A bamboo filament wiping cloth and a manufacturing process thereof

Abstract

The present application relates to the technical field of sanitary products, and particularly relates to a bamboo filament wiping cloth and a manufacturing process thereof; bamboo filaments are planed from specific parts of bamboo, and the bamboo filaments are planed from the inner layer of bamboo green. The bamboo filaments are dried under specific conditions, soaked and softened, dried, coated with glue, stacked, compressed, cut, and processed to obtain bamboo filament blocks. A plurality of bamboo filament blocks are distributed in a rectangular array, and the wiping cloth is made through edge sealing and reinforcement of the yarn. The wiping cloth has the following advantages compared with existing wiping cloths: 1. The bamboo itself is environmentally friendly and easy to degrade; 2. The specific selection of materials makes the wiping cloth have good toughness and strength, and the surface is not easy to wear and deform, and the wiping cloth has high durability; 3. The bamboo contains natural antibacterial substances, and oil stains are easy to remove. In a high-temperature and high-humidity environment, the wiping cloth can also inhibit the breeding of bacteria, so that the wiping cloth can maintain cleanliness and hygiene for a long time; 4. The wiping cloth has moderate hardness, and has high cleaning efficiency for stubborn stains such as food scars.

Description

Technical Field

[0001] The present invention relates to the technical field of sanitary products, in particular to a bamboo silk rag and a manufacturing process thereof. Background Art

[0002] The main function of a rag is to wipe floors or tables. Existing rags are primarily made of cotton or linen. While these rags have excellent cleaning power in the early stages of use, they have a short lifespan. Dirt easily sticks to the rag's fibers, making them difficult to remove. Oil stains are difficult to completely remove, and they dry slowly in the natural environment, making them susceptible to bacterial and fungal growth. These rags often turn black and smell bad.

[0003] On the other hand, the manufacturing process of fabric-shaped rags is through weaving yarn or fiber. The fiber or yarn material is too fine and soft, and it is difficult to wash off some stubborn stains, such as dried rice stains left by rice bowls that have not been soaked in time. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to develop a new type of rag and its manufacturing process, so that the rag has the advantages of long service life, lasting antibacterial effect, easy separation of oil and dirt, and good cleaning effect on stubborn stains.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A manufacturing process for a bamboo silk rag comprises the following steps:

[0007] S1: scrape off the green bamboo on the outer surface of the bamboo tube to a depth of 0.1-0.2mm;

[0008] S2: After scraping off the green bamboo on the surface of the bamboo tube, scrape off the green bamboo from the surface and set aside. The length of the bamboo silk is 20-30 cm and the thickness is 0.015-0.02 mm.

[0009] S3: drying the scraped bamboo silk;

[0010] S4: Immerse the dried bamboo filaments in a softening solution, boil at 50-80°C for 45-90 minutes, and dry the softened bamboo filaments;

[0011] S5: Applying adhesive to the surface of the softened and dried bamboo filaments, stacking them in layers, with each layer of bamboo filaments perpendicular to each other and a stacking thickness of 2.5-3 mm; and pressing to form bamboo filament blocks with a thickness of 1.5-2 mm.

[0012] S6: Cut the bamboo strips into square pieces with a length of 8-10 cm and a width of 8-10 cm;

[0013] S7: Arrange the four squares in a rectangular array, weave yarn to seal the edges between two adjacent four squares and the outer edges of the rectangular array to form edge strips, so that the multiple four squares distributed in the rectangular array are connected into a rectangular block, and weave a cross-shaped reinforcement strip in the center of the rectangular block. The reinforcement strips extend to the four corners of the rectangular block and the midpoints of each side to make a bamboo silk rag.

[0014] Furthermore, in the above-mentioned manufacturing process of the bamboo silk rag, in said S2, the width of the bamboo silk is 1-1.5 mm.

[0015] Furthermore, in the manufacturing process of the bamboo silk rag, in S3, the scraped bamboo silk is dried by placing the scraped bamboo silk in a drying room at a temperature of 40-80° C. for 11-13 hours.

[0016] Furthermore, in the manufacturing process of the above-mentioned bamboo silk rag, in S4, the preparation process of the softening solution is: 30g of slaked lime and 10g of soda ash are mixed together, and added to 1L of water and stirred evenly; 100ml of wood vinegar is added to the above-mentioned mixture, and continued to stir evenly to obtain a softening solution.

[0017] Furthermore, in the manufacturing process of the bamboo silk rag, in S4, drying the softened bamboo silk is specifically performed by placing the softened bamboo silk in a drying room at a temperature of 30° C.-45° C. and drying for 30-60 minutes.

[0018] Furthermore, in the manufacturing process of the above-mentioned bamboo silk rag, the adhesive is mung bean glue.

[0019] The present invention also protects a bamboo silk rag made by the manufacturing process of the bamboo silk rag.

[0020] The beneficial effects of the present invention are as follows: in the manufacturing process of the bamboo silk rags involved in the present invention, fibers and yarns are not woven together, but bamboo silk is selected from specific parts of bamboo materials. In terms of material selection, the inner layer of bamboo green is selected. The surface bamboo green and the inner layer of bamboo yellow have an oil film, which is not conducive to subsequent gluing and pressing, and has high brittleness and poor toughness, making them unsuitable as rag materials; the shaved bamboo silk is dried under specific conditions, soaked and softened, dried, glued, stacked, compressed, and cut to obtain bamboo silk blocks, and then a plurality of bamboo silk blocks are distributed in a rectangular array. , by sealing and reinforcing the yarn, a rag is made. Compared with existing rags, this structure has the following advantages: 1. Bamboo itself is environmentally friendly and easy to degrade; 2. Specific material selection is achieved by planing to obtain bamboo fibers of specific thickness and width, which makes it have good toughness and strength, and the surface is not easy to wear and deform, and has high durability; 3. Bamboo contains natural antibacterial substances, and oil stains are easy to remove. It can also inhibit bacterial growth in high temperature and high humidity environments, so that it can remain clean and hygienic for a long time; 4. It has moderate hardness and is highly efficient in cleaning stubborn stains such as rice stains. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic structural diagram of a bamboo silk block produced in a manufacturing process of a bamboo silk rag according to a specific embodiment of the present invention;

[0022] Figure 2 This is a schematic structural diagram of a bamboo rag manufactured by distributing bamboo rag blocks in an array to form square blocks and then connecting edge bands and reinforcement strips in a manufacturing process of a bamboo rag according to a specific embodiment of the present invention;

[0023] Description of labels:

[0024] 1. Four squares;

[0025] 2. Edge banding;

[0026] 3. Reinforcement strips. DETAILED DESCRIPTION

[0027] To illustrate the technical content, achieved objectives and effects of the present invention in detail, the following description is given in conjunction with the embodiments and accompanying drawings.

[0028] Please refer to Figure 1 as well as Figure 2 The specific embodiment of the present invention relates to a manufacturing process of a bamboo silk rag, comprising the following steps:

[0029] S1: scrape off the green bamboo on the outer surface of the bamboo tube to a depth of 0.1-0.2mm;

[0030] S2: After scraping off the green bamboo on the surface of the bamboo tube, scrape off the green bamboo from the surface and set aside. The length of the bamboo silk is 20-30 cm and the thickness is 0.015-0.02 mm.

[0031] S3: drying the scraped bamboo silk;

[0032] S4: Immerse the dried bamboo filaments in a softening solution, boil at 50-80°C for 45-90 minutes, and dry the softened bamboo filaments;

[0033] S5: Applying adhesive to the surface of the softened and dried bamboo filaments, stacking them in layers, with each layer of bamboo filaments perpendicular to each other and a stacking thickness of 2.5-3 mm; and pressing to form bamboo filament blocks with a thickness of 1.5-2 mm.

[0034] S6: Cut the bamboo strips into square blocks 1 with a length of 8-10 cm and a width of 8-10 cm;

[0035] S7: Arrange the square blocks 1 in a rectangular array, and seal the edges between two adjacent square blocks 1 and the outer edges of the rectangular array by weaving yarn to form edge banding strips 2, so that the multiple square blocks 1 distributed in the rectangular array are connected into a rectangular block, and a cross-shaped reinforcement strip 3 is woven in the center of the rectangular block. The reinforcement strip 3 extends to the four corners of the rectangular block and the midpoints of each side to make a bamboo silk rag.

[0036] In the above embodiment, in the manufacturing process of the bamboo silk rag, fibers and yarns are not woven, but bamboo silk planed from specific parts of the bamboo material is selected. In terms of material selection, the inner layer of bamboo green is selected. The surface bamboo green and the inner layer of bamboo yellow have an oil film, which is not conducive to subsequent gluing and pressing, and are relatively brittle and have poor toughness, making them unsuitable as rag materials.

[0037] As a preferred embodiment, in S2, the width of the bamboo filaments is 1-1.5 mm.

[0038] In the above embodiment, the appropriate width can take into account the stability, softness and bending resistance of the rag;

[0039] As a preferred embodiment, in said S3, drying the scraped bamboo filaments is specifically carried out by placing the scraped bamboo filaments in a drying room at a temperature of 40-80° C. for drying for 11-13 hours.

[0040] In the above embodiment, the bamboo filaments are dried at a relatively low temperature so that the bamboo filaments retain good toughness.

[0041] As a preferred embodiment, in S4, the preparation process of the softening solution is: 30g of slaked lime and 10g of soda ash are mixed together, and added to 1L of water and stirred evenly; 100ml of wood vinegar is added to the above mixture, and continued to stir evenly to obtain a softening solution.

[0042] As a preferred embodiment, in said S4, drying the softened bamboo filaments is specifically performed by placing the softened bamboo filaments in a drying room at a temperature of 30° C.-45° C. and drying them for 30-60 minutes.

[0043] In the above embodiment, the softened bamboo filaments are dried at a lower temperature, so that the softness and toughness of the bamboo filaments are well preserved.

[0044] As a preferred embodiment, the adhesive is mung bean glue.

[0045] In the above embodiment, mung bean glue is used as the adhesive. Mung bean glue is a colloid formed by boiling mung beans. The purpose of adding mung bean glue here is not to stably bond the bamboo filaments. Therefore, mung bean glue with poor adhesive properties is used. Its function is to provide a certain interfacial tension so that it can be stably compressed during the pressing process, and to provide temporary bonding and positioning during the subsequent cutting and edge sealing process. The connection between the bamboo filaments mainly depends on the subsequent yarn weaving to tighten the edge and reinforce it.

[0046] Example 1

[0047] Please refer to Figure 1 as well as Figure 2 A manufacturing process of a bamboo silk rag comprises the following steps:

[0048] S1: Select four to six-year-old bamboo and scrape off the green bamboo on the outer surface of the bamboo tube to a depth of 0.2 mm.

[0049] S2: After scraping off the green bamboo on the surface of the bamboo tube, scrape off the green bamboo from the surface and set aside. The length of the bamboo silk is 25 cm, the thickness is 0.015 mm, and the width of the bamboo silk is 1.5 mm.

[0050] S3: drying the scraped bamboo fibers in a drying room at 60°C for 12 hours;

[0051] S4: Immerse the dried bamboo strips in a softening solution and cook at 60°C for 60 minutes. The softening solution is prepared by mixing 30g of slaked lime and 10g of soda ash, adding the mixture to 1L of water and stirring evenly; adding 100ml of wood vinegar to the mixture and continuing to stir evenly to prepare a softening solution; placing the softened bamboo strips in a drying room at 40°C and drying for 45 minutes;

[0052] S5: Applying adhesive to the surface of the softened and dried bamboo filaments, stacking them in layers, with each layer of bamboo filaments oriented perpendicularly to each other and stacked to a thickness of 2.5 mm; and pressing to form a bamboo filament block with a thickness of 1.5 mm.

[0053] S6: Cut the bamboo strips into square blocks 1 with a length of 10 cm and a width of 9 cm;

[0054] S7: Arrange the square blocks 1 in a rectangular array, and seal the edges between two adjacent square blocks 1 and the outer edges of the rectangular array by weaving yarn to form edge banding strips 2, so that the multiple square blocks 1 distributed in the rectangular array are connected into a rectangular block, and a cross-shaped reinforcement strip 3 is woven in the center of the rectangular block. The reinforcement strip 3 extends to the four corners of the rectangular block and the midpoints of each side to make a bamboo silk rag.

[0055] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention's description and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A manufacturing process for a bamboo silk rag, characterized in that: The following steps are involved: S1: scrape off the green bamboo on the outer surface of the bamboo tube to a depth of 0.1-0.2mm; S2: After scraping off the green bamboo on the surface of the bamboo tube, scrape off the green bamboo from the surface and set aside. The length of the bamboo silk is 20-30 cm and the thickness is 0.015-0.02 mm. S3: drying the scraped bamboo silk; S4: Immerse the dried bamboo filaments in a softening solution, boil at 50-80°C for 45-90 minutes, and dry the softened bamboo filaments; S5: Applying adhesive to the surface of the softened and dried bamboo filaments, stacking them in layers, with each layer of bamboo filaments perpendicular to each other and a stacking thickness of 2.5-3 mm; and pressing to form bamboo filament blocks with a thickness of 1.5-2 mm. S6: Cut the bamboo strips into square pieces with a length of 8-10 cm and a width of 8-10 cm; S7: Arrange the four squares in a rectangular array, weave yarn to seal the edges between two adjacent four squares and the outer edges of the rectangular array to form edge strips, so that the multiple four squares distributed in the rectangular array are connected into a rectangular block, and weave a cross-shaped reinforcement strip in the center of the rectangular block. The reinforcement strips extend to the four corners of the rectangular block and the midpoints of each side to make a bamboo silk rag.

2. The manufacturing process of the bamboo silk rag according to claim 1, characterized in that: In S2, the width of the bamboo filaments is 1-1.5 mm.

3. The manufacturing process of the bamboo silk rag according to claim 1, characterized in that: In said S3, the scraped bamboo filaments are dried, specifically by placing the scraped bamboo filaments in a drying room at a temperature of 40-80° C. for drying for 11-13 hours.

4. The manufacturing process of the bamboo silk rag according to claim 1, characterized in that: In S4, the softening solution is prepared by mixing 30 g of slaked lime and 10 g of soda ash, adding the mixture to 1 L of water and stirring evenly; adding 100 ml of wood vinegar to the mixture and continuing to stir evenly to obtain a softening solution.

5. The manufacturing process of the bamboo silk rag according to claim 1, characterized in that: In said S4, drying the softened bamboo filaments is specifically carried out by placing the softened bamboo filaments in a drying room at a temperature of 30° C. to 45° C. and drying them for 30 to 60 minutes.

6. The manufacturing process of the bamboo silk rag according to claim 1, characterized in that: The adhesive is mung bean glue.

7. A bamboo silk rag produced by the manufacturing process of the bamboo silk rag according to any one of claims 1 to 6.

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