Photovoltaic bracket with anti-corrosion function
By designing photovoltaic brackets with anti -corrosion function, the combination of anticorrosive coating and seal components solves the problem of easily corrosion of traditional photovoltaic brackets under the environment of marine beaches, and improves the service life and wind resistance.
Patent Information
- Application Number
- CN202410615068.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-05-17
AI Technical Summary
Traditional photovoltaic brackets are susceptible to corrosion by high chloride ions, erosion of oxygen-rich seawater, strong ultraviolet irradiation and alternating wet and dry erosion in marine tidal flat environments, resulting in a shortening of their service life.
Design a photovoltaic bracket with anti -corrosion function, adopts a fixed pile, support arm, connecting arm, locking component, and seal component. Through the combination of anticorrosive coating and seal component Bolt connection to avoid corrosion.
Effectively avoid the erosion of gagine ions, improves the life of photovoltaic brackets, enhances wind resistance performance, and reduces the erosion risk of seawater and high -chloride ions.
Smart Images

Figure CN118631138B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of solar power generation, and in particular to a photovoltaic bracket with an anti-corrosion function. Background Art
[0002] my country's marine mudflats are open and unobstructed, with long sunshine hours, and have sufficient photovoltaic power generation resources. However, mudflat photovoltaics are in the harsh and severe corrosive environment of the ocean. The photovoltaic bracket system is subject to corrosion from high chloride ions, scouring by oxygen-rich seawater, strong ultraviolet radiation, and alternating dry and wet erosion. Compared with the dry northwest of my country, the corrosion environment makes steel corrode faster. Traditional hot-dip galvanizing anti-corrosion methods will produce a large amount of zinc salts in the marine mudflat environment and gradually fail. At the same time, photovoltaic brackets are mostly fixed with bolts. The hot-dip galvanizing at the connection between the photovoltaic bracket and the bolts is easily worn, making the photovoltaic bracket and the bolts more easily corroded during use, damaging the photovoltaic bracket and reducing the service life of the photovoltaic bracket. Summary of the invention
[0003] The present invention provides a photovoltaic bracket with an anti-corrosion function, which effectively prevents the photovoltaic bracket from being corroded by the tidal flat environment and increases the service life of the photovoltaic bracket.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A photovoltaic bracket with an anti-corrosion function comprises a fixing pile and a mounting frame for installing a photovoltaic component, wherein one end of the fixing pile is fixed to the ground, and support arms are respectively provided on both sides of the fixing pile. The mounting frame is connected to two connecting arms, and the free ends of the connecting arms are connected to locking assemblies. The supporting arms are threadedly connected to the connecting arms through connecting tubes, and the locking assembly extends through the connecting tubes into the supporting arms and is locked with the supporting arms. The supporting arms and the connecting arms are respectively provided with sealing assemblies that cooperate with the connecting tubes, and the outer surfaces of the supporting arms, the connecting arms, the connecting tubes and the mounting frame are provided with anti-corrosion coatings.
[0006] Furthermore, the sealing assembly includes a sealing seat and a piston, the sealing seat is provided with a sealing ring groove, and the two side walls of the sealing ring groove are respectively provided with a sealing chamber a and a sealing chamber b, and the bottom of the sealing ring groove is provided with a pressure chamber connected to the sealing chamber a and the sealing chamber b, and the sealing chamber a and the sealing chamber b are slidably connected to a telescopic sealing ring on one side close to the pressure chamber, and the piston is slidably connected to the pressure chamber through an elastic member.
[0007] Furthermore, two connecting rings for limiting the position of the telescopic sealing ring are respectively provided in the sealing cavity a and the sealing cavity b.
[0008] Furthermore, the telescopic sealing ring includes an annular sealing gasket, the upper and lower ends of which are respectively connected to corrugated rings, the corrugated rings are connected to corresponding connecting rings, and the annular sealing gasket is located on a side close to the pressure chamber.
[0009] Furthermore, the connecting cylinder comprises a cylinder body, and both ends of the cylinder body are respectively connected with annular push plates, and the annular push plates cooperate with the piston to push the piston to slide in the pressure chamber.
[0010] Furthermore, a groove body is provided at the free end of the support arm, and a plurality of locking grooves are provided on the inner circumference of the groove body.
[0011] Furthermore, the locking assembly includes a locking rod and a plurality of locking blocks, one end of the locking rod is connected to the connecting arm, and the plurality of locking blocks are slidably connected to the locking rod through corresponding pressure springs, and the locking blocks cooperate with the locking groove to lock the locking rod in the groove body.
[0012] Furthermore, a connecting rod is connected between the two connecting arms.
[0013] Furthermore, the mounting frame is connected to the connecting arm via a corresponding reinforcing rod.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The present invention provides a photovoltaic bracket with anti-corrosion function. By rotating the connecting tube, the connecting arm can be connected to the supporting arm, and the locking assembly can be locked in the supporting arm to further stabilize the mounting frame and improve the wind resistance. No bolt connection is required, and the corrosion of high chloride ions can be effectively avoided. The sealing assembly can continuously enhance the sealing degree of the connection tube and the supporting arm, and the connection tube and the connecting arm during the process of the connecting tube pushing the supporting arm to connect with the connecting arm. Combined with the anti-corrosion coating, the contact corrosion of seawater and high chloride ion air can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of a partial cross-sectional structure of a photovoltaic support with an anti-corrosion function according to the present invention;
[0017] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of the local A in the middle;
[0018] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the connection between the fixed pile and the support arm of the present invention;
[0019] Figure 4 for Figure 3 A schematic diagram of the enlarged structure of the local A in the middle;
[0020] Figure 5It is a schematic cross-sectional structure diagram of the connection between the connecting arm and the locking assembly of the present invention;
[0021] Figure 6 It is a schematic diagram of the cross-sectional structure of the connecting tube of the present invention;
[0022] Figure 7 It is a schematic diagram of a partial cross-sectional structure of the connection between the support arm and the sealing assembly of the present invention;
[0023] Figure 8 This is a front view structural schematic diagram of a photovoltaic support with anti-corrosion function according to the present invention;
[0024] In the figure, 1 is a fixed pile, 2 is a photovoltaic component, 3 is a mounting frame, 4 is a supporting arm, 5 is a connecting arm, 6 is a locking assembly, 61 is a locking rod, 62 is a locking block, 63 is a pressure spring, 7 is a connecting cylinder, 71 is a cylinder body, 72 is an annular push plate, 8 is a sealing assembly, 81 is a sealing seat, 82 is a piston, 83 is a sealing ring groove, 84 is a sealing chamber a, 85 is a sealing chamber b, 86 is a pressure chamber, 87 is a telescopic sealing ring, 88 is an annular sealing gasket, 89 is a corrugated ring, 810 is an elastic part, 811 is a connecting ring, 9 is a trough body, 10 is a locking groove, 11 is a connecting rod, and 12 is a reinforcing rod. DETAILED DESCRIPTION
[0025] In order to better understand the technical content of the present invention, specific embodiments are provided below, and the present invention is further described in conjunction with the accompanying drawings.
[0026] Example
[0027] See also Figures 1 to 8The present invention provides a photovoltaic support with anti-corrosion function, including a fixed pile 1 and a mounting frame 3 for mounting a photovoltaic module 2, each fixed column is fixed with a mounting frame 3, two adjacent mounting frames 3 are installed with photovoltaic modules 2, one end of the fixed pile 1 is fixed to the ground to play a fixing role, and support arms 4 are respectively provided on both sides of the fixed pile 1, the fixed pile 1 and the support arms 4 are integrated to improve the stability of the installation of the photovoltaic module 2, the mounting frame 3 is connected with two connecting arms 5, the mounting frame 3 and the connecting arms 5 are integrated, the mounting frame 3 is a cross bar, and the two The support arms 4 have different lengths, and the photovoltaic assembly 2 can be tilted during installation. The free end of the connecting arm 5 is connected to a locking assembly 6, and the support arm 4 is threadedly connected to the connecting arm 5 through a connecting tube 7. The locking assembly 6 passes through the connecting tube 7 and extends into the support arm 4, and is locked with the support arm 4. When the connecting tube 7 connects the support arm 4 to the connecting arm 5, the locking assembly 6 is locked in the support arm 4, and cooperates with the fixation of the connecting tube 7 to further improve the stability of the connection between the support arm 4 and the connecting arm 5, without the need for bolt connection, and can reduce the height of the seaside. The corrosion of chloride ions effectively prevents the bracket from loosening and being damaged during use. The support arm 4 and the connecting arm 5 are respectively provided with a sealing assembly 8 that cooperates with the connecting tube 7. The connection will have a certain degree of wear during use. The sealing assembly 8 can seal the connection between the connecting tube 7 and the support arm 4 and the connecting arm 5, effectively reducing the contact erosion of seawater and air containing chloride ions. The outer surfaces of the support arm 4, the connecting arm 5, the connecting tube 7 and the mounting frame 3 are provided with an anti-corrosion coating. The support arm 4, the connecting arm 5, the connecting tube 7 and the mounting frame 3 are made of carbon steel. The anti-corrosion coating adopts galvanized and graphene composite coating. Based on the cathodic protection principle of zinc, pure carbon intrinsic graphene activates high-purity zinc to form long-term cathodic protection for the photovoltaic bracket substrate. The zinc layer and graphene form a stable and dense cross-linked structure, which provides a synergistic effect of shielding and anti-corrosion, blocking the invasion of corrosion factors. The anti-corrosion coating is hard, wear-resistant, has strong adhesion, and has excellent impact resistance and wear resistance. At the same time, the coating has self-repair ability in scratches and damage to prevent the spread of corrosion, and no external current or external anode block is required for cathodic protection.
[0028] See also Figures 2 to 7 The sealing assembly 8 includes a sealing seat 81 and a piston 82. The sealing seat 81 is provided with a sealing ring groove 83. The two side walls of the sealing ring groove 83 are respectively provided with a sealing cavity a84 and a sealing cavity b85. The bottom of the sealing ring groove 83 is provided with a pressure cavity 86 which is connected with the sealing cavity a84 and the sealing cavity b85 through a plurality of through holes. The sealing cavity a84 and the sealing cavity b85 are slidably connected with a telescopic sealing ring 87 on one side close to the pressure cavity 86. The piston 82 is slidably connected to the pressure cavity 86 through an elastic member 810. Figure 7 The elastic member 810 is a pressure spring 63 which can be coaxial with the sealing ring groove 83. Figure 4 The elastic member 810 can also be a plurality of pressure springs. The connecting tube 7 includes a cylinder body 71. The two ends of the cylinder body 71 are respectively provided with threads in opposite directions. The two ends of the cylinder body 71 are respectively connected with annular push plates 72. The annular push plates 72 cooperate with the piston 82. The annular push plates 72 are embedded in the sealing ring groove 83 to push the piston 82 to slide in the pressure chamber 86, pushing the piston 82 to squeeze the elastic member 810 to contract, and the volume of the pressure chamber 86 is reduced. The gas is pressed into the sealing chamber a84 and the sealing chamber b85, and the pressure in the sealing chamber a84 and the sealing chamber b85 increases, pushing the telescopic sealing ring 87 of the sealing chamber a84 and the sealing chamber b85 to move toward the side of the annular push plate 72, sealing the gap between the annular push plate 72 and the sealing ring groove 83, and under the pressure of the sealing chamber a84 and the sealing chamber b85, the sealing effect can be enhanced.
[0029] Among them, two connecting rings 811 for limiting the position of the telescopic sealing ring 87 are respectively provided in the sealing chamber a84 and the sealing chamber b85. The telescopic sealing ring 87 includes an annular sealing gasket 88. The upper and lower ends of the annular sealing gasket 88 are respectively connected with corrugated rings 89. The corrugated ring 89 is connected to the corresponding connecting ring 811. The annular sealing gasket 88 is located on the side close to the pressure chamber 86. When the pressure in the sealing chamber a84 and the sealing chamber b85 increases, the annular sealing gasket 88 moves toward the side of the annular push plate 72, and the corrugated ring 89 extends to match the movement of the annular sealing gasket 88.
[0030] See also Figure 2 , 4 and 5, a groove body 9 is provided at the free end of the support arm 4, and a locking assembly 6 can be inserted and locked when the support arm 4 is connected to the connecting arm 5. A plurality of locking grooves 10 are provided in the inner circumference of the groove body 9, and the locking assembly 6 comprises a locking rod 61 and a plurality of locking blocks 62. One end of the locking rod 61 is connected to the connecting arm 5, and a plurality of the locking blocks 62 are slidably connected to the locking rod 61 through corresponding pressure springs 63. The locking block 62 cooperates with the locking groove 10, and the locking rod 61 is inserted into the groove body 9. When the locking block 62 is aligned with the locking groove 10, the pressure spring 63 is reset, and the locking block 62 is pushed into the corresponding locking groove 10 to lock the locking rod 61 in the groove body 9.
[0031] In order to enhance the stability of the bracket for installing the photovoltaic assembly 2 , a connecting rod 11 may be connected between the two connecting arms 5 , and the mounting frame 3 is connected to the connecting arms 5 via a corresponding reinforcing rod 12 .
[0032] When in use, the two ends of the connecting tube 7 are respectively threadedly connected to the support arm 4 and the connecting arm 5, and the connecting tube 7 is rotated. The support arm 4 and the connecting arm 5 move toward each other under the action of the reverse threads at the two ends of the connecting tube 7. The annular push plates 72 at the two ends of the connecting tube 7 are respectively embedded in the sealing ring grooves 83 of the support arm 4 and the connecting arm 5, and in the process of movement, the annular push plates 72 push the piston 82 to slide in the pressure chamber 86, the volume of the pressure chamber 86 is reduced, and the gas is pressed into the sealing chamber a84 and the sealing chamber b85. The pressure in the sealing chamber a84 and the sealing chamber b85 increases, pushing the telescopic sealing ring 87 in the sealing chamber a84 and the sealing chamber b85 toward the side of the annular push plate 72 The telescopic sealing rings 87 on both sides of the sealing ring groove 83 seal the gap between the annular push plate 72 and the sealing ring groove 83, effectively preventing seawater and chloride-containing air from contacting and corroding the connection between the connecting tube 7 and the support arm 4 and the connecting arm 5, and reducing the erosion of the connection due to wear during use; the support arm 4 and the connecting arm 5 are constantly approaching, and the locking rod 61 connected to the connecting arm 5 is inserted into the groove body 9. When the locking block 62 is aligned with the locking groove 10, the pressure spring 63 is reset, and the locking block 62 is pushed into the corresponding locking groove 10, and the connecting arm 5 is locked on the support arm 4, thereby fixing the mounting frame 3, and installing the photovoltaic module 2 on the mounting frame 3.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A photovoltaic support with anti-corrosion function, characterized in that: The invention comprises a fixing pile and a mounting frame for installing a photovoltaic component, wherein one end of the fixing pile is fixed to the ground, support arms are respectively provided on both sides of the fixing pile, the mounting frame is connected with two connecting arms, the free ends of the connecting arms are connected with locking components, the supporting arms are threadedly connected with the connecting arms through connecting tubes, the locking components extend into the supporting arms through the connecting tubes, and are locked with the supporting arms, the supporting arms and the connecting arms are respectively provided with sealing components that cooperate with the connecting tubes, the sealing components comprise a sealing seat and a piston, the sealing seat is provided with a sealing ring groove, the two side walls in the sealing ring groove are respectively provided with a sealing cavity a and a sealing cavity b, the bottom of the sealing ring groove is provided with a pressure cavity connected with the sealing cavity a and the sealing cavity b, the sealing cavity a and a sealing chamber b are slidably connected with a telescopic sealing ring on one side close to the pressure chamber, the piston is slidably connected to the pressure chamber through an elastic member, the outer surfaces of the support arm, the connecting arm, the connecting cylinder and the mounting bracket are provided with an anti-corrosion coating, the connecting cylinder includes a cylinder body, both ends of the cylinder body are respectively connected with annular push plates, the annular push plates cooperate with the piston to push the piston to slide in the pressure chamber, the free end of the support arm is provided with a groove body, the inner circumference of the groove body is provided with a plurality of locking grooves, the locking assembly includes a locking rod and a plurality of locking blocks, one end of the locking rod is connected to the connecting arm, and the plurality of locking blocks are slidably connected to the locking rod through corresponding pressure springs, and the locking block cooperates with the locking groove to lock the locking rod in the groove body.
2. A photovoltaic support with anti-corrosion function as claimed in claim 1, characterized in that: Two connecting rings for limiting the position of the telescopic sealing ring are respectively arranged in the sealing cavity a and the sealing cavity b.
3. A photovoltaic support with anti-corrosion function as claimed in claim 2, characterized in that: The telescopic sealing ring comprises an annular sealing gasket, the upper and lower ends of which are respectively connected with corrugated rings, the corrugated rings are connected with corresponding connecting rings, and the annular sealing gasket is located on a side close to the pressure chamber.
4. The photovoltaic support with anti-corrosion function as claimed in claim 1, characterized in that: A connecting rod is connected between the two connecting arms.
5. The photovoltaic support with anti-corrosion function as claimed in claim 1, characterized in that: The mounting frame is connected to the connecting arm via a corresponding reinforcing rod.
Citation Information
Patent Citations
Integrated beach photovoltaic power station support foundation structure and construction method thereof
CN116254870A