) cooperates with the clamping groove turned on the outer wall of the cylinder barrel to further fix the cylinder barrel. A blowing assembly (6) is also arranged on the second clamping assembly (5). The blowing assembly (6) blows and cleans the turned clamping groove before the second clamping assembly (5) clamps the cylinder barrel. A cylinder barrel centering sleeve (22) is also arranged on the slide rail (21); The turning assembly (3) comprises a turning seat (31) slidably arranged on a slide rail (21), a turning platform (32) slidably arranged on the turning seat (31), a tool holder (33) arranged on the turning platform (32), and a screw motor (34) connected to the turning platform (32) is also arranged on the turning seat (31); The second clamping assembly (5) comprises a clamp housing (51), two groups of hydraulic push rods (52) are symmetrically arranged in the clamp housing (51), the rod heads of the hydraulic push rods (52) are provided with C-shaped clamping heads (53), and the C-shaped clamping heads (53) are also provided with rollers (54); The hydraulic push rod (52) is also provided with an air hole (521), and a spring valve (522) is arranged in the air hole (521); The blowing assembly (6) comprises a first air cylinder (61) arranged on the fixture housing (51), a second air cylinder (62) being telescopically arranged on the first air cylinder (61), a hose (63) being further arranged on the first air cylinder (61) and connected to the air hole (521), an expansion air storage chamber (64) being further arranged in the middle section of the hose (63), and the blowing assembly (6) further comprises a valve stem (65) arranged on the turning platform (32) and used for ejecting the spring valve (522).
2. The intelligent through-type cylinder processing system according to claim 1 is characterized in that: The feeding assembly (1) comprises a cylinder frame (11), a cylinder conveyor belt (12) is arranged on one side of the cylinder frame (11), and a hydraulic ejector rod (13) is arranged on the other end of the cylinder conveyor belt (12).
3. The intelligent through-type cylinder machining system according to claim 1, characterized in that: The first clamping assembly (4) comprises a transverse axis fixing rod (41), and a motor (42) is provided at one end of the transverse axis fixing rod (41).
4. The intelligent through-type cylinder machining system according to claim 1, characterized in that: The slide rail (21) is divided into a first slide rail (211) and a second slide rail (212); the height of the first slide rail (211) is slightly higher than that of the second slide rail (212); and the turning assembly (3) arranged on the slide rail (21) forms an angle of 45° with the processing machine tool (2).
5. The intelligent through-type cylinder machining system according to claim 1, characterized in that: The material unloading assembly (7) comprises a material forming platform (71), and a material taking claw (72) is arranged at the rear of the material forming platform (71).
6. A processing method using the intelligent through-type cylinder processing system described in any one of 1-5, characterized in that: The following steps are involved: S1. Ejection process: eject the cylinder to be processed placed on the cylinder rack to the processing machine tool (2) through the feeding assembly (1); S2. Pre-turning process: After the cylinder is ejected to the processing machine tool (2), the cylinder centering sleeve (22) is inserted into the cylinder for centering, and at the same time, the turning platform (32) turns a clamping groove on the cylinder wall; S3. Turning process: The second clamping assembly (5) clamps the cylinder along the clamping groove in S2, and the cylinder centering sleeve (22) drives the cylinder to rotate for turning; S4. Material unloading process: After turning is completed, the cylinder barrel continues to be ejected into the unloading assembly (7) for unloading.
Citation Information
Patent Citations
Intelligent vertical cylinder barrel machining device
CN209125477U
Cylinder boring device and method for processing cylinder using the device
CN101337287A
Double-system jack cylinder barrel vehicle
CN114406294A