Environment-friendly production line and method for fiberboard

By using a turnover box with a built-in reaction tank in the environmentally friendly fiberboard production line, the crushing, separation, drying and pressing of fiberboard are realized, which solves the problems of shape cutting and poor environmental performance in traditional fiberboard production, and improves processing efficiency and environmental performance.

CN118617542BActive Publication Date: 2025-10-17OASIS FORESTRY
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Patent Information

Application Number
CN202411050939.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-10-17
Estimated Expiration
2044-08-01

AI Technical Summary

Technical Problem

In the traditional fiberboard production process, the cutting of shapes causes damage, the production process is complicated and has poor environmental performance, and wastewater is directly discharged, affecting efficiency and quality.

Method used

The fiberboard environmentally friendly production line adopts a turnover box with a built-in reaction tank. Through operations such as crushing, separating, drying and pressing, it utilizes alkaline reducing agents for recycling, reducing handling and transportation, and achieving environmentally friendly production.

Benefits of technology

It improved processing efficiency, reduced production costs and environmental pollution, and enhanced the environmental performance and processing efficiency of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of fiberboard manufacturing, in particular to an environment-friendly fiberboard production line and an environment-friendly production method thereof, which comprises a supporting table and a driving mechanism, the upper end surface of the supporting table is provided with a turnover box, a vertical through hole is formed in one side of a reaction barrel, a horizontal through hole is formed in the bottom of the turnover box, a brake bin is formed between the vertical through hole and the horizontal through hole, a stop plate is slidably arranged in the brake bin, a transfer mechanism is arranged on one side of the supporting table, a punching mechanism, a heating mechanism, a liquid conveying mechanism and a crushing mechanism are sequentially arranged on one side of the transfer mechanism. The fiber raw material needing to be processed is directly placed in the reaction barrel, then the fiber raw material can be sequentially subjected to crushing, separation, drying and pressing operations, the raw material does not need to be carried and transported in the whole production link, and the fiber raw material is directly pressed into a circular fiberboard, the processing efficiency is improved, the alkaline reducing agent is recycled, and the environment-friendly performance of the production line is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to a fiberboard environmentally friendly production line, in particular to a fiberboard environmentally friendly production line and its environmentally friendly production method, belonging to the technical field of fiberboard manufacturing. BACKGROUND

[0002] Fiberboard, also known as density board, is a kind of artificial board made of wood cellulose fiber interwoven and made by using its inherent adhesive properties. Adhesives and additives can be added during the manufacturing process. Fiberboard is made of wood fiber or other plant fiber, and is made by applying urea-formaldehyde resin or other suitable adhesives. Its types include non-compressed products and compressed products. The latter, such as medium-density fiberboard, is a kind of artificial board made by mechanically separating and chemically treating wood or plant fiber, adding adhesives and waterproofing agents, and then forming under high temperature and high pressure.

[0003] In furniture manufacturing, round fiberboard is often needed. The traditional way is to cut the square fiberboard. During the cutting process, it is easy to break, which affects the quality and appearance of the fiberboard. Moreover, the existing fiberboard does not have a fixed production line during production, resulting in a complex production process and direct wastewater discharge, which seriously reduces the production efficiency and environmental performance.

[0004] Therefore, it is urgent to improve the fiberboard environmentally friendly production line to solve the above problems. SUMMARY

[0005] The purpose of the present application is to provide a fiberboard environmentally friendly production line and its environmentally friendly production method. Two reaction barrels are fixedly arranged inside the turnover box. The fiber raw materials to be processed are directly placed in the inside of the reaction barrel. The fiber raw materials can be sequentially crushed, separated, dried and pressed, etc. The raw materials do not need to be transported and transported during the whole production process, and are directly pressed into round fiberboard, improving the processing efficiency, and the alkaline reducing agent is recycled, improving the environmental performance of the production line.

[0006] In order to achieve the above purpose, the main technical scheme adopted by the present application includes:

[0007] The utility model provides a kind of fiberboard environmental protection production line, including support platform and rotatingly arranged drive mechanism in the support platform one side, the upper end surface of the support platform is fixedly arranged with turnover box guide rail, a plurality of turnover boxes are arranged on the turnover box guide rail and roll, the inside of the turnover box is provided with fiber raw material, the upper side of the drive mechanism is fixedly arranged with a plurality of driving rods, the driving rod corresponds with the turnover box and is opposite with the turnover box, the driving rod is used to push the turnover box, the inside of the turnover box is fixedly arranged with a plurality of reaction barrels, the reaction barrel is fixedly arranged in the inside of the turnover box by reaction barrel fixed block, the fiber raw material is arranged in the inside of the reaction barrel, vertical through hole is opened in the inside of the turnover box on the side of the reaction barrel, horizontal through hole that is communicated with the vertical through hole is opened in the bottom of the turnover box, the inside of the turnover box is communicated with the reaction barrel through reaction barrel through hole;

[0008] vertical through hole and horizontal through hole are opened between the stop compartment, the inside of the stop compartment is slidably provided with a cutoff plate, the cutoff plate is provided with a cutoff plate through hole corresponding to the vertical through hole, one end of the cutoff plate is connected with a brake column, the brake column penetrates the stop compartment and extends into the inside of the horizontal through hole;

[0009] The side of the support platform is provided with a transfer mechanism, the transfer mechanism is sequentially provided with a punching mechanism, a heating mechanism, a liquid delivery mechanism and a crushing mechanism on one side;

[0010] The punching mechanism is used for punching the fiber raw material in the inside of the turnover box;

[0011] The heating mechanism is used for drying the fiber raw material in the inside of the turnover box;

[0012] The liquid delivery mechanism includes a liquid injection mechanism and a liquid extraction mechanism, the liquid injection mechanism is used for injecting alkaline reducing agent into the inside of the turnover box, and the liquid extraction mechanism is used for extracting alkaline reducing agent in the inside of the turnover box;

[0013] The crushing mechanism is used for crushing the fiber raw material in the inside of the turnover box.

[0014] Preferably, the liquid injection mechanism and the liquid extraction mechanism are both fixedly provided with a liquid delivery connector, a metal conduit is fixedly arranged on one side of the liquid delivery connector and is in communication, and the metal conduit corresponds to the horizontal through hole;

[0015] The bottom of the liquid delivery connector is connected with a connector guide plate, a second electric telescopic rod is fixedly arranged on the connector guide plate, and the second electric telescopic rod is fixedly arranged on the support platform through a telescopic rod support arm;

[0016] The second electric telescopic rod is started, the metal conduit is extended to the inside of the horizontal through hole, and abuts against the brake column;

[0017] The spring is sleeved on the brake column, the metal conduit abuts against the brake column, and the stop plate through hole corresponds to the vertical through hole.

[0018] Preferably, the infusion connector is provided with a metal hose in communication with the infusion connector, and the metal hose is connected with a water pump at an end away from the infusion connector.

[0019] The water pump is arranged in the inside of the liquid storage tank.

[0020] Preferably, the heating mechanism comprises a third telescopic rod and a heating rod fixing plate arranged at the output end of the third telescopic rod, a plurality of heating rods are fixedly arranged on the heating rod fixing plate, and the heating rods correspond to the horizontal through hole.

[0021] The upper end of the heating rod fixing plate is fixedly connected with a sealing plate for sealing the upper port of the turnover box, and the third telescopic rod is fixedly arranged on the support table through a heating support arm.

[0022] Preferably, the transfer mechanism comprises a running motor and a running plate fixedly arranged at the output end of the running motor, a second auxiliary guide rail corresponding to the turnover box guide rail is fixedly arranged on the upper side of the running plate, a first auxiliary guide rail is fixedly arranged on one side of the second auxiliary guide rail on the upper side of the running plate, the first auxiliary guide rail is arranged opposite to the second auxiliary guide rail, and the transfer mechanism is used for transferring the turnover box.

[0023] Preferably, the crushing mechanism comprises a crushing support plate and a crushing connecting plate connected through a first electric telescopic rod, the crushing connecting plate is arranged at the output end of the first electric telescopic rod, a crushing motor is connected to the lower side of the crushing connecting plate through a crushing fixing block, a crushing tooth is arranged at the output end of the crushing motor, and the crushing tooth corresponds to the reaction barrel.

[0024] When the first electric telescopic rod is braked downward, the crushing tooth is arranged in the inside of the reaction barrel.

[0025] Preferably, the stamping mechanism comprises a plurality of hydraulic cylinders, a stamping plate is arranged at the output end of the hydraulic cylinder, and the stamping plate corresponds to the reaction barrel.

[0026] The hydraulic cylinder is connected with a stamping support column through a stamping connecting plate, and the stamping support column is fixedly arranged on the support table.

[0027] Preferably, the driving mechanism comprises a driving motor and a driving ring, the output end of the driving motor is provided with a driving gear, the upper end of the driving ring is provided with a driven ring gear meshed with the driving gear, the driving motor is used to rotate the driving ring, and the driving motor is fixedly arranged on the support table through a motor fixing plate;

[0028] The bottom of the driving ring is fixedly provided with a guide block, and the inner side of the support table is fixedly provided with a guide groove corresponding to the guide block.

[0029] Preferably, the middle part of the bottom side of the turnover box is provided with a plurality of guide wheels, the guide wheels are rotatably arranged in the turnover box guide rail, and a plurality of limiting guide columns are fixedly arranged on both sides of the guide wheels and correspond to the turnover box guide rail.

[0030] An environment-friendly production method of a fiber board environment-friendly production line, comprising the following steps:

[0031] Step one: selection and feeding of raw materials, renewable and degradable plant fiber raw materials are selected and put into the reaction barrel inside the turnover box on the transfer mechanism, and the running motor is started to rotate the turnover box to the turnover box guide rail;

[0032] Step two: raw material crushing, the driving mechanism is started to drive the driving rod to move, so that the turnover box moves below the crushing mechanism, the first electric telescopic rod on the crushing mechanism is started, and the crushing teeth are stretched into the inside of the reaction barrel through the crushing connecting plate;

[0033] Then the crushing motor is started to rotate the crushing teeth and crush the fiber raw materials in the reaction barrel;

[0034] Step three: fiber separation, injection of reducing agent:

[0035] When the turnover box moves to the liquid injection mechanism position of the liquid injection mechanism, the second electric telescopic rod on the liquid injection mechanism is started to stretch the metal conduit into the inside of the horizontal through hole;

[0036] When the metal conduit extrudes the brake column in the horizontal through hole, the horizontal through hole is communicated with the vertical through hole through the stop plate through hole;

[0037] The water pump on the liquid injection mechanism is started to extract the alkaline reducing agent in the liquid storage tank, and then the alkaline reducing agent enters the inside of the horizontal through hole through the metal conduit, and then enters the inside of the turnover box through the vertical through hole, and then enters the inside of the reaction barrel through the reaction barrel through hole, so as to soak the fiber raw materials;

[0038] After the metal conduit leaves the horizontal through hole, the stop plate is displaced under the action of the spring and seals the vertical through hole;

[0039] The reducing agent is extracted:

[0040] After the turnover box moves to the position of the liquid extraction mechanism, the metal conduit is inserted into the interior of the horizontal through hole in the same way, so that the horizontal through hole, the vertical through hole and the reaction barrel are communicated;

[0041] After starting the water pump on the liquid extraction mechanism, the reducing agent in the reaction barrel is extracted into the interior of the liquid storage tank;

[0042] Step four: drying treatment, after the turnover box reaches the position of the heating mechanism, the heating rod on the heating rod fixing plate is inserted into the interior of the horizontal through hole through the third telescopic rod on the heating mechanism, then the heating rod is started to heat the turnover box, and at the same time, the upper port of the turnover box is sealed by the heating rod fixing plate on the heating mechanism, so that the fibers in the reaction barrel are dried;

[0043] Step five: pressing treatment, after the turnover box moves to the position of the stamping mechanism, the adhesive and the resin are added, then the hydraulic cylinder on the stamping mechanism is started, and the fibers in the reaction barrel are pressed by the stamping plate, and after the pressing is completed, the turnover box is transferred by the transfer mechanism.

[0044] The present application has at least the following beneficial effects:

[0045] 1. Two reaction barrels are fixedly arranged in the interior of the turnover box, the fiber raw material to be processed is directly placed in the interior of the reaction barrel, and the fiber raw material can be sequentially subjected to crushing, separation, drying and pressing and other operations, so that the raw material does not need to be carried and transported in the whole production link, and is directly pressed into a circular fiber plate, the processing efficiency is improved, the alkaline reducing agent is recycled, and the environmental protection performance of the production line is improved.

[0046] 2. The alkaline reducing agent can be injected into or extracted from the interior of the reaction barrel through the horizontal through hole, the fiber raw material is soaked in the process of the turnover box operation, then the alkaline reducing agent is extracted and stored in the interior of the liquid storage tank, so that waste water is not discharged but recycled, that is, the production cost can be reduced, the pollution to the environment can be reduced, and the environmental protection performance of the production line is improved.

[0047] 3. When the heating rod enters the horizontal through hole, it squeezes the brake column inside the horizontal through hole, so that the hot air generated by the heating rod can enter the interior of the reaction barrel through the vertical through hole, and accelerate the drying of the fiber raw material. At the same time, the sealing plate is driven to move synchronously while the hot rod fixing plate moves. After the vertical through hole moves, the upper end surface of the turnover box is sealed to reduce heat loss and achieve the purpose of rapid drying. Therefore, the horizontal through hole can not only be used to extract the alkaline reducing agent, but also can be used to heat the turnover box as a whole. The structure is simple and the processing efficiency is improved.

[0048] 4. The limited plates and raw materials that have been pressed can be operated by the transfer mechanism. When unloading, the operating motor on the transfer mechanism is started to drive the operating plate to rotate, and then the turnover box on the second sub-guide rail is transferred to the position of the first sub-guide rail, which is convenient for unloading the turnover box. After unloading, new raw materials are added to the interior of the reaction barrel, and then the first sub-guide rail is rotated to the position of the second sub-guide rail by the operating motor and a new round of processing is carried out. There will be no interruption in the middle, which greatly improves the processing efficiency.

[0049] 5. The driving motor on the driving mechanism is fixed on the support platform through the motor fixing plate to improve the stability of the support platform. After the driving motor is started, the driving motor drives the driving gear to rotate. Because the driving gear is meshed with the driven ring teeth on the driving ring, the driving ring can be driven to rotate while the driving gear rotates. When the driving ring rotates, the driving rod on the driving ring is also driven to rotate. The driving rod is against the turnover box, so the turnover box can be driven to move on the support platform. Multiple turnover boxes can process fiber raw materials at the same time, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0051] Figure 1 It is a partial cross-sectional view of the present invention;

[0052] Figure 2 A perspective view of the present invention;

[0053] Figure 3 It is a partial structural diagram of the present invention;

[0054] Figure 4 It is a cross-sectional view of the turnover box of the present invention;

[0055] Figure 5 This is a structural diagram of the infusion mechanism of the present invention;

[0056] Figure 6Structure diagram of heating mechanism of the present application;

[0057] Figure 7 Structure diagram of transfer plate of the present application;

[0058] Figure 8 Structure diagram of crushing mechanism of the present application;

[0059] Figure 9 Perspective view of turnover box of the present application;

[0060] Figure 10 Structure diagram of transfer mechanism of the present application;

[0061] Figure 11 Structure diagram of punching mechanism of the present application;

[0062] Figure 12 Sectional view of driving mechanism of the present application.

[0063] In the figure, 1, support table; 101, guide groove; 102, turnover box guide rail; 2, driving mechanism; 201, guide block; 202, driven ring tooth; 203, driving motor; 204, motor fixing plate; 205, driving gear; 206, driving rod; 207, driving ring; 3, crushing mechanism; 301, crushing support plate; 302, first electric telescopic rod; 303, crushing connecting plate; 304, crushing fixing block; 305, crushing motor; 306, crushing tooth; 4, turnover box; 401, reaction bucket; 402, reaction bucket fixing block; 403, horizontal through hole; 404, reaction bucket through hole; 405, vertical through hole; 406, limiting guide column; 407, guide wheel; 408, brake bin; 5, infusion mechanism; 501, liquid injection mechanism; 502, liquid extraction mechanism; 503, metal catheter; 504, metal hose; 505, water pump; 506, second electric telescopic rod; 507, telescopic rod support arm; 508, connecting head guide plate; 509, infusion connecting head; 6, heating mechanism; 601, third telescopic rod; 602, heating rod; 603, heating rod fixing plate; 604, heating support arm; 605, sealing plate; 7, punching mechanism; 701, punching connecting plate; 702, hydraulic cylinder; 703, punching plate; 704, punching support column; 8, transfer mechanism; 801, transfer motor; 802, transfer plate; 803, first vice guide rail; 804, second vice guide rail; 9, cutoff plate; 901, cutoff plate through hole; 902, spring; 903, brake column; 10, liquid storage tank. DETAILED DESCRIPTION

[0064] The embodiments of the present application will be described in detail hereinafter with reference to the drawings and examples, so that the realization process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented.

[0065] As Figures 1-12 shown, the fiberboard environmentally-friendly production line provided by the embodiment comprises a support table 1, a driving mechanism 2 rotatably arranged on one side of the support table 1, a turnover box guide rail 102 fixedly arranged on the upper end face of the support table 1, a plurality of turnover boxes 4 rollingly arranged on the turnover box guide rail 102, fiber raw materials arranged in the turnover boxes 4, a plurality of driving rods 206 fixedly arranged on the upper side of the driving mechanism 2, the driving rods 206 corresponding to the turnover boxes 4 and abutting against the turnover boxes 4, the driving rods 206 used for pushing the turnover boxes 4, the driving mechanism 2 rotatably arranged in the support table 1, the driving rods 206 on the driving mechanism 2 abutting against one side of the turnover boxes 4 after the driving mechanism 2 is started, so that the turnover boxes 4 slide on the turnover box guide rail 102 of the support table 1 while the driving mechanism 2 moves, thereby achieving the purpose of turnover, a plurality of reaction barrels 401 fixedly arranged in the turnover boxes 4, the reaction barrels 401 fixedly arranged in the turnover boxes 4 through reaction barrel fixing blocks 402, the fiber raw materials arranged in the reaction barrels 401, a vertical through hole 405 formed in one side of the reaction barrels 401 in the turnover boxes 4, a horizontal through hole 403 formed in the bottom of the turnover boxes 4 and communicating with the vertical through hole 405, the reaction barrels 401 communicating with the interiors of the turnover boxes 4 through reaction barrel through holes 404, the vertical through hole 405 communicating with the horizontal through hole 403, so that liquid can be injected into or extracted from the interior of the vertical through hole 405 through the horizontal through hole 403, and then the liquid can be discharged into the interiors of the reaction barrels 401 through the vertical through hole 405, the vertical through hole 405 communicating with the interiors of the reaction barrels 401 through the reaction barrel through holes 404, so that an alkaline reducing agent can be injected into the interiors of the reaction barrels 401 through the horizontal through hole 403, a brake bin 408 formed between the vertical through hole 405 and the horizontal through hole 403, a cutoff plate 9 slidably arranged in the brake bin 408, a cutoff plate through hole 901 formed in the cutoff plate 9 and corresponding to the vertical through hole 405, a brake column 903 connected to one end of the cutoff plate 9, the brake column 903 penetrating through the brake bin 408 and extending into the interior of the horizontal through hole 403, the cutoff plate 9 slidably arranged in the brake bin 408, the cutoff plate 9 sealing the vertical through hole 405 under normal circumstances, the cutoff plate 9 sliding when the brake column 903 is pressed, so that the cutoff plate through hole 901 on the cutoff plate 9 corresponds to the vertical through hole 405, and thus the alkaline reducing agent can be injected into the interiors of the reaction barrels 401, so that the cutoff plate 9 can cut off the vertical through hole 405, the fiber raw materials can be soaked for a long time through the horizontal through hole 403, and the alkaline reducing agent in the interiors of the reaction barrels 401 can be extracted in time;

[0066] One side of the support table 1 is provided with a transfer mechanism 8, one side of the transfer mechanism 8 is provided with a punching mechanism 7, a heating mechanism 6, a liquid conveying mechanism 5 and a crushing mechanism 3 in sequence, the punching mechanism 7 is used for punching the fiber raw material in the turnover box 4; the heating mechanism 6 is used for drying the fiber raw material in the turnover box 4, the crushing mechanism 3 is used for crushing the fiber raw material in the turnover box 4, the inside of the turnover box 4 is fixedly provided with two reaction barrels 401, the fiber raw material to be processed is directly placed in the inside of the reaction barrel 401, and then the fiber raw material can be crushed, separated, dried and pressed in sequence, so that the raw material does not need to be carried and transported in the whole production link, and the processing efficiency is improved;

[0067] The liquid conveying mechanism 5 comprises a liquid injection mechanism 501 and a liquid pumping mechanism 502, the liquid injection mechanism 501 is used for injecting alkaline reducing agent into the inside of the turnover box 4, the liquid pumping mechanism 502 is used for pumping the alkaline reducing agent in the inside of the turnover box 4, the liquid injection mechanism 501 and the liquid pumping mechanism 502 are both fixedly provided with a liquid conveying connector 509, one side surface of the liquid conveying connector 509 is fixedly provided with a metal conduit 503 in communication, the metal conduit 503 corresponds to the horizontal through hole 403, the bottom of the liquid conveying connector 509 is connected with a connector guide plate 508, the second electric telescopic rod 506 is fixedly arranged on the connector guide plate 508, and the second electric telescopic rod 506 is fixedly arranged on the support table 1 through the telescopic rod support arm 507;

[0068] The second electric telescopic rod 506 is started, the metal conduit 503 extends into the inside of the horizontal through hole 403 and abuts against the brake column 903, the spring 902 is arranged between the cutoff plate 9 and the brake bin 408, the spring 902 is sleeved on the brake column 903, when the metal conduit 503 abuts against the brake column 903, the cutoff plate through hole 901 corresponds to the vertical through hole 405, the metal hose 504 in communication with the liquid conveying connector 509 is arranged on the liquid conveying connector 509, the water pump 505 is connected to the end, away from the liquid conveying connector 509, of the metal hose 504, the middle of the support table 1 is fixedly provided with a liquid storage tank 10, the water pump 505 is arranged in the inside of the liquid storage tank 10, and when the reducing agent is injected into the inside of the reaction barrel 401;

[0069] The second electric telescopic rod 506 on the liquid injection mechanism 501 is started to extend the metal conduit 503 into the inside of the horizontal through hole 403;

[0070] When the metal conduit 503 extrudes the brake column 903 in the inside of the horizontal through hole 403, the horizontal through hole 403 is in communication with the vertical through hole 405 through the cutoff plate through hole 901;

[0071] The water pump 505 on the liquid injection mechanism 501 extracts the alkaline reducing agent inside the liquid storage tank 10, the metal conduit 503 enters the inside of the horizontal through hole 403, then enters the inside of the turnover tank 4 through the vertical through hole 405, then enters the inside of the reaction barrel 401 through the reaction barrel through hole 404, after the metal conduit 503 leaves the horizontal through hole 403, the stop plate 9 is displaced under the action of the spring 902 and seals the vertical through hole 405, and the fiber raw material is soaked;

[0072] The reducing agent is extracted;

[0073] In the same way, the metal conduit 503 is inserted into the inside of the horizontal through hole 403, so that the horizontal through hole 403, the vertical through hole 405 and the reaction barrel 401 are connected;

[0074] After starting the water pump 505 on the liquid extraction mechanism 502, the reducing agent in the reaction barrel 401 is extracted into the inside of the liquid storage tank 10, so as to recycle the alkaline reducing agent and improve the environmental protection effect of the device;

[0075] In addition, during the drying process;

[0076] The heating mechanism 6 includes a third telescopic rod 601 and a heating rod fixing plate 603 arranged at the output end of the third telescopic rod 601. A plurality of heating rods 602 are fixedly arranged on the heating rod fixing plate 603. The heating rods 602 correspond to the horizontal through hole 403. After the turnover tank 4 reaches the position of the heating mechanism 6, the third telescopic rod 601 is started to drive the heating rod fixing plate 603 to move. At the same time that the heating rod fixing plate 603 moves, the heating rods 602 are inserted into the inside of the horizontal through hole 403. After the heating rods 602 are started, the turnover tank 4 can be heated as a whole;

[0077] The upper end of the heating rod fixing plate 603 is fixedly connected with a sealing plate 605, the sealing plate 605 is used for sealing the upper end of the turnover box 4, the third telescopic rod 601 is fixedly arranged on the support table 1 through the heating support arm 604, the heating rod 602 on the heating rod fixing plate 603 is inserted into the inside of the horizontal through hole 403 through the third telescopic rod 601 on the heating mechanism 6, then the heating rod 602 is started to heat the turnover box 4, at the same time, the upper end of the turnover box 4 is sealed through the heating rod fixing plate 603 on the heating mechanism 6, the fiber in the reaction bucket 401 is dried, the brake column 903 in the horizontal through hole 403 is extruded in the process that the heating rod 602 enters the horizontal through hole 403, so that the hot air generated by the heating rod 602 enters the inside of the reaction bucket 401 through the vertical through hole 405, and the drying of the fiber raw material is accelerated, at the same time, the sealing plate 605 is driven to move synchronously with the movement of the heating rod fixing plate 603, after the vertical through hole 405 moves, the upper end surface of the turnover box 4 is sealed, the loss of heat is reduced, and the purpose of rapid drying is achieved;

[0078] When the fiber raw material is crushed:

[0079] The crushing mechanism 3 comprises a crushing support plate 301 and a crushing connecting plate 303 connected through a first electric telescopic rod 302, the crushing connecting plate 303 is arranged at the output end of the first electric telescopic rod 302, the lower side of the crushing connecting plate 303 is connected with a crushing motor 305 through a crushing fixing block 304, the output end of the crushing motor 305 is provided with a crushing tooth 306, the crushing support plate 301 on the crushing mechanism 3 is fixedly arranged on the support table 1 to improve the stability of the crushing mechanism 3 as a whole, the first electric telescopic rod 302 on the crushing support plate 301 can drive the crushing connecting plate 303 to move up and down, when the crushing connecting plate 303 moves downward, the crushing motor 305 at the bottom of the crushing fixing block 304 moves downward, and the crushing tooth 306 corresponds to the reaction bucket 401, wherein when the first electric telescopic rod 302 is braked downward, the crushing tooth 306 is arranged in the inside of the reaction bucket 401, when the turnover box 4 moves to the position of the crushing mechanism 3, the reaction bucket 401 moves directly below the crushing tooth 306, then the crushing tooth 306 is inserted into the inside of the reaction bucket 401 through the first electric telescopic rod 302, and the crushing motor 305 is started to drive the crushing tooth 306 to rotate, the crushing tooth 306 rotates in the inside of the reaction bucket 401, and the fiber raw material in the reaction bucket 401 is crushed;

[0080] When the fiber raw material is crushed:

[0081] The stamping mechanism 7 comprises a plurality of hydraulic cylinders 702, the output ends of the hydraulic cylinders 702 are provided with stamping plates 703 corresponding to the reaction barrels 401, the stamping connecting plates 701 on the stamping mechanism 7 are fixedly arranged on the support table 1 through stamping support columns 704 to improve the stability of the stamping mechanism 7, the stamping support columns 704 are connected with the stamping connecting plates 701 through the hydraulic cylinders 702, and the stamping support columns 704 are fixedly arranged on the support table 1; when the turnover box 4 moves to the position of the stamping mechanism 7, the reaction barrel 401 is directly below the stamping plate 703, the hydraulic cylinder 702 is started to press the dried fiber raw material through the stamping plate 703, and a circular plate is formed;

[0082] In the process of pressing, the adhesive and the resin are added to the inside of the reaction barrel 401 to enhance the hardness of the limiting plate;

[0083] After the pressing is completed, the turnover mechanism 8 is used for turnover, the turnover mechanism 8 comprises a running motor 801 and a running plate 802 fixedly arranged at the output end of the running motor 801, the upper side of the running plate 802 is fixedly provided with a second auxiliary guide rail 804 corresponding to the turnover box guide rail 102, one side of the second auxiliary guide rail 804 is fixedly arranged on the upper side of the running plate 802 and provided with a first auxiliary guide rail 803, the first auxiliary guide rail 803 is arranged opposite to the second auxiliary guide rail 804, and the turnover mechanism 8 is used for transferring the turnover box 4; the limiting plate and the raw material after the pressing are all transferred by the turnover mechanism 8, and specifically,

[0084] When the material is unloaded, the running motor 801 on the turnover mechanism 8 is started to drive the running plate 802 to rotate, and then the turnover box 4 on the second auxiliary guide rail 804 is transferred to the position of the first auxiliary guide rail 803, so that the turnover box 4 is conveniently unloaded;

[0085] After the unloading is completed, new raw materials are put into the inside of the reaction barrel 401, then the first auxiliary guide rail 803 is rotated to the position of the second auxiliary guide rail 804 through the running motor 801, and a new round of processing is carried out, so that the processing efficiency is greatly improved.

[0086] Further, as Figure 12As shown, the driving mechanism 2 includes a driving motor 203 and a driving ring 207, the output end of the driving motor 203 is provided with a driving gear 205, the upper end of the driving ring 207 is provided with a driven ring gear 202 meshingly connected with the driving gear 205, the driving motor 203 is used to rotate the driving ring 207, the driving motor 203 is fixedly arranged on the support table 1 through a motor fixing plate 204, the driving motor 203 on the driving mechanism 2 is fixedly arranged on the support table 1 through the motor fixing plate 204, the stability of the support table 1 is improved, and the driving motor 203 drives the driving gear 205 to rotate after being started, because the driving gear 205 is meshingly connected with the driven ring gear 202 on the driving ring 207, so the driving ring 207 can be driven to rotate while the driving gear 205 rotates, the driving rod 206 on the driving ring 207 is driven to rotate while the driving ring 207 rotates, the driving rod 206 abuts against the turnover box 4, so the turnover box 4 can be driven to move on the support table 1, and multiple turnover boxes 4 can simultaneously process the fiber raw materials, thereby improving the processing efficiency;

[0087] When the driving mechanism 2 rotates, the bottom of the driving ring 207 is fixedly provided with a guide block 201, the inner side of the support table 1 is fixedly provided with a guide groove 101 corresponding to the guide block 201, the guide block 201 is slidingly arranged in the guide groove 101, and the inner side of the support table 1 is provided with the guide groove 101 corresponding to the guide block 201 on the driving mechanism 2, so that the driving mechanism 2 can rotate in the inner circle of the support table 1, thereby improving the stability of the movement of the driving mechanism 2.

[0088] Further, in order to ensure the stability of the movement of the turnover box 4 and the uniform stress in the stamping process, as shown in Figure 4 and Figure 9 As shown, the middle part of the bottom side of the turnover box 4 is provided with a plurality of guide wheels 407, the guide wheels 407 are rotatably arranged in the turnover box guide rail 102, the two sides of the guide wheels 407 are fixedly provided with a plurality of limiting guide columns 406, the limiting guide columns 406 correspond to the turnover box guide rail 102, a plurality of guide wheels 407 are fixedly arranged in the middle part of the bottom side of the turnover box 4, the guide wheels 407 are rollingly connected with the turnover box guide rail 102 in the movement process of the turnover box 4, and the guide wheels 407 are in contact with the bottom of the turnover box guide rail 102, which plays a supporting role for the turnover box 4 in the stamping process. In addition, the limiting guide columns 406 are fixedly arranged on the two sides of the guide wheels 407, which not only plays a guiding role, but also plays a supporting role for the turnover box 4, prevents the deformation of the turnover box 4 under the stamping of the stamping mechanism 7, and improves the processing quality and the processing efficiency.

[0089] As shown in Figures 1-12 The environmental protection production method of the fiber plate environmental protection production line provided by the embodiment comprises the following steps:

[0090] Step one: selection and feeding of raw materials, renewable, degradable plant fiber raw materials are selected and put into the reaction barrel 401 inside the turnover box 4 on the transfer mechanism 8, and the running motor 801 is started to rotate the turnover box 4 to the turnover box guide rail 102;

[0091] Step two: raw material crushing, start the drive mechanism 2 and drive the drive rod 206 to move, make the turnover box 4 move to the lower part of the crushing mechanism 3, first start the first electric telescopic rod 302 on the crushing mechanism 3, and the crushing teeth 306 are inserted into the inside of the reaction barrel 401 through the crushing connecting plate 303;

[0092] Then start the crushing motor 305 to make the crushing teeth 306 rotate, and crush the fiber raw materials in the reaction barrel 401;

[0093] Step three: fiber separation, injection of reducing agent:

[0094] When the turnover box 4 moves to the liquid injection mechanism 501 position of the liquid injection mechanism 5, the metal conduit 503 is inserted into the inside of the horizontal through hole 403 by starting the second electric telescopic rod 506 on the liquid injection mechanism 501;

[0095] When the metal conduit 503 extrudes the brake column 903 inside the horizontal through hole 403, the horizontal through hole 403 is connected with the vertical through hole 405 through the stop plate through hole 901;

[0096] Start the water pump 505 on the liquid injection mechanism 501 to extract the alkaline reducing agent in the liquid storage tank 10, which enters the inside of the horizontal through hole 403 through the metal conduit 503, then enters the inside of the turnover box 4 through the vertical through hole 405, and then enters the inside of the reaction barrel 401 through the reaction barrel through hole 404, and then soak the fiber raw materials;

[0097] After the metal conduit 503 leaves the horizontal through hole 403, the stop plate 9 is displaced under the action of the spring 902 and seals the vertical through hole 405;

[0098] Extract the reducing agent:

[0099] After the turnover box 4 moves to the position of the liquid extraction mechanism 502, the metal conduit 503 is inserted into the inside of the horizontal through hole 403 in the same way, so that the horizontal through hole 403, the vertical through hole 405 and the reaction barrel 401 are connected;

[0100] After starting the water pump 505 on the liquid extraction mechanism 502, the reducing agent in the reaction barrel 401 is extracted into the inside of the liquid storage tank 10;

[0101] Step four: drying treatment, after the turnover box 4 reaches the position of the heating mechanism 6, the heating rod 602 on the heating rod fixing plate 603 is fixed by the third telescopic rod 601 on the heating mechanism 6 to extend into the horizontal hole 403, then the heating rod 602 is started to heat the turnover box 4, at the same time, the upper end of the turnover box 4 is sealed by the heating rod fixing plate 603 on the heating mechanism 6, and the fibers in the reaction barrel 401 are dried;

[0102] Step five: pressing treatment, after the turnover box 4 moves to the position of the stamping mechanism 7, the adhesive and resin are added, then the hydraulic cylinder 702 on the stamping mechanism 7 is started, the fibers in the reaction barrel 401 are pressed by the stamping plate 703, and the transfer mechanism 8 is used for transferring after the pressing is completed.

[0103] As some terms are used in the description and claims, those skilled in the art can understand that the hardware manufacturers may use different names to refer to the same component. The description and claims of the specification do not distinguish components by name difference, but by functional difference of components. As mentioned throughout the specification and claims, "including" is an open term, which should be interpreted as "including but not limited to". "Approximately" means within an acceptable error range, and those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0104] It should be noted that the terms "comprising", "including", or any other variant thereof are intended to cover non-exclusive inclusion, so that the products or systems including a series of elements not only include those elements, but also include other elements not explicitly listed or inherent to such products or systems. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the product or system including the element.

[0105] The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the forms disclosed herein, should not be regarded as excluding other embodiments, and can be used in various other combinations, modifications and environments, and can be modified by the above teachings or related art or knowledge within the scope of the inventive concept described herein. The modifications and changes made by those skilled in the art without departing from the spirit and scope of the present application shall be within the protection scope of the claims of the present application.

Claims

1. A fiberboard environmentally friendly production line, comprising a support platform (1) and a driving mechanism (2) rotatably arranged on one side of the support platform (1), characterized in that: The upper end surface of the support platform (1) is fixedly provided with a turnover box guide rail (102), a plurality of turnover boxes (4) are rollingly provided on the turnover box guide rail (102), fiber raw materials are provided inside the turnover box (4), a plurality of driving rods (206) are fixedly provided on the upper side surface of the driving mechanism (2), the driving rods (206) correspond to the turnover box (4) and are against the turnover box (4), the driving rods (206) are used to push the turnover box (4), and a plurality of reaction rods are fixedly provided inside the turnover box (4). The reaction barrel (401) is fixedly arranged inside the turnover box (4) through a reaction barrel fixing block (402), the fiber raw material is arranged inside the reaction barrel (401), a vertical through hole (405) is opened on one side of the reaction barrel (401) inside the turnover box (4), a horizontal through hole (403) connected to the vertical through hole (405) is opened on the bottom of the turnover box (4), and the reaction barrel (401) is connected to the interior of the turnover box (4) through the reaction barrel through hole (404); A brake chamber (408) is provided between the vertical through hole (405) and the horizontal through hole (403); a cut-off plate (9) is slidably provided inside the brake chamber (408); a cut-off plate through hole (901) corresponding to the vertical through hole (405) is provided on the cut-off plate (9); a brake column (903) is connected to one end of the cut-off plate (9); the brake column (903) passes through the brake chamber (408) and extends into the interior of the horizontal through hole (403); A transfer mechanism (8) is provided on one side of the support platform (1), and a punching mechanism (7), a heating mechanism (6), an infusion mechanism (5), and a crushing mechanism (3) are sequentially provided on one side of the transfer mechanism (8); The punching mechanism (7) is used to punch the fiber raw material inside the turnover box (4); The heating mechanism (6) is used to dry the fiber raw material inside the turnover box (4); The infusion mechanism (5) comprises an injection mechanism (501) and a withdrawal mechanism (502), wherein the injection mechanism (501) is used to inject the alkaline reducing agent into the interior of the turnover box (4), and the withdrawal mechanism (502) is used to withdraw the alkaline reducing agent from the interior of the turnover box (4); The pulverizing mechanism (3) is used to pulverize the fiber raw material inside the turnover box (4).

2. The environmentally friendly fiberboard production line according to claim 1, characterized in that: The injection mechanism (501) and the extraction mechanism (502) are both fixedly provided with an infusion connector (509), and a metal conduit (503) is fixedly provided on one side of the infusion connector (509), and the metal conduit (503) corresponds to the horizontal through hole (403); The bottom of the infusion connector (509) is connected to a connector guide plate (508), a second electric telescopic rod (506) is fixedly arranged on the connector guide plate (508), and the second electric telescopic rod (506) is fixedly arranged on the support platform (1) via a telescopic rod support arm (507); When the second electric telescopic rod (506) is activated, the metal conduit (503) extends into the interior of the horizontal through hole (403) and abuts against the brake column (903); A spring (902) is provided between the cut-off plate (9) and the brake chamber (408), and the spring (902) is sleeved on the brake column (903). When the metal conduit (503) and the brake column (903) are in contact with each other, the cut-off plate through hole (901) corresponds to the vertical through hole (405).

3. The environmentally friendly fiberboard production line according to claim 2, characterized in that: The infusion connector (509) is provided with a metal hose (504) in communication with the infusion connector (509), and one end of the metal hose (504) away from the infusion connector (509) is connected to a water pump (505); A liquid storage tank (10) is fixedly arranged in the middle of the support platform (1), and the water pump (505) is arranged inside the liquid storage tank (10).

4. The environmentally friendly fiberboard production line according to claim 3, characterized in that: The heating mechanism (6) comprises a third telescopic rod (601) and a heating rod fixing plate (603) arranged at the output end of the third telescopic rod (601), a plurality of heating rods (602) being fixedly arranged on the heating rod fixing plate (603), and the heating rods (602) correspond to the horizontal through holes (403); The upper end of the heating rod fixing plate (603) is fixedly connected to a sealing plate (605), and the sealing plate (605) is used to seal the upper port of the turnover box (4). The third telescopic rod (601) is fixedly arranged on the support platform (1) through a heating support arm (604).

5. The environmentally friendly fiberboard production line according to claim 4, characterized in that: The transfer mechanism (8) comprises a running motor (801) and a running plate (802) fixedly arranged at the output end of the running motor (801); a second auxiliary guide rail (804) corresponding to the turnover box guide rail (102) is fixedly arranged on the upper side of the running plate (802); a first auxiliary guide rail (803) is fixedly arranged on one side of the second auxiliary guide rail (804) on the upper side of the running plate (802); the first auxiliary guide rail (803) and the second auxiliary guide rail (804) are arranged opposite to each other; the transfer mechanism (8) is used to transfer the turnover box (4).

6. The environmentally friendly fiberboard production line according to claim 5, characterized in that: The pulverizing mechanism (3) comprises a pulverizing support plate (301) and a pulverizing connection plate (303) connected via a first electric telescopic rod (302); the pulverizing connection plate (303) is arranged at the output end of the first electric telescopic rod (302); the lower side of the pulverizing connection plate (303) is connected to a pulverizing motor (305) via a pulverizing fixed block (304); the output end of the pulverizing motor (305) is provided with pulverizing teeth (306); the pulverizing teeth (306) correspond to the reaction barrel (401); When the first electric telescopic rod (302) is braked downward, the crushing teeth (306) are arranged inside the reaction barrel (401).

7. The environmentally friendly fiberboard production line according to claim 6, characterized in that: The punching mechanism (7) includes a plurality of hydraulic cylinders (702), and a punching plate (703) is provided at the output end of the hydraulic cylinder (702), and the punching plate (703) corresponds to the reaction barrel (401); The hydraulic cylinder (702) is connected to a stamping support column (704) via a stamping connection plate (701), and the stamping support column (704) is fixedly arranged on the support platform (1).

8. The environmentally friendly fiberboard production line according to claim 7, characterized in that: The driving mechanism (2) comprises a driving motor (203) and a driving ring (207); the output end of the driving motor (203) is provided with a driving gear (205); the upper end of the driving ring (207) is provided with a driven ring gear (202) meshingly connected with the driving gear (205); the driving motor (203) is used to rotate the driving ring (207); and the driving motor (203) is fixedly arranged on the support platform (1) via a motor fixing plate (204); A guide block (201) is fixedly provided at the bottom of the driving ring (207), a guide groove (101) corresponding to the guide block (201) is fixedly provided on the inner side surface of the support platform (1), and the guide block (201) is slidably provided inside the guide groove (101).

9. The environmentally friendly fiberboard production line according to claim 8, characterized in that: A plurality of guide wheels (407) are provided in the middle of the bottom side of the turnover box (4), and the guide wheels (407) are rotatably provided inside the turnover box guide rail (102). A plurality of position-limiting guide columns (406) are fixedly provided on both sides of the guide wheels (407), and the position-limiting guide columns (406) correspond to the turnover box guide rail (102).

10. An environmentally friendly production method for an environmentally friendly fiberboard production line, characterized in that: The environmentally friendly fiberboard production line according to claim 9 is used, comprising the following steps: Step 1: Selection and placement of raw materials: renewable and degradable plant fiber raw materials are selected and placed inside the reaction barrel (401) of the turnover box (4) on the transfer mechanism (8), and the operating motor (801) is started to rotate the turnover box (4) onto the turnover box guide rail (102); Step 2: crushing the raw materials, starting the driving mechanism (2) and driving the driving rod (206) to move, so that the turnover box (4) moves to the bottom of the crushing mechanism (3), first starting the first electric telescopic rod (302) on the crushing mechanism (3), and extending the crushing teeth (306) into the interior of the reaction barrel (401) through the crushing connecting plate (303); Then, the crushing motor (305) is started to rotate the crushing teeth (306) and crush the fiber raw materials inside the reaction barrel (401); Step 3: Fiber separation and injection of reducing agent: When the turnover box (4) moves to the position of the injection mechanism (501) of the infusion mechanism (5), the metal conduit (503) is extended into the interior of the horizontal through hole (403) by activating the second electric telescopic rod (506) on the injection mechanism (501); When the metal conduit (503) squeezes the brake column (903) inside the horizontal through hole (403), the horizontal through hole (403) is connected to the vertical through hole (405) through the cutoff plate through hole (901); The water pump (505) on the liquid injection mechanism (501) is started to extract the alkaline reducing agent from the liquid storage tank (10), and the alkaline reducing agent enters the interior of the horizontal through hole (403) through the metal conduit (503), then enters the interior of the turnover box (4) through the vertical through hole (405), and then enters the interior of the reaction barrel (401) through the reaction barrel through hole (404) to soak the fiber raw material; After the metal conduit (503) leaves the horizontal through hole (403), the cut-off plate (9) is displaced under the action of the spring (902) and seals the vertical through hole (405); Extracting reducing agent: After the turnover box (4) moves to the position of the liquid extraction mechanism (502), the metal conduit (503) is inserted into the interior of the horizontal through hole (403) in the same manner, so that the horizontal through hole (403), the vertical through hole (405) and the reaction barrel (401) are connected; After the water pump (505) on the liquid pumping mechanism (502) is started, the reducing agent in the reaction barrel (401) is pumped into the interior of the liquid storage tank (10); Step 4: Drying treatment. After the turnover box (4) reaches the position of the heating mechanism (6), the heating rod (602) on the heating rod fixing plate (603) is extended into the interior of the horizontal through hole (403) through the third telescopic rod (601) on the heating mechanism (6), and then the heating rod (602) is started to heat the turnover box (4). At the same time, the upper port of the turnover box (4) is sealed by the heating rod fixing plate (603) on the heating mechanism (6), and the fibers inside the reaction barrel (401) are dried. Step 5: Pressing treatment. After the turnover box (4) moves to the position of the punching mechanism (7), adhesive and resin are added, and then the hydraulic cylinder (702) on the punching mechanism (7) is started to press the fibers inside the reaction barrel (401) through the punching plate (703). After the pressing is completed, the fibers are transferred through the transfer mechanism (8).

Citation Information

Patent Citations

  • Fiberboard hot-pressing device

    CN216609400U

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    CN219111462U