Large-area arc-shaped baked paint aluminum plate suspended ceiling installation auxiliary device and construction method thereof

Abstract

The application discloses a large-area arc-shaped baked paint aluminum plate suspended ceiling installation auxiliary device and a construction method thereof, and belongs to the technical field of construction equipment. The device comprises a movable base provided with a ground locking support plate, a bearing platform which is installed on the movable base in a liftable manner, a driving structure installed on the movable base, a first containing box installed on the bearing platform, a box opening of the first containing box being connected with an elastic sealing film, a partition plate being connected with the middle part of the first containing box, a sealed cavity being formed between the partition plate and the elastic sealing film, an inflation mechanism being installed on the lower part of the first containing box and being used for adjusting the air pressure in the sealed cavity, two rows of conformal support structures being arranged on the opposite sides of the box opening, the conformal support structure comprising a suction cup and a plurality of length-adjustable support rods, the plurality of support rods being vertically arranged on the bearing platform, the upper ends of the plurality of support rods being spherically hinged to the suction cup, and the plurality of support rods being arranged along the circumferential direction of the suction cup. The application solves the problem of low installation and construction efficiency of the existing large-area arc-shaped baked paint aluminum plate suspended ceiling.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of building construction, in particular to a large-area arc-shaped baked-finish aluminum plate suspended ceiling installation auxiliary device and a construction method thereof. BACKGROUND

[0002] The suspended ceiling refers to a kind of decoration of the top decoration of a house living environment. At present, two workers are needed to hold the arc-shaped baked-finish aluminum plate to the fixed position, and the arc-shaped baked-finish aluminum plate is tightly combined with the keel by force, and another worker gradually fixes it from one side to the other side by using self-tapping screws. Since it takes time and effort to hold the plate, the workers need to rest frequently, which greatly reduces the work efficiency.

[0003] Since the suspended ceiling adopts a large-area arc-shaped design, a plurality of aluminum plates with different arc shapes need to be combined and used for splicing. However, the existing device is difficult to effectively support and fix the aluminum plates with different arc shapes, and when facing the aluminum plates with baked finish, if the limiting is improper or the material of the limiting device is not appropriate, the baked-finish layer will be damaged or the paint surface will fall off, resulting in the scrap of the baked-finish aluminum plate. SUMMARY

[0004] In order to overcome the defects of the prior art, the present application provides a large-area arc-shaped baked-finish aluminum plate suspended ceiling installation auxiliary device and a construction method thereof to solve the problem of low installation and construction efficiency of the existing large-area arc-shaped baked-finish aluminum plate suspended ceiling.

[0005] To achieve the above-mentioned purpose, a large-area arc-shaped baked-finish aluminum plate suspended ceiling installation auxiliary device is provided, which comprises:

[0006] A mobile base is provided with a ground locking support plate for locking the mobile base;

[0007] A bearing platform is installed on the mobile base in a liftable manner, and the mobile base is provided with a driving structure for driving the bearing platform;

[0008] A first accommodating box is installed on the bearing platform, the top of the first accommodating box is formed with a box opening, the box opening is connected with an elastic sealing film for supporting the arc-shaped baked-finish aluminum plate, the middle part of the first accommodating box is connected with a partition plate, a sealed cavity is formed between the partition plate and the elastic sealing film, and the lower part of the first accommodating box is provided with an inflation mechanism for adjusting the air pressure in the sealed cavity;

[0009] Two rows of conformal support structures are arranged on the opposite sides of the box opening, the conformal support structure comprises a suction cup for adsorbing the outer side of the arc-shaped baked-finish aluminum plate and a plurality of length-adjustable support rods, the plurality of support rods are vertically arranged on the bearing platform, the upper ends of the plurality of support rods are ball-hinged to the suction cup, and the plurality of support rods are arranged along the circumferential direction of the suction cup.

[0010] Further, the mobile base is provided with a plurality of first rollers.

[0011] Further, opposite sides of the mobile base are respectively provided with a plurality of second rollers, two guide rails are laid on the ground, and the second rollers on the opposite sides of the mobile base slide on the two guide rails.

[0012] Further, a vertically arranged air cylinder is connected to the side of the mobile base, and the lower end of the air cylinder is connected to the ground locking support plate.

[0013] Further, the driving structure comprises:

[0014] a guide rod vertically arranged on the mobile base, a vertical through hole is formed on one side of the bearing platform, and the guide rod slides in the through hole;

[0015] a screw rod arranged in the same direction as the guide rod, rotatably mounted on the mobile base, a sliding block is connected to the other side of the bearing platform, a threaded hole is formed in the sliding block, and the screw rod is screwed into the threaded hole;

[0016] an electric motor mounted on the mobile base and drivingly connected to the screw rod.

[0017] Further, the inflation mechanism comprises:

[0018] a gas pump mounted in the first accommodating box;

[0019] a gas conveying pipe connected to the sealed cavity and the gas pump.

[0020] Further, the elastic sealing film is a rubber film or an elastic cloth.

[0021] Further, the support rod is an electric hydraulic push rod.

[0022] Further, the suction cup is connected with a vacuum pump through the gas pipe.

[0023] The present application provides a construction method of a large-area arc-shaped baked paint aluminum plate suspended ceiling installation auxiliary device, comprising the following steps:

[0024] moving the mobile base to the lower side of the installation position of the arc-shaped baked paint aluminum plate, and locking the mobile base through the ground locking support plate;

[0025] turning on the inflation mechanism to increase the air pressure in the sealed cavity, and placing the arc-shaped baked paint aluminum plate on the elastic sealing film of the first accommodating box;

[0026] adjusting the posture of the arc-shaped baked paint aluminum plate so that the posture of the arc-shaped baked paint aluminum plate is adapted to the designed installation posture;

[0027] Adjusting the length of the plurality of support rods of the two rows of conformal support structures and rotating the suction cups of the two rows of conformal support structures to enable the suction cups to be adsorbed to the outer side of the arc-shaped baked-finish aluminum plate, so that the two rows of conformal support structures lock the posture of the arc-shaped baked-finish aluminum plate;

[0028] Lifting the bearing platform by driving the bearing platform through the driving structure, so that the arc-shaped baked-finish aluminum plate is arranged at the installation position in a designed installation posture.

[0029] The large-area arc-shaped baked-finish aluminum plate ceiling installation auxiliary device has the advantages that the posture of the arc-shaped baked-finish aluminum plate is locked through the elastic sealing film and the conformal support structure, the expansion support of the elastic sealing film can meet the support requirements of arc-shaped baked-finish aluminum plates of different shapes, and the contact surface between the elastic sealing film and the arc-shaped baked-finish aluminum plate is soft, so that the baked-finish coating is not damaged. On the other hand, the height of the arc-shaped baked-finish aluminum plate is adjusted up and down through the driving structure, so that the arc-shaped baked-finish aluminum plate can be stably arranged at the installation position in a designed posture for workers to fix and install, the installation efficiency of the large-area arc-shaped baked-finish aluminum plate ceiling is improved, and the labor intensity of the construction personnel is reduced.

[0030] The conformal support structure of the large-area arc-shaped baked-finish aluminum plate ceiling installation auxiliary device adjusts the setting angle of the suction cup through the height adjustment of the support rod, so that the suction cup can be closely attached to the outer wall of the arc-shaped baked-finish aluminum plate and adsorbed and fixed. BRIEF DESCRIPTION OF DRAWINGS

[0031] Other features, objects, and advantages of the application will become more apparent from the following detailed description of non-limiting embodiments, read in conjunction with the accompanying drawings:

[0032] Figure 1 FIG. 1 is a structural schematic diagram of a large-area arc-shaped baked-finish aluminum plate ceiling installation auxiliary device according to an embodiment of the present application.

[0033] Figure 2 FIG. 4 is a structural schematic diagram of the inside of a moving base according to an embodiment of the present application.

[0034] Figure 3 FIG. 5 is a front view of the moving base according to an embodiment of the present application.

[0035] Figure 4 FIG. 6 is a structural schematic diagram of a screw rod according to an embodiment of the present application.

[0036] Figure 5 FIG. 7 is a structural schematic diagram of the inside of a first containing box according to an embodiment of the present application.

[0037] Figure 6 FIG. 8 is a structural schematic diagram of a conformal support structure according to an embodiment of the present application. DETAILED DESCRIPTION

[0038] The application will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related application, and not to limit the application. In addition, it should be noted that only the parts related to the application are shown in the drawings for ease of description.

[0039] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and embodiments.

[0040] Referring to Figures 1 to 6 The present application provides a large-area arc-shaped baked paint aluminum plate ceiling installation auxiliary device, comprising: a mobile base 1, a bearing platform 2, a first containing box 3, a conformal support structure 4.

[0041] In this embodiment, the mobile base 1 is a mobile base. The mobile base 1 is provided with a ground locking support plate 13. The ground locking support plate 13 is used to lock the mobile base 1 to avoid the mobile base moving on the construction site.

[0042] Specifically, in this embodiment, the side of the mobile base 1 is connected with a vertically arranged air cylinder 14. The lower end of the air cylinder 14 is connected to the ground locking support plate 13.

[0043] The mobile base 1 is provided with a plurality of first rollers 11.

[0044] In addition, the opposite sides of the mobile base 1 are respectively provided with a plurality of second rollers 12. Two guide rails are laid on the ground. The second rollers 12 on the opposite sides of the mobile base 1 slide on the two guide rails.

[0045] When the second rollers of the mobile base slide on the guide rails, the first rollers are not in contact with the ground. Through the arrangement of the guide rails, the accuracy of the setting position of the mobile base can be improved. The guide rails can be arranged along the laying path of the large-area arc-shaped baked paint aluminum plate.

[0046] In this embodiment, the outer arc surface of the large-area arc-shaped baked paint aluminum plate is arranged downward.

[0047] Referring to Figure 2 In this embodiment, the upper part of the mobile base is formed with a plurality of storage grooves. One storage groove is used to install a storage battery, which provides power for the device. The other storage grooves are used to place various tools or other objects.

[0048] The bearing platform 2 is liftably installed on the mobile base 1. The mobile base 1 is provided with a driving structure for driving the bearing platform 2 to lift up and down.

[0049] Specifically, the driving structure comprises: a guide rod 21, a screw rod 22, a motor 23, and a sliding block 24.

[0050] The guide rod 21 is vertically arranged on the moving base 1. The side of the bearing platform 2 is provided with a vertical through hole. The guide rod 21 is slidably arranged in the through hole.

[0051] The screw rod 22 is arranged in the same direction as the guide rod 21. The screw rod 22 is rotatably arranged on the moving base 1. The other side of the bearing platform 2 is connected with a sliding block 24. The sliding block 24 is provided with a threaded hole. The screw rod 22 is screwed into the threaded hole.

[0052] The motor 23 is arranged on the moving base 1 and is drivingly connected with the screw rod 22.

[0053] In this embodiment, two guide rods are arranged on one side of the moving base, and two screw rods are arranged on the other side of the moving base.

[0054] Referring to Figure 4 , the moving base is provided with a machine box. A screw rod is rotatably arranged in the machine box. A motor is arranged on the top of the machine box. The output shaft of the motor is coaxially connected with the screw rod.

[0055] The positions of the machine boxes correspond to the positions of the guide rods. The side of the machine box, which faces the guide rod, is provided with a sliding groove. A sliding block is slidably arranged in the sliding groove.

[0056] Referring to Figure 1 and Figure 5 , a first accommodating box 3 is arranged on the bearing platform 2. The top of the first accommodating box 3 is formed with a box opening. The box opening is connected with an elastic sealing film 31 for supporting the arc-shaped baked paint aluminum plate. The middle of the first accommodating box 3 is connected with a partition plate 32. The partition plate 32 and the elastic sealing film 31 form a sealed cavity. The lower part of the first accommodating box 3 is provided with an inflation mechanism for adjusting the air pressure in the sealed cavity.

[0057] Continuously referring to Figure 5 , the inflation mechanism comprises a gas pump 33 and a gas conveying pipe 34.

[0058] The gas pump 33 is arranged in the first accommodating box 3. The gas conveying pipe 34 is connected with the sealed cavity and the gas pump 33.

[0059] As a preferred embodiment, the elastic sealing film is a rubber film or an elastic cloth. The elastic cloth can have exhaust holes. As long as the inflation amount of the gas pump is greater than the exhaust amount of the elastic cloth, the supporting effect of the elastic cloth can be achieved. The elastic sealing film has a flexible supporting force, which will not wear the surface layer of the large-area arc-shaped baked paint aluminum plate, and at the same time, can form a conformal supporting force on the arc-shaped baked paint aluminum plate.

[0060] In order to improve the stability of the arc-shaped baked paint aluminum plate on the elastic sealing film, conformal supporting structures 4 are further arranged on both sides of the elastic sealing film. The number of the conformal supporting structures 4 is two rows. The two rows of conformal supporting structures 4 are arranged on the opposite sides of the box opening.

[0061] Specifically, the conformal support structure 4 comprises a suction cup 41 and a support rod 42.

[0062] The suction cup 41 is used to adsorb the outer side of the arc-shaped baked-finish aluminum plate. The support rod 42 is in a plurality. The length of the support rod 42 is adjustable. The plurality of support rods 42 are vertically arranged on the support platform 2. The upper end of the plurality of support rods 42 is ball-joint connected to the suction cup 41. The plurality of support rods 42 are arranged along the circumferential direction of the suction cup 41.

[0063] In the embodiment, the support rod 42 is an electric hydraulic push rod.

[0064] Referring to Figure 6 As shown, the suction cup 41 is connected with a vacuum pump 44 through an air pipe 43. In the embodiment, after the disc opening of the suction cup is attached to the outer wall of the arc-shaped baked-finish aluminum plate, the air in the suction cup is quickly removed by the vacuum pump, so that the suction cup is firmly adsorbed on the outer wall of the arc-shaped baked-finish aluminum plate. The posture of the arc-shaped baked-finish aluminum plate is shaped by the two rows of conformal support structures.

[0065] The present application provides a construction method of a large-area arc-shaped baked-finish aluminum plate suspended ceiling installation auxiliary device, comprising the following steps:

[0066] S1, moving the mobile base 1 to the lower side of the installation position of the arc-shaped baked-finish aluminum plate, and locking the mobile base 1 by the ground locking plate 13.

[0067] S2, turning on the inflation mechanism to increase the air pressure in the sealed cavity, and placing the arc-shaped baked-finish aluminum plate on the elastic sealing film 31 of the first containing box 3.

[0068] S3, adjusting the posture of the arc-shaped baked-finish aluminum plate, so that the posture of the arc-shaped baked-finish aluminum plate is adapted to the designed installation posture.

[0069] S4, adjusting the length of the plurality of support rods 42 of the two rows of conformal support structures 4 and rotating the suction cup 41 of the two rows of conformal support structures 4 to adsorb the outer side of the arc-shaped baked-finish aluminum plate, so that the two rows of conformal support structures 4 lock the posture of the arc-shaped baked-finish aluminum plate.

[0070] S5, driving the support platform 2 by the driving structure to lift the support platform 2, so that the arc-shaped baked-finish aluminum plate is arranged at the installation position in the designed installation posture, so as to carry out the subsequent fixed installation of the arc-shaped baked-finish aluminum plate.

[0071] The large-area arc-shaped baked paint aluminum plate ceiling mounting auxiliary device of the present application realizes the locking of the posture of the arc-shaped baked paint aluminum plate through the elastic sealing film and the conformal support structure, the expansion support of the elastic sealing film can meet the support requirements of arc-shaped baked paint aluminum plates of different shapes, and the contact surface between the elastic sealing film and the arc-shaped baked paint aluminum plate is soft, so it will not cause damage to the baked paint coating. On the other hand, the height of the arc-shaped baked paint aluminum plate is adjusted up and down through the driving structure, so that the arc-shaped baked paint aluminum plate can be stably set at the mounting position in the designed posture for workers to fix and install.

[0072] The conformal support structure of the large-area arc-shaped baked paint aluminum plate ceiling mounting auxiliary device of the present application adjusts the setting angle of the suction cup through the height adjustment of the support rod, so that the suction cup can be closely attached to the outer wall of the arc-shaped baked paint aluminum plate and be adsorbed and fixed.

[0073] Further, the vacuum pump can extract air from the suction cup through the air pipe, thereby achieving the effect of vacuum adsorption, so that the arc-shaped baked paint aluminum plate can be firmly adsorbed and fixed.

[0074] The material of the contact surface between the suction cup and the arc-shaped aluminum plate is rubber material, which is relatively soft and can still be adsorbed when facing different radii, avoiding the problem that the existing device is difficult to effectively support and fix and limit the aluminum plate when facing different radii, and when facing the aluminum plate with baked paint, if the limiting is improper or the material of the limiter is not suitable, it will cause damage to the baked paint layer or the paint surface will fall off, causing the baked paint aluminum plate to be scrapped. Since the entire large-area arc-shaped ceiling adopts a one-time design, the single arc-shaped aluminum plate is missing, and the construction cannot continue, so it needs to be re-ordered, which consumes a lot of time and affects the construction period.

[0075] The above description is only the preferred embodiment of the present application and the explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features can be replaced with the technical features disclosed in the present application (but not limited to) having similar functions to form technical solutions.

Claims

1. An auxiliary device for installing large-area curved painted aluminum panel ceilings, characterized in that, include: A movable base, wherein the movable base is equipped with a ground-locking support plate for locking the movable base; The support platform is vertically mounted on the movable base, and the movable base is equipped with a drive structure for driving the support platform. A first container is installed on the support platform. The top of the first container has an opening, and the opening is connected to an elastic sealing film for supporting the arc-shaped painted aluminum plate. A partition is connected to the middle of the first container, and a sealed cavity is formed between the partition and the elastic sealing film. An inflation mechanism for adjusting the air pressure in the sealed cavity is installed at the bottom of the first container. Two rows of conformal support structures are arranged on opposite sides of the box opening. The conformal support structure includes a suction cup for adsorbing the outer side of the arc-shaped painted aluminum plate and multiple support rods of adjustable length. The multiple support rods are erected on the support platform. The upper end of the multiple support rods is ball-jointed to the suction cup. The multiple support rods are arranged along the circumferential direction of the suction cup. The movable base is equipped with multiple first rollers; Multiple second rollers are installed on opposite sides of the movable base, and two guide rails are laid on the ground. The second rollers on opposite sides of the movable base slide on the two guide rails. A vertically arranged cylinder is connected to the side of the movable base, and the lower end of the cylinder is connected to the ground-locking support plate. The driving structure includes: A guide rod is erected on the movable base, and a vertically arranged through hole is opened on one side of the support platform, in which the guide rod slides. A screw rod arranged in the same direction as the guide rod is rotatably mounted on the movable base. A slider is connected to the other side of the support platform. The slider has a threaded hole, and the screw rod is screwed into the threaded hole. The motor is mounted on the movable base and is connected to the screw for transmission.

2. The auxiliary device for installing large-area arc-shaped painted aluminum panel ceilings according to claim 1, characterized in that, The inflation mechanism includes: An air pump is installed inside the first accommodating box; An air supply pipe is connected to the sealed cavity and the air pump.

3. The auxiliary device for installing large-area arc-shaped painted aluminum panel ceilings according to claim 1, characterized in that, The elastic sealing film is a rubber film or elastic fabric.

4. The auxiliary device for installing large-area arc-shaped painted aluminum panel ceilings according to claim 1, characterized in that, The support rod is an electro-hydraulic push rod.

5. The auxiliary device for installing large-area arc-shaped painted aluminum panel ceilings according to claim 1, characterized in that, The suction cup is connected to a vacuum pump via an air pipe.

6. A construction method for an auxiliary device for installing a large-area arc-shaped painted aluminum panel ceiling as described in any one of claims 1 to 5, characterized in that, Includes the following steps: Move the movable base below the installation position of the curved painted aluminum plate and lock the movable base with the ground support plate; The inflation mechanism is activated to increase the air pressure in the sealed cavity, and the arc-shaped painted aluminum plate is placed on the elastic sealing film of the first accommodating box. Adjust the posture of the curved painted aluminum plate so that the posture of the curved painted aluminum plate is adapted to the designed installation posture; Adjust the length of multiple support rods of the two rows of conformal support structures and rotate the suction cups of the two rows of conformal support structures so that the suction cups are attached to the outside of the arc-shaped painted aluminum plate, so that the two rows of conformal support structures lock the posture of the arc-shaped painted aluminum plate. The support platform is raised by driving the drive structure, so that the arc-shaped painted aluminum plate is set in the installation position in the designed installation posture.

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