A machine tool for machining face gears

By adjusting the roller position of the end-face gear processing machine tool through hydraulic telescopic rod and adjustment components, the shading problem when clamping the annular workpiece in the prior art is solved, the accurate positioning of the workpiece and multi-dimensional adaptation are achieved, and the processing effect is improved.

CN118616631BActive Publication Date: 2025-07-18ANHUI BODE PRECISION MASCH TECH CO LTD
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Patent Information

Application Number
CN202410886820.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-07-18
Estimated Expiration
2044-07-03

AI Technical Summary

Technical Problem

When existing end-face gear processing machines clamp the annular workpiece, the arc plate may block or hinder the loading, and the position adaptation range of the forging ball is small, resulting in a small range of changes in the size of the machine tool machining gear.

Method used

The hydraulic telescopic rod and adjustment components are used to adjust the positions of the upper pressing roller, inner roller and outer roller, and the annular workpiece is limited by the lower pressing roller and support roller, and the position of the forming convex ring is adjusted during the rotation to ensure the accurate positioning of the workpiece and adapt to different sizes.

Benefits of technology

It improves the position accuracy and machining adaptability of the annular workpiece, avoids workpiece deformation, and enhances the machining range and effect of the machine tool.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a machine tool for end face gear processing in the technical field of end face gear processing, including a fixed seat, a hydraulic telescopic rod and an upper pressing roller. A fixed box, two supporting rollers and two lower pressing rollers are provided on the fixed seat. Four inner rollers, two first side rollers, two second outer rollers and a forming convex ring are provided on the outside of the fixed box. The present invention adjusts the positions of the four inner rollers through a telescopic assembly, adjusts the positions of the two first outer rollers and the second outer rollers through a first adjusting assembly and a second adjusting assembly respectively, and adjusts the position of the upper pressing roller through the hydraulic telescopic rod so as to limit the workpiece and adapt to different workpieces; during the rotation of the workpiece, the position of the forming convex ring is adjusted inward so as to press the side of the annular workpiece, and the positions of the first outer roller, the inner roller and the upper pressing roller are adjusted to make the inner side and the outer side of the annular workpiece maintain an appropriate radius and make the workpiece maintain an appropriate thickness, avoiding deformation of the annular workpiece.
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Description

Technical Field

[0001] The present invention relates to the technical field of face gear processing, and particularly to a machine tool for face gear processing. Background Technique

[0002] A face gear is a gear that mates with a spur gear or a helical gear at a 90-degree shaft intersection angle. Among them, the two perpendicular central axes of the pinion and the face gear can intersect or have an offset distance; it is mainly applied to industries such as helicopters, fishing reels, watches, and bicycles. Its heavy-load and stable transmission characteristics have a relatively wide application space.

[0003] When processing a relatively large face gear, it is usually formed by blank forging, and it is necessary to position and press the ring-shaped workpiece. A machine tool for face gear processing with the patent publication number of CN116393639B includes a machine tool body, a driving device, a limiting device, an outer wall notch forging device, and a forging device. Among them, the outer wall notch forging device includes an arc plate and a forging ball, and the forging assembly includes a forging plate, a plurality of outer forging rollers, a movable forging roller, and a clamping assembly.

[0004] When the above device works, the clamping assembly in the limiting device and the forging device clamps and limits the ring-shaped gear embryo, and the inner side and the outer side of the ring-shaped workpiece are limited by the outer forging roller and the movable forging roller. Furthermore, when the outer wall notch forging device rotates, the forging ball is in close contact with the outer side of the gear workpiece through the arc plate with a resilient pressing effect, and a grooving process is carried out.

[0005] However, when the above device clamps and feeds the gear workpiece, the arc plate has a resilient pressing effect. Therefore, without external force, the positions of the arc plate and the forging ball may cause a certain blockage or hindrance to the workpiece, affecting the feeding and limiting of the workpiece; and the position adaptation range of the forging ball is small, resulting in a small change range of the sizes of the gears that the machine tool can process.

[0006] Based on this, the present invention designs a machine tool for face gear processing to solve the above problems. Summary of the Invention

[0007] The purpose of the present invention is to provide a machine tool for face gear processing to solve the problems raised in the above background technique.

[0008] To achieve the above purpose, the present invention provides the following technical solutions:

[0009] A machine tool for machining face gears, comprising a fixed base and a top plate located above the fixed base. Symmetrically arranged moving grooves are provided on the left and right sides of the fixed base. Moving components are arranged in the moving grooves and are connected to the top plate through two moving components. The lower part of the top plate is commonly connected with a lifting plate through two hydraulic telescopic rods. Two upper pressing rollers are symmetrically arranged on the left and right sides of the lower part of the lifting plate and are rotatably connected thereto.

[0010] In the middle of the top surface of the fixed base, a cylindrical fixed box is provided. A plurality of vertical side plates are uniformly fixed along the circumferential direction on the outer side of the fixed box. A support roller is rotatably connected between the front and rear two side plates and the fixed box. A lower pressing roller is rotatably connected between the left and right two side plates and the fixed box. The support roller and the lower pressing roller have the same structure. The outer end of the lower pressing roller is connected with a motor, and the lower pressing roller is located below the upper pressing roller.

[0011] Four inner rollers are uniformly arranged along the circumferential direction on the outer side of the fixed box, and the positions of the inner rollers are staggered from those of the support roller and the lower pressing roller. The top end and the bottom end of the inner roller are respectively rotatably connected with a telescopic plate. The telescopic plate is arranged along the radial direction of the fixed box, and the inner end extends into the fixed box and is connected with a telescopic component.

[0012] Two first sliding grooves and two second sliding grooves are uniformly arranged along the circumferential direction on the bottom surface of the fixed base, and the first sliding grooves and the second sliding grooves are arranged at intervals. A first slider is connected in the first sliding groove through a first adjusting component. A vertical first outer roller is rotatably connected to the first slider. A second slider is connected in the second sliding groove through a second adjusting component. A vertical second outer roller is rotatably connected to the second slider. A forming convex ring is provided on the upper part of the second outer roller.

[0013] Preferably, the telescopic component includes a vertical worm rotatably connected to the center of the fixed box. Four worm wheels are uniformly meshed on the worm along the circumferential direction. The worm wheels are rotatably connected to the fixed box and are coaxially fixed with third gears. Tooth grooves are provided on the opposite side surfaces of the two telescopic plates on the same inner roller, and a plurality of teeth are uniformly fixed along the length direction of the tooth grooves. And the telescopic plate is meshed with a first gear through the teeth. A second gear is commonly meshed between the first gear and the corresponding third gear, and both the first gear and the second gear are rotatably connected to the fixed box.

[0014] Preferably, the first adjusting component includes a first screw rod rotatably connected in the first sliding groove. The first screw rod is in threaded connection with the first slider. The inner end of the first screw rod extends into the fixed box and is fixed with a first bevel gear. The bottom of the worm is rotatably connected with a first bevel gear ring. Both the two first bevel gears are meshed with the first bevel gear ring, and a first driving bevel gear is also meshed on one side of the first bevel gear ring. The first driving bevel gear is connected with a motor.

[0015] Preferably, the second adjustment assembly includes a second screw rod rotatably connected to the second chute. The second screw rod is threadedly connected to the second slider. The inner end of the second screw rod extends into the fixed box and is fixed with a second bevel gear. A rotating plate is rotatably connected to the lower part of the worm. A second bevel gear ring is fixed to the bottom of the rotating plate. Both second bevel gears are engaged with the second bevel gear ring. And a second driving bevel gear is also engaged with one side of the second bevel gear ring. The second driving bevel gear is connected to a motor.

[0016] Preferably, the moving assembly includes a moving seat slidably connected to the moving groove. A moving screw rod is threadedly connected to the moving groove. The moving screw rod is rotatably connected to the moving groove and one end extends out of the moving groove and is connected to a motor. A vertical fixing frame is fixed to the rear side of the top of the moving seat. The top plate is fixedly connected to the top end of the fixing frame.

[0017] Preferably, a material supporting plate is arranged above the fixing seat. The material supporting plate is located below the supporting roller and the pressing roller. And a first roller groove which is concave is arranged corresponding to the positions of the supporting roller and the pressing roller. A plurality of vertical spring rods are uniformly fixed to the bottom of the material supporting plate. A vertical spring cylinder is arranged on the top of the fixing seat. The spring rods are slidably connected in the spring cylinders and are connected with springs.

[0018] Two pushing blocks are symmetrically arranged on both sides of the bottom of the fixing seat. Two connecting rods are rotatably connected to the top of each pushing block. And the top ends of the connecting rods are rotatably connected to the corresponding sides of the bottom of the material supporting plate. A cavity is arranged inside the fixing seat. And a transmission assembly is arranged in the cavity. The transmission assembly is correspondingly connected with the moving seat. And a vertical pushing shaft is rotatably connected to the bottom of the pushing block. An axial groove is arranged on the top of the fixing seat along the radial direction. The bottom end of the pushing shaft passes through the axial groove and is correspondingly connected with the rotating assembly.

[0019] Preferably, the transmission assembly includes a circular platform fixed at the center of the inner cavity of the fixing seat. A rotating disk is rotatably connected to the circular platform. A transmission gear ring is fixed to the outer side edge of the rotating disk. A moving rack is fixed to one side of the moving seat close to the fixing seat. Through grooves are arranged on both the moving groove and the side wall of the fixing seat. And the moving rack is engaged with the transmission gear ring through the through groove. A plurality of pushing grooves are uniformly arranged on the rotating disk. The pushing grooves are inclined relative to the radius of the rotating disk. And the bottom end of the pushing shaft passes through the axial groove and extends into the corresponding pushing groove.

[0020] Preferably, inner concave second roller grooves are arranged on the inner side edge and the outer side edge of the material supporting plate corresponding to the positions of each first outer roller, second outer roller and inner roller.

[0021] Preferably, a vertical adjusting groove is arranged on the upper part of the second outer roller corresponding to the position of the forming convex ring. An adjusting block is slidably connected in the adjusting groove. Both ends of the adjusting block are fixedly connected to the inner side wall of the forming convex ring. And a vertical adjusting screw rod is threadedly connected to the center of the adjusting block. The adjusting screw rod is rotatably connected to the adjusting groove and the top end extends out of the second outer roller and is fixed with a turning handle.

[0022] Preferably, brackets are fixed to the tops of the first slider and the second slider, and the tops of the first outer roller and the second outer roller are rotatably connected to the tops of the corresponding brackets.

[0023] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0024] 1. In the present invention, the vertical position of the annular workpiece is limited by the lower pressing roller, the supporting roller and the upper pressing roller, and the horizontal position of the annular workpiece is limited by the inner roller and the first outer roller, and the workpiece is centered, improving the position accuracy of the annular workpiece and facilitating subsequent processing;

[0025] 2. In the present invention, the positions of the four inner rollers are adjusted by the telescopic assembly, the positions of the two first outer rollers and the second outer roller are adjusted by the first adjusting assembly and the second adjusting assembly respectively, and the position of the upper pressing roller is adjusted by the hydraulic telescopic rod to adapt to different workpieces and improve the application range of the device;

[0026] 3. In the present invention, the motor drives the workpiece to rotate through the lower pressing roller, and during the rotation process, the second adjusting assembly continuously adjusts the positions of the second outer roller and the forming convex ring inward to press the side of the annular workpiece;

[0027] 4. During the processing of the present invention, the positions of the first outer roller and the inner roller can be gradually adjusted to keep the inner side and the outer side of the annular workpiece at the corresponding radius positions, and the upper pressing roller and the lower pressing roller are used to keep the annular workpiece at an appropriate thickness, avoiding deformation of other positions of the annular workpiece due to side pressing and improving the processing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.

[0029] Figure 1 It is a schematic structural diagram of the present invention;

[0030] Figure 2 It is a schematic structural diagram of the fixing seat of the present invention;

[0031] Figure 3 It is a schematic internal structure diagram of the fixing box of the present invention;

[0032] Figure 4 It is a schematic inner end structure diagram of the second screw rod of the present invention;

[0033] Figure 5Schematic diagram of the position of the first driving bevel gear of the present invention;

[0034] Figure 6 Schematic diagram of the position of the second driving bevel gear of the present invention;

[0035] Figure 7 Schematic diagram of the structure of the material supporting plate of the present invention;

[0036] Figure 8 Schematic diagram of the positions of the first roller groove and the second roller groove of the present invention;

[0037] Figure 9 Schematic diagram of the structure of the rotating disk of the present invention;

[0038] Figure 10 Schematic diagram of the structure of the forming convex ring of the present invention.

[0039] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0040] 100 - fixed seat, 101 - side plate, 102 - lower pressing roller, 103 - supporting roller, 104 - fixed box, 105 - circular table, 106 - rotating disk, 107 - transmission gear ring, 108 - pushing groove, 109 - shaft groove;

[0041] 200 - moving groove, 201 - moving screw, 202 - moving seat, 203 - fixing frame, 204 - reinforcing rod, 205 - top plate, 206 - hydraulic telescopic rod, 207 - lifting plate, 208 - upper pressing roller, 209 - moving rack;

[0042] 300 - inner roller, 301 - telescopic plate, 302 - first gear, 303 - second gear, 304 - worm gear, 305 - third gear, 306 - worm;

[0043] 400 - first outer roller, 401 - first chute, 402 - first slider, 403 - first screw, 404 - first bevel gear, 405 - first bevel gear ring, 406 - first driving bevel gear;

[0044] 500 - second outer roller, 501 - second chute, 502 - second slider, 503 - rotating plate, 504 - second bevel gear ring, 505 - second screw, 506 - second bevel gear, 507 - second driving bevel gear, 508 - adjusting groove;

[0045] 600 - forming convex ring, 601 - adjusting block, 602 - adjusting screw;

[0046] 700 - material supporting plate, 701 - spring rod, 702 - spring cylinder, 703 - connecting rod, 704 - pushing block, 705 - pushing shaft, 706 - first roller groove, 707 - second roller groove. Detailed implementation manners

[0047] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0048] Embodiment 1

[0049] Please refer to the accompanying drawings. The present invention provides a technical solution:

[0050] It includes a fixed seat 100 and a top plate 205 located above the fixed seat 100. Symmetrically arranged on the left and right sides of the fixed seat 100 are moving grooves 200. Moving components are provided in the moving grooves 200 and are connected to the top plate 205 through two moving components. Below the top plate 205, a lifting plate 207 is commonly connected by two hydraulic telescopic rods 206. Symmetrically and rotatably connected to the left and right of the lower part of the lifting plate 207 are two upper pressing rollers 208;

[0051] In the middle of the top surface of the fixed seat 100 is provided a cylindrical fixed box 104. Along the circumferential direction of the outside of the fixed box 104, a plurality of vertical side plates 101 are evenly fixed. Between the front and rear two side plates 101 and the fixed box 104 is rotatably connected a support roller 103. Between the left and right two side plates 101 and the fixed box 104 is rotatably connected a lower pressing roller 102. The support roller 103 and the lower pressing roller 102 have the same structure. The outer end of the lower pressing roller 102 is connected to a motor, and the lower pressing roller 102 is located below the upper pressing roller 208. The roller surfaces of the upper pressing roller 208 and the lower pressing roller 102 are both provided with conical surfaces, and the bottoms of the upper pressing roller 208 and the lower pressing roller 102 are kept horizontal, with the central axes inclined, so that the workpiece can be kept horizontal under the action of the upper pressing roller 208 and the lower pressing roller 102 and rotate along the circumferential direction;

[0052] Four inner rollers 300 are evenly arranged along the circumferential direction of the outside of the fixed box 104, and the positions of the inner rollers 300 are staggered from those of the support roller 103 and the lower pressing roller 102. The top and bottom ends of the inner rollers 300 are respectively rotatably connected to telescopic plates 301. The telescopic plates 301 are arranged along the radial direction of the fixed box 104, and the inner ends extend into the fixed box 104 and are connected to telescopic components;

[0053] The bottom surface of the fixed seat 100 is evenly provided with two first sliding grooves 401 and two second sliding grooves 501 along the circumferential direction, and the first sliding grooves 401 and the second sliding grooves 501 are arranged at intervals. A first slider 402 is connected in the first sliding groove 401 through a first adjusting component. A vertical first outer roller 400 is rotatably connected to the first slider 402. A second slider 502 is connected in the second sliding groove 501 through a second adjusting component. A vertical second outer roller 500 is rotatably connected to the second slider 502. A forming convex ring 600 is provided on the upper part of the second outer roller 500.

[0054] When machining a gear workpiece, place the annular workpiece on the lower pressing roller 102 and the supporting roller 103, and then adjust the positions of the four inner rollers 300 through the telescopic component. Adjust the position of the annular workpiece through the four inner rollers 300 to make it centered and determine its position. Then adjust the positions of the two first outer rollers 400 through the first adjusting component to make them contact the outer side edge of the annular workpiece. Adjust the position of the second outer roller 500 through the second adjusting component to make the forming convex ring 600 on it contact the outer side wall of the workpiece.

[0055] Start the hydraulic telescopic rod 206 to drive the lifting plate 207 to drive the upper pressing roller 208 to move downward, so that the upper pressing roller 208 tightly presses on the top of the annular workpiece. Thus, the upper and lower sides of the annular workpiece are tightly pressed by the upper pressing roller 208 and the lower pressing roller 102, and drive the lower pressing roller 102 through the motor to make the annular workpiece rotate accordingly.

[0056] During the rotation process, continuously adjust the positions of the second outer roller 500 and the forming convex ring 600 inward through the second adjusting component to press the side edge of the annular workpiece, and gradually adjust the positions of the first outer roller 400 and the inner roller 300 according to the processing requirements to keep the inner side edge and the outer side edge of the annular workpiece at the corresponding radius positions, and keep the annular workpiece at an appropriate thickness through the upper pressing roller 208 and the lower pressing roller 102, avoiding deformation of the remaining positions of the annular workpiece due to side pressing, improving the processing effect, and being able to flexibly adjust the positions of each side roller and pressing roller according to the processing requirements.

[0057] Among them, the telescopic component includes a vertical worm 306 rotatably connected to the center of the fixed box 104. Four worm wheels 304 are evenly meshed with the worm 306 along the circumferential direction. The worm wheels 304 are rotatably connected to the fixed box 104 and coaxially fixed with third gears 305. Tooth grooves are provided on the opposite side surfaces of the two telescopic plates 301 on the same inner roller 300, and a plurality of teeth are evenly fixed along the length direction of the tooth grooves. And the telescopic plate 301 is meshed with a first gear 302 through the teeth. A second gear 303 is jointly meshed between the first gear 302 and the corresponding third gear 305, and both the first gear 302 and the second gear 303 are rotatably connected to the fixed box 104.

[0058] When it is necessary to adjust the position of the inner roller 300, the worm 306 is driven by a motor, and through the transmission of the worm 306 and the worm gear 304, as well as the transmission of the first gear 302, the second gear 303 and the third gear 305, the plurality of telescopic plates 301 drive the corresponding inner rollers 300 to move simultaneously, realizing the synchronous adjustment of the four inner rollers 300.

[0059] Among them, the first adjustment component includes a first screw rod 403 rotatably connected to the first chute 401. The first screw rod 403 is threadedly connected to the first slider 402. The inner end of the first screw rod 403 extends into the fixed box 104 and is fixed with a first bevel gear 404. A first bevel gear ring 405 is rotatably connected to the bottom of the worm 306. Both first bevel gears 404 are engaged with the first bevel gear ring 405. And a first driving bevel gear 406 is also engaged with one side of the first bevel gear ring 405. The first driving bevel gear 406 is connected to a motor. By driving the first driving bevel gear 406 with the motor and through the transmission of the first bevel gear ring 405 and the first bevel gear 404, the two first screw rods 403 are rotated to adjust the position of the first side roller.

[0060] Among them, the second adjustment component includes a second screw rod 505 rotatably connected to the second chute 501. The second screw rod 505 is threadedly connected to the second slider 502. The inner end of the second screw rod 505 extends into the fixed box 104 and is fixed with a second bevel gear 506. The second bevel gear 506 is located outside the two first bevel gears 404 so that the second bevel gear 506 and the second bevel gear 506 are staggered with the first bevel gear ring 405 and the first bevel gear 404 in position. A rotating plate 503 is rotatably connected to the lower part of the worm 306. A second bevel gear ring 504 is fixed to the bottom of the rotating plate 503. Both second bevel gears 506 are engaged with the second bevel gear ring 504. And a second driving bevel gear 507 is also engaged with one side of the second bevel gear ring 504. The second driving bevel gear 507 is connected to a motor. By driving the second driving bevel gear 507 with the motor and through the transmission of the second bevel gear ring 504 and the second bevel gear 506, the two second screw rods 505 are rotated to adjust the positions of the second side roller and the forming convex ring 600.

[0061] Among them, the moving component includes a moving seat 202 slidably connected to the moving groove 200. A moving screw rod 201 is threadedly connected in the moving groove 200. The moving screw rod 201 is rotatably connected to the moving groove 200, and one end extends out of the moving groove 200 and is connected to a motor. A vertical fixing frame 203 is fixed to the rear side of the top of the moving seat 202. The top plate 205 is fixedly connected to the top end of the fixing frame 203. An inclined reinforcing rod 204 is fixed between the front side of the fixing frame 203 and the front side section of the top of the moving seat 202. By driving the moving screw rod 201 with the motor, the rotation of the moving screw rod 201 drives the movement of the moving seat 202 and the fixing frame 203, realizing the movement of the top plate 205 and the upper pressing roller 208.

[0062] Embodiment 2

[0063] The structure of this embodiment is basically the same as that of Embodiment 1. The difference is that a material supporting plate 700 is provided above the fixed seat 100. The material supporting plate 700 is located below the supporting roller 103 and the lower pressing roller 102, and a concave first roller groove 706 is provided corresponding to the positions of the supporting roller 103 and the lower pressing roller 102. A plurality of vertical spring rods 701 are uniformly fixed to the bottom of the material supporting plate 700. A vertical spring cylinder 702 is provided on the top of the fixed seat 100. The spring rods 701 are slidably connected in the spring cylinder 702 and are connected with springs.

[0064] Two push blocks 704 are symmetrically provided on both sides of the bottom of the fixed seat 100. Two connecting rods 703 are rotatably connected to the top of each push block 704, and the top ends of the connecting rods 703 are rotatably connected to the corresponding sides of the bottom of the material supporting plate 700. A cavity is provided inside the fixed seat 100, and a transmission component is provided in the cavity. The transmission component is correspondingly connected to the moving seat 202. A vertical push shaft 705 is rotatably connected to the bottom of the push block 704. An axial groove 109 is provided on the top of the fixed seat 100 along the radial direction. The bottom end of the push shaft 705 passes through the axial groove 109 and is correspondingly connected to the rotating component.

[0065] When the moving seat 202 and the upper pressing roller 208 are far away from the fixed seat 100, the material supporting plate 700 is higher than the supporting roller 103 and the lower pressing roller 102, so as to separate the processed workpiece from the supporting roller 103 and the lower pressing roller 102, and stagger the height position from the inner roller 300, the first outer roller 400 and the second outer roller 500, facilitating blanking through an external device and reloading; after reloading, the moving seat 202 and the upper pressing roller 208 return to their positions, the upper pressing roller 208 returns above the lower pressing roller 102, and while the moving seat 202 moves, the transmission assembly drives the push shaft 705 to drive the push block 704 to move along the shaft groove 109, so that the connecting rod 703 drives the material supporting plate 700 to drive the spring rod 701 to move down along the spring cylinder 702, and then the workpiece falls onto the supporting roller 103 and the lower pressing roller 102, and the material supporting plate 700 is separated from the workpiece, so that during the reciprocating movement of the moving seat 202, through the cooperation of the transmission assembly, the feeding and blanking of the workpiece are realized.

[0066] Inner concave second roller grooves 707 are provided at the corresponding positions of the inner side and the outer side of the material supporting plate 700 for each of the first outer roller 400, the second outer roller 500 and the inner roller 300, so as to increase the movable range of the first outer roller 400, the second outer roller 500 and the inner roller 300 and improve the applicable range of roll forming.

[0067] Embodiment III

[0068] The structure of this embodiment is basically the same as that of Embodiment II, the difference being that the transmission assembly includes a circular table 105 fixed at the center of the inner cavity of the fixed seat 100, a rotating disk 106 is rotatably connected to the circular table 105, a transmission gear ring 107 is fixed on the outer side of the rotating disk 106, a moving rack 209 is fixed on one side of the moving seat 202 close to the fixed seat 100, through grooves are provided on the side walls of the moving groove 200 and the fixed seat 100, and the moving rack 209 is meshed with the transmission gear ring 107 through the through grooves, a plurality of push grooves 108 are uniformly arranged on the rotating disk 106, the push grooves 108 are inclined relative to the radius of the rotating disk 106, and the bottom end of the push shaft 705 passes through the shaft groove 109 and extends into the corresponding push groove 108.

[0069] When the top plate 205 of the moving seat 202 is located above the middle of the fixed seat 100, the height of the material supporting plate 700 is lower than that of the supporting roller 103 and the pressing roller 102. When the moving seat 202 moves backward, the driving gear ring 107 is driven by the rack to drive the rotating disk 106 to rotate. Thus, under the action of the pushing groove 108, the pushing shaft 705 moves along the shaft groove 109, and drives the pushing block 704 to move. Then, the material supporting plate 700 is lifted along the spring cylinder 702 through the pushing block 704 and the connecting rod 703, so that the workpiece on the supporting roller 103 and the pressing roller 102 is jacked up, separated from the supporting roller 103 and the pressing roller, and the height positions of the workpiece are staggered from those of the inner roller 300, the first outer roller 400 and the second outer roller 500, which is convenient for blanking through an external device or the like.

[0070] Then, after reloading, the moving seat 202 drives the upper pressing roller 208 to move above the middle of the fixed seat 100. At the same time, under the action of the moving rack 209 and the driving gear ring 107, the rotating disk 106 rotates back, and then the material supporting plate 700 drives the workpiece to move down, so that the workpiece falls onto the pressing roller 102 and the supporting roller 103 for subsequent processing.

[0071] When the pushing plate moves up and down, through the arranged first roller groove 706, the material supporting plate 700 is prevented from contacting the pressing roller 102 and the supporting roller 103.

[0072] Embodiment 4

[0073] The structure of this embodiment is basically the same as that of Embodiment 1. The difference is that a vertical adjusting groove 508 is arranged at the position corresponding to the forming convex ring 600 on the upper part of the second outer roller 500. An adjusting block 601 is slidably connected in the adjusting groove 508. Both ends of the adjusting block 601 are fixedly connected to the inner side wall of the forming convex ring 600. A vertical adjusting screw 602 is threadedly connected to the center of the adjusting block 601. The adjusting screw 602 is rotatably connected to the adjusting groove 508, and the top end thereof extends out of the second outer roller 500 and is fixed with a turning handle. By rotating the adjusting screw 602, the adjusting block 601 drives the forming convex ring 600 to move, so as to adjust the height position of the forming convex ring 600 according to the processing object and processing requirements, and improve the processing flexibility.

[0074] Embodiment 5

[0075] The structure of this embodiment is basically the same as that of Embodiment 1. The difference is that brackets are fixed to the tops of the first slider 402 and the second slider 502, and the top ends of the first outer roller 400 and the second outer roller 500 are rotatably connected to the tops of the corresponding brackets. By arranging the brackets, the top position stability of the first outer roller and the second outer roller 500 is improved.

[0076] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0077] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A machine tool for machining face gears, comprising a fixed seat (100) and a top plate (205) located above the fixed seat (100), characterized in that: On the left and right sides of the fixed seat (100), moving grooves (200) are symmetrically arranged. A moving component is arranged in the moving groove (200), and the top plate (205) is connected through two moving components. Below the top plate (205), a lifting plate (207) is jointly connected through two hydraulic telescopic rods (206). On the left and right sides of the lower part of the lifting plate (207), two upper pressing rollers (208) are rotatably connected. In the middle of the top surface of the fixed seat (100), a cylindrical fixed box (104) is arranged. Along the circumferential direction of the outside of the fixed box (104), a plurality of vertical side plates (101) are uniformly fixed. Between the front and rear two side plates (101) and the fixed box (104), a support roller (103) is rotatably connected. Between the left and right two side plates (101) and the fixed box (104), a lower pressing roller (102) is rotatably connected. The support roller (103) and the lower pressing roller (102) have the same structure. The outer end of the lower pressing roller (102) is connected with a motor, and the lower pressing roller (102) is located below the upper pressing roller (208). Along the circumferential direction of the outside of the fixed box (104), four inner rollers (300) are uniformly arranged, and the positions of the inner rollers (300) are staggered from those of the support roller (103) and the lower pressing roller (102). The top end and the bottom end of the inner roller (300) are respectively rotatably connected with a telescopic plate (301). The telescopic plate (301) is arranged along the radial direction of the fixed box (104), and the inner end extends into the fixed box (104) and is connected with a telescopic component. Along the circumferential direction of the bottom surface of the fixed seat (100), two first sliding grooves (401) and two second sliding grooves (501) are uniformly arranged, and the first sliding grooves (401) and the second sliding grooves (501) are arranged at intervals. In the first sliding groove (401), a first sliding block (402) is connected through a first adjusting component. A vertical first outer roller (400) is rotatably connected to the first sliding block (402). In the second sliding groove (501), a second sliding block (502) is connected through a second adjusting component. A vertical second outer roller (500) is rotatably connected to the second sliding block (502). A forming convex ring (600) is arranged on the upper part of the second outer roller (500).

2. The machine tool for machining face gears according to claim 1, characterized in that: The telescopic component includes a vertical worm (306) rotatably connected to the center of the fixed box (104). Along the circumferential direction of the worm (306), four worm wheels (304) are uniformly meshed. The worm wheels (304) are rotatably connected with the fixed box (104) and coaxially fixed with third gears (305). On the opposite side surfaces of the two telescopic plates (301) on the same inner roller (300), tooth grooves are arranged, and a plurality of teeth are uniformly fixed along the length direction of the tooth grooves. The telescopic plate (301) is meshed with a first gear (302) through the teeth. A second gear (303) is jointly meshed between the first gear (302) and the corresponding third gear (305), and both the first gear (302) and the second gear (303) are rotatably connected with the fixed box (104).

3. The machine tool for machining face gears according to claim 2, wherein: The first adjustment component includes a first screw rod (403) rotatably connected to the first chute (401). The first screw rod (403) is threadedly connected to the first slider (402). The inner end of the first screw rod (403) extends into the fixed box (104) and is fixed with a first bevel gear (404). The bottom of the worm (306) is rotatably connected to a first bevel gear ring (405). Both first bevel gears (404) are engaged with the first bevel gear ring (405). And one side of the first bevel gear ring (405) is also engaged with a first driving bevel gear (406). The first driving bevel gear (406) is connected to a motor.

4. The machine tool for machining face gears according to claim 3, characterized in that: The second adjustment component includes a second screw rod (505) rotatably connected to the second chute (501). The second screw rod (505) is threadedly connected to the second slider (502). The inner end of the second screw rod (505) extends into the fixed box (104) and is fixed with a second bevel gear (506). The lower part of the worm (306) is rotatably connected to a rotating plate (503). The bottom of the rotating plate (503) is fixed with a second bevel gear ring (504). Both second bevel gears (506) are engaged with the second bevel gear ring (504). And one side of the second bevel gear ring (504) is also engaged with a second driving bevel gear (507). The second driving bevel gear (507) is connected to a motor.

5. The machine tool for machining face gears according to claim 1, characterized in that: The moving component includes a moving seat (202) slidably connected to the moving groove (200). A moving screw rod (201) is threadedly connected to the moving groove (200). The moving screw rod (201) is rotatably connected to the moving groove (200), and one end extends out of the moving groove (200) and is connected to a motor. The rear side of the top of the moving seat (202) is fixed with a vertical fixing frame (203). The top plate (205) is fixedly connected to the top end of the fixing frame (203).

6. The machine tool for machining face gears according to claim 5, characterized in that: Above the fixed seat (100) is provided a material supporting plate (700). The material supporting plate (700) is located below the supporting roller (103) and the pressing roller (102), and a concave first roller groove (706) is provided corresponding to the positions of the supporting roller (103) and the pressing roller (102). The bottom of the material supporting plate (700) is evenly fixed with a plurality of vertical spring rods (701). The top of the fixed seat (100) is provided with a vertical spring cylinder (702). The spring rods (701) are slidably connected in the spring cylinder (702) and are connected with springs. On both sides of the bottom of the fixed seat (100), two pushing blocks (704) are symmetrically provided. The top of each pushing block (704) is rotatably connected with two connecting rods (703), and the top ends of the connecting rods (703) are rotatably connected to the corresponding sides of the bottom of the material supporting plate (700). The interior of the fixed seat (100) is provided with a cavity, and a transmission component is provided in the cavity. The transmission component is correspondingly connected to the moving seat (202). And the bottom of the pushing block (704) is rotatably connected with a vertical pushing shaft (705). The top of the fixed seat (100) is provided with an axial groove (109) along the radial direction. The bottom end of the pushing shaft (705) passes through the axial groove (109) and is correspondingly connected to the rotating component.

7. The machine tool for machining face gears according to claim 6, characterized in that: The transmission assembly includes a circular platform (105) fixed at the center of the inner cavity of the fixed seat (100). A rotating disk (106) is rotatably connected to the circular platform (105). A transmission gear ring (107) is fixed on the outer side edge of the rotating disk (106). A moving rack (209) is fixed on one side of the moving seat (202) close to the fixed seat (100). Through grooves are provided on both the moving groove (200) and the side wall of the fixed seat (100), and the moving rack (209) is engaged with the transmission gear ring (107) through the through groove. A plurality of push grooves (108) are evenly arranged on the rotating disk (106). The push grooves (108) are inclined relative to the radius of the rotating disk (106), and the bottom end of the push shaft (705) passes through the shaft groove (109) and extends into the corresponding push groove (108).

8. The machine tool for machining face gears according to claim 6, characterized in that: Inner concave second roller grooves (707) are provided on the inner side edge and the outer side edge of the material supporting plate (700) corresponding to the positions of each first outer roller (400), second outer roller (500), and inner roller (300).

9. The machine tool for machining face gears according to claim 1, characterized in that: A vertical adjustment groove (508) is provided at the upper part of the second outer roller (500) corresponding to the position of the forming convex ring (600). An adjustment block (601) is slidably connected in the adjustment groove (508). Both ends of the adjustment block (601) are fixedly connected to the inner side wall of the forming convex ring (600). A vertical adjustment screw (602) is threadedly connected to the center of the adjustment block (601). The adjustment screw (602) is rotatably connected to the adjustment groove (508), and the top end extends out of the second outer roller (500) and is fixed with a rotating handle.

10. The machine tool for machining face gears according to any one of claims 1 to 9, characterized in that: Supports are fixed on the tops of the first slider (402) and the second slider (502), and the top ends of the first outer roller (400) and the second outer roller (500) are rotatably connected to the tops of the corresponding supports.

Citation Information

Patent Citations

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